CN108505644B - CL composite concrete shear wall construction method - Google Patents

CL composite concrete shear wall construction method Download PDF

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Publication number
CN108505644B
CN108505644B CN201810256046.8A CN201810256046A CN108505644B CN 108505644 B CN108505644 B CN 108505644B CN 201810256046 A CN201810256046 A CN 201810256046A CN 108505644 B CN108505644 B CN 108505644B
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concrete
wall
plate
self
sealing
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CN108505644A (en
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宋梦
潘俊波
高良艳
付国鑫
刘保林
陈思烨
刘允才
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Huanghe Science and Technology College
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Huanghe Science and Technology College
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/56Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62BHAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
    • B62B3/00Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor
    • B62B3/10Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor characterised by supports specially adapted to objects of definite shape
    • B62B3/108Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor characterised by supports specially adapted to objects of definite shape the objects being plates, doors, panels, or the like
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/06Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
    • E04G11/08Forms, which are completely dismantled after setting of the concrete and re-built for next pouring
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/06Solidifying concrete, e.g. by application of vacuum before hardening

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

CL复合混凝土剪力墙施工方法,包括以下步骤:(1)CL网架板的提料;(2)将CL网架板放置在邻近施工现场的临时场地;(3)在CL网架板的两侧面均匀设置若干个定位调节组件;(4)使用推车将安装有定位调节组件的CL网架板运送到墙体施工现场,使用塔吊将CL网架板依次吊装到CL网架板安装控制线内并进行对接;(5)安装墙体模板;(6)由墙体模板顶部向下浇筑自密性混凝土;(7)拆除墙体模板;(8)对墙体进行养护;(9)墙体质量验收。本发明适用于不同厚度复合混凝土剪力墙的施工,确保墙体内壁的墙体模板上端边沿的水平度,提升施工质量,避免了外墙外保温、外墙内保温耐久性不足的弊病;实现建筑产业现代化和建筑产品工厂化。

The construction method of CL composite concrete shear wall includes the following steps: (1) Lifting of CL grid slabs; (2) Place CL grid slabs on a temporary site adjacent to the construction site; Evenly arrange several positioning adjustment components on both sides; (4) Use a cart to transport the CL grid panels installed with positioning adjustment components to the wall construction site, and use a tower crane to hoist the CL grid panels to the CL grid panel installation control (5) Install wall formwork; (6) Pouring self-sealing concrete downward from the top of wall formwork; (7) Remove wall formwork; (8) Maintain the wall; (9) Wall quality inspection. The invention is applicable to the construction of composite concrete shear walls with different thicknesses, ensures the levelness of the upper edge of the wall formwork on the inner wall of the wall, improves the construction quality, and avoids the disadvantages of insufficient durability of the external thermal insulation of the external wall and the internal thermal insulation of the external wall; The modernization of the construction industry and the factoryization of construction products.

Description

CL复合混凝土剪力墙施工方法Construction Method of CL Composite Concrete Shear Wall

技术领域technical field

本发明属于建筑施工技术领域,具体涉及一种CL复合混凝土剪力墙施工方法。The invention belongs to the technical field of building construction, and in particular relates to a construction method of a CL composite concrete shear wall.

背景技术Background technique

CL建筑体系是一种全新的复合混凝土剪力墙建筑体系,其核心构件——CL复合混凝土剪力墙是由CL网架板(一种由两层钢筋焊网偏中夹以EPS保温板后用对拉螺栓固定而成的网架)两侧浇筑混凝土后形成的集受力、保温于一体的墙体。该体系具有以下特点:取代粘土砖;解决外墙外保温、外墙内保温耐久性不足的弊病;减少墙体厚度,扩大使用面积5%~8%;实现建筑产业现代化和建筑部品工厂化。CL building system is a brand-new composite concrete shear wall building system. Its core component——CL composite concrete shear wall The grid frame fixed by tension bolts) is a wall that integrates force bearing and heat preservation after pouring concrete on both sides. The system has the following characteristics: replace clay bricks; solve the disadvantages of insufficient durability of external wall insulation and external wall internal insulation; reduce wall thickness and expand the use area by 5% to 8%; realize the modernization of the construction industry and the factoryization of building parts.

在目前现浇钢筋混凝土剪力墙的施工过程中,还需要对CL网架板进行搬运,现有搬运过程完全靠人工,劳动强度大,效率低,而且由于CL网架由于两侧均为钢丝网,工人在搬运过程中容易触碰到钢丝网而受伤;而且由于墙体外保护层的设计尺寸无法精准控制,因此会导致拆模板后墙体出现漏筋、折裂、起鼓等影响建筑质量的问题,从而严重影响现浇钢筋混凝土墙体质量,这些问题也没有很好的解决方式。In the current construction process of cast-in-place reinforced concrete shear walls, it is also necessary to carry the CL grid slabs. The existing handling process is completely manual, with high labor intensity and low efficiency. In the process of handling, workers are likely to touch the steel wire mesh and get injured; and because the design size of the outer protective layer of the wall cannot be precisely controlled, it will lead to leakage, cracking, and drumming of the wall after the formwork is removed, which will affect the building. Quality problems, which seriously affect the quality of cast-in-place reinforced concrete walls, these problems have no good solution.

发明内容Contents of the invention

本发明为了解决现有技术中的不足之处,提供一种劳动强度低、搬运安全、施工效率高、能确保墙体浇筑的厚度并可调节墙体浇筑厚度、模板高度易调节、施工质量好的CL复合混凝土剪力墙施工方法。In order to solve the deficiencies in the prior art, the present invention provides a low labor intensity, safe handling, high construction efficiency, can ensure the thickness of the wall pouring and can adjust the thickness of the wall pouring, easy to adjust the height of the formwork, and good construction quality CL composite concrete shear wall construction method.

为解决上述技术问题,本发明采用如下技术方案:CL复合混凝土剪力墙施工方法,包括以下步骤,For solving the problems of the technologies described above, the present invention adopts following technical scheme: CL compound concrete shear wall construction method, comprises the following steps,

(1)CL网架板的提料:CL网架板为非标准块,根据施工图中CL复合剪力墙的布置情况,依据施工图中的节点详图和相关技术规程结合施工缝留设情况对CL复合剪力墙进行分解,详细表述出CL网架板的规格、尺寸、周边节点特征、数量和位置,通过定单形式提前与专业生产厂家沟通生产及供货计划;;(1) Lifting of CL grid slabs: CL grid slabs are non-standard blocks. According to the layout of CL composite shear walls in the construction drawings, according to the details of the nodes in the construction drawings and relevant technical regulations, the construction joints are left The situation decomposes the CL composite shear wall, expresses in detail the specification, size, surrounding node characteristics, quantity and position of the CL grid slab, and communicates with the professional manufacturer in advance about the production and supply plan through the form of an order;

(2)将购置的CL网架板放置在邻近施工现场的临时场地;(2) Place the purchased CL grid slabs in a temporary site adjacent to the construction site;

(3)在平整后的施工场地内对CL网架板的两侧面均匀设置若干个定位调节组件;与此同时,在施工现场弹出墙体模板就位控制线以及CL网架板安装控制线;(3) Evenly arrange several positioning adjustment components on both sides of the CL grid plate in the leveled construction site; at the same time, pop up the wall formwork in-position control line and the CL grid plate installation control line at the construction site;

(4)使用推车将安装有定位调节组件的CL网架板运送到墙体施工现场,使用塔吊将CL网架板依次吊装到CL网架板安装控制线内并进行对接,采用钢管搭设临时护架暂时定位CL网架板;(4) Use a trolley to transport the CL grid panels installed with positioning adjustment components to the wall construction site, use a tower crane to hoist the CL grid panels into the installation control line of the CL grid panels in sequence and carry out docking, and use steel pipes to erect temporary The cage temporarily positions the CL grid plate;

(5)根据模板就位控制线在CL网架板的内外两侧分别安装墙体模板;在墙体模板的上方采用脚手架搭设操作平台,操作平台由平台板、护栏和爬梯组成,安装墙体模板的过程中逐步拆除临时护架,使CL网架板内外两侧设置的定位调节组件分别与墙体模板接触,并在预定位置设置穿墙螺栓和塑料套管;(5) Install the wall formwork on the inside and outside of the CL grid plate according to the formwork in place control line; use scaffolding to build an operation platform above the wall formwork. The operation platform is composed of platform boards, guardrails and ladders. During the process of formwork, the temporary protective frame is gradually removed, so that the positioning adjustment components set on the inner and outer sides of the CL grid plate are respectively in contact with the wall formwork, and the wall bolts and plastic sleeves are set at the predetermined positions;

(6)由墙体模板顶部同时向CL网架板与内侧的墙体模板之间的空腔以及CL网架板与外侧的墙体模板之间的空腔内浇筑自密性混凝土;(6) From the top of the wall formwork, pour self-tight concrete into the cavity between the CL grid plate and the inner wall formwork and the cavity between the CL grid plate and the outer wall formwork;

(7)拆除墙体模板;(7) Remove the wall formwork;

(8)对墙体进行养护;(8) Carry out maintenance on the wall;

(9)墙体质量验收。(9) Wall quality acceptance.

CL网架板包括呈长方形结构的聚苯板,聚苯板的内侧和外侧分别设置有内钢丝网和外钢丝网,内钢丝网和外钢丝网通过穿过聚苯板的斜插钢筋连接,聚苯板沿垂直方向的一侧边设置有凸棱条,聚苯板沿垂直方向的另一侧边开设有密封定位凹槽;凸棱条和密封定位凹槽的横截面的形状及尺寸相同;The CL frame plate includes a polystyrene board with a rectangular structure. The inner and outer sides of the polystyrene board are respectively provided with an inner steel wire mesh and an outer steel wire mesh. The inner steel wire mesh and the outer steel wire mesh are connected by obliquely inserted steel bars passing through the polystyrene board. One side of the polystyrene board along the vertical direction is provided with a convex rib, and the other side of the polystyrene board along the vertical direction is provided with a sealing positioning groove; the shape and size of the cross section of the convex rib and the sealing positioning groove are the same ;

步骤(3)中的定位调节组件包括内混凝土块、外混凝土块、定位套管、内调节杆和外调节杆,内混凝土块的外侧与聚苯板的内侧面接触,外混凝土块的内侧与聚苯板的外侧面接触,定位套管沿内外水平方向穿过聚苯板,定位套管的内端部预埋在内混凝土块内部,定位套管的外端部预埋在外混凝土块内部,内钢丝网与内混凝土块接触的部分预埋在内混凝土块内,外钢丝网与外混凝土块接触的部分预埋在外混凝土块内,内调节杆的外端部伸入并螺纹连接在定位套管的内端口内,外调节杆的内端部伸入并螺纹连接在定位套管的外端口内,内调节杆的内端固定设有内限位板,外调节杆的外端固定设有外限位板;外混凝土块呈内粗外细的圆台形结构,内混凝土块呈外粗内细的圆台形结构;The positioning adjustment assembly in step (3) includes an inner concrete block, an outer concrete block, a positioning sleeve, an inner adjustment rod and an outer adjustment rod. The outer surface of the polystyrene board is in contact, the positioning sleeve passes through the polystyrene board along the inner and outer horizontal direction, the inner end of the positioning sleeve is pre-embedded inside the inner concrete block, and the outer end of the positioning sleeve is pre-embedded inside the outer concrete block, The part of the inner steel wire mesh in contact with the inner concrete block is pre-embedded in the inner concrete block, the part of the outer steel wire mesh in contact with the outer concrete block is pre-embedded in the outer concrete block, and the outer end of the inner adjustment rod is inserted into and screwed to the positioning sleeve In the inner port of the pipe, the inner end of the outer adjustment rod is inserted into and screwed into the outer port of the positioning sleeve. The inner end of the inner adjustment rod is fixed with an inner limit plate, and the outer end of the outer adjustment rod is fixed with a The outer limit plate; the outer concrete block is in the shape of a frustum of conical shape, which is thicker on the inside and thinner on the outside, and the inner concrete block is in the shape of a frustum of a conical shape, which is thicker on the outside and thinner on the inside;

步骤(3)中设置定位调节组件的具体制作和安装过程为:先将CL网架板水平放置在场地中,聚苯板的内侧朝上,将聚苯板上均匀开设有若干个通孔,将定位套管穿过通孔,定位套管的长度稍大于内钢丝网和外钢丝网之间的距离,定位套管下端与地面接触,将呈圆台筒状、两端通透的模具同轴向套在定位套管外,模具上端边沿与定位套管齐平,模具下端边沿与聚苯板接触,模具上开设有用于穿过钢丝网的透缝,在模具内添加混凝土并捣实,刮去多余混凝土,将模具内的混凝土顶面抹平,将模具脱模,第一个内混凝土块制成;按照上述操作过程依次对聚苯板上其他通孔处插入定位套管并制作内混凝土块;内混凝土块全部制作完成后,对内混凝土块浇水养护,至少两天后方可将聚苯板翻起,按照上述内混凝土模块的制作过程进行外混凝土模块的制作;外混凝土模块浇水养护后,将内调节杆的外端部伸入并螺纹连接在定位套管的内端口内,将外调节杆的内端部伸入并螺纹连接在定位套管的外端口内。The specific production and installation process of setting the positioning adjustment components in step (3) is as follows: first place the CL grid plate horizontally in the field, with the inner side of the polystyrene board facing upwards, and evenly open several through holes on the polystyrene board, Put the positioning sleeve through the through hole, the length of the positioning sleeve is slightly longer than the distance between the inner steel wire mesh and the outer steel wire mesh, the lower end of the positioning sleeve is in contact with the ground, and the mold that is in the shape of a circular table and transparent at both ends is coaxial The sleeve is placed outside the positioning sleeve, the upper edge of the mold is flush with the positioning sleeve, and the lower edge of the mold is in contact with the polystyrene board. The mold is provided with a through-slit for passing through the steel wire mesh. Add concrete to the mold and tamp it. Remove excess concrete, smooth the top surface of the concrete in the mold, demould the mold, and make the first inner concrete block; insert positioning sleeves into other through holes on the polystyrene board according to the above operation process and make inner concrete blocks; after the inner concrete blocks are all manufactured, water the inner concrete blocks for curing, and the polystyrene board can be turned up after at least two days, and the outer concrete modules are made according to the above-mentioned manufacturing process of the inner concrete modules; the outer concrete modules are watered After maintenance, the outer end of the inner adjustment rod is inserted into and screwed into the inner port of the positioning sleeve, and the inner end of the outer adjustment rod is inserted into and screwed into the outer port of the positioning sleeve.

步骤(4)中的推车包括底板,底板的底面设置有具有锁止机构的万向轮,底板上表面的后侧固定设置有立架,立架的前侧呈前低后高倾斜设置,立架的后侧中部的左右两侧设置有扶手,立架的后侧上部设置有支撑架,支撑架上设置有小型液压站,小型液压站顶部沿前后水平方向固定设置有推动油缸,推动油缸的活塞杆前端固定设置有沿垂直方向设置有钩挂油缸,钩挂油缸的活塞杆下端设置有定位钉,推动油缸和钩挂油缸均通过高压油管与小型液压站连接,小型液压站的操作面板设置在立架的后侧中部,底板前侧设置有凸出于底板上表面的限位块,底板下表面的前侧设置有配重块;The trolley in step (4) includes a bottom plate, the bottom surface of the bottom plate is provided with a universal wheel with a locking mechanism, the rear side of the upper surface of the bottom plate is fixedly provided with a stand, and the front side of the stand is inclined to be low at the front and high at the back. There are armrests on the left and right sides of the rear middle of the stand, a support frame on the upper rear side of the stand, a small hydraulic station on the support frame, and a push cylinder fixed on the top of the small hydraulic station along the front and rear horizontal directions. The front end of the piston rod is fixed with a hook cylinder along the vertical direction. The lower end of the piston rod of the hook cylinder is provided with a positioning nail. Both the push cylinder and the hook cylinder are connected to the small hydraulic station through high-pressure oil pipes. The operation panel of the small hydraulic station It is arranged in the middle of the rear side of the stand, the front side of the base plate is provided with a limit block protruding from the upper surface of the base plate, and the front side of the lower surface of the base plate is provided with a counterweight;

步骤(4)中的推车将安装有定位调节组件的CL网架板运送到墙体施工现场的过程为:将若干块CL网架板并排放置到底板上,最后侧的一块CL网架板倾斜靠在立架上,其他的CL网架板依次靠在后侧相邻的CL网架板上,操控操作面板,推动油缸的活塞杆向前伸到最前侧的一块CL网架板的正上方停止,钩挂油缸的活塞杆向下伸长,定位钉扎到聚苯板上端面内部,工人手握扶手推动推车将CL网架板运送到墙体施工现场;塔吊的吊钩上连接有两根环形钢丝绳,先操控推动油缸的活塞杆伸长,通过钩挂油缸和定位钉推动最前侧的一块CL网架板的上部向前移动到垂直状态,将一根环形钢丝绳挂住CL网架板前侧同高度的两个内混凝土块或外混凝土块,工人先扶着处于垂直状态的CL网架板,然后操控钩挂油缸的活塞杆向上回缩,定位针脱离聚苯板,操控推动油缸的活塞杆向后移动到下一个聚苯板上方,钩挂油缸的活塞杆向下伸长,定位钉扎到这一块聚苯板内,接着将另一根环形钢丝绳挂住CL网架板后侧的两个外混凝土块或内混凝土块,两根环形钢丝绳挂住的外混凝土块和内混凝土块均一一内外对应,最后启动塔吊,将CL网架板吊装到CL网架板安装控制线的指定位置;按照上述过程依次对推车上的所有CL网架板进行吊装到位;在塔吊作业过程中,另一个推车装上CL网架板推到施工现场,两个推车轮流运送CL网架板,塔吊不停对CL网架板吊装就位作业;在CL网架板吊装就位过程中,使相邻的两块聚苯板之间通过凸棱条与密封定位凹槽配合达到定位密封的效果,同时使用搭接网片及铁丝将相邻并衔接的两片内钢丝网和相邻并衔接的两片外钢丝网连接为一体。The cart in step (4) transports the CL network frame board installed with the positioning adjustment components to the wall construction site as follows: put several CL network frame boards side by side on the base plate, and the last CL network frame board Lean on the vertical frame, lean on the other CL network frame boards in turn on the adjacent CL network frame boards on the rear side, manipulate the operation panel, and push the piston rod of the oil cylinder to extend forward to the front of the frontmost CL network frame board. Stop at the top, the piston rod of the hook cylinder is extended downward, and the positioning pin is fixed to the inside of the end surface of the polystyrene board. The worker holds the handrail and pushes the cart to transport the CL grid board to the wall construction site; the hook of the tower crane connects There are two ring-shaped steel wire ropes. First, the piston rod of the push cylinder is controlled to extend, and the upper part of the frontmost CL net frame plate is moved forward to a vertical state through the hook cylinder and positioning nails, and a ring-shaped steel wire rope is hung on the CL net. Two inner concrete blocks or outer concrete blocks at the same height on the front side of the frame plate, the worker first supports the CL grid plate in a vertical state, and then controls the piston rod of the hook cylinder to retract upwards, the positioning pin is separated from the polystyrene plate, and the control is pushed The piston rod of the oil cylinder moves backward to the top of the next polystyrene board, the piston rod of the hooked oil cylinder extends downwards, and the positioning nails are fixed into this polystyrene board, and then another ring-shaped steel wire rope is hung on the CL network frame board The two outer concrete blocks or inner concrete blocks on the rear side, the outer concrete block and the inner concrete block hung by two circular steel wire ropes correspond to each other, and finally start the tower crane to hoist the CL grid slab to the CL grid slab installation control The specified position of the line; follow the above process to hoist all the CL grid panels on the trolley in turn; during the tower crane operation, another trolley is loaded with CL grid panels and pushed to the construction site, and the two carts are transported alternately For the CL grid plate, the tower crane keeps hoisting and placing the CL grid plate in place; during the hoisting and positioning process of the CL grid plate, the two adjacent polystyrene plates are matched with the sealing positioning groove through the convex rib To achieve the effect of positioning and sealing, the two adjacent and connected inner steel wire meshes and the two adjacent and connected outer steel wire meshes are connected as a whole by using overlapping meshes and iron wires.

步骤(5)中在安装墙体模板前,在墙体模板的内壁涂刷脱模剂,根据墙体的厚度,预先转动内限位板和外限位板,内调节杆在定位套管内转动的同时向内移动,外调节杆在定位套管内转动的同时向外移动,直到内限位板和外限位板之间的距离等于墙体的厚度停止,安装墙体模板后,内侧的墙体模板与内限位板接触,外侧的墙体模板与外限位板接触。In step (5), before installing the wall formwork, paint the release agent on the inner wall of the wall formwork, and rotate the inner limit plate and the outer limit plate in advance according to the thickness of the wall, and the inner adjustment rod rotates in the positioning sleeve while moving inward, the outer adjustment rod moves outward while rotating in the positioning sleeve until the distance between the inner limit plate and the outer limit plate is equal to the thickness of the wall and stops. After the wall formwork is installed, the inner wall The body formwork is in contact with the inner limiting plate, and the outer wall formwork is in contact with the outer limiting plate.

步骤(6)中浇筑自密性混凝土的具体过程为:自密性混凝土用吊斗浇筑时,使吊斗底部的出料口和墙体模板顶部的入口距离尽量小,必要时可加串筒或溜槽,以免产生离析,浇筑过程中应及时观测聚苯板内外两侧的自密性混凝土浆面高差,外侧的自密性混凝土浆面高于内侧的自密性混凝土浆面的尺寸控制在400㎜以内;The specific process of pouring self-sealing concrete in step (6) is as follows: when pouring self-sealing concrete with a bucket, the distance between the outlet at the bottom of the bucket and the entrance at the top of the wall formwork should be as small as possible, and a string can be added if necessary Or chute to avoid segregation. During the pouring process, the height difference between the inner and outer sides of the polystyrene board should be observed in time. Within 400㎜;

自密性混凝土采用泵送时,自密性混凝土自输送管口下落后在墙体模板的上口处设置漏斗或挡板,使混凝土以较慢的速度入模,在墙体模板内任一截面处,在聚苯板两侧因自密性混凝土的阻力、流速不同而产生的自密性混凝土液面高差h不应大于400㎜,即外侧的自密性混凝土浆面高于内侧的自密性混凝土浆面的尺寸控制在400㎜以内;自密性混凝土浇筑过程中,设有专人对各截面混凝土液面高度进行观测,观测时可通过手电筒照射、插杆测量,当某一截面处自密性混凝土液面高差接近400㎜时,应立即在该点补浇自密性混凝土。When the self-tightening concrete is pumped, the self-tightening concrete falls from the conveying nozzle, and then a funnel or a baffle is set at the upper opening of the wall formwork, so that the concrete enters the mold at a slower speed, and any At the cross-section, the height difference h of the self-tightening concrete liquid level h caused by the different resistance and flow velocity of the self-tightening concrete on both sides of the polystyrene board should not be greater than 400mm, that is, the self-tightening concrete slurry surface on the outside is higher than that on the inside. The size of the self-tightening concrete slurry surface is controlled within 400mm; during the self-tightening concrete pouring process, a special person is assigned to observe the concrete liquid level height of each section. During observation, it can be measured by flashlight and inserted rod. When the level difference of the self-sealing concrete at the point is close to 400mm, the self-sealing concrete should be poured immediately at this point.

为控制CL网架板内外两侧自密性混凝土的流速,在自密性混凝土的浇筑过程中,在较厚侧竖向插入脚手架用钢管来控制截面,该钢管上焊接挂钩以便于抽出,内限位板和外限位板起到限定聚苯板受到自密性混凝土压力时保持垂直状态;自密性混凝土的入模温度控制在5℃-35℃,自密性混凝土浇筑点应设置在十字型、T型或L型的墙体相交部位,以便于自密性混凝土的均匀流动;在同一浇筑点宜采用推移式连续浇筑,当在多个浇筑点之间切换时应在前层自密性混凝土初凝之前浇筑下一层自密性混凝土。In order to control the flow rate of the self-tightening concrete on both sides of the inner and outer sides of the CL grid slab, during the pouring process of the self-tightening concrete, a steel pipe is vertically inserted into the thicker side of the scaffold to control the cross section, and a hook is welded on the steel pipe for easy extraction. The limiting plate and the outer limiting plate are used to limit the vertical state of the polystyrene board when it is under the pressure of self-tight concrete; The cross-shaped, T-shaped or L-shaped wall intersects to facilitate the uniform flow of self-tight concrete; at the same pouring point, push-type continuous pouring should be used. When switching between multiple pouring points, the front layer should be self-contained. The next layer of self-tightening concrete is poured before the initial setting of the tight concrete.

步骤(6)中浇筑自密性混凝土时为了达到表面光洁的目的,在墙体模板外的辅助振动,辅助振动的方式采用皮锤、小型平板震动器或振捣棒随着自密性混凝土的浇筑从下往上震动;在钢筋构造复杂的暗柱或复合剪力墙中部浇筑时采用小型振动棒进行适量插捣,插捣时不得触及CL网架板的斜插钢筋。In order to achieve the purpose of smooth surface when pouring self-tight concrete in step (6), the auxiliary vibration outside the wall formwork adopts leather hammer, small plate vibrator or vibrator along with the self-tight concrete The pouring is vibrated from bottom to top; when pouring in the middle of a concealed column or a composite shear wall with a complex steel structure, a small vibrating rod is used to insert and tamp in an appropriate amount, and the obliquely inserted steel bars of the CL grid slab must not be touched during the tamping.

步骤(5)中在墙体模板就位时,在墙体模板下部铺垫砂浆或就位后勾砂浆缝,防止墙体模板下部返浆;In step (5), when the wall formwork is in place, lay mortar on the lower part of the wall formwork or draw a mortar joint after it is in place to prevent the lower part of the wall formwork from returning to grout;

在门窗洞口的墙体模板框上用木螺丝固定增设钢板护角,采取加厚边框和增加对角支撑,以保证门窗框的整体刚度和防止角部变形漏浆;Wood screws are used to fix the wall formwork frame of the door and window openings, and steel plate corner guards are added, and the frame is thickened and diagonal supports are added to ensure the overall rigidity of the door and window frames and prevent corner deformation and grout leakage;

在所有墙体模板的拼接缝部位均采用压海绵密封条的措施进行密封;局部部位必要时可采用粘贴塑料胶带或打密封胶辅助措施,切实保证避免水泥砂浆泄漏。The joints of all wall templates are sealed by pressing sponge sealing strips; if necessary, auxiliary measures such as sticking plastic tape or applying sealant can be used to ensure that cement mortar leakage is avoided.

洞口阴角或其他死角部位应留设通气孔,自密性混凝土浇筑时应及时观察,自密性混凝土充满后立即进行封堵。以防灰浆流失。Ventilation holes should be left in the inner corner of the hole or other dead corners. When the self-sealing concrete is poured, it should be observed in time, and it should be sealed immediately after the self-sealing concrete is filled. To prevent the mortar from losing.

步骤(8)中对墙体进行养护的具体过程为:由于浇筑后的CL墙体中的混凝土截面较薄,通常室外侧只有60㎜厚,为了防止产生干缩裂缝,应在墙体模板拆除后立即覆盖塑料薄膜、涂刷养护剂或覆盖浇水进行养护,且养护时间不得少于14d;The specific process of curing the wall in step (8) is as follows: Since the concrete section in the CL wall after pouring is relatively thin, usually only 60mm thick on the outdoor side, in order to prevent drying shrinkage cracks, the wall formwork should be removed Immediately afterward, cover with plastic film, apply curing agent or cover and water for curing, and the curing time shall not be less than 14 days;

CL墙体室外侧混凝土层在同一平面内的水平长度超出26m时,应留设引导收缩裂缝的竖向分隔缝,竖向分隔缝应设置在窗下墙与窗间墙连接部位,竖向分隔缝的主截面形状为外宽内窄的三角形,深度为10mm~30mm,宽度为10mm~30mm;竖向分隔缝在混凝土浇筑终凝后用无齿锯或其他工具切割并用聚氨酯或其他外墙用弹性建筑填缝胶封堵;或者在混凝土浇筑前在外侧的墙体模板的内壁上直接竖向放置橡胶或其他柔弹性材料的分隔条,该分隔条或者用止水带替代;When the horizontal length of the outdoor concrete layer of the CL wall exceeds 26m in the same plane, a vertical separation joint shall be left to guide shrinkage cracks. The shape of the main section of the joint is a triangle with a wide outside and a narrow inside, with a depth of 10mm to 30mm and a width of 10mm to 30mm; the vertical separation joint is cut with a toothless saw or other tools after the final setting of the concrete pouring, and is covered with polyurethane or other external walls. Sealing with elastic building joint sealant; or directly vertically place a rubber or other flexible and elastic material separating strip on the inner wall of the outer wall formwork before concrete pouring, and the dividing strip may be replaced by a waterstop;

墙体模板拆除后还须对螺栓孔洞进行封堵,封堵螺栓孔洞应先填入与聚苯板等厚的保温材料,再用干硬性砂浆或细石混凝土将孔洞两端填实,并在外表面涂刷水性有机硅防水涂层,防水涂层直径不得小于孔洞直径的3倍;After the wall formwork is removed, the bolt holes must be sealed. The plugged bolt holes should be filled with thermal insulation materials as thick as polystyrene boards, and then both ends of the holes should be filled with dry hard mortar or fine stone concrete, and the outside The surface is painted with water-based silicone waterproof coating, and the diameter of the waterproof coating shall not be less than 3 times the diameter of the hole;

CL墙体施工完毕后,外墙面应进行防水、防腐处理,处理方法如下:After the construction of the CL wall is completed, the outer wall surface should be treated with waterproof and anti-corrosion treatment. The treatment method is as follows:

(1)清除墙面的灰尘、油污、松软杂物,剔除流灰、补平孔洞和缝隙;当墙面垂直平整度达不到要求时,应抹一层找平灰底,然后涂刷防护涂层;(1) Remove dust, oil, and soft debris from the wall, remove flow ash, fill holes and gaps; when the vertical flatness of the wall does not meet the requirements, apply a layer of leveling gray base, and then apply protective paint Floor;

(2)用重量比为1:1的TN—922泰能胶与32.5水泥放在容器中搅拌均匀,静置五分钟,除去气泡再搅拌均匀后,用毛刷的方法涂刷在已清除干净的结构基面上,刷一遍待晾干后再涂刷下一遍,共涂刷三遍即可;涂刷的方向沿垂直方向上下涂抹,防止漏刷;或者采用喷涂的方法将胶浆喷涂到已清除干净的结构基面上,喷涂时用100目筛网过滤,配好的胶浆使用时间为2小时内,如胶浆变稠可加适量泰能胶液稀释;涂刷或喷涂完三遍后用TN—921泰能胶、32.5水泥、细砂按重量比为1:1.5:2的配合比搅拌均匀,静置5分钟搅拌成糊状的砂胶浆,用拉毛的方法甩涂在面层上,待风干4小时后具有一定强度至48小时内抹灰或粘贴瓷砖饰面;每平米墙面用泰能胶921胶0.3㎏、922胶0.5㎏。(2) Use TN-922 Taineng glue with a weight ratio of 1:1 and 32.5 cement to mix evenly in a container, let it stand for five minutes, remove air bubbles and stir evenly, and then use a brush to paint on the cleaned surface On the base surface of the structure, brush it once and wait for it to dry before painting the next time, a total of three times; the direction of brushing should be applied up and down in the vertical direction to prevent missing brushes; or spray the glue onto the On the cleaned structure base surface, filter it with a 100-mesh sieve when spraying, and use the prepared glue within 2 hours. If the glue thickens, you can add an appropriate amount of Taineng glue to dilute it; after brushing or spraying, three After one pass, use TN-921 Taineng glue, 32.5 cement, and fine sand to mix evenly according to the weight ratio of 1:1.5:2, and let it stand for 5 minutes to stir into a paste-like sand mortar, and use the brushing method to shake it on the surface. On the surface layer, it will have a certain strength after being air-dried for 4 hours, and it will be plastered or pasted with ceramic tiles within 48 hours; use 0.3kg of Taineng glue 921 glue and 0.5kg of 922 glue per square meter of wall surface.

采用上述技术方案,本发明采用至少两个推车运输安装上定位调节组件的CL网架板的方式,塔吊不停吊装作业,这样不仅减轻工人劳动强度,而且提高施工效率。在推车后侧的立架顶部后侧设置小型液压站,并通过推动油缸和钩挂油缸的协调操作,使定位针扎在最后侧一个聚苯板的顶部,这样可以限定聚苯板的位置,在推车运输过程中,确保CL网架板的稳定性,避免CL网架板从推车上掉落。另外,推动油缸和钩挂油缸的协调操作,在塔吊吊装CL网架板时,可将CL网架板向前推到垂直状态,可充分减轻工人劳动强度,便于挂接环形钢丝绳。限位块起到限定底板上放置多个CL网架板时向后滑脱的作用。由于小型液压站和推动油缸均设置在推车后侧顶部,在底板上不放置CL网架板时,为了保持推车的稳定性,特地在底板下表面的前侧设置配重块。Adopting the above-mentioned technical scheme, the present invention adopts at least two pushcarts to transport and install the CL grid plate with the positioning adjustment assembly, and the tower crane does not stop the hoisting operation, which not only reduces the labor intensity of workers, but also improves the construction efficiency. Set up a small hydraulic station on the rear side of the top of the stand on the rear side of the cart, and through the coordinated operation of the push cylinder and the hook cylinder, the positioning pin is stuck on the top of the last polystyrene board, so that the position of the polystyrene board can be limited , During the cart transportation, ensure the stability of the CL grid plate and prevent the CL grid plate from falling off the cart. In addition, the coordinated operation of the push cylinder and the hook cylinder can push the CL grid plate forward to the vertical state when the tower crane is hoisting the CL grid plate, which can fully reduce the labor intensity of the workers and facilitate the hooking of the ring wire rope. The limit block plays the role of limiting backward slippage when multiple CL grid panels are placed on the bottom plate. Since the small hydraulic station and the push cylinder are all set on the top of the rear side of the cart, when the CL grid plate is not placed on the bottom plate, in order to maintain the stability of the cart, a counterweight is specially set on the front side of the bottom surface of the bottom plate.

本发明中的CL网架板在施工场地附近增设定位调节组件,定位调节组件起到限定CL网架板在内侧的墙体模板和外侧的墙体模板当中位置,避免在浇筑混凝土时CL网架板两侧产生的压力差导致CL网架板弯曲出现漏筋、折裂、起鼓的现象。内混凝土块和外混凝土块通过定位套管分别与聚苯板连接为一体,部分内钢丝网预埋在内混凝土块内部,部分外钢丝网预埋在外混凝土块内部,这样也使内钢丝网、聚苯板和外钢丝网固定连接为一体,充分增强CL网架板的强度。内调节杆和外调节杆螺纹连接在定位套管内,可以沿轴线方向调节长度,这样可以使CL网架板适用于不同厚度的墙体,提高了CL网架板的适用范围。The CL network frame plate in the present invention adds a positioning adjustment component near the construction site, and the positioning adjustment component serves to limit the position of the CL network frame plate between the inner wall formwork and the outer wall formwork, so as to avoid the CL network frame when pouring concrete. The pressure difference generated on both sides of the slab causes the phenomenon of leaking ribs, cracking and bulging of the CL grid slab when it bends. The inner concrete block and the outer concrete block are respectively connected with the polystyrene board through positioning sleeves, part of the inner steel wire mesh is pre-embedded inside the inner concrete block, and part of the outer steel wire mesh is pre-embedded inside the outer concrete block, so that the inner steel wire mesh, The polystyrene board and the outer steel wire mesh are fixed and connected as a whole, which fully enhances the strength of the CL grid board. The inner adjustment rod and the outer adjustment rod are threaded in the positioning sleeve, and the length can be adjusted along the axis direction, so that the CL grid plate can be applied to walls of different thicknesses, and the applicable range of the CL grid plate has been improved.

本发明中相邻的两块聚苯板之间通过凸棱条和密封定位凹槽之间的凸凹插接配合,并通过搭接网片及铁丝将相邻并衔接的两片内钢丝网和相邻并衔接的两片外钢丝网连接为一体,这样不仅提高了CL网架板之间连接强度,在浇筑时增强稳定性,而且充分增强浇筑后的墙体的保温作用。In the present invention, the two adjacent polystyrene boards are fitted through convex-convex joints between the convex ribs and the sealing positioning grooves, and the two adjacent and connected inner steel wire meshes and the two adjacent and connected inner steel meshes are connected by overlapping meshes and iron wires. The adjacent and connected two pieces of outer steel wire mesh are connected as a whole, which not only improves the connection strength between the CL grid slabs, enhances the stability during pouring, but also fully enhances the thermal insulation effect of the poured wall.

综上所述,本发明原理科学,工人劳动强度小,施工效率高,保温效果佳,更加节能环保,并适用于不同厚度CL墙体的施工,提升施工质量,避免了外墙外保温、外墙内保温耐久性不足的弊病;实现建筑产业现代化和建筑产品工厂化。To sum up, the present invention has a scientific principle, low labor intensity, high construction efficiency, good thermal insulation effect, more energy-saving and environmental protection, and is suitable for the construction of CL walls with different thicknesses, improves the construction quality, and avoids external thermal insulation of external walls, external Insufficient durability of internal wall insulation; Realize the modernization of the construction industry and the factoryization of construction products.

附图说明Description of drawings

图1是推车在运输CL网架板时的结构示意图;Figure 1 is a schematic diagram of the structure of the cart when transporting the CL grid;

图2是CL网架板设置在墙体模板内部的示意图;Fig. 2 is a schematic diagram of the CL network frame board being arranged inside the wall formwork;

图3是相邻两块CL网架板之间连接的示意图。Fig. 3 is a schematic diagram of the connection between two adjacent CL network frame boards.

具体实施方式Detailed ways

本发明的CL复合混凝土剪力墙施工方法,包括以下步骤,CL composite concrete shear wall construction method of the present invention, comprises the following steps,

(1)CL网架板的提料:CL网架板为非标准块,根据施工图中CL复合剪力墙的布置情况,依据施工图中的节点详图和相关技术规程结合施工缝留设情况对CL复合剪力墙进行分解,详细表述出CL网架板的规格、尺寸、周边节点特征、数量和位置,通过定单形式提前与专业生产厂家沟通生产及供货计划;;(1) Lifting of CL grid slabs: CL grid slabs are non-standard blocks. According to the layout of CL composite shear walls in the construction drawings, according to the details of the nodes in the construction drawings and relevant technical regulations, the construction joints are left The situation decomposes the CL composite shear wall, expresses in detail the specification, size, surrounding node characteristics, quantity and position of the CL grid slab, and communicates with the professional manufacturer in advance about the production and supply plan through the form of an order;

(2)将购置的CL网架板放置在邻近施工现场的临时场地;(2) Place the purchased CL grid slabs in a temporary site adjacent to the construction site;

(3)在平整后的施工场地内对CL网架板的两侧面均匀设置若干个定位调节组件;与此同时,在施工现场弹出墙体模板就位控制线以及CL网架板安装控制线;(3) Evenly arrange several positioning adjustment components on both sides of the CL grid plate in the leveled construction site; at the same time, pop up the wall formwork in-position control line and the CL grid plate installation control line at the construction site;

(4)使用推车将安装有定位调节组件的CL网架板运送到墙体施工现场,使用塔吊将CL网架板依次吊装到CL网架板安装控制线内并进行对接,采用钢管搭设临时护架暂时定位CL网架板;(4) Use a trolley to transport the CL grid panels installed with positioning adjustment components to the wall construction site, use a tower crane to hoist the CL grid panels into the installation control line of the CL grid panels in sequence and carry out docking, and use steel pipes to erect temporary The cage temporarily positions the CL grid plate;

(5)根据模板就位控制线在CL网架板的内外两侧分别安装墙体模板,在墙体模板的上方采用脚手架搭设操作平台,操作平台由平台板、护栏和爬梯组成,安装墙体模板的过程中逐步拆除临时护架,使CL网架板内外两侧设置的定位调节组件分别与墙体模板接触,并在预定位置设置穿墙螺栓和塑料套管;(5) Install the wall formwork on the inside and outside of the CL grid plate according to the formwork in place control line, and use scaffolding to build an operation platform above the wall formwork. The operation platform is composed of platform boards, guardrails and ladders. During the process of formwork, the temporary protective frame is gradually removed, so that the positioning adjustment components set on the inner and outer sides of the CL grid plate are respectively in contact with the wall formwork, and the wall bolts and plastic sleeves are set at the predetermined positions;

(6)由墙体模板8顶部同时向CL网架板9与内侧的墙体模板8之间的空腔以及CL网架板9与外侧的墙体模板8之间的空腔内浇筑自密性混凝土;(6) From the top of the wall formwork 8, pour self-tightening into the cavity between the CL grid plate 9 and the inner wall formwork 8 and the cavity between the CL grid plate 9 and the outer wall formwork 8 permanent concrete;

(7)拆除墙体模板8;(7) Remove the wall formwork 8;

(8)对墙体进行养护;(8) Carry out maintenance on the wall;

(9)墙体质量验收。(9) Wall quality acceptance.

如图2所示,CL网架板9包括呈长方形结构的聚苯板10,聚苯板10的内侧和外侧分别设置有内钢丝网11和外钢丝网12,内钢丝网11和外钢丝网12通过穿过聚苯板10的斜插钢筋13连接,聚苯板10沿垂直方向的一侧边设置有凸棱条14,聚苯板10沿垂直方向的另一侧边开设有密封定位凹槽15;凸棱条14和密封定位凹槽15的横截面的形状及尺寸相同;As shown in Figure 2, the CL grid plate 9 includes a polystyrene board 10 in a rectangular structure, the inside and outside of the polystyrene board 10 are respectively provided with an inner steel wire mesh 11 and an outer steel wire mesh 12, and the inner steel wire mesh 11 and the outer steel wire mesh 12 are connected by obliquely inserted steel bars 13 passing through the polystyrene board 10, one side of the polystyrene board 10 along the vertical direction is provided with convex ribs 14, and the other side of the polystyrene board 10 along the vertical direction is provided with a sealing positioning recess Groove 15; the shape and size of the cross-section of the convex rib 14 and the sealing positioning groove 15 are the same;

步骤(3)中的定位调节组件包括内混凝土块16、外混凝土块17、定位套管18、内调节杆19和外调节杆20,内混凝土块16的外侧与聚苯板10的内侧面接触,外混凝土块17的内侧与聚苯板10的外侧面接触,定位套管18沿内外水平方向穿过聚苯板10,定位套管18的内端部预埋在内混凝土块16内部,定位套管18的外端部预埋在外混凝土块17内部,内钢丝网11与内混凝土块16接触的部分预埋在内混凝土块16内,外钢丝网12与外混凝土块17接触的部分预埋在外混凝土块17内,内调节杆19的外端部伸入并螺纹连接在定位套管18的内端口内,外调节杆20的内端部伸入并螺纹连接在定位套管18的外端口内,内调节杆19的内端固定设有内限位板21,外调节杆20的外端固定设有外限位板22;The positioning adjustment assembly in step (3) includes an inner concrete block 16, an outer concrete block 17, a positioning sleeve 18, an inner adjustment rod 19 and an outer adjustment rod 20, and the outer side of the inner concrete block 16 is in contact with the inner surface of the polystyrene board 10 , the inner side of the outer concrete block 17 is in contact with the outer surface of the polystyrene board 10, the positioning sleeve 18 passes through the polystyrene board 10 along the inner and outer horizontal directions, the inner end of the positioning sleeve 18 is embedded in the inner concrete block 16, and the positioning The outer end of the casing 18 is pre-embedded inside the outer concrete block 17, the part where the inner steel wire mesh 11 is in contact with the inner concrete block 16 is pre-embedded in the inner concrete block 16, and the part where the outer steel wire mesh 12 is in contact with the outer concrete block 17 is pre-embedded In the outer concrete block 17, the outer end of the inner adjustment rod 19 is inserted into and screwed into the inner port of the positioning sleeve 18, and the inner end of the outer adjustment rod 20 is inserted into and screwed into the outer port of the positioning sleeve 18 The inner end of the inner adjustment rod 19 is fixed with an inner limit plate 21, and the outer end of the outer adjustment rod 20 is fixed with an outer limit plate 22;

步骤(3)中设置定位调节组件的具体制作和安装过程为:先将CL网架板9水平放置在场地中,聚苯板10的内侧朝上,将聚苯板10上均匀开设有若干个通孔,将定位套管18穿过通孔,定位套管18的长度稍大于内钢丝网11和外钢丝网12之间的距离,定位套管18下端与地面接触,将呈圆台筒状、两端通透的模具同轴向套在定位套管18外,模具上端边沿与定位套管18齐平,模具下端边沿与聚苯板10接触,模具上开设有用于穿过钢丝网的透缝,在模具内添加混凝土并捣实,刮去多余混凝土,将模具内的混凝土顶面抹平,将模具脱模,第一个内混凝土块16制成;按照上述操作过程依次对聚苯板10上其他通孔处插入定位套管18并制作内混凝土块16;内混凝土块16全部制作完成后,对内混凝土块16浇水养护,至少两天后方可将聚苯板10翻起,按照上述内混凝土模块的制作过程进行外混凝土模块的制作;外混凝土17模块浇水养护后,将内调节杆19的外端部伸入并螺纹连接在定位套管18的内端口内,将外调节杆20的内端部伸入并螺纹连接在定位套管18的外端口内。外混凝土块17呈内粗外细的圆台形结构,内混凝土块16呈外粗内细的圆台形结构,这样便于模具脱模。The specific production and installation process of setting the positioning adjustment components in step (3) is as follows: first place the CL grid plate 9 horizontally in the field, with the inner side of the polystyrene plate 10 facing upward, and evenly set several The through hole, the positioning sleeve 18 is passed through the through hole, the length of the positioning sleeve 18 is slightly greater than the distance between the inner steel wire mesh 11 and the outer steel wire mesh 12, and the lower end of the positioning sleeve 18 is in contact with the ground, which will be in the shape of a circular table, The transparent mold at both ends is coaxially sleeved outside the positioning sleeve 18, the upper edge of the mold is flush with the positioning sleeve 18, the lower edge of the mold is in contact with the polystyrene board 10, and there is a through-slit for passing through the steel mesh on the mold , add concrete in the mold and compact it, scrape off excess concrete, smooth the top surface of the concrete in the mold, demould the mold, and make the first inner concrete block 16; Insert the positioning sleeve 18 into other through holes on the top and make the inner concrete block 16; after the inner concrete block 16 is completely fabricated, water the inner concrete block 16 for maintenance, and the polystyrene board 10 can be turned up after at least two days, according to the above The production process of the inner concrete module carries out the production of the outer concrete module; after the outer concrete 17 module is watered and cured, the outer end of the inner adjustment rod 19 is stretched into and screwed into the inner port of the positioning sleeve 18, and the outer adjustment rod The inner end of 20 protrudes and is screwed into the outer port of positioning sleeve 18 . The outer concrete block 17 is a truncated cone structure that is thick on the inside and thin on the outside, and the inner concrete block 16 is a truncated cone structure that is thick on the outside and thin on the inside, which is convenient for mold demoulding.

如图1所示,步骤(4)中的推车包括底板23,底板23的底面设置有具有锁止机构的万向轮24,底板23上表面的后侧固定设置有立架25,立架25的前侧呈前低后高倾斜设置,立架25的后侧中部的左右两侧设置有扶手26,立架25的后侧上部设置有支撑架27,支撑架27上设置有小型液压站28,小型液压站28顶部沿前后水平方向固定设置有推动油缸29,推动油缸29的活塞杆前端固定设置有沿垂直方向设置有钩挂油缸30,钩挂油缸30的活塞杆下端设置有定位钉31,推动油缸29和钩挂油缸30均通过高压油管与小型液压站28连接,小型液压站28的操作面板32设置在立架25的后侧中部,底板23前侧设置有凸出于底板23上表面的限位块33,底板23下表面的前侧设置有配重块34;As shown in Figure 1, the cart in step (4) includes a base plate 23, the bottom surface of the base plate 23 is provided with a universal wheel 24 with a locking mechanism, and the rear side of the upper surface of the base plate 23 is fixedly provided with a stand 25, the stand The front side of the stand 25 is provided with a low front and a high incline, the left and right sides of the rear middle part of the stand 25 are provided with handrails 26, the rear upper part of the stand 25 is provided with a support frame 27, and a small hydraulic station is arranged on the support stand 27 28. The top of the small hydraulic station 28 is fixedly provided with a push cylinder 29 along the front and rear horizontal directions, and the front end of the piston rod of the push cylinder 29 is fixedly provided with a hook cylinder 30 along the vertical direction, and the lower end of the piston rod of the hook cylinder 30 is provided with a positioning nail 31. Both the push cylinder 29 and the hook cylinder 30 are connected to the small hydraulic station 28 through high-pressure oil pipes. The operation panel 32 of the small hydraulic station 28 is arranged in the rear middle of the stand 25, and the front side of the bottom plate 23 is provided with a The limit block 33 on the upper surface, and the front side of the lower surface of the bottom plate 23 are provided with a counterweight 34;

步骤(4)中的推车将安装有定位调节组件的CL网架板9运送到墙体施工现场的过程为:将若干块CL网架板9并排放置到底板23上,最后侧的一块CL网架板9倾斜靠在立架25上,其他的CL网架板9依次靠在后侧相邻的CL网架板9上,操控操作面板32,推动油缸29的活塞杆向前伸到最前侧的一块CL网架板9的正上方停止,钩挂油缸30的活塞杆向下伸长,定位钉31扎到聚苯板10上端面内部,工人手握扶手26推动推车将CL网架板9运送到墙体施工现场;塔吊的吊钩上连接有两根环形钢丝绳,先操控推动油缸29的活塞杆伸长,通过钩挂油缸30和定位钉31推动最前侧的一块CL网架板9的上部向前移动到垂直状态,将一根环形钢丝绳挂住CL网架板9前侧同高度的两个内混凝土块16或外混凝土块17,工人先扶着处于垂直状态的CL网架板9,然后操控钩挂油缸30的活塞杆向上回缩,定位针脱离聚苯板10,操控推动油缸29的活塞杆向后移动到下一个聚苯板10上方,钩挂油缸30的活塞杆向下伸长,定位钉31扎到这一块聚苯板10内,接着将另一根环形钢丝绳挂住CL网架板9后侧的两个外混凝土块17或内混凝土块16,两根环形钢丝绳挂住的外混凝土块17和内混凝土块16均一一内外对应,最后启动塔吊,将CL网架板9吊装到CL网架板9安装控制线的指定位置;按照上述过程依次对推车上的所有CL网架板9进行吊装到位;在塔吊作业过程中,另一个推车装上CL网架板9推到施工现场,两个推车轮流运送CL网架板9,塔吊不停对CL网架板9吊装就位作业;在CL网架板9吊装就位过程中,使相邻的两块聚苯板10之间通过凸棱条14与密封定位凹槽15配合达到定位密封的效果,同时使用搭接网片35及铁丝将相邻并衔接的两片内钢丝网11和相邻并衔接的两片外钢丝网12连接为一体,如图3所示。The cart in step (4) transports the CL network frame board 9 installed with the positioning adjustment components to the wall construction site as follows: several CL network frame boards 9 are placed side by side on the base plate 23, and the last piece of CL network frame board 9 The grid plate 9 leans against the vertical frame 25 obliquely, and the other CL grid plates 9 lean against the adjacent CL grid plate 9 on the rear side in turn to manipulate the operation panel 32 and push the piston rod of the oil cylinder 29 to extend forward to the front A CL grid plate 9 on the side stops directly above, the piston rod of the hook oil cylinder 30 extends downward, the positioning nail 31 is pierced inside the upper end surface of the polystyrene board 10, and the worker holds the handrail 26 to push the cart to move the CL grid The board 9 is transported to the wall construction site; two ring-shaped wire ropes are connected to the hook of the tower crane, and the piston rod of the push cylinder 29 is first controlled to elongate, and the frontmost CL network frame board is pushed by the hook cylinder 30 and the positioning nail 31 The upper part of 9 is moved forward to the vertical state, and a ring-shaped steel wire rope is hung on the two inner concrete blocks 16 or outer concrete blocks 17 at the same height on the front side of the CL grid plate 9, and the worker first supports the CL grid in the vertical state plate 9, and then control the piston rod of the hook oil cylinder 30 to retract upwards, the positioning pin is separated from the polystyrene plate 10, and the piston rod of the push cylinder 29 is controlled to move backward to the top of the next polystyrene plate 10, and the piston rod of the hook oil cylinder 30 Stretch downwards, fix nails 31 into this piece of polystyrene board 10, then hang another ring-shaped steel wire rope on the two outer concrete blocks 17 or inner concrete blocks 16 on the rear side of CL grid plate 9, two ring-shaped wire ropes The outer concrete block 17 and the inner concrete block 16 hung by the wire rope correspond to each other, and finally start the tower crane to hoist the CL grid plate 9 to the designated position of the CL grid plate 9 installation control line; All CL grid panels 9 on the platform are hoisted in place; during the operation of the tower crane, another trolley is loaded with CL grid panels 9 and pushed to the construction site, and the two carts transport the CL grid panels 9 alternately, and the tower crane keeps CL network frame board 9 is hoisted into place; during the process of hoisting CL network frame board 9 into place, two adjacent polystyrene boards 10 are matched with sealing positioning groove 15 through convex ribs 14 to achieve positioning and sealing. As a result, the two adjacent and connected inner steel wire meshes 11 and the adjacent and connected two outer steel wire meshes 12 are connected as a whole by using overlapping mesh sheets 35 and iron wires at the same time, as shown in FIG. 3 .

步骤(5)中在安装墙体模板8前,在墙体模板8的内壁涂刷脱模剂,根据墙体的厚度,预先转动内限位板21和外限位板22,内调节杆19在定位套管18内转动的同时向内移动,外调节杆20在定位套管18内转动的同时向外移动,直到内限位板21和外限位板22之间的距离等于墙体的厚度停止,安装墙体模板8后,内侧的墙体模板8与内限位板21接触,外侧的墙体模板8与外限位板22接触。In step (5), before installing the wall formwork 8, paint the release agent on the inner wall of the wall formwork 8, and rotate the inner limit plate 21 and the outer limit plate 22 in advance according to the thickness of the wall, and the inner adjustment rod 19 Move inwardly while rotating in the positioning sleeve 18, the outer adjusting rod 20 moves outwards while rotating in the positioning sleeve 18, until the distance between the inner limiting plate 21 and the outer limiting plate 22 is equal to that of the wall. Thickness stops, and after wall body formwork 8 is installed, wall body formwork 8 of inside contacts with inner limiting plate 21, and wall body formwork 8 of outside contacts with outer limiting plate 22.

步骤(6)中浇筑自密性混凝土的具体过程为:自密性混凝土用吊斗浇筑时,使吊斗底部的出料口和墙体模板8顶部的入口距离尽量小,必要时可加串筒或溜槽,以免产生离析,浇筑过程中应及时观测聚苯板10内外两侧的自密性混凝土浆面高差,外侧的自密性混凝土浆面高于内侧的自密性混凝土浆面的尺寸控制在400㎜以内;The specific process of pouring self-contained concrete in step (6) is: when pouring self-contained concrete with a bucket, the distance between the outlet at the bottom of the bucket and the entrance at the top of the wall formwork 8 should be as small as possible, and strings can be added if necessary In order to avoid segregation, the height difference of the self-tightening concrete slurry surface on the inside and outside of the polystyrene board 10 should be observed in time during the pouring process. The self-tightening concrete slurry surface on the outside is higher than the self-tightening concrete slurry surface on the inside The size is controlled within 400㎜;

自密性混凝土采用泵送时,自密性混凝土自输送管口下落后在墙体模板8的上口处设置漏斗或挡板,使混凝土以较慢的速度入模,在墙体模板8内任一截面处,在聚苯板10两侧因自密性混凝土的阻力、流速不同而产生的自密性混凝土液面高差h不应大于400㎜,即外侧的自密性混凝土浆面高于内侧的自密性混凝土浆面的尺寸控制在400㎜以内;自密性混凝土浇筑过程中,设有专人对各截面混凝土液面高度进行观测,观测时可通过手电筒照射、插杆测量,当某一截面处自密性混凝土液面高差接近400㎜时,应立即在该点补浇自密性混凝土。When the self-sealing concrete is pumped, a funnel or a baffle is set at the top of the wall formwork 8 after the self-sealing concrete falls from the conveying nozzle, so that the concrete enters the mold at a slower speed, and the concrete is placed in the wall formwork 8 At any cross-section, the height difference h of the self-sealing concrete liquid level h caused by the different resistance and flow velocity of the self-sealing concrete on both sides of the polystyrene board 10 should not be greater than 400 mm, that is, the height of the self-sealing concrete slurry surface on the outside The size of the self-tightening concrete slurry surface on the inner side is controlled within 400 mm; during the pouring process of self-tightening concrete, special personnel are assigned to observe the concrete liquid level height of each section. When the height difference of the self-sealing concrete liquid level at a certain section is close to 400 mm, the self-sealing concrete should be poured immediately at this point.

为控制CL网架板9内外两侧自密性混凝土的流速,在自密性混凝土的浇筑过程中,在较厚侧竖向插入脚手架用钢管来控制截面,该钢管上焊接挂钩以便于抽出,内限位板21和外限位板22起到限定聚苯板10受到自密性混凝土压力时保持垂直状态;自密性混凝土的入模温度控制在5℃-35℃,自密性混凝土浇筑点应设置在十字型、T型或L型的墙体相交部位,以便于自密性混凝土的均匀流动;在同一浇筑点宜采用推移式连续浇筑,当在多个浇筑点之间切换时应在前层自密性混凝土初凝之前浇筑下一层自密性混凝土。In order to control the flow rate of the self-tightening concrete on both sides of the CL grid slab 9, during the pouring of the self-tightening concrete, a steel pipe is vertically inserted into the thicker side of the scaffold to control the section, and a hook is welded on the steel pipe to facilitate extraction. The inner limit plate 21 and the outer limit plate 22 are used to limit the vertical state of the polystyrene board 10 when it is under the pressure of the self-sealing concrete; The point should be set at the intersection of cross-shaped, T-shaped or L-shaped walls to facilitate the uniform flow of self-tight concrete; it is advisable to use push-type continuous pouring at the same pouring point, and when switching between multiple pouring points, it should be Pouring the next layer of self-sealing concrete before the initial setting of the previous layer of self-sealing concrete.

步骤(6)中浇筑自密性混凝土时为了达到表面光洁的目的,在墙体模板8外的辅助振动,辅助振动的方式采用皮锤、小型平板震动器或振捣棒随着自密性混凝土的浇筑从下往上震动;在钢筋构造复杂的暗柱或复合剪力墙中部浇筑时采用小型振动棒进行适量插捣,插捣时不得触及CL网架板9的斜插钢筋13。In order to achieve the purpose of smooth surface when pouring self-tight concrete in step (6), auxiliary vibration outside the wall formwork 8 is carried out. The pouring is vibrated from bottom to top; when pouring in the middle of a concealed column or a composite shear wall with a complex steel structure, use a small vibrating rod to insert and tamp in an appropriate amount, and do not touch the obliquely inserted steel bars 13 of the CL grid slab 9 when inserting and tamping.

步骤(5)中在墙体模板8就位时,在墙体模板8下部铺垫砂浆或就位后勾砂浆缝,防止墙体模板8下部返浆;In step (5), when the wall formwork 8 is in place, lay mortar on the lower part of the wall formwork 8 or draw a mortar joint after it is in place to prevent the lower part of the wall formwork 8 from returning to grout;

在门窗洞口的墙体模板8框上用木螺丝固定增设钢板护角,采取加厚边框和增加对角支撑,以保证门窗框的整体刚度和防止角部变形漏浆;Wooden screws are used to fix the 8 frames of the wall formwork at the door and window openings, and steel plate corner guards are added, and the frame is thickened and diagonal supports are added to ensure the overall rigidity of the door and window frames and prevent corner deformation and grout leakage;

在所有墙体模板8的拼接缝部位均采用压海绵密封条的措施进行密封;局部部位必要时可采用粘贴塑料胶带或打密封胶辅助措施,切实保证避免水泥砂浆泄漏。All the seams of the wall formwork 8 are sealed by pressing sponge sealing strips; if necessary, auxiliary measures such as pasting plastic tape or sealing glue can be used on local parts to ensure that cement mortar leakage is avoided.

洞口阴角或其他死角部位应留设通气孔,自密性混凝土浇筑时应及时观察,自密性混凝土充满后立即进行封堵。以防灰浆流失。Ventilation holes should be left in the inner corner of the hole or other dead corners. When the self-sealing concrete is poured, it should be observed in time, and it should be sealed immediately after the self-sealing concrete is filled. To prevent the mortar from losing.

步骤(8)中对墙体进行养护的具体过程为:由于浇筑后的CL墙体中的混凝土截面较薄,通常室外侧只有60㎜厚,为了防止产生干缩裂缝,应在墙体模板8拆除后立即覆盖塑料薄膜、涂刷养护剂或覆盖浇水进行养护,且养护时间不得少于14d;The specific process of curing the wall in step (8) is as follows: since the concrete section in the poured CL wall is relatively thin, usually only 60mm thick on the outdoor side, in order to prevent drying shrinkage cracks, the wall formwork 8 Immediately after removal, cover with plastic film, apply curing agent or cover and water for maintenance, and the curing time shall not be less than 14 days;

CL墙体室外侧混凝土层在同一平面内的水平长度超出26m时,应留设引导收缩裂缝的竖向分隔缝,竖向分隔缝应设置在窗下墙与窗间墙连接部位,竖向分隔缝的主截面形状为外宽内窄的三角形,深度为10mm~30mm,宽度为10mm~30mm;竖向分隔缝在混凝土浇筑终凝后用无齿锯或其他工具切割并用聚氨酯或其他外墙用弹性建筑填缝胶封堵;或者在混凝土浇筑前在外侧的墙体模板8的内壁上直接竖向放置橡胶或其他柔弹性材料的分隔条,该分隔条或者用止水带替代;When the horizontal length of the outdoor concrete layer of the CL wall exceeds 26m in the same plane, a vertical separation joint shall be left to guide shrinkage cracks. The shape of the main section of the joint is a triangle with a wide outside and a narrow inside, with a depth of 10mm to 30mm and a width of 10mm to 30mm; the vertical separation joint is cut with a toothless saw or other tools after the final setting of the concrete pouring, and is covered with polyurethane or other external walls. Elastic construction sealant sealing; or before concrete pouring, directly vertically place a separating strip of rubber or other soft elastic materials on the inner wall of the outer wall formwork 8, and the separating strip may be replaced by a waterstop;

墙体模板8拆除后还须对螺栓孔洞进行封堵,封堵螺栓孔洞应先填入与聚苯板10等厚的保温材料,再用干硬性砂浆或细石混凝土将孔洞两端填实,并在外表面涂刷水性有机硅防水涂层,防水涂层直径不得小于孔洞直径的3倍;After the wall formwork 8 is dismantled, the bolt holes must be sealed. The plugged bolt holes should be filled with thermal insulation material with the same thickness as the polystyrene board 10, and then the two ends of the holes should be filled with dry hard mortar or fine stone concrete. And paint a water-based silicone waterproof coating on the outer surface, and the diameter of the waterproof coating shall not be less than 3 times the diameter of the hole;

CL墙体施工完毕后,外墙面应进行防水、防腐处理,处理方法如下:After the construction of the CL wall is completed, the outer wall surface should be treated with waterproof and anti-corrosion treatment. The treatment method is as follows:

(1)清除墙面的灰尘、油污、松软杂物,剔除流灰、补平孔洞和缝隙;当墙面垂直平整度达不到要求时,应抹一层找平灰底,然后涂刷防护涂层;(1) Remove dust, oil, and soft debris from the wall, remove flow ash, fill holes and gaps; when the vertical flatness of the wall does not meet the requirements, apply a layer of leveling gray base, and then apply protective paint Floor;

(2)用重量比为1:1的TN—922泰能胶与32.5水泥放在容器中搅拌均匀,静置五分钟,除去气泡再搅拌均匀后,用毛刷的方法涂刷在已清除干净的结构基面上,刷一遍待晾干后再涂刷下一遍,共涂刷三遍即可;涂刷的方向沿垂直方向上下涂抹,防止漏刷;或者采用喷涂的方法将胶浆喷涂到已清除干净的结构基面上,喷涂时用100目筛网过滤,配好的胶浆使用时间为2小时内,如胶浆变稠可加适量泰能胶液稀释;涂刷或喷涂完三遍后用TN—921泰能胶、32.5水泥、细砂按重量比为1:1.5:2的配合比搅拌均匀,静置5分钟搅拌成糊状的砂胶浆,用拉毛的方法甩涂在面层上,待风干4小时后具有一定强度至48小时内抹灰或粘贴瓷砖饰面;每平米墙面用泰能胶921胶0.3㎏、922胶0.5㎏。(2) Use TN-922 Taineng glue with a weight ratio of 1:1 and 32.5 cement to mix evenly in a container, let it stand for five minutes, remove air bubbles and stir evenly, and then use a brush to paint on the cleaned surface On the base surface of the structure, brush it once and wait for it to dry before painting the next time, a total of three times; the direction of brushing should be applied up and down in the vertical direction to prevent missing brushes; or spray the glue onto the On the cleaned structure base surface, filter it with a 100-mesh sieve when spraying, and use the prepared glue within 2 hours. If the glue thickens, you can add an appropriate amount of Taineng glue to dilute it; after brushing or spraying, three After one pass, use TN-921 Taineng glue, 32.5 cement, and fine sand to mix evenly according to the weight ratio of 1:1.5:2, and let it stand for 5 minutes to stir into a paste-like sand mortar, and use the brushing method to shake it on the surface. On the surface layer, it will have a certain strength after being air-dried for 4 hours, and it will be plastered or pasted with ceramic tiles within 48 hours; use 0.3kg of Taineng glue 921 glue and 0.5kg of 922 glue per square meter of wall surface.

本实施例并非对本发明的形状、材料、结构等作任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明技术方案的保护范围。This embodiment does not impose any formal restrictions on the shape, material, structure, etc. of the present invention. All simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention belong to the protection of the technical solution of the present invention. scope.

Claims (8)

  1. The construction method of the CL composite concrete shear wall comprises the following steps of (1) lifting materials of CL net rack plates: the CL rack plate is a nonstandard block, the CL composite shear wall is decomposed according to the arrangement condition of the CL composite shear wall in the construction drawing and according to a node detail drawing in the construction drawing and a related technical specification and a construction joint reservation condition, the specification, the size, the peripheral node characteristics, the number and the position of the CL rack plate are expressed in detail, and the CL rack plate is communicated with a professional manufacturer in advance through an order form to produce and supply a goods plan; the method is characterized in that:
    (2) placing the purchased CL net rack plate in a temporary field adjacent to a construction site;
    (3) uniformly arranging a plurality of positioning and adjusting components on two side surfaces of the CL net rack plate in the leveled construction site; meanwhile, ejecting a wall form in-place control line and a CL grid plate installation control line on a construction site;
    (4) the CL net rack plates provided with the positioning and adjusting assemblies are conveyed to a wall construction site by using a trolley, the CL net rack plates are sequentially hoisted into CL net rack plate installation control lines by using a tower crane and are butted, and the CL net rack plates are temporarily positioned by building temporary protective frames by using steel pipes;
    (5) respectively installing wall formworks on the inner side and the outer side of the CL net frame plate according to a formwork in-place control line, erecting an operation platform above the wall formworks by adopting a scaffold, wherein the operation platform consists of a platform plate, a guardrail and a ladder stand;
    (6) pouring self-sealing concrete into the cavity between the CL net frame plate and the wall formwork at the inner side and the cavity between the CL net frame plate and the wall formwork at the outer side from the top of the wall formwork;
    (7) removing the wall formwork;
    (8) maintaining the wall body;
    (9) checking and accepting the wall quality;
    the CL rack plate comprises a polystyrene board with a rectangular structure, an inner steel wire mesh and an outer steel wire mesh are respectively arranged on the inner side and the outer side of the polystyrene board and are connected through oblique inserted steel bars penetrating through the polystyrene board, a convex rib is arranged on one side edge of the polystyrene board in the vertical direction, and a sealing positioning groove is formed in the other side edge of the polystyrene board in the vertical direction; the cross sections of the convex edge strips and the sealing positioning grooves are the same in shape and size;
    the positioning and adjusting component in the step (3) comprises an inner concrete block and an outer concrete block, the outer side of the inner concrete block is in contact with the inner side face of the polyphenyl plate, the inner side of the outer concrete block is in contact with the outer side face of the polyphenyl plate, the positioning sleeve penetrates through the polyphenyl plate along the inner horizontal direction and the outer horizontal direction, the inner end portion of the positioning sleeve is embedded in the inner concrete block, the outer end portion of the positioning sleeve is embedded in the outer concrete block, the portion, in contact with the inner concrete block, of an inner steel wire mesh is embedded in the inner concrete block, the portion, in contact with the outer concrete block, of the outer steel wire mesh is embedded in the outer concrete block, the outer end portion of the inner adjusting rod extends into and is in threaded connection with the inner port of the positioning sleeve, the inner end portion of the outer adjusting rod extends into and is in threaded connection with the outer port of the positioning sleeve, an inner limiting plate is fixedly arranged at the inner end of the inner adjusting rod; the outer concrete block is in a circular truncated cone-shaped structure with thick inside and thin outside, and the inner concrete block is in a circular truncated cone-shaped structure with thick outside and thin inside;
    the specific manufacturing and installation process for setting the positioning and adjusting assembly in the step (3) is as follows: firstly, horizontally placing a CL net rack plate in a field, enabling the inner side of a polyphenyl plate to face upwards, uniformly forming a plurality of through holes in the polyphenyl plate, enabling a positioning sleeve to penetrate through the through holes, enabling the length of the positioning sleeve to be slightly larger than the distance between an inner steel wire mesh and an outer steel wire mesh, enabling the lower end of the positioning sleeve to be in contact with the ground, coaxially sleeving a mould which is in a circular truncated cone shape and is provided with two through ends, outside the positioning sleeve, enabling the edge of the upper end of the mould to be flush with the positioning sleeve, enabling the edge of the lower end of the mould to be in contact with the polyphenyl plate, forming a through seam for penetrating through the steel wire mesh on the mould, adding concrete into the mould, tamping, scraping off redundant concrete, leveling the top surface of; inserting positioning sleeves into other through holes on the polystyrene board in sequence according to the operation process and manufacturing an inner concrete block; after the inner concrete blocks are completely manufactured, watering and curing the inner concrete blocks, turning up the polystyrene board after at least two days, and manufacturing the outer concrete module according to the manufacturing process of the inner concrete module; after the outer concrete module is watered and maintained, the outer end part of the inner adjusting rod extends into and is in threaded connection with the inner port of the positioning sleeve, and the inner end part of the outer adjusting rod extends into and is in threaded connection with the outer port of the positioning sleeve.
  2. 2. The CL composite concrete shear wall construction method according to claim 1, characterized in that: the cart in the step (4) comprises a bottom plate, universal wheels with locking mechanisms are arranged on the bottom surface of the bottom plate, a vertical frame is fixedly arranged on the rear side of the upper surface of the bottom plate, the front side of the vertical frame is arranged in a manner that the front side is low in front and high in back, handrails are arranged on the left side and the right side of the middle part of the rear side of the vertical frame, a support frame is arranged on the upper part of the rear side of the vertical frame, a small hydraulic station is arranged on the support frame, a pushing oil cylinder is fixedly arranged at the top of the small hydraulic station along the front-back horizontal direction, a hooking oil cylinder is fixedly arranged at the front end of a piston rod of the pushing oil cylinder along the vertical direction, a positioning nail is arranged at the lower end of the piston rod of the hooking oil cylinder, the pushing oil cylinder and the hooking oil cylinder are both connected with the small hydraulic station;
    the process that the cart in the step (4) conveys the CL net rack plate provided with the positioning and adjusting assembly to a wall construction site comprises the following steps: placing a plurality of CL net frame plates on a bottom plate side by side, enabling a CL net frame plate on the last side to lean against a vertical frame in an inclined mode, enabling other CL net frame plates to lean against adjacent CL net frame plates on the back side in sequence, operating an operation panel, pushing a piston rod of an oil cylinder to extend forwards to a position right above the CL net frame plate on the foremost side to stop, enabling a piston rod of a hook oil cylinder to extend downwards, positioning and pinning the piston rod inside the upper end face of a polystyrene board, and enabling a worker to hold an armrest to push a cart to convey the CL net frame plates to a wall construction site; two annular steel wire ropes are connected to a lifting hook of the tower crane, a piston rod of a pushing oil cylinder is controlled to extend firstly, the upper part of a CL net frame plate at the foremost side is pushed to move forwards to a vertical state through a hooking oil cylinder and a positioning nail, one annular steel wire rope is hung on two inner concrete blocks or outer concrete blocks at the same height at the front side of the CL net frame plate, a worker holds the CL net frame plate in the vertical state firstly, then the piston rod of the hooking oil cylinder is controlled to retract upwards, a positioning needle is separated from the polystyrene plate, the piston rod of the pushing oil cylinder is controlled to move backwards to the upper side of the next polystyrene plate, the piston rod of the hooking oil cylinder extends downwards, the positioning nail is fixed into the polystyrene plate, then the other annular steel wire rope is hung on the two outer concrete blocks or inner concrete blocks at the rear side of the CL net frame plate, the outer concrete blocks and the inner concrete blocks hung by the two annular steel wire, hoisting the CL rack plate to the specified position of the CL rack plate installation control line; sequentially hoisting all CL net rack plates on the cart in place according to the process; in the tower crane operation process, the other cart is provided with the CL net frame plate and pushed to a construction site, the two carts transport the CL net frame plate in turn, and the tower crane does not stop hoisting the CL net frame plate in place; in the CL rack board hoist and mount in-place process, make between two adjacent polyphenyl boards reach the sealed effect of location through protruding ribbing and the cooperation of sealed positioning groove, use overlap joint net piece and iron wire simultaneously and connect two adjacent interior steel wire nets that link up and two adjacent outer steel wire nets that link up as an organic whole.
  3. 3. The CL composite concrete shear wall construction method according to claim 1, characterized in that: before the wall body formwork is installed in the step (5), a release agent is coated on the inner wall of the wall body formwork, the inner limiting plate and the outer limiting plate are rotated in advance according to the thickness of the wall body, the inner adjusting rod moves inwards while rotating in the positioning sleeve, the outer adjusting rod moves outwards while rotating in the positioning sleeve until the distance between the inner limiting plate and the outer limiting plate is equal to the thickness of the wall body, and then the wall body formwork on the inner side is in contact with the inner limiting plate and the wall body formwork on the outer side is in contact with the outer limiting plate.
  4. 4. The CL composite concrete shear wall construction method according to claim 1, characterized in that: the concrete process of pouring the self-sealing concrete in the step (6) is as follows: when the hanging hopper for self-sealing concrete is used for pouring, the distance between a discharge hole at the bottom of the hanging hopper and an inlet at the top of the wall body template is as small as possible, a series of cylinders or chutes can be added as necessary to avoid segregation, the height difference of the self-sealing concrete grout surface at the inner side and the outer side of the polystyrene board can be observed in time in the pouring process, and the size of the self-sealing concrete grout surface at the outer side higher than that at the inner side is controlled within 400 mm;
    when the self-sealing concrete is pumped, a funnel or a baffle is arranged at the upper opening of the wall body template after the self-sealing concrete falls from the opening of the delivery pipe, so that the concrete enters a mold at a slow speed, the height difference h of the liquid level of the self-sealing concrete generated by different resistance and flow rates of the self-sealing concrete at any section in the wall body template at two sides of the polystyrene board is not more than 400 mm, namely the size of the self-sealing concrete slurry level at the outer side higher than the self-sealing concrete slurry level at the inner side is controlled within 400 mm; in the process of pouring the self-sealing concrete, a specially-assigned person is arranged to observe the liquid level height of the concrete of each section, the liquid level height can be measured through flashlight irradiation and inserted rod during observation, and when the liquid level height difference of the self-sealing concrete at a certain section is close to 400 mm, the self-sealing concrete is poured at the point immediately.
  5. 5. The CL composite concrete shear wall construction method according to claim 4, characterized in that: in order to control the flow rate of self-sealing concrete on the inner side and the outer side of the CL net frame plate, a steel pipe for a scaffold is vertically inserted into the thicker side to control the section in the pouring process of the self-sealing concrete, a hook is welded on the steel pipe so as to be conveniently drawn out, and the inner limiting plate and the outer limiting plate play a role of limiting the polystyrene board to keep a vertical state when the polystyrene board is subjected to the pressure of the self-sealing concrete; the mold-entering temperature of the self-sealing concrete is controlled to be 5-35 ℃, and the self-sealing concrete pouring point is arranged at the intersection part of the cross-shaped, T-shaped or L-shaped wall body so as to facilitate the uniform flow of the self-sealing concrete; the same pouring point is preferably used for the push type continuous pouring, and when the pouring points are switched, the next layer of self-sealing concrete is poured before the initial setting of the self-sealing concrete of the front layer.
  6. 6. The CL composite concrete shear wall construction method according to claim 5, characterized in that: in the step (6), in order to achieve the purpose of smooth surface when the self-sealing concrete is poured, auxiliary vibration is carried out outside the wall formwork, and a leather hammer, a small flat vibrator or a vibrating rod vibrates from bottom to top along with the pouring of the self-sealing concrete in an auxiliary vibration mode; when the hidden column with a complex steel bar structure or the middle part of the composite shear wall is poured, a small vibrating rod is adopted for proper inserting and tamping, and the obliquely inserted steel bars of the CL net rack plate cannot be touched during inserting and tamping.
  7. 7. The CL composite concrete shear wall construction method according to claim 6, characterized in that: when the wall body formwork is in place in the step (5), mortar is paved on the lower part of the wall body formwork or mortar joints are hooked after the wall body formwork is in place, so that mortar return on the lower part of the wall body formwork is prevented;
    the wall template frame of the door and window opening is fixedly provided with steel plate corner protectors by wood screws, and the overall rigidity of the door and window frame is ensured and the corners are prevented from deforming and leaking slurry by adopting thickened frames and increased diagonal supports;
    sealing the splicing seams of all the wall formworks by adopting a sponge sealing strip pressing measure; auxiliary measures of sticking plastic adhesive tapes or applying sealant can be adopted at local parts as necessary, so that the leakage of cement mortar is practically avoided; air vents are reserved at internal corners or other dead corners of the opening, the self-sealing concrete is timely observed during pouring, and the self-sealing concrete is immediately plugged after being filled to prevent mortar from losing.
  8. 8. The CL composite concrete shear wall construction method according to claim 1, characterized in that: the concrete process of maintaining the wall body in the step (8) is as follows: because the concrete in the poured CL wall is thin in section and is only 60 mm thick at the outdoor side, in order to prevent the occurrence of drying shrinkage cracks, a plastic film is covered, a curing agent is coated or watering is covered for curing immediately after the wall formwork is removed, and the curing time is not less than 14 d;
    when the horizontal length of the concrete layer on the outdoor side of the CL wall body in the same plane exceeds 26m, a vertical separation seam for guiding a shrinkage crack is reserved, the vertical separation seam is arranged at the connecting part of the lower window wall and the partition wall, the main section of the vertical separation seam is a triangle with the outer width and the inner width, the depth is 10-30 mm, and the width is 10-30 mm; after concrete pouring and final setting, the vertical separation joints are cut by a toothless saw or other tools and are blocked by polyurethane or other elastic building joint filling glue for the outer wall; or before concrete pouring, vertically placing a rubber or other flexible elastic material separating strip directly on the inner wall of the wall formwork on the outer side, wherein the separating strip is replaced by a water stop;
    after the wall form is removed, the bolt holes are also required to be plugged, the plugged bolt holes are firstly filled with heat insulation materials with the same thickness as the polystyrene board, then dry and hard mortar or fine aggregate concrete is used for filling the two ends of the holes, and the outer surface is coated with a water-based organic silicon waterproof coating, wherein the diameter of the waterproof coating is not less than 3 times of the diameter of the holes;
    after the CL wall is constructed, the outer wall surface is subjected to waterproof and anticorrosion treatment, and the treatment method comprises the following steps:
    (1) removing dust, oil stains and soft impurities on the wall surface, removing flowing ash, and filling holes and gaps; when the vertical flatness of the wall surface does not meet the requirement, a layer of leveling ash bottom is smeared, and then a protective coating is coated;
    (2) the weight ratio of 1: TN-922 Tynen glue 1 and 32.5 cement are placed in a container to be uniformly stirred, the mixture is kept stand for five minutes, after bubbles are removed and the mixture is uniformly stirred, the mixture is coated on a structure base surface which is cleaned completely by a brush method, the brush is coated for one time and then coated for the next time after being dried, and the coating is carried out for three times; the brushing direction is along the vertical direction for up-and-down brushing, so that the brush leakage is prevented; or spraying the mucilage onto the cleaned structure base surface by a spraying method, filtering by a 100-mesh screen during spraying, and diluting the prepared mucilage within 2 hours by adding a proper amount of Tynen mucilage if the mucilage is thickened; after the coating or spraying is finished for three times, TN-921 Tynen glue, 32.5 cement and fine sand are used according to the weight ratio of 1: 1.5: 2, stirring uniformly, standing for 5 minutes, stirring into pasty mortar, throwing and coating on the surface layer by using a napping method, and plastering or pasting a ceramic tile facing within 48 hours after air drying for 4 hours; and 0.3 kg of the tylene rubber 921 and 0.5 kg of the tylene rubber 922 are used for each square meter of wall surface.
CN201810256046.8A 2018-03-27 2018-03-27 CL composite concrete shear wall construction method Expired - Fee Related CN108505644B (en)

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CN110258848A (en) * 2019-06-24 2019-09-20 南通大学 A kind of construction method of building energy conservation CL composite shear wall
CN110219378B (en) * 2019-07-22 2024-08-09 中铁建设集团有限公司 Sealing and heat-insulating bridge structure for heat-insulating joint of reinforced bar formwork integrated wall
CN111058552A (en) * 2020-01-08 2020-04-24 北京和筑科技有限公司 Resistance welding steel plate concrete shear wall
CN111502294B (en) * 2020-07-01 2020-09-15 上海建工集团股份有限公司 Automatic installation method of movable precast concrete wallboard
CN112502325A (en) * 2020-12-11 2021-03-16 天长市飞龙金属制品有限公司 Concrete shear wall construction process based on steel grating
CN113006311A (en) * 2021-02-26 2021-06-22 阳翼 Building wall heat preservation and insulation system
CN113502937B (en) * 2021-06-16 2022-04-22 江阴市先锋建筑有限责任公司 Assembled building wall component
CN113585330B (en) * 2021-08-10 2022-07-08 杭州伟业建设集团有限公司 Steel formwork device and anti-tilting method for cast-in-place concrete retaining wall
CN115030510A (en) * 2022-06-28 2022-09-09 中冶天工集团有限公司 Construction method for improving pouring quality of self-compacting concrete of CL board wall
CN114961047A (en) * 2022-07-13 2022-08-30 北京城建北方集团有限公司 Novel construction method of composite concrete shear wall structure

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PL3084095T3 (en) * 2013-12-17 2021-10-25 Benjamin BAADER Insulated concrete panel form and method of making same
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