CN110886488A - An intelligent integrated high-rise building machine - Google Patents

Abstract

The invention provides an intelligent integrated high-rise building building machine, which comprises a top-level construction platform, and a lower end surface of the top-level construction platform is provided with an externally-mounted protective construction platform, an internal-mounted protective construction platform, an externally-mounted protective construction platform and an internal-mounted protective construction platform along its circumferential direction. There is a large formwork system connected to the top construction platform between the hanging protective construction platforms. The large formwork system includes the formwork inside the wall, the formwork outside the wall, the flow stopper rotating connection piece, and the flow stopper plate. The flow stopper rotating connection piece includes an upper connecting plate, a lower connecting plate; and a pressing rod, the upper end of the pressing rod is connected with the inner formwork, and the lower end is connected with the stop plate. Through the design of the stop plate, the synchronous concrete pouring construction of the floor lag behind the wall column on the same floor can be realized, so that the inner wall formwork can be formed into a large formwork system, which brings infinite space for construction mechanization.

Description

An intelligent integrated high-rise building machine

technical field

The invention relates to a multifunctional construction platform for concrete pouring of high-rise building walls, in particular to a large formwork, hydraulic placing machine, boom crane, concrete maintenance, and a protective platform for inner and outer multi-layer construction that can carry an attached vibrator for high-rise buildings. The multi-functional jacking intelligent integrated building machine (construction platform).

Background technique

At present, when the floor slab is lagging behind the wall column concrete pouring in the construction of the building industry, steel wire mesh is used to intercept the two concrete sections. In case of a large number of construction needs, it will consume a lot of labor and materials, and at the same time, the construction time will be prolonged due to the increase of construction procedures.

SUMMARY OF THE INVENTION

Aiming at the deficiencies of the prior art, the invention provides an intelligent integrated high-rise building building machine. Through the design of the stop plate, the floor slab lags behind the wall column and the same layer of synchronous concrete pouring construction, so that the inner wall formwork can form a large formwork system, which is convenient for construction. Mechanization brings infinite space.

In order to achieve the above purpose, the present invention provides the following technical solutions: an intelligent integrated high-rise building building machine, the building building machine includes a top construction platform, an external protective construction platform, an internal hanging protective construction platform, a large formwork for an outer wall, and a large inner wall. Formwork, hydraulic placing machine, boom crane, hydraulic jacking power mechanism, concrete maintenance system, spray dust suppression system, implementation of attached mobile toilets, intelligent management and control system, completion layer edge safety protection, etc.

The top construction platform is composed of main beams, secondary beams, platform beams, platform slabs, and protective railings. The lower end face of the construction platform is provided with an externally hanging protective construction platform and an internal hanging protective construction platform along its circumferential direction,

The external construction platform includes several layers of construction platforms available for construction, steel reinforcement platform, concrete pouring platform, external wall formwork stripping and formwork reinforcement platform, external wall decoration platform, etc., fully enclosed and/or semi-enclosed between the platform and the external wall , The outer side of the platform is fully enclosed with a steel mesh with an opening of no more than 6MM to provide construction personnel with a full range of safety protection space, and can effectively control the dangerous accident of falling materials from high altitudes.

The external construction platform can be bolted to the outer main beam, secondary beam and/or platform beam of the intelligent integrated high-rise building building machine, and is lifted synchronously with the intelligent integrated high-rise building building machine. The hoisting mechanism can also be used to hang on the main and secondary beams on the outside of the building machine, to be lifted synchronously with the building machine, or the hoisting mechanism can be used to raise or lower independently.

The built-in construction platform includes several layers of construction platforms available for construction, a steel-reinforced platform, a concrete pouring platform, and an inner wall formwork stripping and formwork reinforcement platform. The platform and the wall are semi-closed, and the built-in construction platform can be bolted to the intelligent The inner main beam, secondary beam and/or platform beam of the building machine for integrated high-rise buildings are lifted synchronously with the building machine for intelligent integrated high-rise buildings.

A large formwork system connected to the working platform is set between the external hanging protective construction platform and the internal hanging protective construction platform.

The large formwork system includes the formwork inside the wall, the formwork outside the wall, the tie rod, the positioning pin,

When pouring exterior walls:

The outer end face of the formwork on the inner side of the wall has a first back ridge, and the first back ridge is provided with a first positioning hole,

The outer end surface of the outer formwork of the wall has a second back ridge, and the second back ridge is provided with a fourth positioning hole,

For the pull rod, there are second positioning holes and third positioning holes arranged at intervals on the pull rod. The second positioning hole is coaxial with the first positioning hole, and the third positioning hole is coaxial with the fourth positioning hole. Wire,

The positioning pin includes a first positioning pin and a second positioning pin, the first positioning pin is installed in the first and second positioning holes, and the second positioning pin is installed in the third and fourth positioning holes,

In the axial direction of the pair of tie rods where the third positioning hole points to the second positioning hole, the pair of tie rods pass through the second back ridge and the first back ridge in sequence in an inclined upward direction.

On the basis of the above solution, preferably, in the axial direction of the opposite tie rod from the third positioning hole to the second positioning hole, the diameter of the opposite tie rod becomes smaller, and the end has a wire rope,

The material of the tie rod is stainless steel or galvanized parts,

The ends of the first positioning pin and the second positioning pin are provided with wire ropes,

The first, second, third and fourth positioning holes are all rectangular through holes.

The first positioning pin and the second positioning pin are made of rectangular flat steel.

When pouring interior walls:

The inner wall is reinforced with the inner formwork and the inner formwork, and the tie rods horizontally pass through the back corrugation on the inner formwork in turn. Other casting methods are the same as the external wall,

On the basis of the above scheme, preferably, a spray system for concrete curing and a spray system for dust reduction are arranged above the large formwork and below the top construction platform.

On the basis of the above scheme, preferably, toilets, pantries, smoking areas, tool boxes and equipment operation rooms are arranged above the construction platform.

On the basis of the above solution, preferably, it also includes a stopper rotating connection piece and a stopper plate, and the stopper plate rotation connection piece includes an upper connection plate and a lower connection plate, and the upper connection plate and the lower connection plate are hinged and connected between When the upper connecting plate and the lower connecting piece are in contact with each other, they are sealed and matched, and the upper end of the upper connecting plate is fixed on the lower end of the formwork inside the wall;

The lower end face of the stop plate is flat, and in the inward direction of the inner formwork of the wall, the stop plate has a first end and a second end, and the first end is fixedly connected with the lower end of the lower connecting plate; and

A pressing rod for fixing the position after the upper connecting plate and the lower connecting plate are rotated relative to each other, the upper end of the pressing rod is connected with the inner template, and the lower end is connected with the stop plate.

On the basis of the above solution, preferably, there is a vertical pole on the end face of the inner wall formwork in the inward direction, and the vertical pole has a number of pin holes, the pins pass through the pin holes and the holes at the upper end of the compression rod ,

The stop plate is provided with a connecting part connected with the pressing rod, the connecting part is provided with a pin hole, the pin passes through the pin hole and the hole at the lower end of the pressing rod,

An upper reinforcing rib is arranged on the inward end face of the upper connecting plate, a lower reinforcing rib is arranged on the inward end face of the lower connecting plate, and the lower end of the upper reinforcing rib and the upper end of the lower reinforcing rib are provided with slopes arranged opposite to each other in the vertical direction.

The upper connecting plate and the lower connecting plate are hinged through piano hinges,

The upper connecting plate and the inner template are integrally formed, and the lower connecting plate and the flow stop plate are integrally formed.

On the basis of the above solution, preferably, a vibrator is installed on the inner wall formwork and/or the wall outer formwork.

On the basis of the above scheme, preferably, the vibrator is a frequency conversion vibrator, and the parameters of the frequency conversion vibrator: the motor power is 1.5KW--5.5KW, and the voltage is 220V or 380V.

On the basis of the above scheme, preferably, an inclination sensor is provided on the outer end face of the formwork in the wall and/or the formwork outside the wall, and the inclination sensor is fixedly installed on the back ridge,

The inclination sensor is electrically connected to the alarm device or the control switch of the concrete pouring equipment,

The inclination sensor is also electrically connected to an alarm device, and the alarm device is a voice alarm or a buzzer.

On the basis of the above scheme, preferably, a wire sleeve is installed on the limb side of the formwork on the inner side of the wall corresponding to the protective net that needs to be hung on the wall, and the screw rod passes through the formwork on the inner side of the wall and is threadedly connected with the wire sleeve,

The inner end face of the wire sleeve in the axial direction is in contact with the template,

The wire sleeve is a blind hole type wire sleeve.

On the basis of the above solution, preferably, a guide rail is provided on the upper end face of the working platform, and a base that can move along the guide rail is installed on the guide rail,

The base and the guide rail are fixedly connected by detachable connectors,

The base is connected with a driving mechanism for driving the base to move along the guide rail after the detachable connecting piece is removed.

On the basis of the above solution, preferably, the guide rails are two parallel guide rails, and the base and the guide rails are in rolling fit,

The base includes a support plate and a moving guide plate arranged on both sides of the lower end face of the support plate. The guide rail is located between the moving guide plates. The detachable connecting piece is a screw. The screw passes through the support plate and is fixedly connected to the guide rail. The guide rail has two There are four roller trolleys at the bottom of the support plate, two roller trolleys are installed on each guide rail,

The roller trolley includes a connecting plate fixed on the bottom, two ends of the connecting plate extend downward with a first side plate and a second side plate, and a middle plate extends downward in the middle of the connecting plate. The first side plate, the second side plate and the middle plate A roller frame is formed, a roller is arranged between the first side plate, the second side plate and the middle plate, and the roller shaft passes through the first side plate, the roller, the middle plate, the roller, and the second side plate from the outside of the first side plate. The roller shaft is extended and fixedly matched with the roller frame in the axial direction by the roller pin shaft. The roller shaft coincides with the axis of the roller. The side of the roller protrudes from the lower end of the roller frame.

The driving mechanism is a hoist, and the hoist and the base are connected by a traction wire rope.

It also includes a cantilever support trolley, the roller trolley at the bottom of the cantilever support trolley is placed on the guide rail, and the cantilever support trolley is located between the drive mechanism and the base.

It also includes an unloading platform with a gantry crane matched with the building machine, which is used to transfer the lower construction materials.

Compared with the prior art, the beneficial effects of the present invention are:

1. Through the design of the first, second, third, and fourth positioning holes, when the large formwork inside and outside the wall is fixed, it can be positioned inward and outward at the same time, and the positioning results are prepared without secondary adjustment. . Compared with traditional methods, the construction quality and construction efficiency are improved.

2. Through the design that the free end of the tie rod is inclined upward from the outside of the second back ridge and passes through the second back ridge and the first back ridge in turn, the concrete is poured on the wall of the inner wall formwork and the outer wall formwork to form a slope. With the upward through hole, rainwater will not enter the interior of the wall along the through hole, which serves the purpose of waterproofing.

3. Adopting the design of decreasing diameter in the axial direction, it is convenient to directly punch the tie rod out of the wall without adding PVC pipe as a consumable.

4. Through the design of the steel wire rope, the tie rod, the first locating pin and the second locating pin can be hung on the formwork in the wall or the formwork outside the wall, so as to prevent them from falling during use. Avoid the occurrence of dangerous accidents of falling objects and waste caused by loss of materials. At the same time, the labor waste of finding materials is reduced.

5. Through the design of the stop plate, the setting of the wire mesh can be avoided, and this process is not required. The narrow space formed between the stop plate and the top support formwork can effectively prevent the concrete from flowing, and direct pouring can effectively save materials and labor.

6. Through the design of the flow stop plate, the synchronous concrete pouring construction of the floor lag behind the wall column can be realized, so that the inner wall formwork can form a large formwork system, which can be connected to the top construction platform to be lifted synchronously.

7. Through the design of the flow stop plate, the outer end of the flow stop plate is used as the horizontal backing, so that the height of the horizontal casting of the same floor slab can be controlled within the range of ±5MM high-quality quality.

8. Through the design of the stop plate, the tow bar of the mechanized construction equipment can use the outer end of the stop plate as the horizontal backer to carry out the mechanical construction of the floor surface.

9. Through the design of the stop plate, after the concrete is poured, the stop plate can be used as a passage for the construction personnel, which can effectively prevent the construction personnel from leaving different footprints on the concrete before the concrete is formed.

10. By using the vibration of variable frequency vibration and its own gravity factor during concrete pouring, the fluidity and plasticity of the poured concrete are increased, the compactness of the components is improved, the forming is fast, and the quality can be greatly improved.

11. The use of frequency conversion vibrators attached to the template makes it feasible to solve the unmanned vibration construction scheme, and at the same time solve the quality problem of voids and honeycombs in concrete molding due to insufficient artificial vibration, and at the same time reduce labor.

12. Through the design of the inclination sensor, the deviation angle of the template can be observed in time through it to ensure that the deviation of the wall during casting is within the allowable error range.

13. Through the sound or buzzer warning, remind to correct the template position in time.

14. Through the design of the inclination sensor, it is feasible to solve the unmanned measurement construction plan, which greatly improves the measurement efficiency and reduces human measurement errors, thereby reducing labor.

15. By adding guide rail design, the guide rail can be fixed on the building machine platform, the boom crane and/or the placing machine can be fixed on the base, the base can move along the guide rail (sliding or rolling fit), and detachable connectors In combination with the driving mechanism, the boom crane and/or the placing machine can move horizontally as needed during the working process, which is convenient for operation, and avoids that the traditional boom crane can only move up and down and horizontally through the hoisting method. At the same time, it brings problems such as time-consuming, laborious and high conversion cost.

16. By adding guide rail design, it is not necessary to configure multiple boom cranes and/or placing machines on super-long-width construction projects to meet the vertical transportation of materials required for construction. At the same time, because the boom crane is installed on the platform of the building machine that can be lifted by itself with the guide rail for horizontal movement, it is not necessary to configure the tower crane attached to the wall when it is matched with the building machine. This can effectively avoid the tower crane overturning accidents that occur frequently every year.

17. By moving the guide plate on both sides of the guide rail, it has a clearance fit (small) with the guide rail to play a guiding role. The screw is fixed as a detachable connector, which is convenient for disassembly, re-fixation and repeated work to be suitable for different stations. .

18. Due to the long cantilever of the distributing machine/boom crane, in order to avoid the overturning of the body during the transfer process, the cantilever is supported by the cantilever to keep the cantilever horizontal to facilitate horizontal movement.

19. Through the design of the external construction protection platform, the external construction platform can be bolted to the outer main beam, secondary beam and/or platform beam of the building machine, and is lifted synchronously with the building machine. Compared with the traditional attached lifting scaffold, Because there is no three-layer wall-attaching mechanism for anti-overturning, more construction platforms can be provided to meet the construction platform layers required by various types of work.

20. Through the design of the external construction protection platform, the external construction platform can be bolted to the outer main beam, secondary beam and/or platform beam of the building machine. Compared with the traditional attached lifting scaffold, it is hung on the main frame body. There is no external wall attachment mechanism, so the overturning and falling safety accidents of the external frame are absolutely prevented.

21. Through the design of the external construction protection platform, the hoisting mechanism can also be hung on the outer main and secondary beams of the building machine to rise or fall independently. Compared with the traditional attached lifting scaffold, the traditional attached lifting scaffold can only be raised to the top and then lowered. construction process. The external construction protection platform can be separated from the bottom construction platform during the process of flowing construction, and can be raised or lowered independently, which can meet the construction requirements of the exterior wall decoration process.

22. The edge safety protection of the finished layer: Through the design of the wire sleeve and the screw rod, the wire sleeve can be embedded in the pouring part such as the wall when pouring. After the pouring is completed, the screw can be removed by turning the screw rod. When the screw rod needs to be protected at the edge, it only needs to screw the threaded parts on the protective net to the wire sleeve, and its reuse can realize the standardization of the position of the embedded wire sleeve, and then can realize the standardized production of the protective net. At the same time, there is no need for secondary construction of the wall when installing the protective net. The advantage of contact fit is that it can prevent the concrete from solidifying at the gap between the wire sleeve and the formwork during the pouring process, which makes it more difficult to remove the lead screw in the later stage, and it is easy to damage the casting parts such as walls. The screw does not protrude from the outer end face of the screw in the axial direction, which can avoid the concrete curing on the screw during the pouring process, so that the screw is embedded in the concrete, which makes it more difficult to remove the screw later, and it is easy to damage the casting parts such as the wall. question.

Description of drawings

Fig. 1 is the schematic diagram of flow stopper mold clamping;

Fig. 2 is the schematic diagram of the flow stop plate demoulding;

Figure 3 is a schematic diagram of fixing between the formwork on the outside of the wall and the formwork on the inside of the wall by a pair of tie rods;

Fig. 4 is the schematic diagram of the vibrator installed on the formwork inside the wall;

Figure 5 is a schematic diagram of the cooperation of the boom crane and the guide rail;

Figure 6 is a schematic diagram of the cooperation of the guide rail and the base;

Figure 7 is a schematic diagram of the cooperation of the guide rail and the hoist;

Figure 8 is a schematic diagram of the cooperation between the wire sleeve and the inner formwork of the wall.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

Existing high-rise building concrete wall pouring multi-use scattered wood formwork and/or scattered aluminum alloy formwork, outer frame protection multi-purpose double-row scaffolding or attached lifting scaffolding, hoisting turnover building (rebar) materials, formwork supports, construction Wall-mounted tower cranes for tools, hand-pulled mobile distributing machines and manual tamping for concrete distribution are complicated, labor-intensive, and difficult to control quality. At the same time, many consumables increase the cost, and there are major safety hazards in the entire construction process.

In the technical solution of this application, the working platform is fixed on the guide rail, the guide rail is supported by the support shoe and the guide rail is driven by the driving oil cylinder to move upward. The specific patents are: CN2018216126376, climbing system, CN2018111571743, climbing material table, etc. Therefore, they will not be repeated in this article.

Building machine includes top construction platform, external protective construction platform, internal protective construction platform, large external wall formwork, large internal wall formwork, hydraulic placing machine, boom crane, hydraulic jacking power mechanism, concrete curing system, spray dust suppression system , Attached to the implementation of mobile toilets, intelligent management and control systems, and complete layer edge security protection.

The top construction platform is composed of main beams, secondary beams, platform beams, platform slabs, and protective railings. The lower end face of the construction platform is provided with an externally hanging protective construction platform and an internal hanging protective construction platform along its circumferential direction,

The external construction platform includes several layers of construction platforms available for construction, steel reinforcement platform, concrete pouring platform, external wall formwork stripping and formwork reinforcement platform, external wall decoration platform, etc., fully enclosed and/or semi-enclosed between the platform and the external wall , The outer side of the platform is fully enclosed with a steel mesh with an opening of no more than 6MM to provide construction personnel with a full range of safety protection space, and can effectively control the dangerous accident of falling materials from high altitudes.

The external construction platform can be bolted to the outer main beam, secondary beam and/or platform beam of the intelligent integrated high-rise building building machine, and is lifted synchronously with the intelligent integrated high-rise building building machine. The hoisting mechanism can also be used to hang on the main and secondary beams on the outside of the building machine, to be lifted synchronously with the building machine, or the hoisting mechanism can be used to raise or lower independently.

The built-in construction platform includes several layers of construction platforms available for construction, a steel-reinforced platform, a concrete pouring platform, and an inner wall formwork stripping and formwork reinforcement platform. The platform and the wall are semi-closed, and the built-in construction platform can be bolted to the intelligent The inner main beam, secondary beam and/or platform beam of the building machine for integrated high-rise buildings are lifted synchronously with the building machine for intelligent integrated high-rise buildings.

Please refer to Figure 1-8. Due to the existing concrete wall casting formwork and tie rods, the tie rods are usually threaded through wires, and the inner and outer formwork of the wall are locked by nuts. After fixing, the inner and outer formwork need to be re-measured The distance between them is to ensure the thickness of the wall, the operation process is complicated, labor is wasted, and it is difficult to control the quality. An intelligent integrated building machine for high-rise buildings is designed, which includes a working platform. It is provided with an external protective construction platform and an internal protective construction platform in the circumferential direction.

A large formwork system connected to the working platform is set between the external hanging protective construction platform and the internal hanging protective construction platform.

The large formwork system includes formwork 1 inside the wall, formwork 2 outside the wall, tie rods 3, and positioning pins.

The outer end face of the formwork on the inner side of the wall has a first back ridge, and the first back ridge is provided with a first positioning hole 4,

The outer end face of the outer formwork of the wall has a second back ridge, and the second back ridge is provided with a fourth positioning hole 7,

For the pull rod, there are second positioning holes 5 and third positioning holes 6 arranged at intervals on the pull rod. The second positioning hole is coaxial with the first positioning hole, and the third positioning hole and the fourth positioning hole. coaxial line,

Positioning pin, the positioning pin includes a first positioning pin 9 and a second positioning pin 8, the first positioning pin is installed in the first and second positioning holes, and the second positioning pin is installed in the third and fourth positioning holes,

In the axial direction of the pair of tie rods where the third positioning hole points to the second positioning hole, the pair of tie rods pass through the second back ridge and the first back ridge in sequence in an inclined upward direction.

Through the design of the first, second, third and fourth positioning holes, the inner and outer large formwork of the wall can be positioned inward and outward at the same time when the wall is fixed, and the positioning result is accurate without secondary adjustment.

Through the design that the tie rods are inclined upward in the axial direction of the third positioning hole pointing to the second positioning hole and pass through the second back ridge and the first back ridge in turn, the concrete is poured into the wall inner formwork and the wall outer formwork. A through hole inclined upward is formed on the wall, and rainwater will not enter the interior of the wall along the through hole, so as to achieve the purpose of waterproofing.

Wherein, in the axial direction of the tie rod from the third positioning hole to the second positioning hole, the diameter of the tie rod becomes smaller, and the end has a wire rope,

The material of the tie rod is stainless steel or galvanized parts,

The ends of the first positioning pin and the second positioning pin are provided with wire ropes,

The first, second, third and fourth positioning holes are all rectangular through holes.

The first positioning pin and the second positioning pin are made of rectangular flat steel.

The design of this scheme is aimed at the fact that the conventional non-variable diameter tie rod needs to be set with a PVC pipe on the tie rod to facilitate the removal of the tie rod, and the design with a smaller diameter in the axial direction is convenient for directly punching the tie rod out of the wall without the need for Add PVC pipe as a consumable. The ends of the tie rod, the first locating pin and the second locating pin have steel wire ropes. Through the design of the steel wire rope, the tie rod, the first locating pin and the second locating pin can be hung on the formwork in the wall or the formwork outside the wall, avoiding It falls off during use.

In addition, due to the fact that in the current construction of housing construction in the construction industry, when the floor slab lags behind the wall and column concrete pouring, steel wire mesh is used to intercept the two concrete sections. In case of a large number of construction needs, it will consume a lot of labor and materials, and at the same time, the construction time will be prolonged due to the increase of construction procedures. In order to meet the requirements of the method for the simultaneous construction of the floor and the wall on the same floor, on the basis of the above-mentioned scheme, the following designs are adopted, including the flow stopper rotating connector and the flow stopper 10, and the flow stopper rotating connector includes the upper connecting plate 11, The lower connecting plate 12 is hinged between the upper connecting plate and the lower connecting plate, and when the lower end of the upper connecting plate and the upper end of the lower connecting piece are in contact with each other, it is in a closed mold state, otherwise it is in an unmolded state, and the upper end of the upper connecting plate is fixed on the inner side of the wall. the bottom of the template;

The lower end face of the stop plate is flat, and in the inward direction of the inner formwork of the wall, the stop plate has a first end 13 and a second end 14, and the first end is fixedly connected with the lower end of the lower connecting plate; and

A pressing rod 15 used to fix the position of the upper connecting plate and the lower connecting plate after relative rotation.

The stop plate can be rotated relative to the inner formwork, and the position after the rotation is fixed by the pressing rod, and when the upper connecting plate and the lower connecting piece are in contact with each other, they are sealed and matched. In this process, a narrow space is formed between the stop plate and the top support formwork, which can effectively prevent the concrete from flowing, and the direct pouring can effectively save materials and labor. The formwork system brings infinite space to construction mechanization. At the same time, the pressing rod is used to fix the relative rotation position of the upper connecting plate and the lower connecting plate. The mold release can be realized without removing the stop plate, and the stop plate is transported to the next construction area together with the inner formwork, saving energy. materials and labor. The outer end of the stop plate is used as a horizontal backer to provide a platform for the mechanized construction tow bar, and at the same time, the horizontal casting molding height of the same floor can be controlled within the range of ±5MM high-quality quality. Through the design of the stop plate, the stop plate can be used as a passage for the construction personnel after the concrete is poured, which can effectively prevent the construction personnel from leaving different footprints on the concrete before the concrete is formed.

More specifically, a vertical pole 16 is provided on the inward end face of the formwork on the inner side of the wall, and there are several pin holes 17 on the vertical pole. The pins pass through the pin holes and the holes at the upper end of the compression rod.

The stop plate is provided with a connecting part connected with the pressing rod, the connecting part is provided with a pin hole, the pin passes through the pin hole and the hole at the lower end of the pressing rod,

An upper reinforcing rib 18 is provided on the inward end face of the upper connecting plate, and a lower reinforcing rib 19 is arranged on the inward end face of the lower connecting plate.

The upper connecting plate and the lower connecting plate are hinged through piano hinges,

The upper connecting plate and the inner template are integrally formed, and the lower connecting plate and the flow stop plate are integrally formed. The lower end of the upper reinforcing rib and the upper end of the lower reinforcing rib have slope surfaces arranged opposite to each other in the vertical direction, which can satisfy the upward rotation of the lower end to the maximum extent while ensuring the strength of the upper and lower connecting plates. Fast, accurate and effective connection can be achieved through pin connection, and there are several pin holes on the vertical pole, which can quickly realize adjustment. The vertical poles are punched with uniform and equal distances, which can meet the connection requirements under any working conditions. One-piece molding does not require secondary assembly.

Then, the vibrator 20 is installed on the inner wall formwork and/or the wall outer formwork.

The vibrator is a frequency conversion vibrator, the parameters of the frequency conversion vibrator: the motor power is 1.5KW--3.5KW, 220V or 380V voltage.

The inner wall formwork and/or the outer end face of the outer wall formwork is provided with an inclination sensor, and the inclination sensor is fixedly installed on the back ridge,

The inclination sensor is electrically connected to the alarm device or the control switch of the concrete pouring equipment,

The inclination sensor is also electrically connected to an alarm device, and the alarm device is a voice alarm or a buzzer.

The panel of the formwork on the outside or inside of the wall is steel plate or aluminum plate or wood plywood or plastic formwork; back corrugation; back corrugation is divided into vertical and horizontal back corrugation. It can also be U-shaped.

The vibrator is fixedly installed on the motor base, and the motor base is fixedly installed on the first or second back corrugated 21 .

Among them, the vibrator is a frequency conversion vibrator and a vibration motor.

For the pouring of the wall formwork, before the wall is poured, a variable frequency vibrator is installed on the back of the formwork, and the vibration of the variable frequency vibrator and its own gravity factor during concrete pouring are used to make the poured concrete fluidity and plasticity. increase, the quality and compactness of the components are improved, and the forming is fast.

Among them, by installing the frequency conversion vibrator on the back corrugation instead of directly on the template, it can avoid the frequency conversion vibrator directly contacting the template in a small area, the vibration is concentrated, and the template is damaged during the vibration process. The vibration is diffused through the back corrugation to expand the vibration range.

The model of the frequency conversion vibrator is configured according to the specific size of the wall. For example, the motor power is 1.5KW--3.5KW, 220V or 380V voltage, and the effective vibration range is 1m-2.5m. On the basis of the data, the model can be changed and replaced according to the specific template.

Among them, the connection between the motor base and the back corrugation is fixed by straight hook bolts, which is more stable.

The outer end face of the template is provided with an inclination sensor.

In order to further ensure the accuracy of the casting results, through the design of the inclination sensor, the inclination sensor is an existing mature technology, which is widely used in the angle offset of precision equipment, outputs real-time angle signals, and applies it to the wall formwork in this field. , the offset angle of the template can be observed in time through it to ensure that the offset of the wall during casting is within the allowable error range.

The inclination sensor is electrically connected to the alarm device or the control switch of the concrete pouring equipment. For further automatic control, the inclination sensor can preset a threshold value. When the offset exceeds the threshold value, an electrical signal is transmitted to the control switch, and the concrete pouring equipment can be controlled. Power off, this function can only be a power off function, that is, it needs to be manually restarted after power off.

In order to further ensure the timeliness of the renovation, on the basis of the power-off function, the following design is adopted: the tilt sensor is also electrically connected to the alarm device, the alarm device is a voice alarm or a buzzer, and the sound or buzzer warns, Remind to correct the template position in time.

Furthermore, in order to ensure that the placing machine and the cantilever crane on the working platform can work more efficiently, a guide rail 22 is arranged on the upper end face of the working platform, and a base that can move along the guide rail is installed on the guide rail. ,

The base and the guide rail are fixedly connected by detachable connectors,

The base is connected with a driving mechanism for driving the base to move along the guide rail after the detachable connecting piece is removed.

By adding a guide rail design, when in use, a boom crane or a distributing machine is fixed on the base, and the base can move along the guide rail (sliding or rolling fit), and cooperate with the detachable connector and the driving mechanism to realize the boom The crane or placing machine can move horizontally as needed during the working process, which is convenient for operation and avoids the time-consuming, laborious and high conversion cost problems caused by the traditional boom crane or placing machine that can only move up and down through the hoisting method.

More specifically, the guide rails are two parallel guide rails, and the base and the guide rails are in rolling fit.

The base includes a support plate 23 and a moving guide plate 24 arranged on both sides of the lower end face of the support plate. The guide rail is located between the moving guide plates. The detachable connecting piece is a screw. The screw passes through the support plate and is fixedly connected to the guide rail. There are two, there are four roller trolleys at the bottom of the support plate, two roller trolleys are installed on each guide rail, and two I-beams can be used for the guide rail.

The roller trolley includes a connecting plate 25 fixed on the bottom. The two ends of the connecting plate extend downward with a first side plate 26 and a second side plate 27. The middle of the connecting plate extends downward with a middle plate 28. The first side plate and the second side plate 28 downward. The plate and the middle plate constitute a roller frame. A roller 29 is arranged between the first side plate, the second side plate and the middle plate. The roller shaft 30 passes through the first side plate, the roller, the middle plate and the roller from the outside of the first side plate. . The second side plate protrudes from the rear and is fixedly matched with the roller frame in the axial direction by the roller pin shaft. The roller shaft coincides with the axis of the roller, and the side of the roller protrudes from the lower end of the roller frame.

The driving mechanism is a hoist 31, and the hoist and the base are connected by a traction wire rope 32, wherein the driving mechanism can also be replaced by other methods such as manpower.

It also includes a cantilever support trolley, the roller trolley at the bottom of the cantilever support trolley is placed on the guide rail, and the cantilever support trolley is located between the drive mechanism and the base. Due to the long cantilever of the boom crane or the placing machine, in order to avoid the cantilever being out of level during the transfer process, the cantilever is supported by the trolley to keep the cantilever horizontal to facilitate horizontal movement.

In order to better apply the guide rail to the placing machine, a distribution pipe arranged in parallel with the guide rail is set up. So that when the concrete placing machine moves to its required station, there is a discharge port corresponding to the feeding port of the concrete placing machine. When using it, only the feeding port of the concrete placing machine needs to be connected with the corresponding discharge port. When other feed ports are closed, the material can be constructed in this station. When changing to the next station, only the connection between the discharge port and the corresponding feed port needs to be changed (others are closed by the cover), and the concrete can be moved horizontally quickly and horizontally. At the same time as the distributing machine, it can be connected again without moving the distributing tube, saving time and high work efficiency.

Because in the process of house construction, after the N+1 layer concrete is poured, to protect all the edges of the N layer, it is necessary to install protective nets or protective railings on the inside of the wall to form edge protection. The existing practice is to drill holes on the walls of windows, balconies, elevator door openings, left and right or upper and lower sides of the stairs to install expansion screws for installing fixed protective nets or guardrails. This process requires drilling holes in the walls. Doing secondary construction will cause damage to the wall during the construction process, resulting in extra workload and waste. At the same time, due to the different technical levels of construction workers, the installation of guardrails is uneven, and standardization cannot be formed.

Therefore, a wire sleeve 33 is installed on the marginal side of the formwork on the inner side of the wall corresponding to the need to hang the protective net on the wall. The design of the lead screw, when pouring parts such as walls, etc., can locate a one-time opening on the large template to insert the lead sleeve. After the pouring is completed, the lead screw can be removed by turning the lead screw. When the edge protection is required , it is only necessary to screw the threaded parts on the protective net or the protective railing to the wire sleeve, and its reuse can realize the standardization of the position of the embedded wire sleeve, and then can realize the standardized production of the protective net and the protective railing. At the same time, there is no need for secondary construction of the wall when installing the protective net.

The inner end face of the wire sleeve in the axial direction is in contact with the formwork. The advantage of the contact fit is that it can avoid the curing of the concrete in the gap between the wire sleeve and the formwork during the pouring process, which makes it more difficult to remove the screw rod and easy to damage. Problems with cast parts such as walls.

The wire sleeve is a blind hole type wire sleeve. The blind hole type wire sleeve can avoid the concrete entering the wire sleeve and the solidification of the screw during the pouring process.

As a result, it is more difficult to remove the screw rod in the later stage, and it is easy to damage the casting parts such as the wall.

The wire sleeve is a through hole type wire sleeve.

For this type of wire sleeve, there are the following matching methods: 1. The screw shaft is in the axial direction, and the end face of the screw rod and the outer end face of the wire sleeve are in the same vertical plane. It is poured on the end face or protruding part of the screw rod, but the screw rod can still be taken out. 2. The end face of the screw rod is located between the inner side of the outer end face of the wire sleeve and the outer end face of the wire sleeve to form an interval. When in use, it can be used directly, and the concrete can be poured to In the wire sleeve, the wire sleeve is embedded more firmly. On the basis of it, fillers can be arranged in intervals to avoid the solidification of the concrete pouring wire sleeve and the end surface of the screw rod. Compared with no filler parts, it is easier to remove the screw rod.

There are several through holes, and they are distributed symmetrically in a square shape on the template. The design of through holes is suitable for all edge casting parts.

There are several through holes and they are distributed at intervals along the length or height of the formwork. This solution is suitable for types that require protection on one side, such as stairs and guardrails. There are several through holes, which are symmetrically distributed horizontally upward and downward.

It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.

Claims (10)

1. An intelligent integrated high-rise building construction machine comprises a top layer construction platform, and is characterized in that an externally hung protective construction platform and an internally hung protective construction platform are arranged on the lower end surface of the top layer construction platform along the circumferential direction,

a large template system connected with the top layer construction platform is arranged between the external hanging protection construction platform and the internal hanging protection construction platform,

the large formwork system comprises a wall body inner side formwork, a wall body outer side formwork, a flow stopping plate rotary connecting piece and a flow stopping plate, wherein the flow stopping plate rotary connecting piece comprises an upper connecting plate and a lower connecting plate, the upper connecting plate and the lower connecting plate are hinged and are in sealing fit when the lower end of the upper connecting plate is contacted with the lower connecting plate, and the upper end of the upper connecting plate is fixed at the lower end of the wall body inner side formwork;

the lower end surface of the flow stopping plate is a plane, and the flow stopping plate is provided with a first end and a second end in the inward direction of the formwork inside the wall body, wherein the first end is fixedly connected with the lower end of the lower connecting plate; and

and the upper end of the compression rod is connected with the inner side template, and the lower end of the compression rod is connected with the flow stopping plate.

2. The intelligent integrated high-rise building construction machine according to claim 1, wherein the wall body has a vertical upright on the inward end surface of the inner side form, the vertical upright has a plurality of pin holes, the pin passes through the pin holes and the hole on the upper end of the hold-down bar,

the stop plate is provided with a connecting part connected with the compressing rod piece, the connecting part is provided with a pin hole, a pin passes through the pin hole and the hole at the lower end of the compressing rod piece,

the end surface of the upper connecting plate in the inward direction is provided with an upper reinforcing rib, the end surface of the lower connecting plate in the inward direction is provided with a lower reinforcing rib, the lower end of the upper reinforcing rib and the upper end of the lower reinforcing rib are provided with slopes which are arranged back to back in the vertical direction,

the upper connecting plate and the lower connecting plate are hinged through a piano hinge,

the upper connecting plate and the inner side template are integrally formed, and the lower connecting plate and the flow stopping plate are integrally formed.

3. An intelligent integrated high-rise building construction machine according to claim 1, further comprising a counter-pull rod, a positioning pin,

the outer end surface of the wall inner side template is provided with a first back edge, the first back edge is provided with a first positioning hole,

the outer end surface of the template outside the wall body is provided with a second back ridge, the second back ridge is provided with a fourth positioning hole,

the opposite pull rod is provided with a second positioning hole and a third positioning hole which are arranged at intervals, the second positioning hole is coaxial with the first positioning hole, the third positioning hole is coaxial with the fourth positioning hole,

the positioning pin comprises a first positioning pin and a second positioning pin, the first positioning pin is arranged in the first positioning hole and the second positioning hole, the second positioning pin is arranged in the third positioning hole and the fourth positioning hole,

in the axial direction of the counter pull rod, which points to the second positioning hole, of the third positioning hole, the counter pull rod obliquely and upwards sequentially passes through the second back ridge and the first back ridge.

4. An intelligent integrated high-rise building construction machine according to claim 1, wherein in the axial direction of the counter-pull rod from the third positioning hole to the second positioning hole, the diameter of the counter-pull rod becomes smaller, the end portion has a wire rope,

the end parts of the first positioning pin and the second positioning pin are provided with steel wire ropes,

the first, second, third and fourth positioning holes are all rectangular through holes.

5. The intelligent integrated high-rise building construction machine according to claim 1,

the vibrator is arranged on the wall body inner side formwork and/or the wall body outer side formwork, and the vibrator is a variable frequency vibrator, and the parameters of the variable frequency vibrator are as follows: the power of the motor is 1.5 KW-3.5 KW, 220V or 380V voltage.

6. An intelligent integrated high-rise building construction machine according to claim 5, wherein the outer end face of the wall inner side formwork and/or the wall outer side formwork is provided with an inclination angle sensor which is fixedly arranged on the back ridge,

the tilt angle sensor is electrically connected with an alarm device or a control switch of the concrete pouring equipment,

the inclination angle sensor is also electrically connected with an alarm device, and the alarm device is a voice alarm or a buzzer.

7. The intelligent integrated high-rise building construction machine according to claim 1, wherein a screw sleeve is installed on the side of the wall inner side template corresponding to the wall body where the protective net is required to be hung, the screw rod penetrates through the wall inner side template and is in threaded connection with the screw sleeve,

the inner end surface of the screw sleeve in the axial direction is in contact fit with the template,

the silk sleeve is a blind hole type silk sleeve.

8. An intelligent integrated high-rise building construction machine according to claim 1, wherein a guide rail is provided on the upper end surface of said construction platform, a base movable along the guide rail is mounted on said guide rail,

the base is fixedly connected with the guide rail through a detachable connecting piece,

the base is connected with a driving mechanism which drives the base to move along the guide rail after the detachable connecting piece is detached.

9. An intelligent integrated high-rise building construction machine according to claim 8, wherein the guide rails are two parallel guide rails, the base is in rolling fit with said guide rails,

the base comprises support plates and moving guide plates arranged on two sides of the lower end surface of the support plates, the guide rails are positioned between the moving guide plates, the detachable connecting piece is a screw, the screw passes through the support plates and is fixedly connected with the guide rails, two guide rails are provided, the bottom of the support plates is provided with four roller trolleys, each guide rail is provided with two roller trolleys,

the roller trolley comprises a connecting plate fixed at the bottom, a first side plate and a second side plate extend downwards from the two ends of the connecting plate, a middle plate extends downwards from the middle part of the connecting plate, the first side plate, the second side plate and the middle plate form a roller frame, rollers are arranged among the first side plate, the second side plate and the middle plate, a roller shaft passes through the first side plate, the rollers, the middle plate, the rollers and the second side plate from the outer side of the first side plate and then extends out, the roller shaft is fixedly matched with the roller frame in the axial direction through a roller pin shaft, the roller shaft is superposed with the axis of the rollers, and the side surface of the roller protrudes,

the driving mechanism is a winch, the winch is connected with the base through a traction steel wire rope,

the cantilever support trolley is arranged on the guide rail, and is positioned between the driving mechanism and the base.

10. An intelligent integrated high-rise building construction machine according to claim 1,

the externally-hung protective construction platform comprises a plurality of construction platform layers for construction, a reinforcing steel bar binding platform, a concrete pouring platform, an outer wall template demolding and mold closing reinforcing platform and an outer wall decoration platform, wherein the platform and the outer wall are completely closed and/or semi-closed,

the external protective construction platform can be fixed on the construction platform by bolts, or hung on the construction platform by a hoisting mechanism, or lifted or lowered independently by the hoisting mechanism.

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