CN111014062A - Feather automatic sorting machine - Google Patents
Feather automatic sorting machine Download PDFInfo
- Publication number
- CN111014062A CN111014062A CN201911387821.4A CN201911387821A CN111014062A CN 111014062 A CN111014062 A CN 111014062A CN 201911387821 A CN201911387821 A CN 201911387821A CN 111014062 A CN111014062 A CN 111014062A
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- CN
- China
- Prior art keywords
- feather
- horn
- groove
- sorting
- station disc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
- B07C5/365—Sorting apparatus characterised by the means used for distribution by means of air using a single separation means
Abstract
The invention discloses an automatic feather sorting machine which comprises a support, a controller, a picking mechanism, a rotating mechanism, a detecting mechanism and a sorting mechanism, wherein the picking mechanism, the rotating mechanism, the detecting mechanism and the sorting mechanism are in signal connection with the controller. The rotating mechanism comprises a rotating station disc driven by a motor, the rotating station disc is in a ring shape, and flared open through grooves used for placing feathers to be detected are formed in the radial direction of the ring-shaped rotating station disc and are uniformly distributed towards the outside. The picking mechanism corresponds to the horn-shaped opening through groove, and the detection mechanisms are respectively arranged at two sides of the picking mechanism and respectively correspond to the horn-shaped opening through grooves at the two sides. It adopts high accuracy biphase design, under the cooperation of clamping jaw, rotatory station dish and air cock, has realized treating the automation of detecting feather just, reverse side and has shot, inspect and blow off, has accomplished the automatic sorting and the gathering to different grades of feather, has improved letter sorting efficiency and letter sorting precision greatly, has reduced letter sorting intensity.
Description
Technical Field
The invention relates to equipment used in a badminton manufacturing process, in particular to an automatic feather sorting machine used in the badminton manufacturing process and used for inspecting single feather, and belongs to the field of badminton processing equipment.
Background
The professional badminton consists of a badminton head and 16 natural feathers inserted on the badminton head, and because the feathers are taken from poultry and the shape, color and weight of each feather are different, the processing and inspection of the feathers are mainly carried out by manual operation, such as feather picking, feather forming, feather planting and the like. The feather sorting process can cause the problems of difficulty in feather grade sorting, low speed, poor stability, insufficient sorting precision and the like in the manual feather sorting process, so that the processing quality and the processing efficiency of the shuttlecocks are influenced, and the competitiveness of shuttlecock products is influenced.
In order to improve the quality of badminton products and ensure the stability of the quality of the badminton products, the invention aims to solve the problem by designing the automatic feather sorting machine for automatically inspecting single feather.
Disclosure of Invention
In view of the above circumstances, the present invention aims to provide an automatic feather sorting machine capable of automatically conveying and sorting single feathers, so as to improve the inspection process of the single feathers, ensure the inspection accuracy and stability, meet the automatic processing requirements of the shuttlecocks, reduce the labor cost, and improve the production efficiency.
The invention is realized by the following technical scheme:
the invention relates to an automatic feather sorting machine which comprises a support, a controller, a picking mechanism, a rotating mechanism, a detecting mechanism and a sorting mechanism, wherein the picking mechanism, the rotating mechanism, the detecting mechanism and the sorting mechanism are in signal connection with the controller. The controller, the picking mechanism, the rotating mechanism, the detecting mechanism and the sorting mechanism are respectively connected to the support. The rotating mechanism comprises a rotating station disc driven by a motor. The motor is fixed on the bracket. The rotary station disc is in a ring shape, flared open through grooves which are flared outwards and used for placing feathers to be detected are uniformly distributed along the radial direction of the ring-shaped rotary station disc, and the bottoms of the through grooves which are close to the outer sides of the flared open through grooves are provided with upwards protruding transverse steps; or the bottom of the through groove close to the outer side of the through groove with the horn-shaped opening is higher than the bottom of the through groove at the inner side. The picking mechanism corresponds to the horn-shaped opening through groove on the rotary station disc. The detection mechanisms are respectively arranged at two sides of the picking mechanism and respectively correspond to the through grooves with the horn-shaped openings at the two sides. The sorting mechanism is distributed in the center of the rotary station disc and corresponds to the horn-shaped opening through groove on the rotary station disc after detection.
The height of the step is more than or equal to the height difference between the feather stem and the feather piece of the feather to be detected; or the height difference between the bottom of the through groove close to the outer side of the through groove with the horn-shaped opening and the bottom of the through groove at the inner side is more than or equal to the height difference between the feather stem and the feather piece of the feather to be detected.
The picking mechanism comprises a clamping jaw driven by an air cylinder, a synchronous belt wheel driven by a synchronous motor and an inductor for detecting the rotation angle of the synchronous belt wheel. The cylinder is connected to the synchronous belt wheel. The opening end of the clamping jaw corresponds to the contraction end of a horn-shaped opening through groove on the circular rotary station disc. The sensor is in signal communication with the controller.
The detection mechanism comprises two cameras and two light sources, the two cameras are arranged above the two horn-shaped opening through grooves on two sides of the horn-shaped opening through groove corresponding to the clamping jaw in a split mode, and the two light sources are matched with the two cameras respectively.
Feather automatic sorting machine still includes two casees of shooing, and two casees of shooing cover respectively and lead to the groove on two tubaeform openings of the logical groove both sides of tubaeform opening that the clamping jaw corresponds, and two sets of cameras and the light source that correspond each other are located two casees of shooing respectively, and the camera is located the top that tubaeform opening led to the groove.
The sorting mechanism comprises more than two pairs of solenoid valves and air nozzles which are connected with each other, the solenoid valves and the air nozzles are respectively fixed on the support, the solenoid valves are communicated with the controller signals, and the more than two air nozzles correspond to the horn-shaped opening through grooves on the rotary station disc after detection one by one.
The automatic feather sorting machine disclosed by the invention adopts a high-precision dual-camera design, and realizes automatic photographing and inspection of the front side and the back side of a feather to be detected under the coordination of clamping jaw overturning operation and the horizontal rotation process of the rotary station disc, so that after summarized detection information is formed, the automatic sorting and summarizing of the feathers of different grades are finally completed through the sorting mechanism. The feather sorting machine can detect the thickness of feather pieces, the folding of feather rods and the pressing of feather leaves, can also screen the yellowness of feather leaves, the yellowness of feather rods, the dirty points of feather leaves, the appearance of feather leaves and the like, solves the problems of difficulty in feather grade screening in the manual sorting process of badminton manufacturing enterprises for a long time, has high sorting precision, good stability and reliable quality, avoids the dependence on the traditional manual sorting experience, has high speed and high efficiency, realizes 24-hour uninterrupted sorting, and lays the foundation for the automatic production process of the shuttlecocks.
Drawings
FIG. 1 is a schematic view of the overall structure of an automatic feather sorting machine according to the present invention;
FIG. 2 is a schematic view of a partial assembly of the pick-up mechanism, the rotating mechanism, and the detecting mechanism of the present invention;
FIG. 3 is a schematic structural view of a rotary table according to the present invention;
fig. 4 is a schematic structural view of the pickup mechanism of the present invention.
Detailed Description
The automatic feather sorting machine of the present invention is further described in detail with reference to the accompanying drawings 1-4:
the invention relates to an automatic feather sorting machine which comprises a support 1, a controller, a picking mechanism, a rotating mechanism, a detecting mechanism and a sorting mechanism, wherein the picking mechanism, the rotating mechanism, the detecting mechanism and the sorting mechanism are in signal connection with the controller. The controller, the picking mechanism, the rotating mechanism, the detecting mechanism and the sorting mechanism are respectively connected to the support 1, and the controller controls the picking mechanism, the rotating mechanism, the detecting mechanism and the sorting mechanism to work in a coordinated mode.
The rotating mechanism comprises a rotating station disc 3 driven by a motor 2. The motor 2 is fixed on the support 1, and the motor 2 is connected with the rotatory station dish 3 that the level was put through the fluted disc, and the motor 2 drives rotatory station dish 3 through the fluted disc and rotates in the horizontal direction. In this embodiment, the rotary station disk 3 is circular, horn-shaped through grooves 4 which are opened outwards and used for placing feathers to be detected are uniformly distributed on the surface of the circular rotary station disk 3 along the radial direction, the openings of the through grooves 4 are located on the top surface of the circular rotary station disk 3, and two ends of the through grooves 4 are respectively located on the inner and outer circumferential surfaces of the circular rotary station disk 3. Because the rotary station disc 3 for placing the feathers to be detected needs to rotate in the horizontal direction, in order to prevent the feathers to be detected from sliding out of the horn-shaped open through groove 4 in the rotating process, in the embodiment, the through groove bottom near the outer side of the horn-shaped open through groove 4 is provided with an upward protruding transverse step 5, and the height of the step 5 is greater than the height difference between the feather rod and the feather piece of the feathers to be detected, so that the feather piece part of the feathers to be detected is lifted upwards, and the problem that the feathers to be detected can slide out of the horn-shaped open through groove 4 in the rotating process is avoided.
Certainly, step 5 may not be provided, and the bottom of the through groove 4 with the horn-shaped opening is designed to be inwardly inclined, so that the bottom of the through groove close to the outer side is higher than the bottom of the through groove close to the inner side, and the sliding-out phenomenon that the feather to be detected may possibly generate along with the horizontal rotation of the rotary station disc 3 can be prevented.
The picking mechanism is used for independently overturning the feathers to be detected on the rotary station disc 3 by 180 degrees, so that assistance is provided for the two-side detection of the feathers to be detected. In this example, the pick-up mechanism is arranged near the center of the circular ring-shaped rotary table 3, and the pick-up mechanism comprises a clamping jaw 9 driven by a cylinder 8, a synchronous pulley 7 driven by a synchronous motor 6, and a sensor 10 for detecting the rotation angle of the synchronous pulley 7. Inductor 10 and controller signal intercommunication, cylinder 8 are connected on synchronous pulley 7, and cylinder 8 can promote clamping jaw 9 and open and shut the clamp and get, and the open end of clamping jaw 9 corresponds with the shrink end that the logical groove 4 of tubaeform opening on the rotatory station dish of ring shape 3 was led to. During use, the contraction end is provided with a feather rod part of the feather to be detected, and the clamping jaw 9 clamps the feather rod part by opening and closing under the pushing of the cylinder 8.
The detection mechanism includes two cameras 11, two light sources 13, and two photographing boxes 12. The two cameras 11 are respectively arranged above the two horn-shaped open through grooves on the two sides of the horn-shaped open through groove corresponding to the clamping jaw 9, and the two light sources 13 are respectively matched with the two cameras 11. In order to ensure the photographing effect and protect the camera 11 from being safe, in this example, the peripheries of the two groups of cameras 11 and the light source 13 are respectively covered with a photographing box 12, the photographing box 12 is provided with a through hole at a position corresponding to the circular ring-shaped rotary station disc 3, and the photographing box 12 isolates the cameras 11 and the light source 13 from the outside.
The sorting mechanism comprises a plurality of air nozzles 22 controlled by a plurality of electromagnetic valves 21, and the electromagnetic valves 21 and the air nozzles 22 are in one-to-one correspondence. The electromagnetic valve 21 and the air nozzles 22 are respectively fixed on the bracket 1 and distributed on the central position of the circular ring-shaped rotary station disc 3. Solenoid valve 21 and controller signal intercommunication, air cock 22 communicates with external compressed air respectively through solenoid valve 21, and a plurality of horn-shaped openings on a plurality of air cocks 21 and the rotatory station dish 3 after detecting lead to groove 4 one-to-one, and air cock 22 is located the shrink end rear that the groove 4 was led to the horn-shaped opening, and different air cocks 22 can be with waiting to detect that the horn-shaped opening on the different positions leads to in the groove 4 detects the feather and blow off and gather to accomplish the letter sorting process.
During specific work, feather to be detected is placed one by one in the through groove 4 of the horn-shaped opening on the annular rotary station disc 3 on one side to be detected, the feather rod part is located at the contraction end of the through groove 4 of the horn-shaped opening, the feather piece part is located at the opening end of the through groove 4 of the horn-shaped opening, and the feather piece part is lapped on the step 5 at the bottom of the through groove. After the controller sends out an instruction, the motor 2 rotates to drive the circular ring-shaped rotating station disc 3 to start to rotate in the horizontal direction, the feather to be detected enters the lower part of the camera 11 and the light source 13 on one side along with the horn-shaped opening through groove 4, the camera 11 takes a picture of the front side of the feather to be detected, image information is sent to the controller to form front side data information of the feather to be detected, wherein the front side data information comprises contour size, color, thickness, dirty point, flatness and the like, then the controller controls the rotating station disc 3 to continue to rotate a station, the feather to be detected enters the overturning station corresponding to the clamping jaw 9 along with the horn-shaped opening through groove 4, the controller controls the cylinder 8 to push out and clamp the clamping jaw 9 to be detected on a feather rod part of the feather to be detected, the synchronous motor 6 drives the cylinder 8 and the clamping jaw 9 to horizontally overturn for 180 degrees through the synchronous belt wheel, waiting to detect the feather and falling into in horn shape open through groove 4 again, then rotatory station dish 3 continues to rotate a station, wait to detect the feather and enter into on the station of shooing under camera and the light source of one side in addition, after accomplishing to treat the feather reverse side of detecting and shooing, the image is sent to the controller, form and wait to detect feather reverse side data information, assemble the complete detection information of this feather finally, rotatory station dish 3 continues to rotate a station, the feather is seen the station of shooing after should detecting, and in the process of constantly rotating respectively with the air cock 22 on different positions, the controller is according to the different solenoid valve 21 of testing result control and air cock 22 and blow fast, detect the feather after being blown out horn shape open through groove 4 and accomplish classification and summarization, and then accomplish the automatic sorting to different quality feathers. With the continuous rotation of the subsequent rotary station disc 3, the feather to be detected is continuously sent to a person and sorted out, and the feather sorting process is automatically completed after the repeated operation.
Claims (6)
1. The feather automatic sorting machine is characterized by comprising a bracket, a controller, a picking mechanism, a rotating mechanism, a detecting mechanism and a sorting mechanism, wherein the picking mechanism, the rotating mechanism, the detecting mechanism and the sorting mechanism are in signal connection with the controller; the controller, the picking mechanism, the rotating mechanism, the detecting mechanism and the sorting mechanism are respectively connected to the bracket; the rotating mechanism comprises a rotating station disc driven by a motor; the motor is fixed on the bracket; the rotary station disc is annular, flared open through grooves which are flared outwards and used for placing feathers to be detected are uniformly distributed along the radial direction of the annular rotary station disc, and the bottoms of the through grooves which are close to the outer sides of the flared open through grooves are provided with upwards protruding transverse steps; or the bottom of the through groove close to the outer side of the through groove with the horn-shaped opening is higher than the bottom of the through groove at the inner side; the picking mechanism corresponds to the horn-shaped opening through groove on the rotary station disc; the detection mechanisms are respectively arranged at two sides of the picking mechanism and respectively correspond to the horn-shaped open through grooves at the two sides; the sorting mechanism is distributed in the center of the rotary station disc and corresponds to the horn-shaped opening through groove in the rotary station disc after detection.
2. The automatic feather sorting machine of claim 1, wherein the height of the step is greater than or equal to the height difference between the feather stem and the feather piece of the feather to be detected; or the height difference between the bottom of the through groove close to the outer side of the through groove with the horn-shaped opening and the bottom of the through groove at the inner side is more than or equal to the height difference between the feather stem and the feather piece of the feather to be detected.
3. The feather automatic sorting machine of claim 1, wherein the picking mechanism comprises a clamping jaw driven by a cylinder and a synchronous pulley driven by a synchronous motor, and a sensor for detecting the rotation angle of the synchronous pulley; the cylinder is connected to the synchronous belt pulley; the opening end of the clamping jaw corresponds to the contraction end of a horn-shaped opening through groove on the annular rotary station disc; the sensor is in signal communication with the controller.
4. The feather sorter of claim 1 wherein the detection mechanism comprises two cameras and two light sources; the two cameras are respectively arranged above the two horn-shaped open through grooves at two sides of the horn-shaped open through groove corresponding to the clamping jaw; the two light sources are respectively matched with the two cameras.
5. The automatic feather sorting machine of claim 4, further comprising two photographing boxes respectively covering the two flared open through slots on both sides of the flared open through slot corresponding to the clamping jaws, wherein two sets of cameras and light sources corresponding to each other are respectively located in the two photographing boxes, and the cameras are located above the flared open through slots.
6. The feather automatic sorting machine of claim 1, wherein the sorting mechanism comprises more than two pairs of solenoid valves and air nozzles connected with each other; the electromagnetic valve and the air nozzles are respectively fixed on the support, the electromagnetic valve is communicated with the controller through signals, and more than two air nozzles correspond to the through grooves with the horn-shaped openings on the rotary station disc after detection one by one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911387821.4A CN111014062A (en) | 2019-12-30 | 2019-12-30 | Feather automatic sorting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911387821.4A CN111014062A (en) | 2019-12-30 | 2019-12-30 | Feather automatic sorting machine |
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| Publication Number | Publication Date |
|---|---|
| CN111014062A true CN111014062A (en) | 2020-04-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911387821.4A Pending CN111014062A (en) | 2019-12-30 | 2019-12-30 | Feather automatic sorting machine |
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| CN (1) | CN111014062A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112090792A (en) * | 2020-08-15 | 2020-12-18 | 安徽省羽乐体育用品有限公司 | Badminton processing is with feather pole eccentricity screening device |
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| US4912318A (en) * | 1987-08-04 | 1990-03-27 | Kanebo Ltd. | Inspection equipment for small bottles |
| CN204535652U (en) * | 2015-01-31 | 2015-08-05 | 慈溪市西西那提机械科技有限公司 | A kind of bearing roller outward appearance automatic detection device |
| CN106216262A (en) * | 2016-08-22 | 2016-12-14 | 时硕科技(无锡)有限公司 | Camshaft drive end bearing bracket full-automatic detection apparatus |
| CN106944370A (en) * | 2017-05-17 | 2017-07-14 | 南京狮鹏体育用品有限公司 | A kind of integrated automatic graduation machine of multi-disc feather piece multi-parameter |
| CN208033068U (en) * | 2018-01-12 | 2018-11-02 | 东莞市博顿自动化科技有限公司 | A kind of CCD automatic detection devices |
| CN109253619A (en) * | 2018-09-27 | 2019-01-22 | 绵阳晶凯圣生物科技有限公司 | A kind of rotary-type collection raffinate device |
-
2019
- 2019-12-30 CN CN201911387821.4A patent/CN111014062A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4912318A (en) * | 1987-08-04 | 1990-03-27 | Kanebo Ltd. | Inspection equipment for small bottles |
| CN204535652U (en) * | 2015-01-31 | 2015-08-05 | 慈溪市西西那提机械科技有限公司 | A kind of bearing roller outward appearance automatic detection device |
| CN106216262A (en) * | 2016-08-22 | 2016-12-14 | 时硕科技(无锡)有限公司 | Camshaft drive end bearing bracket full-automatic detection apparatus |
| CN106944370A (en) * | 2017-05-17 | 2017-07-14 | 南京狮鹏体育用品有限公司 | A kind of integrated automatic graduation machine of multi-disc feather piece multi-parameter |
| CN208033068U (en) * | 2018-01-12 | 2018-11-02 | 东莞市博顿自动化科技有限公司 | A kind of CCD automatic detection devices |
| CN109253619A (en) * | 2018-09-27 | 2019-01-22 | 绵阳晶凯圣生物科技有限公司 | A kind of rotary-type collection raffinate device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112090792A (en) * | 2020-08-15 | 2020-12-18 | 安徽省羽乐体育用品有限公司 | Badminton processing is with feather pole eccentricity screening device |
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Application publication date: 20200417 |
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