CN111011885B - Sugarcane peeling and cutting juicer - Google Patents
Sugarcane peeling and cutting juicer Download PDFInfo
- Publication number
- CN111011885B CN111011885B CN201911147672.4A CN201911147672A CN111011885B CN 111011885 B CN111011885 B CN 111011885B CN 201911147672 A CN201911147672 A CN 201911147672A CN 111011885 B CN111011885 B CN 111011885B
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- Prior art keywords
- sugarcane
- shaft
- electromagnetic chuck
- fixed
- peeling
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N7/00—Peeling vegetables or fruit
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N1/00—Machines or apparatus for extracting juice
- A23N1/02—Machines or apparatus for extracting juice combined with disintegrating or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/157—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis
- B26D1/18—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis mounted on a movable carriage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
Abstract
The invention discloses a sugarcane peeling and cutting juicer which comprises a conveying mechanism arranged in a box body, wherein the conveying mechanism comprises three groups of electromagnetic chucks and is used for clamping a sugarcane and enabling the sugarcane to rotate, the electromagnetic chucks A and B are fixed on a chuck seat, the electromagnetic chucks C are fixed in a supporting plate, a sugarcane peeling mechanism is arranged between the electromagnetic chucks A and B, a sugarcane cutting mechanism is further arranged at one end of the box body, a sugarcane juicing mechanism is arranged below the sugarcane cutting mechanism, and the sugarcane juicing treatment is carried out on the sugarcane through two groups of rollers with different surface roughness degrees. The invention solves the problems of complex sugarcane peeling operation, low peeling efficiency, single function and incapability of ensuring safety and sanitation of peeling in the prior art.
Description
Technical Field
The invention belongs to the technical field of peeling and cutting of fruits and sugarcane juicing, and particularly relates to a peeling and cutting juicer for sugarcanes.
Background
Sugarcane is one of common fruits in daily life, the juice of the sugarcane is sweet, is rich in multiple vitamins, has special effects of clearing heat, moistening lung, supplementing iron and replenishing blood, and is popular with more and more people. However, a layer of peel with higher hardness grows on the surface of the sugarcane, the plant is longer, and the sugarcane knots are distributed in a certain length, so that the sugarcane is generally peeled and cut off in the daily eating process. The existing peeling and cutting mode is mostly manual treatment; the specific operation is as follows: the sugarcane is fixed by one hand and needs to be continuously rotated and moved, the hard cutter is directly controlled by the other hand to move forwards and backwards to scrape the sugarcane peel, although the requirements of peeling and cutting off the sugarcane are met to a certain extent, the sugarcane peeling machine has the following problems: firstly, the sugarcane peel is hard, the manual peeling operation is complex, the labor intensity is high, and the working efficiency is low; secondly, the operating technical requirements of the sugarcane peeling process are high, the general users are difficult to realize efficient and quick peeling operation, and the sugarcane needs to be continuously rotated and the position of a hand is moved to peel the sugarcane in the peeling process, so that fatigue and damage of a human body are easily caused by long-time manual sugarcane peeling; thirdly, the sanitation of the manual peeling process of the sugarcane is difficult to guarantee. In the process of sugarcane peeling operation, the position of a peeling cutter needs to be continuously moved and the sugarcane is fixed, so that the pulp is easily polluted in the moving process; fourthly, the peeling quality of the sugarcane is difficult to ensure in the manual peeling process. The sugarcane is not effectively fixed in the operation process, so that all parts of the sugarcane are stressed unevenly, the peeling depth is inconsistent, and the sugarcane pulp is easy to waste to a certain extent; finally, the sugarcane is generally long and is convenient to eat after being cut off, but fingers are easily scratched in the process of directly cutting off the sugarcane by using a cutter, so that the traditional manual sugarcane peeling and cutting treatment mode is poor in effect, low in efficiency and difficult to meet the actual requirements of sugarcane juicing and the like. Therefore, it is necessary and imperative to design a sugarcane peeling and cutting juicer which is rapid, efficient, complete in function, safe, sanitary, high in peeling amount and easy to operate.
Disclosure of Invention
The invention aims to provide a sugarcane peeling and cutting juicer, which solves the problems that in the prior art, sugarcane peeling operation is complex, peeling efficiency is low, functions are single, and peeling safety and sanitation cannot be guaranteed.
The technical scheme adopted by the invention is that the sugarcane peeling and cutting juicer comprises a conveying mechanism arranged in a box body, wherein the conveying mechanism comprises three groups of electromagnetic chucks and is used for clamping the sugarcane and enabling the sugarcane to rotate, the electromagnetic chucks A and B are fixed on chuck seats, the electromagnetic chucks C are fixed in a supporting plate, a long shaft sequentially and horizontally penetrates through the supporting plate and the two chuck seats, the supporting plate is arranged on one side, close to a sugarcane inlet, of the long shaft, sliding blocks which are arranged in a guide rail and slide along the guide rail are arranged at the left end and the right end of the long shaft and are used for controlling the electromagnetic chucks to slide up and down to realize fine adjustment, and a fixed distance is kept between the sugarcane with different thicknesses and a cutter for realizing that peeling operation can be smoothly completed on the sugarcanes with different thicknesses; a sugarcane peeling mechanism is arranged between the electromagnetic chuck A and the electromagnetic chuck B and comprises two groups of arc-shaped cutters which are fixed on a peeling mechanism rack, one of the two groups of arc-shaped cutters is vertically installed, the other one of the two groups of arc-shaped cutters is horizontally installed, and the two groups of arc-shaped cutters rotate in a matched manner with the rotation of the sugarcane to jointly complete peeling operation of the sugarcane; the sugarcane cutting mechanism is further arranged at the other end of the box body and close to the sugarcane outlet and comprises a gear fixing part fixed on the underframe, a serrated knife is arranged on one side of the gear fixing part, a transmission gear D is further arranged on the other side of the gear fixing part, a traveling chain wheel B is arranged on the outer side of the transmission gear D, and a chain B is fixed below the traveling chain wheel B and used for driving the sugarcane cutting mechanism to transversely reciprocate; a sugarcane juicing mechanism is arranged below the sugarcane cutting mechanism, and sugarcane is juiced by two groups of rollers with different surface roughness degrees.
The present invention is also characterized in that,
the concrete structure of transport mechanism does: the two chuck seats where the electromagnetic chuck A and the electromagnetic chuck B are located are fixedly connected through two connecting rods, the electromagnetic chuck A, the electromagnetic chuck B and the electromagnetic chuck C are always on the same straight line, a long shaft is connected with the electromagnetic chuck A, the electromagnetic chuck B and the electromagnetic chuck C in a penetrating manner, two sliding blocks are respectively and fixedly connected at two ends of the long shaft, a pair of guide shafts are obliquely arranged on the chuck seats of the electromagnetic chuck A and the electromagnetic chuck B in a penetrating manner, the guide shafts are respectively connected with two sides of a frame of the peeling device and form an included angle of 45 degrees with the frame, springs are further arranged on the guide shafts, the inclination angle of the guide rails is consistent with the inclination angle of the guide shafts and ensures that the sliding blocks can slide up and down in the guide rails, lead screws are respectively arranged on the sliding blocks at two sides, a stepping motor is arranged at the upper end of each lead screw, the sliding blocks are driven to slide back and forth along the guide rails through the meshing motion of the lead screws and the sliding blocks, and the stepping motors are fixed in the box bodies at two ends of the long shaft, the electromagnetic chuck C is provided with a transmission gear A, the transmission gear A is meshed with a motor gear fixed on a motor A shaft on the supporting plate and used for driving the electromagnetic chuck C to rotate, the electromagnetic chuck C drives the peeled sugarcane to rotate when rotating in the peeling process of the sugarcane, the electromagnetic chuck A and the electromagnetic chuck B indicate that the electromagnetic chuck C is passively followed to rotate, and the three electromagnetic chucks complete the clamping and rotating of the sugarcane to be peeled through clamping and loosening in sequence in the peeling and cutting processes of the sugarcane.
All be provided with the hold-down spindle of magnetism axle spare nature on electromagnetic chuck A, electromagnetic chuck B and the electromagnetic chuck C, can produce the extrusion to the center under the effect in magnetic field after the hold-down spindle circular telegram, realize the operation of holding tightly the sugarcane, the hold-down spindle inboard still is equipped with reset spring for supplementary hold-down spindle accomplishes the operation that resets.
The sugarcane peeling mechanism has the specific structure that: the peeling machine comprises a chain wheel shaft arranged below a frame of a peeling mechanism between an electromagnetic chuck A and an electromagnetic chuck B, wherein the chain wheel shaft is provided with a guide wheel, the frame is supported and fixed by the guide wheel through a guide rail right below the guide wheel and is ensured to slide along the guide rail, two ends of the guide rail are horizontally fixed in boxes at two sides, the direction of the guide rail is consistent with the long axis, the frame is also provided with a motor B, an output shaft of the motor B is provided with a driving gear A, the lower part of the driving gear A is meshed with a transmission gear B, the transmission gear B and a traveling chain wheel A are fixed on a rotating shaft A in the frame, the rotating shaft A is fastened with a bearing inner ring fixed in the frame, a bearing outer ring is clamped with the frame, the rotating shaft A end at the side of the transmission gear B is also provided with a traveling chain wheel A fixed on a chain supporting frame, the other end of the rotating shaft A is provided with a bevel gear A, the bevel gear A is vertically meshed with a bevel gear B which is fixed on a step shaft right below the rotating shaft, rotate with the drive shoulder shaft, the shoulder shaft passes through the bearing to be fixed inside the frame, is equipped with directly over the shoulder shaft to fix at the epaxial arc cutter A of shoulder, and drive gear B still meshes with drive gear C simultaneously, and drive gear C fixes the one end at pivot B, and the pivot B other end still is equipped with the fixed arc cutter B of level, and arc cutter B just can not interfere with each other with arc cutter A vertical fixation, and pivot B passes through the inside that the bearing was fixed in the frame.
Arc cutter A and arc cutter B all inwards cave in, and sunken shape and sugarcane outward appearance circumference phase-match, arc cutter A and arc cutter B surface all are equipped with the blade.
The sugarcane cutting mechanism has the specific structure that: the sugarcane peeling machine comprises a bottom frame arranged at one end of an outlet of a long shaft, wherein the bottom frame is transversely fixed inside a box body and is transversely vertical to the long shaft, a guide rail shaft is arranged above the bottom frame, a gear fixing piece is installed on the guide rail shaft, a rotating shaft C is arranged inside the gear fixing piece, a serrated knife is arranged on one side of the rotating shaft C, the height of the serrated knife is just higher than that of an electromagnetic chuck axis, so that the sugarcane peeling operation is realized, a transmission gear D is arranged on the other side of the rotating shaft C, a traveling chain wheel B is further arranged on the outer side of the transmission gear D, a chain B fixed on a support is arranged below the traveling chain wheel B, a motor C is further arranged above the gear fixing piece, and a driving gear B on the shaft of the motor C is meshed with the transmission gear D.
The automatic sugarcane juicing machine is characterized in that a channel is further arranged on one side of the underframe, an inlet of the sorting box is tightly connected with the lower end of the channel, the sorting box is in a slope shape, two outlets including an outlet A and an outlet B are equally divided inside the sorting box, a baffle is arranged between the outlet A and the outlet B and perpendicular to the bottom of the sorting box, a partition is movably arranged between the outlet A and the outlet B, the partition can be manually stirred to seal one of the outlets, juicing or direct collecting operation of cut sugarcanes is guaranteed, the outlet A is located under the inlet of the sorting box, the lower end of the outlet A is the sugarcane juicing mechanism, the sugarcane to be juiced is guaranteed to fall into the sugarcane juicing mechanism, and the outlet B is located at the bottom of the serrated knife and used for directly sending out and collecting the cut sugarcanes.
The sugarcane juicing mechanism is positioned right below an outlet A of the classifying box and comprises an upper sugarcane juicing box body and a lower sugarcane juicing box body which are fastened by bolts to form the sugarcane juicing box, two groups of rollers which are fixed up and down are arranged in the juicing box body, teeth are arranged on the surfaces of the middle positions of a pair of rollers A positioned above the juicing box body, namely, the middle part of the roller A is a toothed shaft for crushing the cut sugarcane, the toothed shaft can prevent the sugarcane from sliding off and being not easy to crush in the crushing process, the roller A is positioned right below the outlet A of the classifying box, the surfaces of a pair of rollers B positioned below the roller A are also provided with teeth, the tooth height of the surface of the roller B is smaller than that of the surface of the roller A, but the structural shape of the toothed shaft is still kept, the roller A and the roller B realize efficient and thorough sugarcane juicing, and the roller A and the roller B are both fixed inside the sugarcane juicing box body through bearings, the device comprises a roller A, a sugarcane juicing gear is arranged at one end of the roller B, which is located at the outermost side of the whole device, a group of sugarcane juicing gears are meshed with each other, the two groups of sugarcane juicing gears are linked up and down through a linkage gear to realize power transmission, one of the sugarcane juicing gears is fixedly connected with an output shaft of a sugarcane juicing motor fixed on a motor support to provide power for rotation of the roller, a lower sugarcane juicing box is fixed on a box body, a collecting frame is further arranged under the sugarcane juicing gear, and a filter screen B is arranged at the top of the collecting frame and used for filtering and collecting sugarcane juice.
The water tank is arranged below the box body, the filter screen A is arranged above the water tank, the spray pipe is further arranged on one side of the water tank and used for cleaning the peeling tools, the cutting tools and sugarcane residues in the machine after sugarcane cutting and juicing operations are finished, the universal wheels are arranged below the water tank and matched with the handle on the front portion of the box body to drive the whole device to move, and a work place is convenient to replace.
The sugarcane peeling, cutting and juicing machine has the advantages that the sugarcane peeling, cutting and juicing operations are finished at one time, the processing efficiency of the sugarcane peeling, cutting and juicing is improved, and the diversified processing requirements can be met; the peeling adopts a processing mode of sugarcane rotation and cutter movement, the peeling of the sugarcane is efficiently and quickly realized, and two groups of arc-shaped cutters which are vertically fixed are arranged, so that the peeling quality of the sugarcane is effectively ensured; the advancing distance of the sugarcane peeling mechanism is realized by the meshing of the gear and the chain, so that the movement stroke of the peeling cutter is accurately and effectively controlled; the electromagnetic chuck for fixing the sugarcane can move up and down at an angle of 45 degrees along the sliding chute so as to adapt to the sugarcanes with different thicknesses and improve the peeling quality; the device is provided with a flushing device, so that the sanitation is improved; the sugarcane cutting mechanism realizes the purpose of cutting off the sugarcane quickly and efficiently in a mode that the serrated knife moves transversely along the rail to be in contact with the sugarcane for cutting off, ensures that the lengths of all sections of the sugarcane are equal, and can carry out cutting treatment of different lengths according to the requirements of consumers; the sugarcane juicing mechanism can carry out sugarcane juicing treatment on the cut sugarcane, so that various requirements of consumers are met; the whole device has high automation degree, safety, sanitation, rapidness, high efficiency and wide application.
Drawings
FIG. 1 is a schematic view of the whole structure of a sugarcane peeling and chopping juicer of the invention;
FIG. 2 is a schematic view of the internal structure of the sugarcane peeling and chopping juicer of the invention;
FIG. 3 is a schematic view of a sugarcane peeling mechanism of the sugarcane peeling and chopping juicer of the invention;
FIG. 4 is a schematic view of a sugarcane cutting mechanism of the sugarcane peeling and cutting juicer of the invention;
FIG. 5 is a schematic view of a sugarcane juicing mechanism of the sugarcane peeling and cutting juicer;
FIG. 6 is a schematic view of the gear transmission structure of the sugarcane peeling and chopping juicer disclosed by the invention.
In the figure: 1. a handle, 2, a box body, 3, a spray pipe, 4, a water tank, 5, a universal wheel, 6, an upper sugarcane juice extracting box body, 7, a sugarcane juice extracting gear, 8, a collecting frame, 9, a stepping motor, 10, a lead screw, 11, a guide rail, 12, a support plate, 13, a guide rail, 14, a connecting rod, 15, a long shaft, 16, a guide shaft, 17, a spring, 18, a chuck seat, 19, a sawtooth cutter, 20, a motor C, 21, a drive gear B, 22, a rack, 23, a guide wheel, 24, a filter screen A, 25, a lower sugarcane juice extracting box body, 26, a bottom frame, 27, a traveling chain wheel B, 28, a gear fixing part, 29, a transmission gear D, 30, a guide rail shaft, 31, a chain B, 32, a pressing shaft, 33, an electromagnetic chuck A, 34, an arc cutter B, 35, a motor B, 36, an arc cutter A, 37, an electromagnetic chuck B, 38, an electromagnetic C, 39, a transmission gear A, 40, a motor gear, 41. the sugarcane juice extractor comprises a motor A, a42, a traveling chain wheel A, a43, a bevel gear A, a44, a rotating shaft A, a45, a chain A, a 46, a linkage gear, a 47, a support, a 48, a rotating shaft C, a49, a roller A, a 50, a roller B, a 51, a filter screen B, a 52, a sugarcane juice extracting motor, a 53, a motor support, a 54, a rotating shaft B, a 55, a stepped shaft, a56, a driving gear A, a 57, a transmission gear C, a 58, a transmission gear B, a 59, a bevel gear B, a 60, a linkage shaft, a 61 classification box and a 62 partition plate.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
The invention relates to a sugarcane peeling and cutting juicer, which comprises a conveying mechanism arranged in a box body 2, as shown in figures 1-3, wherein the conveying mechanism comprises three groups of electromagnetic chucks for clamping sugarcanes and enabling the sugarcanes to rotate, wherein the electromagnetic chucks A and B are fixed on chuck seats 18, the electromagnetic chucks C38 are fixed in a supporting plate 12, a long shaft 15 sequentially and horizontally penetrates through the supporting plate 12 and the two chuck seats 18, the supporting plate 12 is arranged on one side, close to a sugarcane inlet, of the long shaft 15, sliding blocks which are arranged in a guide rail 11 and slide along the rail are arranged at the left end and the right end of the long shaft 15, the sliding blocks are used for controlling the electromagnetic chucks to slide up and down to realize fine adjustment, fixed distances are kept between sugarcanes with different thicknesses, and peeling operation can be smoothly finished for the sugarcanes with different thicknesses; a sugarcane peeling mechanism is arranged between the electromagnetic chuck A33 and the electromagnetic chuck B37 and comprises two groups of arc-shaped cutters which are fixed on the rack 22, wherein one of the two groups of arc-shaped cutters is vertically arranged, the other one of the two groups of arc-shaped cutters is horizontally arranged, and the two groups of arc-shaped cutters rotate in a matched manner with the sugarcane to rotate so as to jointly complete peeling operation of the sugarcane; a sugarcane cutting mechanism is further arranged at a position, close to a sugarcane outlet, of one end of the box body 2 and comprises a gear fixing piece 28 fixed on the bottom frame 26, a serrated knife 19 is arranged on one side of the gear fixing piece 28, a transmission gear D29 is further arranged on the other side of the gear fixing piece, a traveling chain wheel B27 is arranged on the outer side of the transmission gear D29, a chain B31 is fixed below the traveling chain wheel B27, and the sugarcane cutting mechanism is driven to transversely reciprocate; a sugarcane juicing mechanism is arranged below the sugarcane cutting mechanism, and sugarcane is juiced by two groups of rollers with different surface roughness degrees.
The concrete structure of transport mechanism does: two chuck seats 18 where the electromagnetic chuck A33 and the electromagnetic chuck B37 are located are fixedly connected through two connecting rods 14, the electromagnetic chuck A33, the electromagnetic chuck B37 and the electromagnetic chuck C38 are always in a straight line, a long shaft 15 penetrates through and is connected with the electromagnetic chuck A33, the electromagnetic chuck B37 and the electromagnetic chuck C38, two ends of the long shaft 15 are respectively connected with a sliding block, a pair of guide shafts 16 are obliquely and penetratingly arranged on the chuck seats of the electromagnetic chuck C38 and the electromagnetic chuck B37, the guide shafts 16 are respectively connected with two sides of a frame 22 of the peeling mechanism and form an included angle of 45 degrees with the frame, springs 17 are further arranged on the guide shafts 16, the inclined angle of the guide rail 11 is consistent with the inclined angle of the guide shafts 16 and ensures that the sliding blocks slide up and down in the guide rail 11, the sliding blocks on the two sides are respectively provided with a lead screw 10, the upper end of each lead screw 10 is provided with a stepping motor, the sliding block is driven to slide along the rail through the meshing motion of the lead screw 10 and the sliding block, the stepping motor is fixed inside a box body 2 at two ends of the long shaft, the transmission gear A39 is arranged on the electromagnetic chuck C38, the transmission gear A39 is meshed with a motor gear 40 on a motor A41 shaft fixed on the supporting plate 12 to drive the electromagnetic chuck C38 to rotate, the electromagnetic chuck C38 drives the peeled sugarcane to rotate in the peeling process of the sugarcane, the electromagnetic chuck A33 and the electromagnetic chuck B37 indicate that the electromagnetic chuck C38 is driven to rotate together, and the three electromagnetic chucks clamp and loosen sequentially in the peeling and cutting processes of the sugarcane to complete clamping and rotating of the sugarcane to be peeled.
All be provided with the compress tightly axle 32 of magnetic shaft spare nature on electromagnetic chuck A33, electromagnetic chuck B37 and the electromagnetic chuck C38, can produce the extrusion to the center under the effect in magnetic field after compress tightly axle 32 circular telegram, realize the operation of holding tightly the sugarcane, compress tightly the axle 32 inboard still is equipped with reset spring for supplementary compress tightly the axle and accomplish and reset.
The sugarcane peeling mechanism has the specific structure that: the peeling mechanism comprises a chain wheel shaft 60 arranged below a rack 22 between an electromagnetic chuck A33 and an electromagnetic chuck 37, wherein the chain wheel shaft 60 is provided with a guide wheel 23, the guide wheel 23 supports and fixes the rack 22 through a guide rail 13 right below the guide wheel 23 and ensures that the rack slides along the guide rail, two ends of the guide rail 13 are horizontally fixed in box bodies 2 on two sides, the direction of the guide rail 13 is consistent with that of a long shaft 15, a motor B35 is further arranged on the rack 22 of the peeling mechanism, a driving gear A56 is arranged on an output shaft of a motor B35, the lower part of the driving gear A56 is meshed with a transmission gear B58, the transmission gear B58 and a travelling chain wheel A42 are fixed on a rotating shaft A44 in the rack 22, the rotating shaft A44 is fastened with a bearing inner ring fixed in the rack 22, a bearing outer ring is clamped with the rack 22, the end of the rotating shaft A44 on the side where the transmission gear B58 is also provided with a travelling chain wheel A42, a45 fixed on a chain support frame is arranged below the travelling chain wheel A42, the other end of the rotating shaft A44 is provided with a bevel gear A43, the bevel gear A43 is vertically meshed with a bevel gear B59 which is positioned right below the bevel gear A36 and fixed on the stepped shaft 55 so as to drive the stepped shaft 55 to rotate, the stepped shaft 55 is fixed inside the frame 22 through a bearing, an arc-shaped cutter A36 fixed on the stepped shaft 55 is arranged right above the stepped shaft 55, a transmission gear B58 is also simultaneously meshed with a transmission gear C57, the transmission gear C57 is fixed at one end of the rotating shaft B54, the other end of the rotating shaft B54 is also provided with an arc-shaped cutter B34 which is horizontally fixed, the arc-shaped cutter B34 and the arc-shaped cutter A36 are vertically fixed and do not interfere with each other, and the rotating shaft B54 is fixed inside the frame 22 through a bearing.
The arc-shaped cutter A36 and the arc-shaped cutter B33 are both sunken inwards, the sunken shapes are matched with the outer circumference of the sugarcane, and blades are arranged on the surfaces of the arc-shaped cutter A36 and the arc-shaped cutter B33.
As shown in fig. 4, the specific structure of the sugarcane cutting mechanism is as follows: the sugarcane peeling machine comprises a bottom frame 26 arranged at the other end (outlet) of a long shaft 15, wherein the bottom frame 26 is transversely fixed in a box body 2, a guide rail shaft 30 is arranged above the bottom frame (vertical to the long shaft), a gear fixing piece 28 is arranged on the guide rail shaft 30, a rotating shaft C48 is arranged in the gear fixing piece 28, a sawtooth knife 19 is arranged on one side of the rotating shaft C48, the height of the sawtooth knife 19 is just positioned on the axis of an electromagnetic chuck so as to realize the peeling off operation of sugarcane, a transmission gear D29 is arranged on the other side of the rotating shaft C48, a traveling chain wheel B27 is further arranged on the outer side of the transmission gear D29, a chain B31 fixed on a support is arranged below the traveling chain wheel B27, a motor C20 is further arranged above the gear fixing piece 28, and a driving gear B21 on the shaft of the motor C20 is meshed with the transmission gear D29.
The utility model discloses a sugarcane juicing machine, including chassis 26, categorised case 61, baffle 62, manual stirring baffle 62, cane squeezing mechanism, serrated knife 19, the passageway still is equipped with on one side of chassis 26, categorised case 61 entry and passageway lower extreme zonulae occludens, categorised case 61 is slope form, its inside divide equally to be equipped with export A and export B totally two exports, be equipped with the baffle between export A and export B perpendicular to categorised case 61 bottom, still the activity is provided with baffle 62 between export A and the export B simultaneously, manual stirring baffle 62 can seal one of them export, guarantee that the sugarcane after cutting off realizes squeezing juice or directly collects the operation, export A is located categorised case 61 entry under, export A lower extreme does the sugarcane juicing mechanism guarantees that the sugarcane of waiting to squeeze juice falls in sugarcane juicing mechanism, export B is located serrated knife 19 bottoms for directly sending out the collection with the sugarcane after cutting off.
As shown in fig. 5 and 6, the sugar cane juice extracting mechanism is located right below the outlet a of the classifying box 61, and includes an upper sugar cane juice extracting box body 6 and a lower sugar cane juice extracting box body 25 which are fastened by bolts to form the sugar cane juice extracting box, two groups of rollers which are fixed up and down are arranged in the juice extracting box body, the surface of the middle position of a pair of rollers a49 which are located above is provided with teeth, namely the middle part of the roller a49 is a toothed shaft which is used for crushing the cut-off sugar cane, the toothed shaft can prevent the sugar cane from sliding down and being not easy to crush during crushing, the roller a49 is located right below the outlet a of the classifying box 61, the surface of a pair of rollers B which are located below the roller a49 is also provided with teeth, the tooth height of the surface of the roller B is less than that of the surface of the roller a49, but the structural shape of the toothed shaft is still maintained, the roller a49 and the roller B50 realize high-efficiency roller and thorough sugar cane juice extracting roller, the roller a49 and the roller B50 are all fixed inside the sugar cane juice extracting box body by bearings, the sugarcane juice extracting gear 7 is arranged at one end, located on the outermost side of the whole device, of each rolling shaft A49 and the corresponding rolling shaft B50, a group of sugarcane juice extracting gears 7 on the upper portion are meshed with each other, a group of sugarcane juice extracting gears 7 on the lower portion are meshed with each other, the two groups of sugarcane juice extracting gears 7 are linked up and down through linkage gears to achieve power transmission, one of the sugarcane juice extracting gears 7 is fixedly connected with an output shaft of a sugarcane juice extracting motor 52 fixed on a motor support to provide power for rotation of the rolling shafts, a lower sugarcane juice extracting box 25 is fixed on the box body 2, a collecting frame 8 is arranged right below the lower sugarcane juice extracting box, and a filter screen B51 is arranged at the top of the collecting frame 8 and used for filtering and collecting sugarcane juice.
A water tank 4 is arranged below the box body 2, a filter screen A24 is arranged above the water tank 4, a spray pipe 3 is further arranged on one side of the water tank and used for cleaning the peeling tools, the cutting tools and sugarcane residues in the machine after sugarcane cutting and juicing operations are finished, a universal wheel 5 is arranged below the water tank 4 and matched with a handle 1 in the front of the box body 2 to drive the whole device to move, and a work place is convenient to replace.
The invention relates to a sugarcane peeling and cutting juicer which has the following working principle:
when an operator starts the machine and inserts sugarcane into the sugarcane peeling device from an inlet, the motor B35 starts to rotate reversely and drives the peeling cutter frame 22 to move towards the right end of the peeling device, when the frame 22 touches a limit switch on the surface of the electromagnetic chuck C38, the motor B35 stops rotating reversely, the frame 22 stops moving, the electromagnetic chuck A33 and the electromagnetic chuck B37 move to the sugarcane inlet along with the peeling cutter frame 22, when the operator inserts the sugarcane into the sugarcane from the inlet, the electromagnetic chuck A33 and the electromagnetic chuck B37 are electrified simultaneously to clamp the sugarcane and send the sugarcane to blades on the arc-shaped cutter along a sliding groove under the action of a spring, the motor B35 starts to rotate forwards to convey the sugarcane to the leftmost end of the peeling device, then the electromagnetic chuck A33 and the electromagnetic chuck B37 are powered off and release the sugarcane under the action of a return spring, the electromagnetic chuck C38 is electrified to clamp the sugarcane and drives the sugarcane to rotate rapidly under the action of the motor A41, the motor B35 also starts to rotate reversely and drives the arc-shaped cutter to rotate to scrape the sugarcane peel for peeling the sugarcane, when the peeling tool frame 22 moves to the inlet end of the device, namely the right end of the device, the motor B35 stops reversing when the frame 22 touches a surface limit switch of the electromagnetic chuck C38, the electromagnetic chuck C38 is powered off to release the sugarcane, the electromagnetic chuck A33 and the electromagnetic chuck B37 clamp the sugarcane, meanwhile, the motor B35 rotates positively to convey the peeled sugarcane to a sugarcane cutting mechanism for cutting, the actions are repeated to peel the next section of sugarcane, the serrated knife 19 on the sugarcane cutting mechanism is in a rotating state and slides back and forth along the rail under the action of the advancing chain wheel B27 to realize the cutting operation, the motion of the motor B35 is intermittent during the chopping of the cane, the purpose of the intermittent motion being to keep the cane stationary while chopping without interfering with the reciprocating motion of the serrated knife 19. The control of length of the cut sugarcane is realized by controlling the rotation speed of the motor, an operator collects or juices the cut sugarcane by controlling the sugarcane classification collection box, the sugarcane needing to be juiced enters the sugarcane juicing mechanism below the sugarcane classification collection box, the sugarcane juice is pressed out under the extrusion of the roller to enter the collection frame 8, redundant residues temporarily exist on the filter screen B51, the peeling and cutting of the sugarcane can be quickly realized by repeating the processes, parts inside the box body 2 are cleaned through the spray pipe 3 after the device works, and the safety and the sanitation of the device are ensured.
Claims (9)
1. A sugarcane peeling and cutting juicer is characterized by comprising a conveying mechanism arranged inside a box body (2), wherein the conveying mechanism comprises three groups of electromagnetic chucks for clamping sugarcane and rotating the sugarcane, wherein the electromagnetic chuck A (33) and the electromagnetic chuck B (37) are both fixed on the chuck seats (18), the electromagnetic chuck C (38) is fixed inside the supporting plate (12), the long shaft (15) sequentially and horizontally penetrates through the supporting plate (12) and the two chuck seats (18), the supporting plate (12) is arranged on one side of the long shaft (15) close to the sugarcane inlet, the left end and the right end of the long shaft (15) are provided with sliding blocks which are arranged in the guide rail (11) and slide along the guide rail (11), the device is used for controlling the electromagnetic chuck to slide up and down to realize fine adjustment, automatically adjusting the fixed distance between the canes with different thicknesses and the cutter, and smoothly finishing the peeling operation on the canes with different thicknesses; a sugarcane peeling mechanism is arranged between the electromagnetic chuck A (33) and the electromagnetic chuck B (37), and comprises two groups of arc-shaped cutters which are fixed on the rack (22), wherein one of the two groups of arc-shaped cutters is vertically arranged, the other one of the two groups of arc-shaped cutters is horizontally arranged, and the two groups of arc-shaped cutters rotate in a matched manner with the sugarcane to rotate, so that the peeling operation of the sugarcane is completed together; a sugarcane cutting mechanism is further arranged at the other end of the box body (2) and close to the sugarcane outlet and comprises a gear fixing piece (28) fixed on the bottom frame (26), a serrated knife (19) is arranged on one side of the gear fixing piece (28), a transmission gear D (29) is further arranged on the other side of the gear fixing piece, a traveling chain wheel B (27) is arranged on the outer side of the transmission gear D (29), a chain B (31) is fixed below the traveling chain wheel B (27), and the sugarcane cutting mechanism is driven to transversely reciprocate; a sugarcane juicing mechanism is arranged below the sugarcane cutting mechanism, and sugarcane is juiced by two groups of rollers with different surface roughness degrees.
2. The sugar cane peeling and chopping juicer according to claim 1, wherein the conveying mechanism is specifically structured as follows: two chuck seats (18) where an electromagnetic chuck A (33) and an electromagnetic chuck B (37) are located are fixedly connected through two connecting rods (14), the electromagnetic chuck A (33), the electromagnetic chuck B (37) and the electromagnetic chuck C (38) are always on the same straight line, a long shaft (15) penetrates through and is connected with the electromagnetic chuck A (33), the electromagnetic chuck B (37) and the electromagnetic chuck C (38), two ends of the long shaft (15) are respectively connected with a sliding block, the chuck seats (18) of the electromagnetic chuck A (33) and the electromagnetic chuck B (37) are respectively provided with a pair of guide shafts (16) in a penetrating manner in an inclined manner, the guide shafts (16) are respectively connected to two sides of a rack (22) and form an included angle of 45 degrees with the rack, springs (17) are further arranged on the guide shafts (16), the inclined angle of the guide rail (11) is consistent with the inclined angle of the guide shaft (16) and the sliding of the sliding block up and down in the guide rail (11) is guaranteed, the lead screw (10) are respectively installed on the sliders on the two sides, the upper end of each lead screw (10) is provided with a stepping motor (9), the sliders are driven to slide along the guide rails (11) through the meshing motion of the lead screws (10) and the sliders, the stepping motors (9) are fixed inside the box bodies (2) at the two ends of the long shaft, a transmission gear A (39) is arranged on the electromagnetic chuck C (38), and the transmission gear A (39) is meshed with a motor gear (40) which is fixed on the shaft of a motor A (41) on the supporting plate (12) and used for driving the electromagnetic chuck C (38) to rotate.
3. The sugarcane peeling and chopping juicer according to claim 2, wherein the electromagnetic chuck A (33), the electromagnetic chuck B (37) and the electromagnetic chuck C (38) are respectively provided with a pressing shaft (32) with magnetic shaft property, the pressing shaft (32) can be extruded to the center under the action of a magnetic field after being electrified, so that the sugarcane is clasped, and a return spring is further arranged on the inner side of the pressing shaft (32) to assist the pressing shaft in resetting.
4. The sugarcane peeling and chopping juicer according to claim 2, wherein the sugarcane peeling mechanism is specifically structured as follows: the electromagnetic chuck type electromagnetic chuck comprises a chain wheel shaft (60) arranged below a rack (22) between an electromagnetic chuck A (33) and an electromagnetic chuck (37), wherein a guide wheel (23) is arranged on the chain wheel shaft (60), the rack (22) is supported and fixed by the guide wheel (23) through a guide rail (13) right below the guide wheel and is ensured to slide along the guide rail, two ends of the guide rail (13) are horizontally fixed in box bodies (2) on two sides, the direction of the guide rail (13) is consistent with that of a long shaft (15), a motor B (35) is also arranged on the rack (22), a driving gear A (56) is arranged on an output shaft of the motor B (35), the lower part of the driving gear A (56) is meshed with a transmission gear B (58), the transmission gear B (58) and a traveling chain wheel A (42) are fixed on a rotating shaft A (44) in the rack (22), and the rotating shaft A (44) is fastened with a bearing inner ring fixed in the rack (22), the outer ring of the bearing is clamped with a rack (22), the end of a rotating shaft A (44) at the side of a transmission gear B (58) is provided with a travelling chain wheel A (42), a chain A (45) fixed on a chain support frame is arranged below the travelling chain wheel A (42), the other end of the rotating shaft A (44) is provided with a bevel gear A (43), the bevel gear A (43) is vertically meshed with a bevel gear B (59) which is positioned right below the bevel gear A and fixed on a stepped shaft (55) so as to drive the stepped shaft (55) to rotate, the stepped shaft (55) is fixed in the rack (22) through a bearing, an arc-shaped cutter A (36) fixed on the stepped shaft (55) is arranged right above the stepped shaft (55), the transmission gear B (58) is also meshed with a transmission gear C (57), the transmission gear C57 is fixed at one end of the rotating shaft B (54), the other end of the rotating shaft B (54) is also provided with an arc-shaped cutter B (34) which is horizontally fixed, the arc-shaped cutter B (34) and the arc-shaped cutter A (36) are vertically fixed and do not interfere with each other, and the rotating shaft B (54) is fixed inside the frame (22) through a bearing.
5. The sugarcane peeling and chopping juicer according to claim 4, wherein the arc-shaped cutter A (36) and the arc-shaped cutter B (33) are both concave inwards, the concave shape is matched with the circumference of the outer surface of a sugarcane, and blades are arranged on the surfaces of the arc-shaped cutter A (36) and the arc-shaped cutter B (33).
6. The sugarcane peeling and chopping juicer according to claim 2, wherein the sugarcane chopping mechanism is specifically structured as follows: the sugarcane cutting device comprises a bottom frame (26) arranged at the other end of a long shaft (15), wherein the bottom frame (26) is transversely fixed inside a box body (2), a guide rail shaft (30) is arranged above the bottom frame, a gear fixing piece (28) is installed on the guide rail shaft (30), a rotating shaft C (48) is arranged inside the gear fixing piece (28), a serrated knife (19) is arranged on one side of the rotating shaft C (48), the height of the serrated knife (19) is just higher than the axis of an electromagnetic chuck, the sugarcane cutting operation is realized, a transmission gear D (29) is arranged on the other side of the rotating shaft C (48), a traveling chain wheel B (27) is further arranged on the outer side of the transmission gear D (29), a chain B (31) fixed on a support is arranged below the traveling chain wheel B (27), a motor C (20) is further arranged above the gear fixing piece (28), and a driving gear B (21) on the shaft of the motor C (20) is meshed with the transmission gear D (29).
7. A sugar cane peeling and chopping juicer according to claim 6, characterized in that a channel is provided on one side of the base frame (26), the inlet of the sorting bin (61) is tightly connected with the lower end of the channel, the sorting bin (61) is in a slope shape, the inner part of the box body is provided with two outlets, namely an outlet A and an outlet B, a baffle plate is arranged between the outlet A and the outlet B and is vertical to the bottom of the classification box (61), meanwhile, a partition plate (62) is movably arranged between the outlet A and the outlet B, the partition plate (62) is manually stirred to seal one outlet, so that the juice squeezing or direct collecting operation of the cut sugarcane is ensured, the outlet A is positioned right below the inlet of the classification box (61), the lower end of the outlet A is provided with the sugarcane juice squeezing mechanism, the sugarcane to be squeezed falls into the sugarcane juice squeezing mechanism, the outlet B is positioned at the bottom of the serrated knife (19) and is used for directly sending out and collecting the cut sugarcane.
8. The sugarcane peeling and chopping juicer according to claim 7, wherein the sugarcane juicing mechanism is positioned right below the outlet A of the classifying box (61) and comprises an upper sugarcane juicing box body (6) and a lower sugarcane juicing box body (25) which are fastened by bolts to form the sugarcane juicing box, two groups of rollers which are fixed up and down are arranged in the juicing box body, teeth are arranged on the surface of the middle position of the pair of rollers A (49) positioned above, namely the middle part of the roller A (49) is a toothed shaft used for crushing the chopped sugarcane, the toothed shaft can prevent the sugarcane from sliding down and being not suitable for crushing in the crushing process, the roller A (49) is positioned right below the outlet A of the classifying box (61), teeth are also arranged on the surfaces of a pair of rollers B (50) positioned below the roller A (49), the tooth height of the surfaces of the rollers B (50) is smaller than that of the rollers A (49), the roller A (49) and the roller B (50) realize high-efficiency sugarcane juicing, the roller A (49) and the roller B (50) are fixed inside the sugarcane juicing box body through bearings, the sugarcane juicing gears (7) are arranged at one end of the roller A (49) and the roller B (50) which are positioned at the outermost side of the whole device, the sugarcane juicing gears (7) on the upper group are meshed with each other, the sugarcane juicing gears (7) on the lower group are meshed with each other, the two sugarcane juicing gears (7) are linked up and down through a linkage gear (46) to realize power transmission, one of the sugarcane juicing gears (7) is fixedly connected with an output shaft of a sugarcane juicing motor (52) fixed on a motor support to provide power for rotation of the roller, the lower sugarcane juicing box (25) is fixed on the box body (2), a collecting frame (8) is arranged right below the sugarcane juicing box, a filter screen B (51) is arranged at the top of the collecting frame (8), to filter and collect the sugarcane juice.
9. The sugarcane peeling and cutting juicer according to claim 1, wherein a water tank (4) is arranged below the box body (2), a filter screen A (24) is arranged above the water tank (4), a spray pipe (3) is further arranged on one side of the water tank and used for cleaning peeling tools, cutting tools and sugarcane residues in the machine after sugarcane cutting and juicing operations are finished, and a universal wheel (5) is arranged below the water tank (4) and matched with a handle (1) in the front of the box body (2) to drive the whole device to move, so that a work place is convenient to replace.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911147672.4A CN111011885B (en) | 2019-11-21 | 2019-11-21 | Sugarcane peeling and cutting juicer |
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| CN201911147672.4A CN111011885B (en) | 2019-11-21 | 2019-11-21 | Sugarcane peeling and cutting juicer |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112021593A (en) * | 2020-08-28 | 2020-12-04 | 西安工程大学 | Sugarcane integration processing apparatus |
| CN112107005B (en) * | 2020-09-14 | 2022-10-21 | 南京横溪农业发展有限公司 | Sugarcane peeling and positioning sectioning machine |
| CN112155403A (en) * | 2020-10-09 | 2021-01-01 | 中山广毅自动化设备有限公司 | Multifunctional sugarcane juicer |
| CN114521658B (en) * | 2020-11-26 | 2023-09-22 | 于同仁 | Fruit juicer adopting variable frequency speed regulation and use method |
| CN112450450B (en) * | 2020-11-30 | 2022-06-24 | 毛红生 | Two-stage adjustable sugarcane juicing crusher |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU5976386A (en) * | 1986-07-04 | 1988-01-07 | Tseng, C.C. | Self adjusting longitudinal cane peeler |
| FR2644987A1 (en) * | 1989-03-30 | 1990-10-05 | Siass | Method and device for peeling sugar-cane stems |
| CN106671166B (en) * | 2017-01-10 | 2018-08-28 | 南京楚卿电子科技有限公司 | A kind of intelligence sugarcane total system |
| CN107495396B (en) * | 2017-07-31 | 2020-04-07 | 昆明理工大学 | Sugarcane peeling and juicing integrated machine |
| CN107927825A (en) * | 2017-12-06 | 2018-04-20 | 重庆升太机械制造有限公司 | A kind of sugarcane peeling section machine simple in structure |
| CN109109057A (en) * | 2018-06-26 | 2019-01-01 | 宁波象研科技服务发展有限公司 | A kind of sugarcane peeling cutting machine with ceramic tip |
| CN109984346B (en) * | 2019-04-30 | 2021-06-15 | 西安理工大学 | Sugarcane peeling and cutting machine |
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