CN212087965U - A rotary peeling and cutting sugarcane juicer - Google Patents
A rotary peeling and cutting sugarcane juicer Download PDFInfo
- Publication number
- CN212087965U CN212087965U CN201922023052.1U CN201922023052U CN212087965U CN 212087965 U CN212087965 U CN 212087965U CN 201922023052 U CN201922023052 U CN 201922023052U CN 212087965 U CN212087965 U CN 212087965U
- Authority
- CN
- China
- Prior art keywords
- sugarcane
- electromagnetic chuck
- fixed
- shaft
- peeling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 240000000111 Saccharum officinarum Species 0.000 title claims abstract description 221
- 235000007201 Saccharum officinarum Nutrition 0.000 title claims abstract description 221
- 238000005520 cutting process Methods 0.000 title claims abstract description 49
- 230000005540 biological transmission Effects 0.000 claims abstract description 57
- 230000007246 mechanism Effects 0.000 claims abstract description 57
- 230000003746 surface roughness Effects 0.000 claims abstract description 4
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims description 16
- 230000033001 locomotion Effects 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 238000000605 extraction Methods 0.000 claims description 6
- 238000005192 partition Methods 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 3
- 230000002452 interceptive effect Effects 0.000 claims description 3
- 238000000227 grinding Methods 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 14
- 230000008569 process Effects 0.000 description 12
- 238000010586 diagram Methods 0.000 description 6
- 238000012545 processing Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 238000012993 chemical processing Methods 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 210000004072 lung Anatomy 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Landscapes
- Crushing And Pulverization Processes (AREA)
Abstract
本实用新型公开了一种旋转削皮截断甘蔗榨汁机,包括设置在箱体内部的传送机构,传送机构包括三组电磁卡盘,用以夹紧甘蔗并使其旋转,其中电磁卡盘A和电磁卡盘B均固定在卡盘座上,电磁卡盘C固定于支撑板内部,电磁卡盘A和电磁卡盘B间设有甘蔗去皮机构,箱体其中一端还设有甘蔗截断机构,甘蔗截断机构下方设有甘蔗榨汁机构,通过两组表面粗糙程度不同的滚轮对甘蔗进行甘蔗榨汁处理。本实用新型解决了现有技术中存在的甘蔗削皮操作复杂、去皮效率低、功能单一,且无法保证去皮安全卫生的问题。
The utility model discloses a rotary peeling and cutting sugarcane juicer, which comprises a transmission mechanism arranged inside a box body. The transmission mechanism comprises three sets of electromagnetic chucks for clamping the sugarcane and making it rotate, wherein the electromagnetic chuck A Both the electromagnetic chuck B and the electromagnetic chuck B are fixed on the chuck seat, the electromagnetic chuck C is fixed inside the support plate, a sugarcane peeling mechanism is arranged between the electromagnetic chuck A and the electromagnetic chuck B, and one end of the box body is also provided with a sugarcane cutting mechanism , There is a sugarcane juicing mechanism under the sugarcane cutting mechanism, and the sugarcane is squeezed by two sets of rollers with different surface roughness. The utility model solves the problems in the prior art that the sugarcane peeling operation is complicated, the peeling efficiency is low, the function is single, and the peeling safety and hygiene cannot be guaranteed.
Description
技术领域technical field
本实用新型属于水果去皮截断甘蔗榨汁技术领域,具体涉及一种旋转削皮截断甘蔗榨汁机。The utility model belongs to the technical field of fruit peeling and truncating sugarcane juice extraction, in particular to a rotary peeling and truncating sugarcane juicer.
背景技术Background technique
甘蔗是日常生活中常见的水果之一,其果汁甘甜,富含多种维生素,有清热润肺,补铁补血的特殊功效,受到越来越多人的喜爱。但其表面生长有一层硬度较高的果皮,而且植株较长,并在一定长度分布有甘蔗结,因此在日常食用过程中一般会对其进行去皮和截断操作。现有的去皮截断方式多为手工处理;具体操作为:一手固定甘蔗且需不断地旋转和移动,另一只手直接控制硬质刀具前后运动,刮除甘蔗皮,虽然在一定程度上完成了甘蔗去皮和截断要求,但是存在以下几点问题:第一,甘蔗皮质地坚硬,手工去皮操作复杂,劳动强度大,工作效率低下;第二,甘蔗去皮过程操作技术要求高,一般使用者难以实现高效快速的去皮操作,去皮过程中需要不断使甘蔗旋转并且移动手的位置来完成甘蔗的削皮,因此长时间的人工甘蔗削皮容易造成人体的疲劳和损伤;第三,甘蔗手工去皮过程卫生难以保障。在甘蔗去皮操作的过程中需要不断地移动去皮刀具的位置并且将甘蔗固定,在移动处理过程中易污染果肉;第四,人工去皮过程难以保证甘蔗的去皮质量。在操作过程中甘蔗没有实现有效固定,使得甘蔗各部分受力不均,去皮深度不一致,在一定程度上容易造成甘蔗果肉浪费;最后,甘蔗一般较长,需要进行截断处理后才方便食用,但在使用刀具直接砍断甘蔗的过程中容易划伤手指,因而传统的手工甘蔗去皮和截断处理方式效果较差,效率低下,较难满足甘蔗榨汁等的实际需求。因此设计一种快速高效,功能齐全,安全卫生且去皮质量高,操作简易的甘蔗去皮截断甘蔗榨汁机很有必要也是势在必行的。Sugarcane is one of the common fruits in daily life. Its juice is sweet and rich in vitamins. It has the special effects of clearing away heat and moistening the lungs, and supplementing iron and blood. It is loved by more and more people. However, there is a layer of hard peel on the surface, and the plant is long, and there are sugarcane knots distributed in a certain length, so it is generally peeled and truncated in the process of daily consumption. The existing peeling and truncation methods are mostly manual processing; the specific operation is: one hand fixes the sugar cane and needs to rotate and move continuously, and the other hand directly controls the back and forth movement of the hard cutter to scrape the sugar cane peel, although it can be done to a certain extent. The requirements for peeling and truncation of sugarcane are met, but there are the following problems: First, the texture of sugarcane is hard, the manual peeling operation is complicated, labor-intensive, and work efficiency is low; It is difficult for users to achieve efficient and fast peeling operations. During the peeling process, the sugarcane needs to be rotated continuously and the position of the hand is moved to complete the peeling of the sugarcane. Therefore, manual sugarcane peeling for a long time will easily cause fatigue and damage to the human body; third , It is difficult to guarantee the hygiene of sugarcane manual peeling process. During the sugarcane peeling operation, it is necessary to constantly move the position of the peeling knife and fix the sugarcane, which is easy to contaminate the pulp during the moving process. Fourth, it is difficult to ensure the peeling quality of the sugarcane during the manual peeling process. During the operation, the sugarcane was not effectively fixed, resulting in uneven stress on each part of the sugarcane and inconsistent peeling depths, which could easily lead to waste of sugarcane pulp to a certain extent. However, it is easy to scratch the fingers in the process of directly cutting the sugarcane with a knife. Therefore, the traditional manual sugarcane peeling and truncation processing methods are ineffective and inefficient, and it is difficult to meet the actual needs of sugarcane juice extraction. Therefore, it is necessary and imperative to design a sugarcane juicer that is fast and efficient, has complete functions, is safe and hygienic, has high peeling quality, and is easy to operate.
实用新型内容Utility model content
本实用新型的目的是提供一种旋转削皮截断甘蔗榨汁机,解决了现有技术中存在的甘蔗削皮操作复杂、去皮效率低、功能单一,且无法保证去皮安全卫生的问题。The purpose of the utility model is to provide a rotary peeling and cutting sugarcane juicer, which solves the problems in the prior art that the sugarcane peeling operation is complicated, peeling efficiency is low, the function is single, and the peeling safety and hygiene cannot be guaranteed.
本实用新型所采用的技术方案是,一种旋转削皮截断甘蔗榨汁机,包括设置在箱体内部的传送机构,传送机构包括三组电磁卡盘,用以夹紧甘蔗并使其旋转,其中电磁卡盘A和电磁卡盘B均固定在卡盘座上,电磁卡盘C 固定于支撑板内部,长轴依次水平穿过支撑板及两个卡盘座,支撑板设置于长轴靠近甘蔗入口一侧,长轴左右两端设有安装在导轨A内并沿该轨滑动的滑块,用以控制电磁卡盘上下滑动实现微调,自动调整粗细不同的甘蔗与刀具之间保持固定距离,用以实现对不同粗细的甘蔗都能顺利的完成去皮操作;电磁卡盘A和电磁卡盘B间设有甘蔗去皮机构,包括固定在去皮机构机架上的两组弧形刀具,两组弧形刀具一个垂直安装,另外一个水平安装,两组弧形刀具的转动配合甘蔗自身的旋转,共同完成甘蔗的去皮操作;箱体的另一端,接近甘蔗出口的位置还设有甘蔗截断机构,包括固定在底架上的齿轮固定件,齿轮固定件一侧设有锯齿刀,另一侧还设有传动齿轮D,传动齿轮D外侧设有行进链轮B,行进链轮B下方固定有链条B,用以驱动甘蔗截断机构进行横向往复运动;甘蔗截断机构下方设有甘蔗榨汁机构,通过两组表面粗糙程度不同的滚轮对甘蔗进行甘蔗榨汁处理,传送机构具体结构为:电磁卡盘A和电磁卡盘B所在的两个卡盘座通过两根连杆固连,电磁卡盘A、电磁卡盘B和电磁卡盘C始终在一条直线上,一根长轴贯穿连接电磁卡盘A、电磁卡盘B和电磁卡盘C,长轴两端各固连一个滑块,电磁卡盘A和电磁卡盘B的卡盘座上均倾斜穿透设置有一对导向轴,导向轴分别连接在去皮装置机架两侧且与机架成45度的夹角,导向轴上还设有弹簧,导轨A倾斜角度与导向轴倾斜角度保持一致且保证滑块可以在导轨A内上下滑动,两侧滑块上分别安装有丝杠,每个丝杠的上端都设有步进电机,通过丝杠同滑块的啮合运动驱动滑块沿导轨来回滑动,步进电机固定在长轴两端的箱体内部,电磁卡盘C上设有传动齿轮A,传动齿轮A同固定在支撑板上的电机A轴上的电机齿轮啮合,用以驱动电磁卡盘C转动,电磁卡盘C 在甘蔗削皮的过程的转动将带动被削皮的甘蔗实现转动,电磁卡盘A和电磁卡盘B指示被动跟随电磁卡盘C一起旋转,三个电磁卡盘在甘蔗去皮和截断过程中,通过有顺序的夹紧和放松,完成待削皮甘蔗的夹紧和旋转。The technical scheme adopted by the utility model is that a rotary peeling and cutting sugarcane juicer includes a transmission mechanism arranged inside the box body, and the transmission mechanism includes three sets of electromagnetic chucks for clamping the sugarcane and making it rotate, The electromagnetic chuck A and the electromagnetic chuck B are both fixed on the chuck seat, and the electromagnetic chuck C is fixed inside the support plate. The long axis passes through the support plate and the two chuck seats horizontally in turn. On the sugarcane inlet side, the left and right ends of the long axis are provided with sliders installed in the guide rail A and sliding along the track to control the electromagnetic chuck to slide up and down to achieve fine-tuning, and automatically adjust the sugarcane with different thicknesses to maintain a fixed distance between the cutter , in order to achieve the smooth completion of peeling operation for sugarcanes of different thicknesses; there is a sugarcane peeling mechanism between electromagnetic chuck A and electromagnetic chuck B, including two sets of arc-shaped knives fixed on the peeling mechanism frame , one of the two sets of arc-shaped cutters is installed vertically, and the other is installed horizontally. The rotation of the two sets of arc-shaped cutters cooperates with the rotation of the sugarcane itself to complete the peeling operation of the sugarcane; the other end of the box, near the sugarcane outlet, also has The sugarcane cutting mechanism includes a gear fixing piece fixed on the chassis, one side of the gear fixing piece is provided with a serrated knife, the other side is also provided with a transmission gear D, the outer side of the transmission gear D is provided with a traveling sprocket B, and the traveling sprocket B A chain B is fixed below to drive the sugarcane cutting mechanism to perform lateral reciprocating motion; a sugarcane juicing mechanism is arranged below the sugarcane cutting mechanism, and the sugarcane is squeezed by two sets of rollers with different surface roughness. The specific structure of the transmission mechanism is as follows: : The two chuck bases where the electromagnetic chuck A and the electromagnetic chuck B are located are fixedly connected by two connecting rods. The electromagnetic chuck A, the electromagnetic chuck B and the electromagnetic chuck C are always in a straight line, and a long axis runs through the The electromagnetic chuck A, the electromagnetic chuck B and the electromagnetic chuck C are connected, a slider is fixed at each end of the long axis, and a pair of guide shafts are obliquely penetrated through the chuck bases of the electromagnetic chuck A and the electromagnetic chuck B. , the guide shafts are respectively connected to the two sides of the peeling device frame and form an included angle of 45 degrees with the frame. There are also springs on the guide shafts. A slides up and down, the sliders on both sides are respectively equipped with lead screws, and the upper end of each lead screw is provided with a stepper motor. Inside the box at both ends of the long shaft, the electromagnetic chuck C is provided with a transmission gear A, and the transmission gear A meshes with the motor gear on the motor A shaft fixed on the support plate to drive the electromagnetic chuck C to rotate. The rotation of disk C in the process of peeling the sugarcane will drive the peeled sugarcane to rotate. The electromagnetic chuck A and the electromagnetic chuck B are instructed to passively follow the electromagnetic chuck C to rotate together. The three electromagnetic chucks are peeled and cut off the sugar cane. During the process, the clamping and rotation of the sugarcane to be peeled is completed through sequential clamping and loosening.
电磁卡盘A、电磁卡盘B和电磁卡盘C上均设置有磁性轴件性质的压紧轴,压紧轴通电后在磁场的作用下可向中心产生挤压,实现对甘蔗的抱紧操作,压紧轴内侧还设有复位弹簧,用以辅助压紧轴完成复位操作。The electromagnetic chuck A, electromagnetic chuck B and electromagnetic chuck C are all provided with a pressing shaft with the nature of a magnetic shaft. After the pressing shaft is energized, it can be squeezed to the center under the action of the magnetic field to realize the holding of the sugar cane. Operation, the inner side of the pressing shaft is also provided with a return spring to assist the pressing shaft to complete the reset operation.
甘蔗去皮机构具体结构为:包括设置在位于所述电磁卡盘A和电磁卡盘 B之间的去皮机构机架下方的链轮轴,链轮轴上设有导向轮,导向轮通过其正下方的导轨B将上述机架支撑固定并保证其沿轨滑动,导轨B两端水平固定在两侧的箱体内,导轨B方向同长轴保持一致,机架上还设有电机B,电机B输出轴上设有驱动齿轮A,驱动齿轮A下方与传动齿轮B啮合,传动齿轮B和驱动齿轮A固定在机架内部的转轴A上,转轴A同固定在机架内部的轴承内圈紧固,轴承外圈同机架卡紧,传动齿轮B所在侧的转轴A 端还设有行进链轮A,行进链轮A下方设有固定在链条支撑架上的链条A,转轴A另一端设有锥齿轮A,锥齿轮A同位于其正下方固定在阶梯轴上的锥齿轮B垂直啮合,以驱动阶梯轴转动,阶梯轴通过轴承固定在机架内部,阶梯轴正上方设有固定在阶梯轴上的弧形刀具A,传动齿轮B还同时与传动齿轮C啮合,传动齿轮C固定在转轴B的一端,转轴B另一端还设有水平固定的弧形刀具B,弧形刀具B同弧形刀具A垂直固定且相互不会干扰,转轴B通过轴承固定在机架的内部。The specific structure of the sugarcane peeling mechanism is as follows: it includes a sprocket shaft arranged under the peeling mechanism frame between the electromagnetic chuck A and the electromagnetic chuck B. The sprocket shaft is provided with a guide wheel, and the guide wheel passes right below it. The guide rail B supports and fixes the above rack and ensures that it slides along the rail. Both ends of the guide rail B are horizontally fixed in the boxes on both sides. The direction of the guide rail B is consistent with the long axis. There is also a motor B on the rack, and the output of the motor B There is a drive gear A on the shaft, the lower part of the drive gear A meshes with the transmission gear B, the transmission gear B and the drive gear A are fixed on the rotating shaft A inside the frame, and the rotating shaft A is fastened with the inner ring of the bearing fixed inside the frame, The outer ring of the bearing is clamped with the frame, and the end of the rotating shaft A on the side of the transmission gear B is also provided with a traveling sprocket A, and a chain A fixed on the chain support frame is arranged under the traveling sprocket A, and the other end of the rotating shaft A is provided with a cone Gear A, bevel gear A is vertically meshed with bevel gear B fixed on the stepped shaft just below it to drive the stepped shaft to rotate. The arc-shaped tool A, the transmission gear B also meshes with the transmission gear C at the same time, the transmission gear C is fixed at one end of the rotating shaft B, and the other end of the rotating shaft B is also provided with a horizontally fixed arc-shaped tool B, and the arc-shaped tool B is the same as the arc-shaped tool. A is fixed vertically without interfering with each other, and the rotating shaft B is fixed inside the frame through bearings.
本实用新型的特点还在于,The utility model is also characterized in that,
弧形刀具A和弧形刀具B均向内凹陷,凹陷形状与甘蔗外表圆周相匹配,弧形刀具A和弧形刀具B表面均设有刀片。The arc-shaped cutter A and the arc-shaped cutter B are both concave inward, and the shape of the concave matches the outer circumference of the sugarcane. The surfaces of the arc-shaped cutter A and the arc-shaped cutter B are provided with blades.
甘蔗截断机构具体结构为:包括设置在长轴出口一端的底架,底架横向固定在箱体内部,底架横向与长轴垂直,其上方设有导轨轴,导轨轴上安装齿轮固定件,齿轮固定件内部设有转轴C,转轴C一侧设有锯齿刀,锯齿刀高度正好位于电磁卡盘轴线上,用以实现削皮以后的甘蔗的截断操作,转轴 C的另一侧设有传动齿轮D,传动齿轮D外侧还设有行进链轮B,行进链轮 B下方设有固定在支架上的链条B,齿轮固定件上方还设有电机C,电机C 轴上的驱动齿轮B同传动齿轮D啮合。The specific structure of the sugarcane truncation mechanism is as follows: it includes a bottom frame arranged at one end of the long shaft outlet, the bottom frame is laterally fixed inside the box body, the bottom frame is horizontally perpendicular to the long axis, a guide rail shaft is arranged above it, and a gear fixing piece is installed on the guide rail shaft. There is a rotating shaft C inside the gear fixing part, and a serrated knife is arranged on one side of the rotating shaft C. The height of the serrated knife is just on the axis of the electromagnetic chuck to realize the cutting operation of the sugarcane after peeling. The other side of the rotating shaft C is equipped with a transmission Gear D, there is also a traveling sprocket B on the outer side of the transmission gear D, a chain B fixed on the bracket is arranged under the traveling sprocket B, and a motor C is also arranged above the gear fixing part, and the driving gear B on the shaft of the motor C is the same as the transmission Gear D engages.
底架一侧还设有通道,分类箱入口与通道下端紧密连接,分类箱呈斜坡状,其内部均分设有出口A和出口B共两个出口,出口A和出口B间垂直于分类箱底部设有挡板,同时出口A和出口B之间还活动设置有隔板,手工拨动隔板可封闭其中一个出口,保证截断后的甘蔗实现榨汁或直接收集操作,出口A位于分类箱入口正下方,出口A下端为所述甘蔗榨汁机构,保证待榨汁的甘蔗落于甘蔗榨汁机构中,出口B位于所述锯齿刀底部,用于将截断后的甘蔗直接送出收集。There is also a channel on one side of the chassis. The inlet of the classification box is closely connected with the lower end of the channel. The classification box is in the shape of a slope. There are two outlets in the interior, namely outlet A and outlet B. The space between outlet A and outlet B is perpendicular to the bottom of the classification box. There is a baffle plate, and a baffle plate is also movably installed between the outlet A and the outlet B. Manually turning the baffle plate can close one of the outlets to ensure that the cut sugar cane can be juiced or directly collected. The outlet A is located at the entrance of the sorting box. Right below, the lower end of outlet A is the sugarcane juicing mechanism, which ensures that the sugarcane to be squeezed falls in the sugarcane juicing mechanism, and the outlet B is located at the bottom of the serrated knife for directly sending the cut off sugarcane for collection.
甘蔗榨汁机构位于分类箱的出口A正下方,包括通过螺栓紧固围成甘蔗榨汁箱的上甘蔗榨汁箱体和下甘蔗榨汁箱,榨汁箱体内设有上下固定的两组滚轴,位于上方的一对滚轴A中间位置表面设有齿,即滚轴A的中间部分是一个齿形轴,用于将截断后的甘蔗进行碾碎,齿形轴可以防止甘蔗在碾碎过程中的滑落和不宜碾碎,滚轴A位于分类箱的出口A正下方,位于滚轴A 下方的一对滚轴B表面也设有齿,滚轴B表面的齿高度小于滚轴A表面的齿高度,但依然保持齿形轴的结构形状,滚轴A和滚轴B实现高效和彻底的甘蔗榨汁,滚轴A、滚轴B均通过轴承固定在甘蔗榨汁箱体内部,滚轴A、滚轴B位于整个装置最外侧的一端设有甘蔗榨汁齿轮,上面一组甘蔗榨汁齿轮相互之间实现啮合,下面一组甘蔗榨汁齿轮之间相互啮合,两组甘蔗榨汁齿轮上下之间通过联动齿轮实现联动进而实现动力传动,其中一个甘蔗榨汁齿轮还与固定在电机支架上的甘蔗榨汁电机输出轴固连,为滚轴的转动提供动力,下甘蔗榨汁箱固定在箱体上,其正下方还设有收集框,收集框顶部设有滤网B,用以过滤并收集甘蔗汁。The sugarcane juicing mechanism is located just below the outlet A of the sorting box, including an upper sugarcane juicing box and a lower sugarcane juicing box that are fastened by bolts to form the sugarcane juicing box. The juicing box is provided with two sets of upper and lower fixed The rollers, the upper pair of rollers A are provided with teeth on the middle surface, that is, the middle part of the rollers A is a toothed shaft, which is used to grind the truncated sugarcane, and the toothed shaft can prevent the sugarcane from grinding. During the crushing process, the roller A is located directly under the outlet A of the sorting box, and the surface of a pair of roller B under the roller A is also provided with teeth. The height of the teeth on the surface of the roller B is smaller than that of the roller A. The tooth height on the surface, but still maintain the structure and shape of the toothed shaft, roller A and roller B achieve efficient and thorough sugar cane juice extraction, roller A and roller B are fixed inside the sugar cane juice box through bearings, Roller A and Roller B are located at the outermost end of the whole device with sugarcane juicer gears. The upper group of sugarcane juicer gears mesh with each other, and the lower group of sugarcane juicer gears mesh with each other. The upper and lower juice gears are linked by linkage gears to realize power transmission. One of the sugarcane juicer gears is also fixedly connected to the output shaft of the sugarcane juicer motor fixed on the motor bracket, which provides power for the rotation of the rollers and squeezes the sugarcane juice. The box is fixed on the box body, and there is a collection frame just below it, and a filter screen B is arranged on the top of the collection frame to filter and collect the sugarcane juice.
箱体下方设有水箱,水箱上方设有滤网A,其一侧还设有喷管,用于甘蔗截断和榨汁操作结束后清洗削皮刀具、截断刀具和机器内部的甘蔗残渣,水箱下方设有万向轮,同箱体前部的手把配合,驱动整个装置运动,方便更换工作场地。There is a water tank under the box body, a filter screen A above the water tank, and a nozzle on one side for cleaning the peeling knives, cutting knives and sugarcane residue inside the machine after the sugarcane cutting and juicing operations. It is equipped with a universal wheel, which cooperates with the handle on the front of the box to drive the whole device to move, which is convenient for changing the workplace.
本实用新型的有益效果是,一种旋转削皮截断甘蔗榨汁机,将甘蔗的去皮,截断和甘蔗榨汁操作一气呵成,提高了甘蔗去皮截断和榨汁的处理效率,并能满足多样化处理需求;去皮采用甘蔗旋转,刀具移动的处理方式,高效快速的实现甘蔗去皮且设有垂直固定的两组弧形刀具,有效的保证了甘蔗的去皮质量;甘蔗去皮机构的行进距离通过齿轮和链条的啮合实现,精准有效的控制去皮刀具运动行程;固定甘蔗的电磁卡盘可沿滑槽进行45度角上下移动,以适应不同粗细的甘蔗,提高削皮的质量;装置设有冲洗装置,提高卫生性;甘蔗截断机构通过锯齿刀沿轨横向运动同甘蔗接触切断的方式,实现快速高效地截断目的,并且保证甘蔗每节长度相等,可根据消费者需求进行不同长度的截断处理;甘蔗榨汁机构可对截断后的甘蔗进行甘蔗榨汁处理,满足消费者的多种需求;整个装置自动化程度高,安全卫生,快速高效,应用广泛。The beneficial effect of the utility model is that a rotary peeling and truncating sugarcane juicer can perform peeling, truncating and juicing operations of the sugarcane in one go, thereby improving the processing efficiency of peeling, truncating, and juicing the sugarcane, and can satisfy various requirements. Chemical processing requirements; peeling adopts sugarcane rotation and tool movement processing method, which can effectively and quickly realize sugarcane peeling and has two sets of vertically fixed arc-shaped knives, which effectively ensure the peeling quality of sugarcane; sugarcane peeling mechanism The travel distance is realized by the meshing of the gear and the chain, which accurately and effectively controls the movement stroke of the peeling tool; the electromagnetic chuck that fixes the sugar cane can move up and down at a 45-degree angle along the chute to adapt to different thicknesses of sugar cane and improve the peeling quality; The device is equipped with a flushing device to improve sanitation; the sugarcane cutting mechanism is in contact with the sugarcane through the lateral movement of the serrated knife along the rail, so as to achieve the purpose of fast and efficient cutting, and ensure that the length of each segment of the sugarcane is equal, and different lengths can be made according to the needs of consumers. The sugarcane juicing mechanism can perform sugarcane juicing processing on the truncated sugarcane to meet the various needs of consumers; the whole device has a high degree of automation, is safe and hygienic, fast and efficient, and has a wide range of applications.
附图说明Description of drawings
图1是本实用新型一种旋转削皮截断甘蔗榨汁机整体结构示意图;1 is a schematic diagram of the overall structure of a rotary peeling and cutting sugarcane juicer of the present utility model;
图2是本实用新型一种旋转削皮截断甘蔗榨汁机内部结构示意图;2 is a schematic diagram of the internal structure of a rotary peeling and cutting sugarcane juicer of the present invention;
图3是本实用新型一种旋转削皮截断甘蔗榨汁机甘蔗去皮机构示意图;3 is a schematic diagram of the sugarcane peeling mechanism of a rotary peeling and cutting sugarcane juicer according to the present utility model;
图4是本实用新型一种旋转削皮截断甘蔗榨汁机甘蔗截断机构示意图;4 is a schematic diagram of the sugarcane cutting mechanism of a rotary peeling and cutting sugarcane juicer of the present invention;
图5是本实用新型一种旋转削皮截断甘蔗榨汁机中甘蔗榨汁机构示意图;5 is a schematic diagram of a sugarcane juice extraction mechanism in a rotary peeling and cutting sugarcane juicer of the present invention;
图6是本实用新型一种旋转削皮截断甘蔗榨汁机齿轮传动结构示意图。6 is a schematic diagram of the gear transmission structure of a rotary peeling and cutting sugarcane juicer according to the present invention.
图中:1.手把,2.箱体,3.喷管,4.水箱,5.万向轮,6.上甘蔗榨汁箱体, 7.甘蔗榨汁齿轮,8.收集框,9.步进电机,10.丝杠,11.导轨A,12.支撑板, 13.导轨B,14.连杆,15.长轴,16.导向轴,17.弹簧,18.卡盘座,19.锯齿刀, 20.电机C,21.驱动齿轮B,22.机架,23.导向轮,24.滤网A,25.下甘蔗榨汁箱,26.底架,27.行进链轮B,28.齿轮固定件,29.传动齿轮D,30.导轨轴, 31.链条B,32.压紧轴,33.电磁卡盘A,34.弧形刀具B,35.电机B,36.弧形刀具A,37电磁卡盘B,38.电磁卡盘C,39.传动齿轮A,40.电机齿轮,41. 电机A,42.行进链轮A,43.锥齿轮A,44.转轴A,45.链条A,46.联动齿轮, 47.支架,48.转轴C,49.滚轴A,50.滚轴B,51.滤网B,52.甘蔗榨汁电机, 53.电机支架,54.转轴B,55.阶梯轴,56.驱动齿轮A,57.传动齿轮C,58. 传动齿轮B,59.锥齿轮B,60.联轮轴,61分类箱,62.隔板。In the picture: 1. Handle, 2. Box, 3. Nozzle, 4. Water tank, 5. Universal wheel, 6. Upper sugarcane juicer box, 7. Sugarcane juicer gear, 8. Collection box, 9 .stepper motor, 10. lead screw, 11. guide rail A, 12. support plate, 13. guide rail B, 14. connecting rod, 15. long shaft, 16. guide shaft, 17. spring, 18. chuck seat, 19. Serrated Knife, 20. Motor C, 21. Drive Gear B, 22. Frame, 23. Guide Wheel, 24. Filter A, 25. Lower Sugarcane Juicing Box, 26. Bottom Frame, 27. Traveling Sprocket B, 28. Gear fixing piece, 29. Transmission gear D, 30. Guide shaft, 31. Chain B, 32. Press shaft, 33. Electromagnetic chuck A, 34. Arc cutter B, 35. Motor B, 36 .Arc tool A, 37 Electromagnetic chuck B, 38. Electromagnetic chuck C, 39. Transmission gear A, 40. Motor gear, 41. Motor A, 42. Travel sprocket A, 43. Bevel gear A, 44. Spindle A, 45. Chain A, 46. Linkage gear, 47. Bracket, 48. Spindle C, 49. Roller A, 50. Roller B, 51. Filter B, 52. Sugarcane Juicing Motor, 53. Motor Bracket, 54. Rotating shaft B, 55. Step shaft, 56. Driving gear A, 57. Transmission gear C, 58. Transmission gear B, 59. Bevel gear B, 60. Coupling shaft, 61. Classification box, 62. Baffle.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型进行详细说明。The present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.
本实用新型一种旋转削皮截断甘蔗榨汁机,如图1~图3所示,包括设置在箱体2内部的传送机构,传送机构包括三组电磁卡盘,用以夹紧甘蔗并使其旋转,其中电磁卡盘A和电磁卡盘B均固定在卡盘座18上,电磁卡盘 C38固定于支撑板12内部,长轴15依次水平穿过支撑板12及两个卡盘座 18,支撑板12设置于长轴15靠近甘蔗入口一侧,长轴15左右两端设有安装在导轨A11内并沿该轨滑动的滑块,用以控制电磁卡盘上下滑动实现微调,自动调整粗细不同的甘蔗与刀具之间保持固定距离,用以实现对不同粗细的甘蔗都能顺利的完成去皮操作;电磁卡盘A33和电磁卡盘B37间设有甘蔗去皮机构,包括固定在机架22上的两组弧形刀具,两组弧形刀具一个垂直安装,另外一个水平安装,两组弧形刀具的转动配合甘蔗自身的旋转,共同完成甘蔗的去皮操作;箱体2其中一端接近甘蔗出口的位置还设有甘蔗截断机构,包括固定在底架26上的齿轮固定件28,齿轮固定件28一侧设有锯齿刀19,另一侧还设有传动齿轮D29,传动齿轮D29外侧设有行进链轮 B27,行进链轮B27下方固定有链条B31,驱动甘蔗截断机构进行横向往复运动;甘蔗截断机构下方设有甘蔗榨汁机构,通过两组表面粗糙程度不同的滚轮对甘蔗进行甘蔗榨汁处理。The utility model is a rotary peeling and cutting sugarcane juicer, as shown in Figures 1 to 3, comprising a transmission mechanism arranged inside the
传送机构具体结构为:电磁卡盘A33和电磁卡盘B37所在的两个卡盘座18通过两根连杆14固连,电磁卡盘A33、电磁卡盘B37和电磁卡盘C38 始终在一条直线上,一根长轴15贯穿连接电磁卡盘A33、电磁卡盘B37和电磁卡盘C38,长轴15的两端各连接有一个滑块,电磁卡盘C38和电磁卡盘B37的卡盘座上均倾斜穿透设置有一对导向轴16,导向轴16分别连接在去皮机构机架22两侧且与机架成45度夹角,导向轴16上还设有弹簧17,导轨A11倾斜角度与导向轴16倾斜角度保持一致且保证滑块在导轨A11内上下滑动,两侧滑块上分别安装有丝杠10,每个丝杠10的上端都设有步进电机,通过丝杠10同滑块的啮合运动驱动滑块沿轨滑动,步进电机固定在长轴两端的箱体2内部,电磁卡盘C38上设有传动齿轮A39,传动齿轮A39同固定在支撑板12上的电机A41轴上的电机齿轮40啮合,驱动电磁卡盘 C38转动,电磁卡盘C38在甘蔗削皮的过程的转动将带动被削皮的甘蔗实现转动,电磁卡盘A33和电磁卡盘B37指示被动跟随电磁卡盘C38一起旋转,三个电磁卡盘在甘蔗去皮和截断过程中,通过有顺序的夹紧和放松,完成待削皮甘蔗的夹紧和旋转。The specific structure of the transmission mechanism is as follows: the two
电磁卡盘A33、电磁卡盘B37和电磁卡盘C38上均设置有磁性轴件性质的压紧轴32,压紧轴32通电后在磁场的作用下可向中心产生挤压,实现对甘蔗的抱紧操作,压紧轴32内侧还设有复位弹簧,用以辅助压紧轴完成复位。The electromagnetic chuck A33, the electromagnetic chuck B37 and the electromagnetic chuck C38 are all provided with a
甘蔗去皮机构具体结构为:包括设置在位于所述电磁卡盘A33和电磁卡盘37之间的机架22下方的链轮轴60,链轮轴60上设有导向轮23,导向轮23通过其正下方的导轨B13将上述机架22支撑固定并保证其沿轨滑动,导轨B13两端水平固定在两侧的箱体2内,导轨B13方向同长轴15保持一致,去皮机构机架22上还设有电机B35,电机B35输出轴上设有驱动齿轮A56,驱动齿轮A56下方与传动齿轮B58啮合,传动齿轮B58和驱动齿轮A56固定在机架22内部的转轴A44上,转轴A44同固定在机架22内部的轴承内圈紧固,轴承外圈同机架22卡紧,传动齿轮B58所在侧的转轴A44端还设有行进链轮A42,行进链轮A42下方设有固定在链条支撑架上的链条A45,转轴A44另一端设有锥齿轮A43,锥齿轮A43同位于其正下方固定在阶梯轴55上的锥齿轮B59垂直啮合,以驱动阶梯轴55转动,阶梯轴55通过轴承固定在机架22内部,所述阶梯轴55正上方设有固定在阶梯轴55上的弧形刀具A36,传动齿轮B58还同时与传动齿轮C57啮合,传动齿轮C57固定在转轴B54的一端,转轴B54另一端还设有水平固定的弧形刀具B34,弧形刀具B34同弧形刀具A36垂直固定且相互不会干扰,转轴B54通过轴承固定在机架22的内部。The specific structure of the sugarcane peeling mechanism is: including a sprocket shaft 60 arranged under the
弧形刀具A36和弧形刀具B34均向内凹陷,凹陷形状与甘蔗外表圆周相匹配,弧形刀具A36和弧形刀具B34表面均设有刀片。The arc-shaped cutter A36 and the arc-shaped cutter B34 are both concave inward, and the concave shape matches the outer circumference of the sugar cane. The surfaces of the arc-shaped cutter A36 and the arc-shaped cutter B34 are provided with blades.
如图4所示,甘蔗截断机构具体结构为:包括设置在长轴15另一端(出口)的底架26,底架26横向固定在箱体2内部,(与长轴垂直)其上方设有导轨轴30,导轨轴30上安装齿轮固定件28,齿轮固定件28内部设有转轴 C48,转轴C48一侧设有锯齿刀19,锯齿刀19高度正好位于电磁卡盘轴线上,用以实现削皮以后的甘蔗的截断操作,转轴C48的另一侧设有传动齿轮 D29,传动齿轮D29外侧还设有行进链轮B27,行进链轮B27下方设有固定在支架上的链条B31,齿轮固定件28上方还设有电机C20,电机C20轴上的驱动齿轮B21同传动齿轮D29啮合。As shown in FIG. 4 , the specific structure of the sugarcane cutting mechanism is as follows: it includes a
底架26一侧还设有通道,分类箱61入口与通道下端紧密连接,分类箱 61呈斜坡状,其内部均分设有出口A和出口B共两个出口,出口A和出口B间垂直于分类箱61底部设有挡板,同时出口A和出口B之间还活动设置有隔板62,手工拨动隔板62可封闭其中一个出口,保证截断后的甘蔗实现榨汁或直接收集操作,出口A位于分类箱61入口正下方,出口A下端为所述甘蔗榨汁机构,保证待榨汁的甘蔗落于甘蔗榨汁机构中,出口B位于所述锯齿刀19底部,用于将截断后的甘蔗直接送出收集。There is also a channel on one side of the
如图5、图6所示,甘蔗榨汁机构位于分类箱61的出口A正下方,包括通过螺栓紧固围成甘蔗榨汁箱的上甘蔗榨汁箱体6和下甘蔗榨汁箱25,榨汁箱体内设有上下固定的两组滚轴,位于上方的一对滚轴A49中间位置表面设有齿,即滚轴A49的中间部分是一个齿形轴,用于将截断后的甘蔗进行碾碎,齿形轴可以防止甘蔗在碾碎过程中的滑落和不宜碾碎,滚轴A49位于分类箱61的出口A正下方,位于滚轴A49下方的一对滚轴B表面也设有齿,滚轴B表面的齿高度小于滚轴A49表面的齿高度,但依然保持齿形轴的结构形状,滚轴A49和滚轴B50实现高效和彻底的甘蔗榨汁,滚轴A49、滚轴B50均通过轴承固定在甘蔗榨汁箱体内部,滚轴A49、滚轴B50位于整个装置最外侧的一端设有甘蔗榨汁齿轮7,上面一组甘蔗榨汁齿轮7相互之间实现啮合,下面一组甘蔗榨汁齿轮7之间相互啮合,两组甘蔗榨汁齿轮7 上下之间通过联动齿轮实现联动进而实现动力传动,其中一个甘蔗榨汁齿轮 7还与固定在电机支架上的甘蔗榨汁电机52输出轴固连,为滚轴的转动提供动力,下甘蔗榨汁箱25固定在箱体2上,其正下方还设有收集框8,收集框 8顶部设有滤网B51,用以过滤并收集甘蔗汁。As shown in Figures 5 and 6, the sugarcane juicing mechanism is located just below the outlet A of the
箱体2下方设有水箱4,水箱4上方设有滤网A24,其一侧还设有喷管 3,用于甘蔗截断和榨汁操作结束后清洗削皮刀具、截断刀具和机器内部的甘蔗残渣,水箱4下方设有万向轮5,同箱体2前部的手把1配合,驱动整个装置运动,方便更换工作场地。A
本实用新型一种旋转削皮截断甘蔗榨汁机,工作原理如下:The utility model is a rotary peeling and cutting sugarcane juicer, and the working principle is as follows:
当操作者启动机器并将将甘蔗从入口处塞入时,电机B35开始反向旋转并带动去皮刀具机架22往装置右端运动,当机架22碰到电磁卡盘C38表面的限位开关时,电机B35停止反转,机架22运动停止,此时电磁卡盘A33 和电磁卡盘B37均以随削皮刀具机架22运动到了甘蔗入口处,当操作者将甘蔗从入口处塞入后,电磁卡盘A33和电磁卡盘B37同时通电夹紧甘蔗并在弹簧的与作用下沿滑槽将甘蔗送至弧形刀具上的刀片上,电机B35开始正向旋转将甘蔗运至装置最左端,然后电磁卡盘A33和电磁卡盘B37断电并在复位弹簧的作用下释放甘蔗,此时电磁卡盘C38通电夹紧甘蔗并在电机 A41的作用下带动甘蔗快速旋转,电机B35也开始反转,并带动弧形刀具转动刮除甘蔗皮,进行甘蔗去皮操作,当削皮刀具机架22运动至装置入口端即装置右端时,机架22碰到电磁卡盘C38表面限位开关时电机B35停止反转,此时电磁卡盘C38断电释放甘蔗,电磁卡盘A33和电磁卡盘B37夹紧甘蔗,同时电机B35正转,将去皮后的甘蔗运至甘蔗截断机构进行截断处理,并重复以上动作进行下一节甘蔗的去皮处理,甘蔗截断机构上的锯齿刀19 处于转动状态,并在行进链轮B27的作用下来回沿轨滑动,实现截断操作,在截断甘蔗的过程中,电机B35的运动是间歇性的,间歇运动的目的是使甘蔗在截断的时候保持静止,不与锯齿刀19的往复运动发生干涉。可控制电机旋转速度实现对截断甘蔗长度的控制,操作者通过控制甘蔗分类收集箱对截断后的甘蔗进行收集或者甘蔗榨汁操作,需要进行甘蔗榨汁的甘蔗进入甘蔗分类收集箱下方的甘蔗榨汁机构,在滚轴的挤压下压出甘蔗汁进入收集框 8,多余的残渣暂存在滤网B51上,重复上述过程即可快速实现甘蔗的去皮截断甘蔗榨汁处理,装置工作完成后通过喷管3对箱体2内部的零件进行清洗,保证装置的安全卫生性。When the operator starts the machine and inserts the sugar cane from the entrance, the motor B35 starts to rotate in the reverse direction and drives the
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922023052.1U CN212087965U (en) | 2019-11-21 | 2019-11-21 | A rotary peeling and cutting sugarcane juicer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922023052.1U CN212087965U (en) | 2019-11-21 | 2019-11-21 | A rotary peeling and cutting sugarcane juicer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212087965U true CN212087965U (en) | 2020-12-08 |
Family
ID=73619943
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922023052.1U Expired - Fee Related CN212087965U (en) | 2019-11-21 | 2019-11-21 | A rotary peeling and cutting sugarcane juicer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212087965U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112754033A (en) * | 2021-01-23 | 2021-05-07 | 刘嘉裕 | Sugarcane peeling and juicing integrated machine |
| CN113170902A (en) * | 2021-05-06 | 2021-07-27 | 王利芬 | Quick peeling equipment for sugarcane for food processing |
-
2019
- 2019-11-21 CN CN201922023052.1U patent/CN212087965U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112754033A (en) * | 2021-01-23 | 2021-05-07 | 刘嘉裕 | Sugarcane peeling and juicing integrated machine |
| CN112754033B (en) * | 2021-01-23 | 2022-12-13 | 广西甘泽沁泉生物科技有限公司 | Sugarcane peeling and juicing integrated machine |
| CN113170902A (en) * | 2021-05-06 | 2021-07-27 | 王利芬 | Quick peeling equipment for sugarcane for food processing |
| CN113170902B (en) * | 2021-05-06 | 2024-02-27 | 东莞鸿泰食品科技有限公司 | Quick peeling equipment of sugarcane for food processing |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111011885B (en) | A sugarcane peeling and cutting juicer | |
| CN110679967B (en) | A fully automatic intelligent pineapple peeling and eye removal machine | |
| CN210697130U (en) | Artificial pineapple imitation automatic peeler | |
| CN209135374U (en) | A kind of sugarcane peeling, dissection and juicing all-in-one machine | |
| CN212087965U (en) | A rotary peeling and cutting sugarcane juicer | |
| CN109288082B (en) | Automatically controlled formula sugarcane is peeld cutting device | |
| CN105666564B (en) | Double cutter mobile pineapple fruit eye automatic cutting machine | |
| CN212437205U (en) | A sugarcane peeling machine integrating peeling, cutting and juicing | |
| CN112021593A (en) | A sugarcane integrated processing device | |
| CN216821645U (en) | Sugarcane peeling equipment with rotating structure | |
| CN205889342U (en) | Dedicated washing all -in -one of cutting dish of food processing | |
| CN112692901A (en) | Watermelon dicing device | |
| CN210988097U (en) | A grape peeling robot | |
| CN204722219U (en) | Flesh dicer got by a kind of watermelon | |
| CN112998282A (en) | Multifunctional automatic sugarcane machine | |
| CN112743612A (en) | But calabash processing apparatus of symmetry cutting | |
| CN222387001U (en) | Vegetable cutter | |
| CN111283783A (en) | A controllable peeling Chinese medicine cutting device | |
| CN213999593U (en) | Simple and easy hawthorn cake section device of being convenient for operation | |
| CN221912166U (en) | Vegetable cutter convenient to clean | |
| CN111358018A (en) | A chinese yam device of skinning for food processing chinese yam reprocessing | |
| CN223322913U (en) | Portable multi-functional sugarcane peeling and cutting machine | |
| CN221792951U (en) | Cutting device with adjustable interval | |
| CN221160487U (en) | Preserved szechuan pickle production is with section filament cutter convenient to adjust | |
| CN222627979U (en) | A even slicer for konjaku processing |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201208 Termination date: 20211121 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
