CN106671166B - A kind of intelligence sugarcane total system - Google Patents
A kind of intelligence sugarcane total system Download PDFInfo
- Publication number
- CN106671166B CN106671166B CN201710014230.7A CN201710014230A CN106671166B CN 106671166 B CN106671166 B CN 106671166B CN 201710014230 A CN201710014230 A CN 201710014230A CN 106671166 B CN106671166 B CN 106671166B
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- Prior art keywords
- peeling
- feeding
- segment
- collecting box
- discharge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
- B26D1/28—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N7/00—Peeling vegetables or fruit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/0084—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Environmental & Geological Engineering (AREA)
- Control And Other Processes For Unpacking Of Materials (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The present invention discloses a kind of intelligent sugarcane total system, by being provided with feed system and discharge system, debarking system, segment system, segment after the feeding of sugarcane and submitting and sugarcane peeling, peeling is realized on sugarcane deep processing and production line respectively, the major functions such as sugarcane skin crushes, and by the way that the purpose that the entire sugarcane process for producing line of intelligentized control method is furthermore achieved in force sensor and pressure sensor, laser sensor etc. is arranged in key position, so as to form a complete intelligent sugarcane total system.High degree of automation of the present invention, production efficiency is higher, there is extensive market application value.
Description
Technical field
The present invention relates to a kind of sugarcane processing systems to belong to more particularly to a kind of intelligent sugarcane total system
Sugarcane deep process technology field.
Background technology
Sugarcane sweet flavor is not only to make the raw material of sucrose, the even more directly edible good merchantable brand tasted of broad masses of the people,
But processing work after harvesting sugarcane before consumption is relatively complicated, such as peeling segment, it is gone when especially directly being eaten
Skin work is even more time-consuming and laborious, therefore how to carry out intelligent processing sugarcane raw material, will be generated to the deep process technology of sugarcane
Far-reaching influence.
Invention content
In view of the above-mentioned problems, the present invention provides a kind of intelligent sugarcane total system, realizes sugarcane and go automatically
Skin, segment and sugarcane skin crush the comprehensive function collected.
The technical solution that the present invention takes is：A kind of intelligence sugarcane total system, including：Material storage tube, feeding system
System and discharge system, debarking system, segment system, the feed system includes cradle and feeding belt, feeding motor, feeding
Platform, two feeding rollers and two feeding roller motors, two feeding rollers laterally adjust hydraulic cylinder, the cradle both upper ends thereof point
She Zhi not be there are two shaft, the feeding belt is respectively coated by two shafts, and cradle one end is equipped with feeding electricity
Machine, the feeding motor main shaft and one of shaft are coaxially connected, and feeding motor drives feeding belt movement；The storing
Cylinder longitudinal section is trapezium structure, and on cradle, is located above feeding belt, material storage tube lower part is provided with bakie, sugarcane
It is fallen on feeding belt by bakie；Cradle far from feeding motor one end both sides setting it is jagged, gap position just under
Side is provided with feed station, and feed station is symmetrically arranged with feeding sliding rail in cradle both sides, and the outside of two feeding sliding rails is set respectively
It is equipped with feeding roller and laterally adjusts hydraulic cylinder, the piston rod end that the feeding roller laterally adjusts hydraulic cylinder is connected with feeding cunning
Block, the feeding sliding block are slidably mounted on feeding sliding rail, and feeding sliding block top is equipped with feeding roller motor, feeding roller motor
Main shaft straight up, and is co-axially mounted there are one feeding roller, and feeding roller motor drives feeding roller rotary motion, and feeding roller, which is located at, to be sent
Above the feeding belt of rack indentation, there；Feeding roller laterally adjusts Driven by Hydraulic Cylinder feeding roller linear motion, the direction of motion and feeding
Tape motion direction is mutually perpendicular to.
The debarking system includes：Remove the peel collecting box, guide pad and cutting cube, three peeling blades and three peeling knives
Piece mounting bracket, three peeling blade adjustment hydraulic cylinders, three crushing motors and three crushing shafts, the peeling collecting box are nothing
The cuboid housing structure of head cover, peeling collecting box side bottom hingedly install there are one peeling chamber door；Remove the peel the top of collecting box
Portion middle position is symmetrical arranged there are two crossbeam, and peeling collecting box is located at cradle end, and the guide pad is mounted on peeling
On crossbeam at the top of collecting box, and close to cradle one end, guide pad is internally provided with sugarcane guide channel, and the sugarcane is led
To passage end rectangular cross-section, another end section is circle, and one end of rectangular cross-section is close to cradle；The cutting cube
On the crossbeam of peeling collecting box, and it is located at guide pad rear, cutting cube is internally provided with peeling guide channel, described
It is the different circle of diameter to remove the peel two end section of guide channel, and the one end being relatively large in diameter is oriented to close to guide pad, i.e. peeling
Channel generally frustum cone structure, and the axis of sugarcane guide channel in the axis direction and guide pad of guide channel is removed the peel in cutting cube
Line direction overlaps；The top of cutting cube and left and right sides are inclined-plane, the inclined-plane with peeling guide channel
One of tangent plane is mutually parallel, and the top and the left and right sides of cutting cube are respectively set that there are one peeling blades to adjust hydraulic pressure
Cylinder；Two end section of peeling blade is the different sector of diameter, and fan angle is 150 degree, and peeling blade is generally
A part for conical shell structure, and cooperate with the peeling guide channel inside cutting cube, peeling blade diameter is smaller
One end is close to guide pad, and peeling blade is relatively large in diameter the end installation of one end there are one peeling blade mounting bracket, the peeling
The piston rod end that blade mounting bracket adjusts hydraulic cylinder with peeling blade is connected, and peeling blade adjusts Driven by Hydraulic Cylinder peeling knife
Piece moves in the peeling guide channel of cutting cube, and peeling blade adjusts the piston rod telescopic direction of hydraulic cylinder and peeling guiding is led to
One of road tangent plane is mutually parallel, and peeling blade is bonded always with peeling guide channel, is removed the peel so as to adjust three
Blade diameter small end removes the peel the outreach of guide channel in cutting cube；Peeling is collected lower box part and is uniformly arranged there are three powder
Broken axis, the outside setting of peeling collecting box is there are three motor is crushed, and main shaft and the crushing shaft for crushing motor are coaxially connected, on crushing shaft
It has been uniformly arranged Disintegrating knife.
The discharge system includes：Discharge rack and discharging band, discharging machine, discharge pedestal, two discharge rollers and two go out
Material roller motor, two discharge rollers laterally adjust hydraulic cylinder, and the discharge rack is mounted on peeling collecting box rear, discharge rack top
Both ends are respectively set there are two shaft, and the discharging band is respectively coated by two shafts, and discharge rack one end is equipped with
Discharging machine, the discharging machine main shaft and one of shaft are coaxially connected, discharging machine driving discharging band movement；Discharging
Both sides setting of the frame far from discharging machine one end is jagged, discharge pedestal is provided with immediately below gap position, discharge pedestal is discharging
Frame both sides are symmetrically arranged with discharging sliding rail, and being respectively arranged with discharge roller on the outside of two discharging sliding rails laterally adjusts hydraulic cylinder, institute
The piston rod end that the discharge roller stated laterally adjusts hydraulic cylinder is connected with discharging sliding block, and the discharging sliding block is slidably mounted on out
Expect on sliding rail, discharging sliding block top is equipped with discharging roller motor, discharge roller electric machine main shaft straight up, and there are one being co-axially mounted
Discharge roller, discharging roller motor drive discharge roller rotary motion, discharge roller to be located at the discharging band top of discharge rack indentation, there；Discharge roller
Driven by Hydraulic Cylinder discharge roller linear motion is laterally adjusted, the direction of motion is mutually perpendicular to discharging tape motion direction.
The segment system includes：Segment collecting box, hang plate and hang plate adjustment hydraulic cylinder, segment axis and segment electricity
Machine, the segment collecting box is half-headed cuboid housing structure, there are one segment collecting box side bottom is hingedly installed
Segment chamber door, segment collecting box right upper portion is uniformly distributed even to have rectangular slits；The hang plate side is hingedly mounted on segment
Collecting box upper left-hand, the other side has been uniformly arranged rectangular slits, and is corresponded with the rectangular slits on the right side of segment collecting box；
The cylinder base of the hang plate adjustment hydraulic cylinder is hingedly mounted on segment collecting box bottom, and hang plate adjusts the work of hydraulic cylinder
Stopper rod end is hingedly mounted on hang plate lower part；The segment axis is rotatably installed on the outside of segment collecting box right part, segment axis
Axis direction and discharge band the direction of motion be mutually perpendicular to, segment blade, each segment blade have been uniformly arranged on segment axis
It is corresponded respectively with the rectangular slits on the right side of segment collecting box；The segment motor is mounted on segment collecting box right part
The main shaft of side, segment motor is coaxially connected with segment axis.
Further, be symmetrical arranged there are two laser sensor on two crossbeams, and be located at guide pad and
Between cutting cube；Force snesor there are one being respectively set on three peeling blade mounting brackets.
Further, it is both provided with arc groove on the periphery of two feeding rollers and two discharge rollers, it is described
The section of arc groove is sector, and fan angle is 150 degree；It is provided with pressure in the arc groove of two feeding rollers and two discharge rollers
Sensor.
Since present invention employs above-mentioned technical proposals, has the following advantages：1, the present invention by be arranged feed system and
Discharge system, and using can detect feeding roller by pressure sensor and go out by the way of the feeding roller and discharge roller of lateral adjustments
The contact force between roller and sugarcane is expected intelligently to adjust carrying capacity, realizes the purpose of the intelligent conveying of sugarcane, and feeding system
System cooperates with discharge system, and the feeding for not removing the peel sugarcane has been better achieved and has gone the submitting of sugarcane after skin；2, this hair
It is bright to be detected by the way that three peeling blades are arranged, and according to the force snesor on the peeling blade mounting bracket being connected with peeling blade
It is smaller to adjust hydraulic cylinder three peeling blade diameters of adjustment by peeling blade for cutting force between the peeling blade arrived and sugarcane
The diameter of the cutting circular hole of end composition, it is intelligent complete to realize to adapt to the diameter change of sugarcane along its length
The purpose of whole sugarcane of whole cutting；3, the present invention can be adjusted flexibly by the way that segment system is arranged by dismountable segment blade
Sugarcane after the completion of whole peeling carries out the length of segment；4, the sugarcane skin removed can also be synchronized grinders by the present invention
Make, the sugarcane skin after crushing can be further processed into feed or organic fertilizer uses, to realize waste utilization rate.
Description of the drawings
Fig. 1 is the dimensional structure diagram of the present invention.
Fig. 2 is the dimensional structure diagram of another angle of the present invention.
Fig. 3 is the dimensional structure diagram of another angle of the present invention.
Fig. 4 is the dimensional structure diagram of another angle of the present invention.
Fig. 5 is the dimensional structure diagram of another angle of the present invention.
Fig. 6 is the assembly dimensional structure diagram after the hiding hang plate of the present invention.
Fig. 7 is the dimensional structure diagram of guide pad in the present invention.
Fig. 8 is the part assembling structure schematic diagram of debarking system in the present invention.
Fig. 9 is the part assembling structure schematic diagram of debarking system in the present invention.
Drawing reference numeral：1- cradles；2- feeding belts；3- material storage tubes；4- feeding motors；5- feed stations；6- feeding rollers are lateral
Adjust hydraulic cylinder；7- feeding sliding rails；8- feeding rollers；9- removes the peel collecting box；10- removes the peel chamber door；11- crushes motor；12- is oriented to
Block；13- cutting cubes；14- peeling blades adjust hydraulic cylinder；15- peeling blades；16- crossbeams；17- discharge pedestals；18- discharge rollers are horizontal
To adjustment hydraulic cylinder；19- discharging sliding rails；20- discharge rollers；21- discharge racks；22- discharging machines；23- discharging bands；24- segments are received
Header；25- hang plates；26- segment chamber doors；27- segment motors；28- segment blades；29- crushing shafts；30- laser sensors；
31- feeding sliding blocks；32- feeding roller motors；33- discharging sliding blocks；34- discharging roller motors；35- segment axis；36- hang plates adjust liquid
Cylinder pressure；37- peeling blade mounting brackets；38- force snesors.
Specific implementation mode
With reference to specific embodiment, the invention will be further described, in the illustrative examples and explanation of the invention
For explaining the present invention, but it is not as a limitation of the invention.
Embodiment：As shown in Figures 1 to 6, it is a kind of different angle of intelligent sugarcane total system of the present invention
Three-dimensional structure schematic diagram, the present invention include：Material storage tube 3, feed system and discharge system, debarking system, segment system
System, material storage tube 3 is for the temporary sugarcane for waiting for deep processing；Feed system is for biting the sugarcane that do not remove the peel；Debarking system
For carrying out intelligent peeling to sugarcane；Discharge system is for sending out the sugarcane removed the peel；Segment system is used for going
The sugarcane that skin is sent out carries out automation segment processing.
The longitudinal section of material storage tube 3 is arranged to trapezium structure, and up big and down small, and the bakie of 3 lower part of material storage tube is under sugarcane
The channel on feeding belt 2 is dropped down onto, waits for that the sugarcane of deep processing is placed in parallel in material storage tube 3, can pass sequentially through under the effect of gravity
The bakie of 3 lower part of material storage tube is fallen on feeding belt 2.Feeding belt 2 realizes mobile fall under the driving of feeding motor 4 and send
The purpose of 2 top sugarcane of material strip.When sugarcane one end moves at feed station 5, two feeding rollers 8 are in two feeding roller motors 32
Be rotated by, and sugarcane can be bitten into the arc groove on two 8 peripheries of feeding roller, due to circle on feeding roller 8
The section of arc slot is sector, and fan angle is 150 degree, therefore two feeding rollers 8 are adapted to the sugarcane of different-diameter size；Together
When two feeding rollers mounted on 5 both sides of feed station laterally adjust hydraulic cylinder 6 and can respectively drive two and be slidably mounted on feeding
Two feeding sliding blocks 31 on sliding rail 7 slidably reciprocate, you can feeding roller motor of the adjustment mounted on two 31 top of feeding sliding block
32 lateral position, to distance between two feeding rollers 8 of final adjustment, the sugarcane to adapt to different-diameter size adjusts,
The specific adjustment amount that two feeding rollers laterally adjust hydraulic cylinder 6 can be according to being arranged in two 8 arc grooves of feeding roller
Pressure between the pressure sensor feeding roller 8 detected and sugarcane is determined, and pressure value ensures both bite sugarcane
And transmit rearward, and be unlikely to bring damage to sugarcane, to realize the purpose of intelligent transmission sugarcane.
Under feeding of the sugarcane in two feeding rollers 8, peeling work is carried out when moving to debarking system, first in cradle
1 end is provided with peeling collecting box 9, for collecting the sugarcane skin fallen.Sugarcane is by being mounted on peeling 9 upper lateral of collecting box
Guide pad on beam, guide pad 12 are internally provided with sugarcane guide channel, one end rectangular cross-section of sugarcane guide channel, the other end
Section is circle, one end of rectangular cross-section between cradle 1, two sections in processing by curve rounding off,
Sugarcane is entered under the feeding of two feeding rollers 8 by rectangular section, is sent out by circular cross-section, to realize guiding
Effect, as shown in Figure 7.The rear portion of guide pad is provided with cutting cube, and cutting cube 13 is internally provided with peeling guide channel, peeling
Two end section of guide channel is the different circle of diameter, and close to guide pad 12, i.e. peeling is oriented to logical for the one end being relatively large in diameter
Road is truncated conical shape, and the axis of the axis direction and sugarcane guide channel in guide pad 12 of guide channel is removed the peel in cutting cube 13
Line direction overlaps, can be smaller by 13 diameter of section of cutting cube when being sent out under guiding role of the sugarcane in guide pad 12
The peeling guide channel of one end enters cutting cube.As shown in Figure 8 and Figure 9, the peeling guide channel fit inside peace of cutting cube 13
For dress there are three peeling blade 15,15 liang of end sections of peeling blade are the different sector of diameter, and fan angle is 150 degree, is gone
A part for the generally conical shell structure of dermatotome piece 15, and the smaller one end of three 15 diameters of peeling blade is close to guide pad
12, one end that three peeling blades 15 are relatively large in diameter is connected with three peeling blade mounting brackets 37 respectively, and three peeling knives
Piece mounting bracket 37 is gone by three peeling blades adjustment driving of hydraulic cylinder 14 mounted on 13 top of cutting cube, left and right side respectively
Dermatotome piece 15 moves in the peeling guide channel of cutting cube 13, since the fan angle of three peeling blades 15 is 150 degree, because
This three peeling blades 15 have lap, while the diameter of three peeling blades 15 in the peeling guide channel of cutting cube 13
Small end constitutes complete round cutting structure, and the diameter which cuts structure can be with three peeling blade tune
The amount trimmed of whole hydraulic cylinder 14 and change, i.e., when three peeling blades 15 are in cutting cube peeling guide channel diameter smaller one end
When overhang is smaller, the diameter which cuts structure is just larger；When three peeling blades 15 remove the peel guide channel in cutting cube
When the overhang of the smaller one end of diameter is larger, the diameter which cuts structure is just smaller；So as to adapt to sugarcane along length
The diameter change in direction realizes the intelligent purpose for completely cutting whole sugarcane.Simultaneously because the top and a left side of cutting cube 13
Right two sides are inclined-plane, and the inclined-plane is mutually parallel with one of peeling guide channel tangent plane, therefore goes
The piston rod telescopic direction of dermatotome piece adjustment hydraulic cylinder 14 can be mutually parallel with one of peeling guide channel tangent plane,
It is final that peeling blade 15 is made to be bonded always with peeling guide channel holding, and the specific tune of three peeling blade adjustment hydraulic cylinders 14
Whole amount can cut sweet according to the peeling blade 15 that the force snesor 38 on three peeling blade mounting brackets 37 detects
The power of sugarcane skin is determined, when power is less than setting value, relatively thin or even without cutting, the peeling that illustrates that peeling blade 15 cuts sugarcane skin
Blade adjustment hydraulic cylinder 14 can be adjusted the overhang that peeling blade 15 removes the peel the smaller one end of guide channel diameter in cutting cube 13
Become larger, to make the diameter of round cutting structure become smaller；When power is greater than the set value, illustrate that peeling blade 15 cuts sugarcane skin depth
Spend it is larger, peeling blade adjustment hydraulic cylinder 14 can be adjusted peeling blade 15 cutting cube 13 remove the peel guide channel diameter it is smaller by one
The overhang at end becomes smaller, to make the diameter of round cutting structure become larger.Simultaneously mounted between guide pad 12 and cutting cube 13
Two laser sensors 30 adjust the enabling signal of hydraulic cylinder 14 as three peeling blades for detecting whether sugarcane reaches.
The sugarcane skin machined away is just from the peeling collecting box 9 for falling to lower section between guide pad 12 and cutting cube, and simultaneously by being mounted on
Three crushing shafts 29 of 9 lower part of peeling collecting box crush.
Discharge system is similar with the structure of feed system, and is arranged symmetrically in 9 rear of peeling collecting box, sweet after peeling
Sugarcane is removed the peel from cutting cube 13 after guide channel sends out, just further two discharge roller 20 in discharge system under the action of backward
It sends out, finally under the movement of discharging band 23, the sugarcane after peeling falls on the hang plate 25 at 21 rear of discharge rack, hang plate
25 under the action of hang plate adjusts hydraulic cylinder 36,15 degree are adjusted to the initial inclination angle of horizontal plane, due to gravity,
The hang plate that sugarcane after peeling just tumbles has one end of rectangular slits, at this time since hang plate 25 and the initial of horizontal plane incline
Rake angle is adjusted to 15 degree, and the sugarcane after peeling does not fall out to segment under the blocking of hang plate 25 and segment collecting box 24 and receives
In header 24；After segment motor 27 drives segment axis 35 to rotate completion segment action, the further adjustment hang plate of hang plate 25
Angle of inclination is 45 degree between 25 and horizontal plane, and the billets of cane after segment can be fallen in segment collecting box 24 at this time.
Claims (3)
1. a kind of intelligence sugarcane total system, including：Material storage tube（3）, feed system and discharge system, debarking system,
Segment system, it is characterised in that：The feed system includes cradle（1）And feeding belt（2）, feeding motor（4）, feed station
（5）, two feeding rollers（8）With two feeding roller motors（32）, two feeding rollers laterally adjust hydraulic cylinder（6）, the feeding
Frame（1）Both upper ends thereof is respectively set there are two shaft, the feeding belt（2）It is respectively coated by two shafts, feeding
Frame（1）One end is equipped with feeding motor（4）, the feeding motor（4）Main shaft and one of shaft are coaxially connected, feeding electricity
Machine（4）Drive feeding belt（2）Movement；The material storage tube（3）Longitudinal section is trapezium structure, and is mounted on cradle（1）On, position
In feeding belt（2）Top, material storage tube（3）Lower part is provided with bakie, and sugarcane falls to feeding belt by bakie（2）On；Cradle
（1）Far from feeding motor（4）The both sides setting of one end is jagged, and feed station is provided with immediately below gap position（5）, feed station
（5）In cradle（1）Both sides are symmetrically arranged with feeding sliding rail（7）, two feeding sliding rails（7）Outside be respectively arranged with feeding roller
Laterally adjust hydraulic cylinder（6）, the feeding roller laterally adjusts hydraulic cylinder（6）Piston rod end be connected with feeding sliding block
（31）, the feeding sliding block（31）It is slidably mounted on feeding sliding rail（7）On, feeding sliding block（31）Top is equipped with feeding roller electricity
Machine（32）, feeding roller motor（32）Main shaft straight up, and is co-axially mounted there are one feeding roller（8）, feeding roller motor（32）It drives
Dynamic feeding roller（8）Rotary motion, feeding roller（8）Positioned at cradle（1）The feeding belt of indentation, there（2）Top；Feeding roller is laterally adjusted
Whole hydraulic cylinder（6）Drive feeding roller（8）Linear motion, the direction of motion and feeding belt（2）The direction of motion is mutually perpendicular to；
The debarking system includes：Remove the peel collecting box（9）, guide pad（12）And cutting cube（13）, three peeling blades（15）
With three peeling blade mounting brackets（37）, three peeling blades adjust hydraulic cylinder（14）, three crushing motors（11）With three powder
Broken axis（29）, the peeling collecting box（9）For half-headed cuboid housing structure, collecting box is removed the peel（9）Side bottom is cut with scissors
Connecing installation, there are one remove the peel chamber door（10）；Remove the peel collecting box（9）Top center position be symmetrical arranged there are two crossbeam（16）, go
Skin collecting box（9）Positioned at cradle（1）End, the guide pad（12）Mounted on peeling collecting box（9）The crossbeam at top
（16）On, and close to cradle（1）One end, guide pad（12）It is internally provided with sugarcane guide channel, the sugarcane is oriented to logical
The rectangular cross-section of road one end, another end section are circle, and one end of rectangular cross-section is close to cradle（1）；The cutting cube
（13）Mounted on peeling collecting box（9）Crossbeam（16）On, and it is located at guide pad（12）Rear, cutting cube（13）It is internally provided with
Guide channel is removed the peel, peeling two end section of guide channel is the different circle of diameter, and the one end being relatively large in diameter is leaned on
Nearly guide pad（12）, that is, remove the peel guide channel generally frustum cone structure, and cutting cube（13）The axis side of middle peeling guide channel
To with guide pad（12）The axis direction of middle sugarcane guide channel overlaps；Cutting cube（13）Top and left and right sides it is equal
For inclined-plane, the inclined-plane is mutually parallel with one of peeling guide channel tangent plane, cutting cube（13）Top
With the left and right sides be respectively set there are one peeling blade adjust hydraulic cylinder（14）；The peeling blade（15）Two end sections are straight
Diameter sector of different sizes, fan angle are 150 degree, peeling blade（15）A generally part for conical shell structure, and with
Cutting cube（13）Internal peeling guide channel cooperates, peeling blade（15）The smaller one end of diameter is close to guide pad
（12）, peeling blade（15）The end installation of one end is relatively large in diameter there are one peeling blade mounting bracket（37）, the peeling knife
Piece mounting bracket（37）Hydraulic cylinder is adjusted with peeling blade（14）Piston rod end be connected, peeling blade adjust hydraulic cylinder（14）
Drive peeling blade（15）In cutting cube（13）Peeling guide channel in move, peeling blade adjust hydraulic cylinder（14）Piston
One of bar telescopic direction and peeling guide channel tangent plane are mutually parallel, peeling blade（15）With peeling guide channel
Always it is bonded, so as to adjust three peeling blades（15）Diameter small end is in cutting cube（13）The swinging radius of middle peeling guide channel
From；Remove the peel collecting box（9）Lower part is uniformly arranged there are three crushing shaft（29）, remove the peel collecting box（9）There are three crush for outside setting
Motor（11）, crush motor（11）Main shaft and crushing shaft（29）It is coaxially connected, crushing shaft（29）On be uniformly arranged crushing knife
Piece；
The discharge system includes：Discharge rack（21）With discharging band（23）, discharging machine（22）, discharge pedestal（17）, two go out
Expect roller（20）With two discharging roller motors（34）, two discharge rollers laterally adjust hydraulic cylinder（18）, the discharge rack（21）Peace
Mounted in peeling collecting box（9）Rear, discharge rack（21）Both upper ends thereof is respectively set there are two shaft, the discharging band（23）Point
It Bao Fu not be mounted in two shafts, discharge rack（21）One end is equipped with discharging machine（22）, the discharging machine（22）It is main
Axis and one of shaft are coaxially connected, discharging machine（22）Driving discharging band（23）Movement；Discharge rack（21）Far from discharging electricity
Machine（22）The both sides setting of one end is jagged, and discharge pedestal is provided with immediately below gap position（17）, discharge pedestal（17）It is discharging
Frame（21）Both sides are symmetrically arranged with discharging sliding rail（19）, two discharging sliding rails（19）Outside be respectively arranged with discharge roller laterally adjust
Whole hydraulic cylinder（18）, the discharge roller laterally adjusts hydraulic cylinder（18）Piston rod end be connected with discharging sliding block（33）, institute
The discharging sliding block stated（33）It is slidably mounted on discharging sliding rail（19）On, discharge sliding block（33）Top is equipped with discharging roller motor
（34）, discharge roller motor（34）Main shaft straight up, and is co-axially mounted there are one discharge roller（20）, discharge roller motor（34）Driving
Discharge roller（20）Rotary motion, discharge roller（20）Positioned at discharge rack（21）The discharging band of indentation, there（23）Top；Discharge roller is lateral
Adjust hydraulic cylinder（18）Drive discharge roller（20）Linear motion, the direction of motion and discharging band（23）The direction of motion is mutually perpendicular to；
The segment system includes：Segment collecting box（24）, hang plate（25）Hydraulic cylinder is adjusted with hang plate（36）, segment axis
（35）With segment motor（27）, the segment collecting box（24）For half-headed cuboid housing structure, segment collecting box
（24）Side bottom is hingedly installed there are one segment chamber door（26）, segment collecting box（24）Right upper portion has been uniformly arranged rectangle and has cut
Mouthful；The hang plate（25）Side is hingedly mounted on segment collecting box（24）Upper left-hand, the other side have been uniformly arranged rectangle
Notch, and with segment collecting box（24）The rectangular slits on right side correspond；The hang plate adjusts hydraulic cylinder（36）Cylinder
Body bottom is hingedly mounted on segment collecting box（24）Bottom, hang plate adjust hydraulic cylinder（36）Piston rod end be hingedly mounted on
Hang plate（25）Lower part；The segment axis（35）It is rotatably installed in segment collecting box（24）On the outside of right part, segment axis（35）'s
Axis direction and discharging band（23）The direction of motion be mutually parallel, segment axis（35）Upper be evenly distributed with detachably is equipped with segment blade
（28）, each segment blade（28）Respectively with segment collecting box（24）The rectangular slits on right side correspond；The segment electricity
Machine（27）Mounted on segment collecting box（24）On the upside of right part, segment motor（27）Main shaft and segment axis（35）It is coaxial to be connected.
2. a kind of intelligent sugarcane total system as described in claim 1, it is characterised in that：Two crossbeams
（16）Laser sensor there are two being above symmetrical arranged（30）, and it is located at guide pad（12）And cutting cube（13）Between；It is described
Three peeling blade mounting brackets（37）On be respectively set there are one force snesor（38）.
3. a kind of intelligent sugarcane total system as described in claim 1, it is characterised in that：Two feeding rollers
（8）With two discharge rollers（20）Periphery on be both provided with arc groove, the section of the arc groove is sector, fan angle
It is 150 degree；It is provided with pressure sensor in the arc groove of two feeding rollers and two discharge rollers.
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| CN201710014230.7A CN106671166B (en) | 2017-01-10 | 2017-01-10 | A kind of intelligence sugarcane total system |
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| CN201710014230.7A CN106671166B (en) | 2017-01-10 | 2017-01-10 | A kind of intelligence sugarcane total system |
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| CN106671166B true CN106671166B (en) | 2018-08-28 |
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