CN106671166A - Intelligent comprehensive treatment system for sugarcane - Google Patents
Intelligent comprehensive treatment system for sugarcane Download PDFInfo
- Publication number
- CN106671166A CN106671166A CN201710014230.7A CN201710014230A CN106671166A CN 106671166 A CN106671166 A CN 106671166A CN 201710014230 A CN201710014230 A CN 201710014230A CN 106671166 A CN106671166 A CN 106671166A
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- Prior art keywords
- cutting
- peeling
- feeding
- discharge
- collecting box
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- 240000000111 Saccharum officinarum Species 0.000 title abstract description 13
- 235000007201 Saccharum officinarum Nutrition 0.000 title abstract description 13
- 238000007599 discharging Methods 0.000 claims abstract description 46
- 238000005520 cutting process Methods 0.000 claims description 116
- 230000033001 locomotion Effects 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 17
- 238000003860 storage Methods 0.000 claims description 12
- 230000005611 electricity Effects 0.000 claims description 6
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 6
- 238000007373 indentation Methods 0.000 claims description 4
- 241000826860 Trapezium Species 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 2
- 239000010985 leather Substances 0.000 claims 2
- 206010040844 Skin exfoliation Diseases 0.000 description 93
- 238000010586 diagram Methods 0.000 description 10
- 235000009508 confectionery Nutrition 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
- B26D1/28—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N7/00—Peeling vegetables or fruit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/0084—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Environmental & Geological Engineering (AREA)
- Control And Other Processes For Unpacking Of Materials (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention discloses an intelligent comprehensive treatment system for sugarcane. The intelligent comprehensive treatment system for the sugarcane realizes the main functions of feeding and discharging for the sugarcane, peeling for the sugarcane, sectioning after the peeling, crushing for sugarcane skin, and the like in a deep processing production line for the sugarcane through arranging a feeding system, a discharging system, a peeling system and a sectioning system, and further realizes the purpose of intelligent control on the whole treatment production line for the sugarcane through arranging a force sensor, a pressure sensor, a laser sensor and the like at key parts, thereby forming a complete intelligent comprehensive treatment system for the sugarcane. The intelligent comprehensive treatment system for the sugarcane, which is disclosed by the invention, is high in automation degree, high in production efficiency, and great in market application value.
Description
Technical field
The present invention relates to a kind of Caulis Sacchari sinensis processing system, more particularly to a kind of intelligent Caulis Sacchari sinensis total system, belong to
Caulis Sacchari sinensis deep process technology field.
Background technology
Caulis Sacchari sinensis sweet flavor, is not only the raw material for making sucrose, and even more broad masses of the people directly eat the good merchantable brand tasted,
But process work after harvesting sugarcane before consumption is relatively complicated, cutting etc. is such as removed the peel, is gone when especially directly being eaten
Skin work is even more wastes time and energy, therefore how to carry out intelligent processing method Caulis Sacchari sinensis raw material, and the deep process technology to Caulis Sacchari sinensis is produced
Far-reaching influence.
The content of the invention
For the problems referred to above, the present invention provides a kind of intelligent Caulis Sacchari sinensis total system, and which realizes Caulis Sacchari sinensis and goes automatically
Skin, cutting and Cortex Sacchari sinensis crush the comprehensive function collected.
The technical scheme that the present invention takes is：A kind of intelligent Caulis Sacchari sinensis total system, including：Material storage tube, feeding system
System and discharge system, debarking system, cutting system, described feed system include cradle and feeding belt, feeding motor, feeding
Platform, two feeding rollers and two feeding roller motors, two feeding rollers laterally adjust hydraulic cylinder, described cradle both upper ends thereof point
Two rotating shafts are not provided with, described feeding belt is respectively coated by two rotating shafts, cradle one end is provided with feeding electricity
Machine, described feeding motor main shaft are coaxially connected with one of rotating shaft, and feeding motor drives feeding belt motion；Described storing
Cylinder longitudinal section is trapezium structure, and is arranged on cradle, and above feeding belt, material storage tube bottom is provided with bakie, Caulis Sacchari sinensis
By dropping down onto on feeding belt under bakie；Cradle away from feeding motor one end both sides arrange it is jagged, gap position just under
Side is provided with feed station, and feed station is symmetrically arranged with feeding slide rail in cradle both sides, and the outside of two feeding slide rails sets respectively
It is equipped with feeding roller and laterally adjusts hydraulic cylinder, described feeding roller laterally adjusts the piston rod end of hydraulic cylinder and is connected with feeding cunning
Block, described feeding slide block are slidably mounted on feeding slide rail, and feeding slide block top is provided with feeding roller motor, feeding roller motor
Main shaft straight up, and is coaxially installed with a feeding roller, feeding roller Motor drive feeding roller rotary motion, and feeding roller is located at and send
Above the feeding belt of bin indentation, there；Feeding roller laterally adjusts Driven by Hydraulic Cylinder feeding roller linear motion, the direction of motion and feeding
Tape motion direction is mutually perpendicular to.
Described debarking system includes：Peeling collecting box, guide pad and cutting cube, three peeling blades and three peeling knives
Piece installing rack, three peeling blade adjustment hydraulic cylinders, three crushing motors and three crushing shafts, described peeling collecting box is nothing
The cuboid housing structure of top cover, peeling collecting box side bottom are hinged and are provided with a peeling chamber door；The top of peeling collecting box
Portion middle position is symmetrically arranged with two crossbeams, and peeling collecting box is located at cradle end, and described guide pad is arranged on peeling
On crossbeam at the top of collecting box, and near cradle one end, guide pad is internally provided with Caulis Sacchari sinensis guide channel, and described Caulis Sacchari sinensis are led
To passage end rectangular cross-section, another end section is circle, and one end of rectangular cross-section is near cradle；Described cutting cube
On the crossbeam of peeling collecting box, and guide pad rear is located at, cutting cube is internally provided with peeling guide channel, described
Two end section of peeling guide channel is the different circle of diameter, and the one end being relatively large in diameter is oriented near guide pad, i.e. peeling
The axis direction of guide channel and the axle of Caulis Sacchari sinensis guide channel in guide pad are removed the peel in passage generally frustum cone structure, and cutting cube
Line direction overlaps；The top of cutting cube and left and right sides are inclined-plane, described inclined-plane with peeling guide channel
One of tangent plane is parallel to each other, and the top and the left and right sides of cutting cube are respectively arranged with a peeling blade adjustment hydraulic pressure
Cylinder；Described two end section of peeling blade is the different sector of diameter, and fan angle is 150 degree, and peeling blade is generally
A part for conical shell structure, and cooperate with the peeling guide channel inside cutting cube, peeling blade diameter is less
Near guide pad, peeling blade is relatively large in diameter the end of one end and is provided with a peeling blade installing rack, described peeling for one end
The piston rod end that blade installing rack adjusts hydraulic cylinder with peeling blade is connected, peeling blade adjustment Driven by Hydraulic Cylinder peeling knife
Piece is moved in the peeling guide channel of cutting cube, and the piston rod telescopic direction of peeling blade adjustment hydraulic cylinder is oriented to peeling leads to
One of tangent plane in road is parallel to each other, and peeling blade is fitted all the time with peeling guide channel, so as to adjust three peelings
Blade diameter small end removes the peel the outreach of guide channel in cutting cube；Peeling is collected lower box part and has been uniformly arranged three powder
Broken axle, is provided with three crushing motors outside peeling collecting box, and the main shaft for crushing motor is coaxially connected with crushing shaft, on crushing shaft
It has been uniformly arranged Disintegrating knife.
Described discharge system includes：Discharge rack and discharging band, discharging machine, discharge pedestal, two discharge rollers and two go out
Material roller motor, two discharge rollers laterally adjust hydraulic cylinder, and described discharge rack is arranged on peeling collecting box rear, discharge rack top
Two ends are respectively arranged with two rotating shafts, and described discharging band is respectively coated by two rotating shafts, and discharge rack one end is provided with
Discharging machine, described discharging machine main shaft are coaxially connected with one of rotating shaft, and discharging machine drives discharging band motion；Discharging
Frame arranges jagged away from the both sides of discharging machine one end, and discharge pedestal is provided with immediately below gap position, and discharge pedestal is in discharging
Frame both sides are symmetrically arranged with discharging slide rail, be respectively arranged with discharge roller and laterally adjust hydraulic cylinder on the outside of two discharging slide rails, institute
The discharge roller stated laterally adjusts the piston rod end of hydraulic cylinder and is connected with discharging slide block, and described discharging slide block is slidably mounted on out
On material slide rail, discharging slide block top is provided with discharging roller motor, and discharge roller electric machine main shaft straight up, and is coaxially installed with one
Discharge roller, discharge roller Motor drive discharge roller rotary motion, discharge roller are located at the discharging band top of discharge rack indentation, there；Discharge roller
Driven by Hydraulic Cylinder discharge roller linear motion is laterally adjusted, the direction of motion is mutually perpendicular to discharging tape motion direction.
Described cutting system includes：Cutting collecting box, hang plate and hang plate adjustment hydraulic cylinder, cutting axle and cutting electricity
Machine, described cutting collecting box is half-headed cuboid housing structure, and cutting collecting box side bottom is hinged and is provided with one
Cutting chamber door, cutting collecting box right upper portion uniformly even have rectangular slits；Described hang plate side is hingedly mounted on cutting
Collecting box upper left-hand, opposite side have been uniformly arranged rectangular slits, and correspond with the rectangular slits on the right side of cutting collecting box；
The cylinder base of described hang plate adjustment hydraulic cylinder is hingedly mounted on cutting collecting box bottom, and hang plate adjusts the work of hydraulic cylinder
Stopper rod end is hingedly mounted on hang plate bottom；Described cutting axle is rotatably installed on the outside of cutting collecting box right part, cutting axle
Axis direction with discharging band the direction of motion be mutually perpendicular to, cutting blade has been uniformly arranged on cutting axle, each cutting blade
Correspond with the rectangular slits on the right side of cutting collecting box respectively；Described cutting motor is arranged on cutting collecting box right part
Side, the main shaft of cutting motor are coaxially connected with cutting axle.
Further, be symmetrically arranged with two laser sensors on two described crossbeams, and be located at respectively guide pad and
Between cutting cube；A force transducer is respectively arranged with three described peeling blade installing racks.
Further, arc groove is provided with the periphery of two described feeding rollers and two discharge rollers, it is described
The section of arc groove is sector, and fan angle is 150 degree；Pressure is provided with the arc groove of two feeding rollers and two discharge rollers
Sensor.
Due to present invention employs above-mentioned technical proposal, with advantages below：1st, the present invention by arrange feed system and
Discharge system, and using can lateral adjustments feeding roller and discharge roller by the way of, detect feeding roller and to go out by pressure transducer
Contact force between material roller and Caulis Sacchari sinensis carrys out Intelligent adjustment carrying capacity, realizes the purpose of the intelligent conveying of Caulis Sacchari sinensis, and feeding system
System is cooperated with discharge system, and after the feeding of not removing the peel Caulis Sacchari sinensis has been better achieved and skin has been removed, Caulis Sacchari sinensis sends；2nd, this
It is bright by arrange three peeling blades, and according on the peeling blade installing rack being connected with peeling blade force transducer detect
Cutting force between the peeling blade for arriving and Caulis Sacchari sinensis, adjusts hydraulic cylinder three peeling blade diameters of adjustment by peeling blade less
The diameter of the cutting circular hole of end composition, adapts to Caulis Sacchari sinensis diameter change along its length, it is achieved thereby that intelligent complete
The purpose of whole Caulis Sacchari sinensis of whole cutting；3rd, the present invention flexibly can be adjusted by dismountable cutting blade by arranging cutting system
Caulis Sacchari sinensis after the completion of whole peeling carry out the length of cutting；4th, the Cortex Sacchari sinensis removed can also be synchronized grinders by the present invention
Make, the Cortex Sacchari sinensis after crushing can be further processed into feedstuff or fertilizer is used, it is achieved thereby that waste utilization rate.
Description of the drawings
Fig. 1 is the dimensional structure diagram of the present invention.
Fig. 2 is the dimensional structure diagram of another angle of the invention.
Fig. 3 is the dimensional structure diagram of another angle of the invention.
Fig. 4 is the dimensional structure diagram of another angle of the invention.
Fig. 5 is the dimensional structure diagram of another angle of the invention.
Fig. 6 is the assembling dimensional structure diagram after the hiding hang plate of the present invention.
Fig. 7 is the dimensional structure diagram of guide pad in the present invention.
Fig. 8 is the part assembling structure schematic diagram of debarking system in the present invention.
Fig. 9 is the part assembling structure schematic diagram of debarking system in the present invention.
Drawing reference numeral：1- cradles；2- feeding belts；3- material storage tubes；4- feeding motors；5- feed stations；6- feeding rollers are horizontal
Adjustment hydraulic cylinder；7- feeding slide rails；8- feeding rollers；9- removes the peel collecting box；10- removes the peel chamber door；11- crushes motor；12- is oriented to
Block；13- cutting cubes；14- peeling blades adjust hydraulic cylinder；15- peeling blades；16- crossbeams；17- discharge pedestals；18- discharge rollers are horizontal
To adjustment hydraulic cylinder；19- discharging slide rails；20- discharge rollers；21- discharge racks；22- discharging machines；23- discharging bands；24- cuttings are received
Header；25- hang plates；26- cutting chamber doors；27- cutting motors；28- cutting blades；29- crushing shafts；30- laser sensors；
31- feeding slide blocks；32- feeding roller motors；33- discharging slide blocks；34- discharging roller motors；35- cutting axles；36- hang plates adjust liquid
Cylinder pressure；37- peeling blade installing racks；38- force transducers.
Specific embodiment
With reference to specific embodiment, the invention will be further described, illustrative examples and explanation that here is invented
It is for explaining the present invention but not as a limitation of the invention.
Embodiment：As shown in Figures 1 to 6, it is a kind of different angles of intelligent Caulis Sacchari sinensis total system of the present invention
3-D solid structure schematic diagram, the present invention include：Material storage tube 3, feed system and discharge system, debarking system, cutting system
System, material storage tube 3 are used for the temporary Caulis Sacchari sinensis for treating deep processing；Feed system is nipped for the Caulis Sacchari sinensis to not removing the peel；Debarking system
For carrying out intelligent peeling to Caulis Sacchari sinensis；Discharge system is sent for the Caulis Sacchari sinensis to having removed the peel；Cutting system is for going
The Caulis Sacchari sinensis that skin is sent carry out automatization's cutting process.
The longitudinal section of material storage tube 3 is arranged to trapezium structure, and up big and down small, and the bakie of 3 bottom of material storage tube is used under Caulis Sacchari sinensis
The passage on feeding belt 2 is dropped down onto, is treated that the Caulis Sacchari sinensis of deep processing are placed in parallel in material storage tube 3, can be passed sequentially through under gravity
Drop down onto on feeding belt 2 under the bakie of 3 bottom of material storage tube.Feeding belt 2 is realized to drop down onto under movement under the driving of feeding motor 4 and is sent
The purpose of 2 top Caulis Sacchari sinensis of material strip.When Caulis Sacchari sinensis one end is moved at feed station 5, two feeding rollers 8 are in two feeding roller motors 32
Be rotated by, it is possible to Caulis Sacchari sinensis are bitten in the arc groove on two 8 peripheries of feeding roller, due on feeding roller 8 circle
The section of arc groove is sector, and fan angle is 150 degree, therefore two feeding rollers 8 are adapted to the Caulis Sacchari sinensis of different-diameter size；Together
When two feeding rollers installed in 5 both sides of feed station laterally adjust hydraulic cylinder 6 and can drive two respectively and be slidably mounted on feeding
Two feeding slide blocks 31 on slide rail 7 slidably reciprocate, you can feeding roller motor of the adjustment installed in two 31 tops of feeding slide block
32 lateral attitude, so as to distance between two feeding rollers 8 of final adjustment, is that the Caulis Sacchari sinensis for adapting to different-diameter size adjust,
Two feeding rollers laterally adjust the concrete adjustment amount of hydraulic cylinder 6 can be according to arranging in two 8 arc grooves of feeding roller
Pressure between feeding roller 8 that pressure transducer is detected and Caulis Sacchari sinensis is determined, and pressure value guarantees both to nip Caulis Sacchari sinensis
And transmit rearward, it is unlikely to again to bring Caulis Sacchari sinensis damage, it is achieved thereby that the purpose of intelligent transmission Caulis Sacchari sinensis.
When, under feeding of the Caulis Sacchari sinensis in two feeding rollers 8, carrying out peeling work when moving to debarking system, first in cradle
1 end is provided with peeling collecting box 9, for collecting the Cortex Sacchari sinensis for dropping.Caulis Sacchari sinensis are by installed in peeling 9 upper lateral of collecting box
Guide pad on beam, guide pad 12 are internally provided with Caulis Sacchari sinensis guide channel, one end rectangular cross-section of Caulis Sacchari sinensis guide channel, the other end
Section is circle, and one end of rectangular cross-section passes through curve rounding off in processing between cradle 1, two sections,
Caulis Sacchari sinensis under the feeding of two feeding rollers 8 are entered by square-section, are sent by circular cross-section, it is achieved thereby that be oriented to
Effect, as shown in Figure 7.The rear portion of guide pad is provided with cutting cube, and cutting cube 13 is internally provided with peeling guide channel, peeling
Two end section of guide channel is the different circle of diameter, and the one end being relatively large in diameter is oriented to logical near guide pad 12, i.e. peeling
Road is the axle of the axis direction with Caulis Sacchari sinensis guide channel in guide pad 12 of peeling guide channel in truncated conical shape, and cutting cube 13
Line direction overlaps, when sending under guide effect of the Caulis Sacchari sinensis in guide pad 12 by by 13 diameter of section of cutting cube it is less
The peeling guide channel of one end enters cutting cube.As shown in Figure 8 and Figure 9, the peeling guide channel fit inside peace of cutting cube 13
Equipped with three peeling blades 15,15 liang of end sections of peeling blade are the different sector of diameter, and fan angle is 150 degree, is gone
A part for the generally conical shell structure of dermatotome piece 15, and the less one end of three 15 diameters of peeling blade is near guide pad
12, one end that three peeling blades 15 are relatively large in diameter is connected with three peeling blade installing racks 37 respectively, and three peeling knives
Piece installing rack 37 is driven by three peeling blade adjustment hydraulic cylinders 14 installed in 13 top of cutting cube, left side and right side respectively and is gone
Dermatotome piece 15 is moved in the peeling guide channel of cutting cube 13, as the fan angle of three peeling blades 15 is 150 degree, because
This three peeling blades 15 have lap in the peeling guide channel of cutting cube 13, while the diameter of three peeling blades 15
Small end, can constitute complete circular cutting structure, and the diameter of the circle cutting structure can be adjusted with three peeling blades
The amount trimmed of whole hydraulic cylinder 14 and change, i.e., when three peeling blades 15 remove the peel the less one end of guide channel diameter in cutting cube
When overhang is less, the diameter of the circle cutting structure is just larger；When three peeling blades 15 remove the peel guide channel in cutting cube
When the overhang of the less one end of diameter is larger, the diameter of the circle cutting structure is just less；Such that it is able to adapt to Caulis Sacchari sinensis along length
The diameter change in direction, realizes the purpose that whole Caulis Sacchari sinensis are completely cut in intellectuality.Simultaneously because the top and a left side of cutting cube 13
Right two sides are inclined-plane, and described inclined-plane is parallel to each other with one of tangent plane of peeling guide channel, therefore is gone
The piston rod telescopic direction of dermatotome piece adjustment hydraulic cylinder 14 can be parallel to each other with one of tangent plane of peeling guide channel,
Peeling blade 15 is finally made to keep fitting all the time with peeling guide channel, and the concrete tune of three peeling blade adjustment hydraulic cylinders 14
The peeling blade 15 that whole amount can be detected according to the force transducer 38 on three peeling blade installing racks 37 cuts sweet
The power of sugarcane skin is determined, and when power is less than setting value, illustrate that the cutting of peeling blade 15 Cortex Sacchari sinensis are relatively thin or even without cutting, remove the peel
Blade adjustment hydraulic cylinder 14 can adjust the overhang that peeling blade 15 removes the peel the less one end of guide channel diameter in cutting cube 13
Become big, so that the diameter of circular cutting structure diminishes；When power is more than setting value, the cutting Caulis Sacchari sinensis skin depth of peeling blade 15 is illustrated
Degree is larger, and it is less by one in the peeling guide channel diameter of cutting cube 13 that peeling blade adjustment hydraulic cylinder 14 can adjust peeling blade 15
The overhang at end diminishes, so that the diameter of circular cutting structure becomes big.It is arranged between guide pad 12 and cutting cube 13 simultaneously
Two laser sensors 30 are used to detect whether Caulis Sacchari sinensis reach, used as the enabling signal of three peeling blades adjustment hydraulic cylinders 14.
The Cortex Sacchari sinensis for machining away just from the peeling collecting box 9 that lower section is fallen between guide pad 12 and cutting cube, and while by being arranged on
Three crushing shafts 29 of 9 bottom of peeling collecting box are crushed.
Discharge system is similar with the structure of feed system, and is arranged symmetrically in 9 rear of peeling collecting box, sweet after peeling
Sugarcane from cutting cube 13 peeling guide channel send after, just further in the presence of two discharge rollers 20 in discharge system backward
Send, finally in the case where discharging is with 23 motion, the Caulis Sacchari sinensis after peeling are fallen on the hang plate 25 at 21 rear of discharge rack, hang plate
25, in the presence of hang plate adjustment hydraulic cylinder 36, are adjusted to 15 degree with the initial inclination angle of horizontal plane, due to action of gravity,
The hang plate that Caulis Sacchari sinensis after peeling just tumble has one end of rectangular slits, now initially inclining due to hang plate 25 and horizontal plane
Rake angle is adjusted to 15 degree, and the Caulis Sacchari sinensis after peeling do not fall out under the stop of hang plate 25 and cutting collecting box 24 to cutting and receive
In header 24；After cutting motor 27 drives 35 rotation of cutting axle to complete cutting action, hang plate 25 further adjusts hang plate
Between 25 and horizontal plane, angle of inclination is 45 degree, and now the billets of cane after cutting just can be dropped down onto down in cutting collecting box 24.
Claims (3)
1. a kind of intelligent Caulis Sacchari sinensis total system, including：Material storage tube（3）, feed system and discharge system, debarking system,
Cutting system, it is characterised in that：Described feed system includes cradle（1）And feeding belt（2）, feeding motor（4）, feed station
（5）, two feeding rollers（8）With two feeding roller motors（32）, two feeding rollers laterally adjust hydraulic cylinder（6）, described feeding
Frame（1）Both upper ends thereof is respectively arranged with two rotating shafts, described feeding belt（2）It is respectively coated by two rotating shafts, feeding
Frame（1）One end is provided with feeding motor（4）, described feeding motor（4）Main shaft is coaxially connected with one of rotating shaft, feeding electricity
Machine（4）Drive feeding belt（2）Motion；Described material storage tube（3）Longitudinal section is trapezium structure, and is arranged on cradle（1）On, position
In feeding belt（2）Top, material storage tube（3）Bottom is provided with bakie, and Caulis Sacchari sinensis are by dropping down onto feeding belt under bakie（2）On；Cradle
（1）Away from feeding motor（4）The both sides of one end arrange jagged, and feed station is provided with immediately below gap position（5）, feed station
（5）In cradle（1）Both sides are symmetrically arranged with feeding slide rail（7）, two feeding slide rails（7）Outside be respectively arranged with feeding roller
Laterally adjust hydraulic cylinder（6）, described feeding roller laterally adjusts hydraulic cylinder（6）Piston rod end be connected with feeding slide block
（31）, described feeding slide block（31）It is slidably mounted on feeding slide rail（7）On, feeding slide block（31）Top is provided with feeding roller electricity
Machine（32）, feeding roller motor（32）Main shaft straight up, and is coaxially installed with a feeding roller（8）, feeding roller motor（32）Drive
Dynamic feeding roller（8）Rotary motion, feeding roller（8）Positioned at cradle（1）The feeding belt of indentation, there（2）Top；Feeding roller is laterally adjusted
Whole hydraulic cylinder（6）Drive feeding roller（8）Linear motion, the direction of motion and feeding belt（2）The direction of motion is mutually perpendicular to；
Described debarking system includes：Peeling collecting box（9）, guide pad（12）And cutting cube（13）, three peeling blades（15）
With three peeling blade installing racks（37）, three peeling blade adjustment hydraulic cylinders（14）, three crushing motors（11）With three powder
Broken axle（29）, described peeling collecting box（9）For half-headed cuboid housing structure, collecting box is removed the peel（9）Side bottom is cut with scissors
Connect and a peeling chamber door is installed（10）；Peeling collecting box（9）Top center position be symmetrically arranged with two crossbeams（16）, go
Leather trunk（9）Positioned at cradle（1）End, described guide pad（12）Installed in removing leather trunk（9）The crossbeam at top（16）On, and lean on
Nearly cradle（1）One end, guide pad（12）Caulis Sacchari sinensis guide channel is internally provided with, described one end section of Caulis Sacchari sinensis guide channel is
Rectangle, another end section are circle, and one end of rectangular cross-section is near cradle（1）；Described cutting cube（13）Installed in going
Skin collecting box（9）Crossbeam（16）On, and it is located at guide pad（12）Rear, cutting cube（13）It is internally provided with peeling and is oriented to and leads to
Road, described two end section of peeling guide channel is the different circle of diameter, and the one end being relatively large in diameter is near guide pad
（12）, that is, remove the peel guide channel generally frustum cone structure, and cutting cube（13）The axis direction and guiding of middle peeling guide channel
Block（12）The axis direction of middle Caulis Sacchari sinensis guide channel overlaps；Cutting cube（13）Top and left and right sides be inclined-plane,
Described inclined-plane is parallel to each other with one of tangent plane of peeling guide channel, cutting cube（13）Top and left and right two
Side is respectively arranged with a peeling blade adjustment hydraulic cylinder（14）；Described peeling blade（15）Two end sections be diameter not
Same sector, fan angle are 150 degree, peeling blade（15）A generally part for conical shell structure, and and cutting cube
（13）Internal peeling guide channel cooperates, peeling blade（15）The less one end of diameter is near guide pad（12）, peeling
Blade（15）The end for being relatively large in diameter one end is provided with a peeling blade installing rack（37）, described peeling blade installing rack
（37）Hydraulic cylinder is adjusted with peeling blade（14）Piston rod end be connected, peeling blade adjustment hydraulic cylinder（14）Drive peeling
Blade（15）In cutting cube（13）Peeling guide channel in move, peeling blade adjustment hydraulic cylinder（14）The flexible side of piston rod
It is parallel to each other to the one of tangent plane with peeling guide channel, peeling blade（15）All the time paste with peeling guide channel
Close, so as to adjust three peeling blades（15）Diameter small end is in cutting cube（13）The outreach of middle peeling guide channel；Go
Skin collecting box（9）Bottom has been uniformly arranged three crushing shafts（29）, remove the peel collecting box（9）Outside is provided with three crushing motors
（11）, crush motor（11）Main shaft and crushing shaft（29）It is coaxially connected, crushing shaft（29）On be uniformly arranged Disintegrating knife；
Described discharge system includes：Discharge rack（21）With discharging band（23）, discharging machine（22）, discharge pedestal（17）, two go out
Material roller（20）With two discharging roller motors（34）, two discharge rollers laterally adjust hydraulic cylinder（18）, described discharge rack（21）Peace
It is mounted in peeling collecting box（9）Rear, discharge rack（21）Both upper ends thereof is respectively arranged with two rotating shafts, described discharging band（23）Point
Bao Fu not be arranged in two rotating shafts, discharge rack（21）One end is provided with discharging machine（22）, described discharging machine（22）It is main
Axle is coaxially connected with one of rotating shaft, discharging machine（22）Drive discharging band（23）Motion；Discharge rack（21）Away from discharging electricity
Machine（22）The both sides of one end arrange jagged, and discharge pedestal is provided with immediately below gap position（17）, discharge pedestal（17）In discharging
Frame（21）Both sides are symmetrically arranged with discharging slide rail（19）, two discharging slide rails（19）Outside be respectively arranged with discharge roller and laterally adjust
Whole hydraulic cylinder（18）, described discharge roller laterally adjusts hydraulic cylinder（18）Piston rod end be connected with discharging slide block（33）, institute
The discharging slide block stated（33）It is slidably mounted on discharging slide rail（19）On, discharge slide block（33）Top is provided with discharging roller motor
（34）, discharge roller motor（34）Main shaft straight up, and is coaxially installed with a discharge roller（20）, discharge roller motor（34）Drive
Discharge roller（20）Rotary motion, discharge roller（20）Positioned at discharge rack（21）The discharging band of indentation, there（23）Top；Discharge roller is horizontal
Adjustment hydraulic cylinder（18）Drive discharge roller（20）Linear motion, the direction of motion and discharging band（23）The direction of motion is mutually perpendicular to；
Described cutting system includes：Cutting collecting box（24）, hang plate（25）Hydraulic cylinder is adjusted with hang plate（36）, cutting axle
（35）With cutting motor（27）, described cutting collecting box（24）For half-headed cuboid housing structure, cutting collecting box
（24）Side bottom is hinged and is provided with a cutting chamber door（26）, cutting collecting box（24）Right upper portion uniformly even has rectangle to cut
Mouthful；Described hang plate（25）Side is hingedly mounted on cutting collecting box（24）Upper left-hand, opposite side have been uniformly arranged rectangle
Otch, and with cutting collecting box（24）The rectangular slits on right side are corresponded；Described hang plate adjustment hydraulic cylinder（36）Cylinder
Body bottom is hingedly mounted on cutting collecting box（24）Bottom, hang plate adjustment hydraulic cylinder（36）Piston rod end be hingedly mounted on
Hang plate（25）Bottom；Described cutting axle（35）It is rotatably installed in cutting collecting box（24）On the outside of right part, cutting axle（35）'s
Axis direction and discharging band（23）The direction of motion be mutually perpendicular to, cutting axle（35）It is upper that cutting blade is detachably installed uniformly
（28）, each cutting blade（28）Respectively with cutting collecting box（24）The rectangular slits on right side are corresponded；Described cutting electricity
Machine（27）Installed in cutting collecting box（24）On the upside of right part, cutting motor（27）Main shaft and cutting axle（35）It is coaxial to be connected.
2. a kind of intelligent Caulis Sacchari sinensis total system as claimed in claim 1, it is characterised in that：Two described crossbeams
（16）On be symmetrically arranged with two laser sensors（30）, and guide pad is located at respectively（12）And cutting cube（13）Between；It is described
Three peeling blade installing racks（37）On be respectively arranged with a force transducer（38）.
3. a kind of intelligent Caulis Sacchari sinensis total system as claimed in claim 1, it is characterised in that：Two described feeding rollers
（8）With two discharge rollers（20）Periphery on be provided with arc groove, the section of described arc groove is sector, fan angle
For 150 degree；Pressure transducer is provided with the arc groove of two feeding rollers and two discharge rollers.
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| CN201710014230.7A CN106671166B (en) | 2017-01-10 | 2017-01-10 | A kind of intelligence sugarcane total system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710014230.7A CN106671166B (en) | 2017-01-10 | 2017-01-10 | A kind of intelligence sugarcane total system |
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| CN106671166A true CN106671166A (en) | 2017-05-17 |
| CN106671166B CN106671166B (en) | 2018-08-28 |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107772500A (en) * | 2017-11-16 | 2018-03-09 | 浙江工业大学奉化智慧经济研究院 | A kind of device for peeling of full-automatic sugarcane feeding skinning machine |
| CN107984516A (en) * | 2017-11-28 | 2018-05-04 | 慈溪万斯特自动化设备有限公司 | Full-automatic sugarcane cutting machine |
| CN108157987A (en) * | 2018-02-02 | 2018-06-15 | 荆门宁杰机电技术服务有限公司 | A kind of food processing sugarcane apparatus for peeling off |
| CN108272094A (en) * | 2017-12-08 | 2018-07-13 | 浙江工业大学之江学院 | A kind of automation sugarcane processing machine |
| CN108477964A (en) * | 2018-02-26 | 2018-09-04 | 中山诺顿科研技术服务有限公司 | A kind of sugarcane skin cuts off device |
| CN108634335A (en) * | 2018-05-14 | 2018-10-12 | 贵州大学 | It is a kind of to facilitate the sugarcane automatic peeling machine for collecting scurf |
| CN108783484A (en) * | 2018-05-09 | 2018-11-13 | 长沙集智创新工业设计有限公司 | A kind of portable hand-held sugarcane peeling device |
| CN108991546A (en) * | 2018-08-09 | 2018-12-14 | 杭州湘甬机械设备有限公司 | A kind of sugarcane peeling cuts section all-in-one machine |
| CN109093671A (en) * | 2018-07-16 | 2018-12-28 | 徐丽亚 | Food lotus rhizome based on pneumatic principle cuts off processing unit (plant) of peeling |
| CN109807972A (en) * | 2019-02-15 | 2019-05-28 | 徐州盛斗士生物科技有限公司 | A kind of sugarcane removes section cutting all-in-one machine |
| CN109822637A (en) * | 2019-03-28 | 2019-05-31 | 南宁学院 | The anti-broken bud sugarcane kind cutter device of one kind |
| CN109832633A (en) * | 2017-11-26 | 2019-06-04 | 新疆工程学院 | A kind of pomegranate thresing machine |
| CN111011885A (en) * | 2019-11-21 | 2020-04-17 | 西安理工大学 | Sugarcane peeling and cutting juicer |
| CN112401255A (en) * | 2020-12-25 | 2021-02-26 | 刘文革 | Full-automatic sugarcane is peeled and is washd dissection equipment |
| CN113184570A (en) * | 2018-09-28 | 2021-07-30 | 北京信谊乾诚科技有限公司 | Feeding device for throwing Chinese herbal pieces |
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| CN107772500B (en) * | 2017-11-16 | 2019-12-06 | 瑞安市捷达机械制造有限公司 | Peeling device of full-automatic sugarcane material loading decorticator |
| CN109832633A (en) * | 2017-11-26 | 2019-06-04 | 新疆工程学院 | A kind of pomegranate thresing machine |
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| CN108157987A (en) * | 2018-02-02 | 2018-06-15 | 荆门宁杰机电技术服务有限公司 | A kind of food processing sugarcane apparatus for peeling off |
| CN108477964A (en) * | 2018-02-26 | 2018-09-04 | 中山诺顿科研技术服务有限公司 | A kind of sugarcane skin cuts off device |
| CN108783484A (en) * | 2018-05-09 | 2018-11-13 | 长沙集智创新工业设计有限公司 | A kind of portable hand-held sugarcane peeling device |
| CN108634335A (en) * | 2018-05-14 | 2018-10-12 | 贵州大学 | It is a kind of to facilitate the sugarcane automatic peeling machine for collecting scurf |
| CN109093671A (en) * | 2018-07-16 | 2018-12-28 | 徐丽亚 | Food lotus rhizome based on pneumatic principle cuts off processing unit (plant) of peeling |
| CN109093671B (en) * | 2018-07-16 | 2020-12-04 | 浙江荣信生物科技有限公司 | Food lotus root cutting and peeling processing device based on pneumatic principle |
| CN108991546A (en) * | 2018-08-09 | 2018-12-14 | 杭州湘甬机械设备有限公司 | A kind of sugarcane peeling cuts section all-in-one machine |
| CN108991546B (en) * | 2018-08-09 | 2020-10-13 | 新昌县大菠萝农业发展有限公司 | Sugarcane peeling and cutting all-in-one machine |
| CN113184570A (en) * | 2018-09-28 | 2021-07-30 | 北京信谊乾诚科技有限公司 | Feeding device for throwing Chinese herbal pieces |
| CN109807972A (en) * | 2019-02-15 | 2019-05-28 | 徐州盛斗士生物科技有限公司 | A kind of sugarcane removes section cutting all-in-one machine |
| CN109822637A (en) * | 2019-03-28 | 2019-05-31 | 南宁学院 | The anti-broken bud sugarcane kind cutter device of one kind |
| CN111011885A (en) * | 2019-11-21 | 2020-04-17 | 西安理工大学 | Sugarcane peeling and cutting juicer |
| CN112401255A (en) * | 2020-12-25 | 2021-02-26 | 刘文革 | Full-automatic sugarcane is peeled and is washd dissection equipment |
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