CN111003654A - Material lifting and conveying system - Google Patents

Material lifting and conveying system Download PDF

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Publication number
CN111003654A
CN111003654A CN201911160473.7A CN201911160473A CN111003654A CN 111003654 A CN111003654 A CN 111003654A CN 201911160473 A CN201911160473 A CN 201911160473A CN 111003654 A CN111003654 A CN 111003654A
Authority
CN
China
Prior art keywords
lifting
frame
turnover
box
seat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911160473.7A
Other languages
Chinese (zh)
Inventor
高峰
陆宗毅
杜立新
于永彬
姚业冲
杜武洪
赵洪
顾静宇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangyin Kaiye Textile Machinery Co ltd
Luthai Textile Co Ltd
Original Assignee
Jiangyin Kaiye Textile Machinery Co ltd
Luthai Textile Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangyin Kaiye Textile Machinery Co ltd, Luthai Textile Co Ltd filed Critical Jiangyin Kaiye Textile Machinery Co ltd
Priority to CN201911160473.7A priority Critical patent/CN111003654A/en
Publication of CN111003654A publication Critical patent/CN111003654A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F7/00Lifting frames, e.g. for lifting vehicles; Platform lifts
    • B66F7/02Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms suspended from ropes, cables, or chains or screws and movable along pillars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/23Devices for tilting and emptying of containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F7/00Lifting frames, e.g. for lifting vehicles; Platform lifts
    • B66F7/02Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms suspended from ropes, cables, or chains or screws and movable along pillars
    • B66F7/025Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms suspended from ropes, cables, or chains or screws and movable along pillars screw operated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F7/00Lifting frames, e.g. for lifting vehicles; Platform lifts
    • B66F7/10Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks
    • B66F7/16Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks by one or more hydraulic or pneumatic jacks
    • B66F7/18Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks by one or more hydraulic or pneumatic jacks by a single central jack
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F7/00Lifting frames, e.g. for lifting vehicles; Platform lifts
    • B66F7/22Lifting frames, e.g. for lifting vehicles; Platform lifts with tiltable platforms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F7/00Lifting frames, e.g. for lifting vehicles; Platform lifts
    • B66F7/28Constructional details, e.g. end stops, pivoting supporting members, sliding runners adjustable to load dimensions

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Structural Engineering (AREA)
  • Load-Engaging Elements For Cranes (AREA)

Abstract

The invention relates to a material lifting and conveying system, which comprises a lifting mechanism, a conveying hanger, a turnover plate base station and a conveying box, wherein the lifting mechanism is arranged on the conveying hanger; the lifting mechanism is fixed near the material inlet and outlet of the spinning frame or the bobbin winder; a transportation hanging bracket is arranged at the top of the lifting mechanism; the lifting mechanism is internally connected with a liftable turning plate base platform, and a movable transport box is placed on the turning plate base platform. The invention can customize the transport case according to the original material turnover box of the customer, in order to adapt to the operation of the system and unhook or carry the way swiftly; the whole system adopts a modular assembly mode, and has the advantages of small floor area, flexible configuration, simple and convenient installation and the like.

Description

Material lifting and conveying system
Technical Field
The invention relates to a material lifting and conveying system for a fine network connection, and belongs to the field of automatic mechanical equipment.
Background
And (4) fine connection, namely a mechanical connection equipment system between the spinning frame and the bobbin winder. The working efficiency of the spinning frame is limited, and more than 2 spinning frames, even 3-5 spinning frames are generally needed to correspond to and meet the working efficiency of one bobbin winder. In the early production process of a yarn mill, spun yarn spools are collected mainly by workers and then are transported to a corresponding winder area for winding, and strict registration and management are needed in the process so as to prevent corresponding transportation errors from affecting production. The specification of the spun yarn product relates to parameters such as color, count and the like, and the spun yarn products with the same color and different counts are difficult to identify by naked eyes, so in order to prevent errors, strict numbering is needed, circulation, storage and transportation records are made, and a large amount of manpower and material resources are consumed.
In order to improve the production efficiency and reduce the risk of material disorder in the storage and transportation process, special 'fine connection' equipment is generated, and 'fine connection' is established between a plurality of spinning machines and a plurality of bobbin winders.
At present, some solutions for fine network connection exist in the market, for example, a fine network connection conveying system with chinese patent publication No. CN104846492A or chinese patent publication No. CN204608276U, which utilizes the relatively mature AGV smart car technology at present, sets a plurality of AGV cars between a spinning frame working group and a bobbin winder working group, and utilizes a wireless remote control device and a wireless scheduling device to perform overall control on the AGV cars. However, the AGV intelligent transportation system mainly depends on the development of the AGV control technology, the use and maintenance cost is high, and the AGV moves on the ground, occupies the ground space of a workshop, and can influence the daily maintenance work of workers in the workshop. The AGV trolley also needs to be charged and maintained, and the use requirement can be met only through excessive configuration.
There are also a fine-winding union bobbin yarn conveying device with chinese patent publication No. CN207987402U, a fine-winding union bobbin yarn conveying device with chinese patent publication No. CN108301079A and a conveying method thereof, a fine-winding union bobbin yarn conveying system with chinese patent publication No. CN110386506A and a conveying method thereof, a fine-winding union bobbin yarn conveying system with chinese patent publication No. CN110396738A and a conveying method thereof, and a conveying interface device of fine-winding union bobbin yarn and bobbin with chinese patent publication No. CN108560088A and a conveying method thereof, and a fine-winding union pallet operating device with chinese patent publication No. CN201236242Y, which disclose a series of fine-winding union solution schemes, but introduce more the whole connection mode and system operation mode, and do not relate to the specific conveying mechanism scheme.
The conveying interface device of the fine winding bobbin yarn and bobbin with the Chinese patent publication number of CN108560088A and the conveying method thereof are also disclosed, and the conveying interface device of the fine winding bobbin yarn and bobbin with the Chinese patent publication number of CN207877969U discloses the specific details of some fine winding devices, but the conveying efficiency is low by adopting a relatively complex single spindle conveying mode, the single spindle output interval of a spinning frame is very short, and the high-frequency switching channel of the fine winding device is needed to meet the operation of the whole system.
In order to meet the production requirements of yarn factory workshops, further research on the fine network connection between the spinning machine and the winding machine is necessary to break through the fine network connection technology, particularly a group-to-group connection fine network connection system.
In the whole fine network system, the design of a track conveying system, the design of a material lifting and conveying system and the design of a complete machine control system are included, and the application is mainly researched aiming at the lifting and conveying system of the materials.
Disclosure of Invention
The invention aims to provide a material lifting and conveying system used in a fine network connection system, which is more convenient and efficient to take and place materials, and simultaneously reduces the complexity of equipment and the manufacturing cost.
In order to achieve the purpose, the invention provides a material lifting and conveying system which is characterized by comprising a lifting mechanism, a conveying hanging bracket, a turning plate base station and a conveying box;
the lifting mechanism is fixed near the material inlet and outlet of the spinning frame or the bobbin winder; a transportation hanging bracket is arranged at the top of the lifting mechanism; the lifting mechanism is internally connected with a liftable turning plate base platform, and a movable transport box is placed on the turning plate base platform.
Furthermore, the lifting mechanism comprises a lifting basket frame, a hanging rail fixing frame, a lifting seat, a lifting guide rod, a lifting limiting wheel set, a lifting driving platform and a lifting driving mechanism;
the top of the lifting basket frame is provided with a hanging rail fixing frame which is used for fixing the hanging rail in the transportation hanging frame;
a lifting seat capable of vertically lifting is arranged in the lifting basket frame and used for fixing the turning plate base station;
a lifting guide rod is arranged in the lifting basket frame, a lifting limiting wheel set is arranged in the lifting seat, and the lifting limiting wheel set is matched with the lifting guide rod;
a lifting driving platform is arranged at the upper part of the lifting basket frame, a lifting driving mechanism is arranged on the lifting driving platform, and the lifting driving mechanism is connected with the lifting seat through a lifting driving element; and the lifting seat is driven by the lifting driving mechanism to realize height-controllable lifting motion along the lifting guide rod.
Furthermore, the lifting guide rods are cylindrical guide rods and are provided with 4 guide rods; the lifting seat is cubic, and the lifting limiting wheel sets are arranged on the upper side and the lower side of the lifting seat.
Still further, the lifting driving mechanism is composed of a motor driving a winding wheel and a steel wire rope, wherein the tail end of the steel wire rope is fixed on the lifting seat, the steel wire rope is wound on the winding wheel, and the winding wheel is driven by the motor to wind up, so that the lifting seat is lifted.
Still further, height adjusting feet are respectively arranged at four corners of the bottom of the lifting basket frame.
Further, the transportation hanger comprises a hanger rail and a lifting frame; the lifting frame is arranged below the lifting rail;
the section of the hanging rail is in a shape like the Chinese character 'ji', the upper part of the hanging rail is a fixed mounting groove, and the hanging rail is fixedly mounted through a fastening piece; the lower part of the lifting frame is provided with a guide rail groove, and the lifting frame is hung in the guide rail groove;
the lifting frame comprises a lifting frame seat, a lifting hook, a pulley seat and a pulley block;
the left side and the right side of the bottom of the hanger seat are fixedly provided with lifting hooks to form barbs; the upper part of the hanger seat is provided with a pulley seat which penetrates into a guide rail groove of the hanger rail; a pulley block is fixed on the pulley seat, is clamped in the hanging rail groove and can move along the hanging rail groove of the hanging rail;
friction wheels are arranged on the lifting rail at intervals, and the lifting frame is driven through the friction wheels, so that the lifting frame can move on the lifting rail.
Still further, each group of lifting frame comprises at least 2 pulley seats which are respectively fixed at two ends of the lifting frame seat.
Still further, the transport case comprises a turnover basket, a case frame and a bracket;
the box frame wraps and fixes the turnover basket; brackets are arranged at the upper part of the box frame, and the brackets are respectively fixed at two sides and are folded inwards to form a hanging channel;
the hook portion of the lifting frame may be accessible to the upper portion of the transport box through the hanging channel.
Furthermore, the turning plate base station comprises a base frame platform, a turning hinge, a turning driving mechanism and a turning box fixer;
the base frame platform is fixed on a lifting seat in the lifting mechanism;
a turnover frame platform is arranged above the base frame platform through the turnover hinge, and the turnover hinge is fixed on the outer side edge of the base frame platform; the overturning frame platform can perform overturning motion relative to the base frame platform around the overturning hinge;
a turnover driving mechanism is arranged between the base frame platform and the turnover frame platform;
a box turning fixer is arranged on the turning frame platform; the bottom of the box frame of the transport box is provided with a box turning piece; the turnover box fixer is matched with the turnover box piece, so that the transport box can be quickly and detachably fixed on the turnover frame platform.
Still further, the turnover driving mechanism is a pneumatic turnover mechanism and comprises a turnover cylinder; the bottom of the cylinder body of the turning cylinder is fixed in the lifting seat through a first hinge shaft, and the top of the piston rod of the turning cylinder is fixed in the turning frame platform through a second hinge shaft. And a piston rod of the turnover cylinder moves in a telescopic manner so as to drive the turnover frame platform to perform turnover motion relative to the base frame platform around the turnover hinge.
Furthermore, alignment oblique blocks are further arranged on four sides of the turnover frame platform, and 4 alignment oblique blocks are all inclined inwards; the rectangular dimensions formed by the inner bottom edges of the 4 alignment ramps are identical to the rectangular dimensions formed by the outer edges of the bottom of the shipping box.
Still further, the box turning piece is a ferromagnetic metal piece, and the box turning fixer is an electromagnet. The electromagnet of the box turning fixer is electrified to generate magnetism, the metal sheet of the box turning sheet is attracted, and the transport box is fixed on the turning frame platform and turns over along with the turning frame platform.
Furthermore, 4 box turnover pieces are arranged and are respectively positioned at four corners of the bottom of the transport box; the turnover box fixer is also provided with 4 turnover box fixers which are respectively positioned at four corners of the inner side of the turnover frame platform.
The lifting mechanism is matched with the transportation lifting frame and the transportation box to realize the transfer operation of the transportation box; such as transferring a transport box within the lifting mechanism to the transport spreader, the steps comprising:
i, the lifting mechanism lifts the turning plate base platform, and lifts the transport box to the top, and at the moment, a lifting frame of the transport hanger is positioned outside the lifting mechanism;
II, moving a lifting frame of the transportation lifting frame into the lifting mechanism, and enabling the lifting hook to enter the lower part of the bracket through the hanging channel;
III, the lifting mechanism drives the turning plate base station to descend, the transport box descends under the action of gravity, the bracket is hung into the lifting hook at the moment, namely the transport box is hung on a lifting frame of the transport hanging frame, and the turning plate base station continues to descend, so that the turning plate base station is completely separated from the transport box; at the moment, the transportation hanging bracket can drive the transportation box to move along the hanging rail and transport the transportation box to the designated position.
And the steps I to III are operated in a reverse direction, namely the process of transporting the transport box into the lifting mechanism.
The turnover plate base station is matched with the transport box to realize turnover dumping operation, and the process comprises the following steps:
the transport box falls on a turnover frame platform of the turnover base station, and when the materials in the turnover basket need to be turned over and dumped, the turnover fixer and the turnover sheet act to fix the transport box on the turnover frame platform; and then starting the overturning cylinder to overturn the whole overturning frame platform together with the transport box temporarily fixed on the overturning frame platform, so that the material stored in the overturning frame platform is poured into a specified device, namely the spun yarn is poured into a winder or an empty tube is poured into a spinning machine.
Compared with the prior art, the invention has obvious improvement and advantages; meanwhile, the invention also has the following advantages:
(1) the transport box can be customized according to the original material turnover box of a client so as to adapt to the operation and quick unhooking or hoisting mode of the system;
(2) the whole system adopts a modular assembly mode, occupies small area, is flexibly configured and is simple and convenient to install.
Drawings
FIG. 1 is a general reference diagram of one of the embodiments of the thin network of the present invention;
fig. 2 is a schematic view of the overall structure of the lifting system of the present invention 1;
FIG. 3 is a schematic view of the overall construction of the lifting system of the present invention 2;
FIG. 4 is a schematic view of the lifting system of the present invention with the transport container removed;
FIG. 5 is a schematic view of the overall construction of the lifting mechanism of the present invention 1;
FIG. 6 is a schematic view of the overall construction of the lifting mechanism of the present invention, FIG. 2;
fig. 7 is a schematic view of the overall construction of the transport hanger of the present invention;
fig. 8 is a schematic orthographic view of an assembled state of the transport hanger of the present invention;
FIG. 9 is a schematic orthographic view of a transport hanger of the present invention in a disengaged condition;
FIG. 10 is a schematic view of the overall construction of the transport case of the present invention 1;
FIG. 11 is a schematic view of the overall construction of the transport case of the present invention, FIG. 2;
fig. 12 is a general schematic view of the lifting mechanism of the present invention in cooperation with a transport hanger in an operational state i;
FIG. 13 is a schematic orthographic view of a lifting mechanism of the present invention in cooperation with a transport hanger in an operating condition I;
FIG. 14 is a general schematic view of the lifting mechanism of the present invention in a working position II with the transport hanger;
FIG. 15 is an orthographic view of the lifting mechanism of the present invention in cooperation with a transport hanger in working condition II;
fig. 16 is a general schematic view of the lifting mechanism of the present invention in cooperation with a transport hanger in working condition iii;
FIG. 17 is a schematic orthographic view of a lifting mechanism of the present invention in cooperation with a transport hanger at position III;
FIG. 18 is a schematic view of the overall structure of the flap base of the present invention;
FIG. 19 is a schematic view of the turning over base of the present invention;
FIG. 20 is a general view of the turning over operation state of the turning over base according to the present invention;
FIG. 21 is a schematic front projection view of the turning over base station of the present invention in a turning over operation state;
FIG. 22 is a schematic view of the operation state I of the bifurcation track in accordance with the present invention;
FIG. 23 is a schematic structural view of the forked track of the present invention in working state II;
fig. 24 is a schematic view of an exploded structure of the components of the bifurcated track of the present invention.
Detailed Description
The invention is further described below with reference to the following figures and specific examples.
One, fine network contact system
FIG. 1 is a general system reference diagram of an embodiment of a thin network system; according to workshop configuration, a row of a plurality of winders form a winder group, and spun yarn feed ports of the winder group are uniformly arranged on one side and connected through a branch conveying track; the spinning frame group is arranged corresponding to the winder group, and can be arranged in a whole row or divided into a plurality of rows, namely a spinning frame group a, a spinning frame group b and the like according to workshop configuration; the inner part of each group of spinning frame groups is connected with the same group of bobbin winder groups through a branch conveying track; and main conveying tracks are arranged between the groups of spinning yarn groups and between the winder groups, and a plurality of branch conveying tracks are connected together through the main conveying tracks.
In the system, the main conveying track and the branch conveying track are fixed above the winder group and the spinning frame group in a hanging rail mode, and therefore the system does not occupy the ground space.
The spun yarns produced by the spinning frames in the spinning frame group are firstly conveyed into the turnover baskets at the end parts of the spinning frames, after the turnover baskets are full, the turnover baskets are lifted by a lifting system I and are transferred to the branch line conveying rails by the conveying hanging frames, and under the driving of a driving device, the turnover baskets finally reach the main conveying rails through a plurality of branch rails II and are conveyed towards the direction of the winder group.
And the branch conveying tracks in the winder group are also provided with a plurality of branch tracks II, corresponding turnover baskets filled with spun yarns are transferred to the end parts of the corresponding winders according to system requirements, the turnover baskets are lowered to the feeding holes of the winders by a lifting system I and poured to the winders, and the feeding operation is finished.
And the empty tubes output by the bobbin winder after completing the winding are returned to the empty revolving basket, transferred to the branch tube conveying rail in the bobbin winder group by the lifting system I and finally returned to the empty tube conveying rail of the main conveying rail, and conveyed to the corresponding spinning frame for the operation of the spinning frame.
The system is also provided with a full-basket spun yarn storage area which is arranged close to the winder group, and when the material waiting area of the winder is full, the revolving basket full of spun yarns can be temporarily stored in the full-basket spun yarn storage area.
The system is also provided with an empty pipe full basket storage area which is arranged close to the spinning frame group, and when the material waiting area of the spinning frame is full, the revolving basket containing the empty pipe can be temporarily stored in the empty pipe full basket storage area.
The turnover basket is provided with special identity tags such as bar codes, two-dimensional codes or RFID cards, a plurality of reading devices are arranged on the main conveying track or the branch conveying track, the state of the adjacent branch track is adjusted by reading the identity tags on the turnover basket, and the turnover basket continues to move forwards under the driving of the driving device and finally reaches the designated working position. By adopting the identity label, the turnover basket and the materials in the turnover basket can be distinguished one by one, and the storage memory amount of the system is effectively saved.
Second, lift system
The key point of the application is the lifting system. As shown in fig. 2 to 4, the overall structure of the lifting system i used in the system is schematically illustrated, and specifically includes a lifting mechanism 1, a transportation hanger 3, a turning plate base 4, and a transportation box 5.
The lifting mechanism 1 is arranged on the side of a spinning machine or a bobbin winder; the top of the lifting mechanism 1 is provided with a transport hanger 3; lifting mechanism 1 is internal to be connected with liftable and to turn over board base station 4, turn over and place the transport case 5 that can remove on board base station 4.
2.1 lifting mechanism
As shown in fig. 5 and 6, the overall structure of the lifting mechanism 1 in the present system is schematically illustrated; the lifting mechanism comprises a lifting basket frame 11, a hanging rail fixing frame 12, a lifting seat 13, a lifting guide rod 14, a lifting limiting wheel set 15, a lifting driving platform 16, a lifting driving mechanism 17 and a height adjusting footing 18.
The lifting basket frame 11 can be formed by splicing aluminum profiles or welded and assembled by materials such as steel and the like; the top of the lifting basket 11 is provided with a hanger rail fixing bracket 12, and the hanger rail fixing bracket 12 is used for fixedly mounting a hanger rail 31 in the transportation hanger 3.
A lifting seat 13 capable of vertically lifting is arranged in the lifting basket 11, and the lifting seat 13 is used for fixing the turning plate base 4.
Lifting guide rods 14 are arranged in the lifting basket frame 11, a lifting limiting wheel set 15 is arranged in the lifting seat 13, and the lifting limiting wheel set 15 is matched with the lifting guide rods 14.
Further, a lifting driving platform 16 is arranged at the upper part of the lifting basket 11, a lifting driving mechanism 17 is arranged on the lifting driving platform 16, and the lifting driving mechanism 17 is connected with the lifting seat 13 through a lifting driving element; driven by the lifting driving mechanism 17, the lifting seat 13 realizes a height-controllable lifting motion along the lifting guide rod 14.
In this embodiment, the lifting guide rod 14 is a cylindrical guide rod, and is provided with 4 guide rods; the lifting seat 13 is cubic, and the lifting limiting wheel sets 15 are arranged on the upper side and the lower side of the lifting seat.
Of course, the lifting guide rod 14 and the lifting limiting mechanism of the lifting limiting wheel set 15 may also adopt other linear guide rail pairs, such as a combination of a square ball linear guide rail and a slider, a combination of a cylindrical guide rail and a linear bearing, and the like, which mainly play a role in limiting and guiding the lifting base 13 in the vertical lifting motion process.
In this embodiment, the lifting driving mechanism 17 is formed by a motor driving a winding wheel to pass through a steel wire rope, wherein the tail end of the steel wire rope is fixed on the lifting seat 13, the steel wire rope is wound on the winding wheel, and the winding wheel is driven by the motor to take up the steel wire rope, so that the lifting seat 13 is lifted; when the lifting seat 13 needs to descend, the motor rotates reversely or is sent to a brake, and the lifting seat 13, the turning plate base 4 fixed on the lifting seat, the transport box 5 and the materials descend under the action of gravity.
Of course, the lifting driving mechanism 17 may also adopt other linear driving mechanisms, such as a screw nut driving mechanism, a sprocket chain driving mechanism, a synchronous belt driving mechanism with a synchronous pulley, a gear rack driving mechanism, etc.
Height adjusting feet 18 are respectively arranged at four corners of the bottom of the lifting basket frame 11, and the whole lifting mechanism 1 can be leveled and straightened on site by adjusting the height of the height adjusting feet 18, so that the field debugging is facilitated.
2.2 transportation hanger and transport case
The transportation hanging bracket 3 is arranged above the system and comprises a hanging rail system and a hanging bracket; the hanging rail system is characterized in that a hanging rail is erected above the system to form the main conveying rail, the branch conveying rails and a sub-rail leading to a specific lifting system I; and lifting frames are distributed in the lifting rail system and used for conveying the transport boxes 5 to reach specified positions along specified lines.
Fig. 7 to 9 are schematic views showing the detailed structure of the transport hanger 3 in the present system; comprises a hanging rail 31 and a hanging frame; the lifting frame comprises a lifting frame seat 32, a lifting hook 33, a pulley seat 34 and a pulley block 35.
The section of the hanger rail 31 is in the shape of a Chinese character 'ji', the upper part of the hanger rail is a fixed mounting groove, and the hanger rail is fixedly mounted through a fastening piece, for example, the hanger rail is fixedly mounted on the hanger rail fixing frame 12; the lower part is a guide rail groove for guiding.
The left side and the right side of the bottom of the hanger seat 32 are fixed with hooks 33 to form barbs; the upper part of the hanger bracket 32 is provided with a pulley seat 34, and the pulley seat 34 penetrates into the guide rail groove of the hanger rail 31; a pulley block 35 is fixed on the pulley seat 34, and the pulley block 35 is clamped in the hanger rail groove and can move along the hanger rail groove of the hanger rail 31.
Each group of lifting frame comprises at least 2 pulley seats 34 which are respectively fixed at two ends of the lifting frame seat 32, and the diameter of the pulleys in the pulley block 35 is smaller; after the design is adopted, when the arc-shaped hanger rail exists in the hanger rail 31, the front and rear 2 pulley seats 34 can move in the arc-shaped hanger rail 31 and turn along the arc shape, and clamping stagnation cannot occur.
In this embodiment, the hanging rail 31, the pulley seat 34, and the pulley block 35 form a hoisting structure, and other hoisting structures such as hoisting of an i-shaped rail and single-side hoisting of a C-shaped rail can be adopted in the specific implementation process.
The transport case 5 is assembled by utilizing sectional materials based on a turnover basket which is conventionally adopted, and the turnover basket is used for containing different materials, such as spun yarns, hollow pipes and the like; the sectional materials with different sizes can be selected and assembled according to the turnover baskets with different sizes, and the original turnover baskets can be utilized as much as possible.
As shown in fig. 10 and 11, the specific structure of the transportation box 5 is schematically illustrated; comprises a turnover basket 51, a box frame 52, a bracket 53, a hanging channel 54 and a box turnover sheet 55.
The box frame 52 is assembled by sectional materials, and wraps and fixes the turnover basket 51; the upper part of the box frame 52 is provided with brackets 53, and the brackets 53 are respectively fixed on both sides and are folded inwards to form hanging channels 54.
Further, the bottom of the box frame 52 is provided with a box turning sheet 55, which is matched with the plate turning base 4.
2.3 lifting mechanism and transport cradle coordination
As shown in fig. 12 to 17, the lifting mechanism 1 is operated in cooperation with the transport hanger 3 and the transport box 5.
As shown in fig. 12 and 13, in the working state i, the lifting mechanism 1 lifts the flap base 4 and lifts the transport box 5 to the top, and the lifting frame of the transport hanger 3 is located outside the lifting mechanism 1.
As shown in fig. 14 and 15, in the operating state ii, the lifting frame of the transport hanger 3 is moved into the lifting mechanism 1, and the hook 33 is moved below the bracket 53 through the hanging passage 54.
As shown in fig. 16 and 17, in an operating state iii, the lifting mechanism 1 drives the turning plate base 4 to descend, the transport box 5 descends due to gravity, at this time, the bracket 53 is hung on the hook 33, that is, the transport box 5 is hung on the lifting frame of the transport hanger 3, and the turning plate base 4 continues to descend, so that the turning plate base 4 and the transport box 5 are completely separated. At this time, the transport hanger 3 can drive the transport box 5 to move along the hanger rail and transport to the designated position.
The working states from i to iii show the process of transporting the transport container 5 away from the lifting mechanism 1 by means of the lifting frame. Otherwise, the transport container 5 is transported into the lifting device 1.
2.4 Board overturning base
The turning plate base 4 is fixed on the lifting seat 13 and is used for supporting the transport box 5.
As shown in fig. 18 and 19, the turning plate base 4 is a schematic structural diagram; comprises a base frame platform 41, a turnover frame platform 42, a turnover hinge 43, a turnover cylinder 44, a first hinge shaft 45, a second hinge shaft 46, an alignment inclined block 47 and a turnover fixer 48.
The base frame 41 is fixed on the outer side of the lifting seat 13 and is positioned on the top of the lifting seat 13; the base frame 41 is horizontal.
A turnover frame platform 42 is arranged above the base frame platform 41 through the turnover hinge 43, and the turnover hinge 43 is fixed on the outer edge of the base frame platform 41; the flip frame 42 can perform a flip movement with respect to the base frame 41 about the flip hinge 43.
In this embodiment, the turnover frame 42 is driven by the turnover cylinder 44 to realize turnover movement; the bottom of the cylinder body of the overturning cylinder 44 is fixed in the lifting seat 13 through a first hinge shaft 45, and the top of the piston rod of the overturning cylinder 44 is fixed in the overturning frame platform 42 through a second hinge shaft 46; the piston rod of the tilting cylinder 44 moves telescopically, thereby driving the tilting frame 42 to perform tilting motion relative to the base frame 41 around the tilting hinge 43.
The turning motion can also be realized by other driving modes, such as a turning speed-reducing motor and the like.
Furthermore, alignment oblique blocks 47 are further arranged on four sides of the turnover frame platform 42, and 4 alignment oblique blocks 47 are all inclined inwards, so that the transport box 5 can fall into and be positioned on the turnover frame platform 42 conveniently; the rectangular dimensions formed by the inner bottom edges of the 4 alignment ramps 47 correspond to the rectangular dimensions formed by the outer edges of the bottom of the transport box 5.
Still further, the flip frame 42 is provided with a flip holder 48. The turnover fixer 48 is matched with a turnover sheet 55 at the bottom of the transport case 5, so that the transport case 5 can be quickly and automatically fixed on the turnover frame platform 42 in a detachable mode.
In this embodiment, the box-turning piece 55 is a ferromagnetic metal piece, such as an iron piece; and the turnover fixture 48 is an electromagnet; the electromagnet of the turnover fixing device 48 is energized to generate magnetism, and attracts the metal sheet of the turnover sheet 55, so that the transport box 5 is fixed on the turnover frame platform 42 and turns over along with the turnover frame platform 42.
In this embodiment, there are 4 turning sheets 55, which are respectively located at four corners of the bottom of the transport box 5; the turnover fixing devices 48 are also provided with 4 ones, which are respectively positioned at four corners of the inner side of the turnover frame platform 42.
The quick automatic dismounting mechanism formed by the turnover fixer 48 and the turnover sheet 55 can also adopt other mechanisms, such as a pin inserting and pulling mechanism, a turnover claw mechanism and the like.
2.5 matching operation of the base platform of the turning plate and the transport box
As shown in fig. 20 and 21, the turning plate base 4 and the transport box 5 are schematically illustrated in a working state of turning and dumping materials.
The transport box 5 falls on the turning frame platform 42 of the turning base 4, when the materials in the turnover basket 51 need to be turned over and dumped, the turning fixer 48 and the turning sheet 55 act to fix the transport box 5 on the turning frame platform 42, and then the turning cylinder 44 is started to turn over the whole turning frame platform 42 together with the transport box 5 temporarily fixed thereon, so that the materials stored in the turning frame platform 42 are dumped into a designated device, namely, spun yarn is dumped into a winder or empty tubes are dumped into a spinning frame.
Three, forked track subassembly
Fig. 22 to 24 are schematic structural views of the divergent track ii of the present system.
According to the track system setting, a plurality of two-in-one branching tracks are required, as shown in the figure, a main track 201 needs to be branched into a first branch track 202 and a second branch track 203; between the main track 201 and the two diverging tracks (i.e. the first branch track 202 and the second branch track 203), a track transfer component is required.
The track-changing assembly comprises a straight-through track 211, an S-shaped bent track 212, a track mounting plate 213, an assembly fixing plate 214 and a track-changing driving element.
The straight-through rail 211 and the S-shaped bent rail 212 are fixed on the rail mounting plate 213; the rail mounting plate 213 is fixed to the module fixing plate 214 by the track-changing driving member, and the module fixing plate 214 is used to fix the entire track-changing module.
In this embodiment, the orbital transfer driving element is a pneumatic orbital transfer driving element, and includes an orbital transfer driving cylinder 215; the orbital transfer driving cylinder 215 is a flat cylinder, and a cylinder body of the orbital transfer driving cylinder is fixed with the orbital mounting plate 213; the piston rod of the rail transfer driving cylinder 215 is fixed on the module fixing plate 214. The switching of the rails can be realized by driving the rail-switching driving cylinder 215.
Further, the track changing driving element may further include a track changing guide rod 216 and a track changing slider 217. The two ends of the track-changing guide rod 216 are fixed on the component fixing plate 214, the track-changing sliding block 217 is sleeved on the track-changing guide rod, the track-changing sliding block 217 is fixed on the track mounting plate 213, and the track-changing switching process can be smoother and more stable by arranging the track-changing guide rod 216 and the track-changing sliding block 217.
The orbital transfer drive element may also employ a drive system such as a linear electric cylinder, a linkage mechanism, or the like.
In the system, the lifting frame is not provided with a walking driving mechanism, but friction wheels are arranged on the lifting rail at intervals, and the lifting frame is driven by the friction wheels, so that the lifting frame can move on the lifting rail. Specifically, reference may be made to the prior art, such as a friction drive type lifting conveyor with chinese patent publication No. CN100482554C, a hybrid drive type conveyor with chinese patent publication No. CN100467361C, and a double friction drive device with chinese patent publication No. CN 201980324U.
In the description of the present specification, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience of describing the technical solutions of the present patent and for simplification of the description, but do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be interpreted as limiting the present patent application.
In this specification, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integral to one another; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present specification can be understood by those of ordinary skill in the art as appropriate.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.

Claims (13)

1. The material lifting and conveying system is characterized by comprising a lifting mechanism, a conveying hanger, a turnover plate base station and a conveying box;
the lifting mechanism is fixed near the material inlet and outlet of the spinning frame or the bobbin winder; a transportation hanging bracket is arranged at the top of the lifting mechanism; the lifting mechanism is internally connected with a liftable turning plate base platform, and a movable transport box is placed on the turning plate base platform.
2. The material lifting and conveying system according to claim 1, wherein the lifting mechanism comprises a lifting basket frame, a hanger rail fixing frame, a lifting seat, a lifting guide rod, a lifting limiting wheel set, a lifting driving platform and a lifting driving mechanism;
the top of the lifting basket frame is provided with a hanging rail fixing frame which is used for fixing the hanging rail in the transportation hanging frame;
a lifting seat capable of vertically lifting is arranged in the lifting basket frame and used for fixing the turning plate base station;
a lifting guide rod is arranged in the lifting basket frame, a lifting limiting wheel set is arranged in the lifting seat, and the lifting limiting wheel set is matched with the lifting guide rod;
a lifting driving platform is arranged at the upper part of the lifting basket frame, a lifting driving mechanism is arranged on the lifting driving platform, and the lifting driving mechanism is connected with the lifting seat through a lifting driving element; and the lifting seat is driven by the lifting driving mechanism to realize height-controllable lifting motion along the lifting guide rod.
3. The material lifting and conveying system of claim 2, wherein the lifting guide rods are cylindrical and are provided with 4; the lifting seat is cubic, and the lifting limiting wheel sets are arranged on the upper side and the lower side of the lifting seat.
4. The material lifting and conveying system according to claim 2, wherein the lifting and driving mechanism is composed of a motor driving a winding wheel and a steel wire rope, wherein the end of the steel wire rope is fixed on the lifting seat, the steel wire rope is wound on the winding wheel, and the winding wheel is driven by the motor to wind up the steel wire rope, so that the lifting seat is lifted.
5. A material lifting and transfer system as claimed in claim 2, wherein height adjustment feet are provided at each of the four corners of the bottom of the lifting basket.
6. The material lifting conveyor system of claim 1, wherein the transport cradle comprises a hanger rail, and a lifting frame; the lifting frame is arranged below the lifting rail;
the section of the hanging rail is in a shape like the Chinese character 'ji', the upper part of the hanging rail is a fixed mounting groove, and the hanging rail is fixedly mounted through a fastening piece; the lower part of the lifting frame is provided with a guide rail groove, and the lifting frame is hung in the guide rail groove;
the lifting frame comprises a lifting frame seat, a lifting hook, a pulley seat and a pulley block;
the left side and the right side of the bottom of the hanger seat are fixedly provided with lifting hooks to form barbs; the upper part of the hanger seat is provided with a pulley seat which penetrates into a guide rail groove of the hanger rail; a pulley block is fixed on the pulley seat, is clamped in the hanging rail groove and can move along the hanging rail groove of the hanging rail;
friction wheels are arranged on the lifting rail at intervals, and the lifting frame is driven through the friction wheels, so that the lifting frame can move on the lifting rail.
7. The material lifting and transfer system of claim 6, wherein each set of lifting frames includes at least 2 pulley blocks secured to each end of the lifting frame block.
8. The material lifting conveyor system of claim 6, wherein the transport box comprises a transfer basket, a box rack, a cradle;
the box frame wraps and fixes the turnover basket; brackets are arranged at the upper part of the box frame, and the brackets are respectively fixed at two sides and are folded inwards to form a hanging channel;
the hook portion of the lifting frame may be accessible to the upper portion of the transport box through the hanging channel.
9. The material lifting and conveying system of claim 1, wherein the flipper base comprises a base frame, a flipper hinge, a flipper drive mechanism, and a flipper holder;
the base frame platform is fixed on a lifting seat in the lifting mechanism;
a turnover frame platform is arranged above the base frame platform through the turnover hinge, and the turnover hinge is fixed on the outer side edge of the base frame platform; the overturning frame platform can perform overturning motion relative to the base frame platform around the overturning hinge;
a turnover driving mechanism is arranged between the base frame platform and the turnover frame platform;
a box turning fixer is arranged on the turning frame platform; the bottom of the box frame of the transport box is provided with a box turning piece; the turnover box fixer is matched with the turnover box piece, so that the transport box can be quickly and detachably fixed on the turnover frame platform.
10. The material lifting and conveying system of claim 9, wherein the turnover drive mechanism is a pneumatic turnover mechanism comprising a turnover cylinder; the bottom of the cylinder body of the turning cylinder is fixed in the lifting seat through a first hinge shaft, and the top of the piston rod of the turning cylinder is fixed in the turning frame platform through a second hinge shaft.
11. The material lifting and transfer system of claim 9, wherein there are also alignment ramps on four sides of the reversing frame, 4 of said alignment ramps each being inwardly sloped; the rectangular dimensions formed by the inner bottom edges of the 4 alignment ramps are identical to the rectangular dimensions formed by the outer edges of the bottom of the shipping box.
12. The material lifting and transfer system of claim 9, wherein the flipper sheet is a ferromagnetic sheet metal and the flipper holder is an electromagnet.
13. The material lifting and conveying system of claim 9, wherein there are 4 said turnover panels, each located at four corners of the bottom of said transport box; the turnover box fixer is also provided with 4 turnover box fixers which are respectively positioned at four corners of the inner side of the turnover frame platform.
CN201911160473.7A 2019-11-23 2019-11-23 Material lifting and conveying system Pending CN111003654A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111500298A (en) * 2020-04-30 2020-08-07 攀钢集团西昌钢钒有限公司 Coke tank inclination unhooking detection system of dry quenching hoister
CN111891672A (en) * 2020-07-19 2020-11-06 康赛妮集团有限公司 Digital extractor of yarn section of thick bamboo
CN113008021A (en) * 2021-02-26 2021-06-22 安徽华谷机械科技有限公司 Hopper lifting and overturning device convenient for grain feeding and drying
CN113003232A (en) * 2021-03-12 2021-06-22 潘小浪 A safe handling turning device for large-scale machine part
CN117246843A (en) * 2023-11-15 2023-12-19 山东合信科技股份有限公司 Automatic storage equipment for yarn bobbins
CN117720034A (en) * 2024-02-18 2024-03-19 成都正西机器人有限公司 Round bar material lifting and feeding machine capable of achieving bidirectional discharging

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111500298A (en) * 2020-04-30 2020-08-07 攀钢集团西昌钢钒有限公司 Coke tank inclination unhooking detection system of dry quenching hoister
CN111891672A (en) * 2020-07-19 2020-11-06 康赛妮集团有限公司 Digital extractor of yarn section of thick bamboo
CN113008021A (en) * 2021-02-26 2021-06-22 安徽华谷机械科技有限公司 Hopper lifting and overturning device convenient for grain feeding and drying
CN113003232A (en) * 2021-03-12 2021-06-22 潘小浪 A safe handling turning device for large-scale machine part
CN113003232B (en) * 2021-03-12 2022-10-04 宁国津隈精密机械有限公司 A safe handling turning device for large-scale machine part
CN117246843A (en) * 2023-11-15 2023-12-19 山东合信科技股份有限公司 Automatic storage equipment for yarn bobbins
CN117720034A (en) * 2024-02-18 2024-03-19 成都正西机器人有限公司 Round bar material lifting and feeding machine capable of achieving bidirectional discharging
CN117720034B (en) * 2024-02-18 2024-05-10 成都正西机器人有限公司 Round bar material lifting and feeding machine capable of achieving bidirectional discharging

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