CN115384997A - Multistation tunnel stacker - Google Patents
Multistation tunnel stacker Download PDFInfo
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- CN115384997A CN115384997A CN202211087119.8A CN202211087119A CN115384997A CN 115384997 A CN115384997 A CN 115384997A CN 202211087119 A CN202211087119 A CN 202211087119A CN 115384997 A CN115384997 A CN 115384997A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0485—Check-in, check-out devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/12—Storage devices mechanical with separate article supports or holders movable in a closed circuit to facilitate insertion or removal of articles the articles being books, documents, forms or the like
- B65G1/133—Storage devices mechanical with separate article supports or holders movable in a closed circuit to facilitate insertion or removal of articles the articles being books, documents, forms or the like the circuit being confined in a horizontal plane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/12—Platforms; Forks; Other load supporting or gripping members
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Transportation (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
Description
【技术领域】【Technical field】
本发明涉及智能仓储物流系统的技术领域,特别是一种多工位巷道堆垛机。The invention relates to the technical field of intelligent storage and logistics systems, in particular to a multi-station roadway stacker.
【背景技术】【Background technique】
巷道堆垛机是一种常见的仓储设备,它是用自动伸缩货叉从立库货架上存取单元货物的专用起重机,在现代化智能仓储物流系统中,堆垛机是自动化立体仓库的核心设备。Roadway stacker is a common storage equipment. It is a special crane that uses automatic telescopic forks to store and retrieve unit goods from the vertical warehouse shelf. In the modern intelligent storage logistics system, the stacker is the core equipment of the automated three-dimensional warehouse. .
堆垛机承担着搬运货物出入库的任务,其工作的效率直接影响整个立体仓库出入库的效率,在物料自动取放时,对取放效率要求越来越高。目前广泛使用的传统配备单货位或者双货位载货台的堆垛机,一个工作循环只能存取一个货两个货物,出入库效率瓶颈明显,无法适应目前高出入库效率的立体仓库,因此提高堆垛机效率显得尤为重要。The stacker crane undertakes the task of moving goods in and out of the warehouse, and its work efficiency directly affects the efficiency of the entire three-dimensional warehouse in and out of the warehouse. When materials are automatically picked and placed, the requirements for picking and placing efficiency are getting higher and higher. At present, the widely used traditional stacker cranes equipped with single or double cargo bays can only deposit and withdraw one cargo and two cargoes in one working cycle. The bottleneck of storage efficiency is obvious, and it cannot adapt to the current three-dimensional warehouse with high storage efficiency. , so it is particularly important to improve the efficiency of the stacker.
【发明内容】【Content of invention】
本发明的目的就是解决现有技术中的问题,提出一种多工位巷道堆垛机,能够实现一个工作循环内存取多个货物,提高出入库效率。The purpose of the present invention is to solve the problems in the prior art, and propose a multi-station roadway stacker, which can realize the retrieval of multiple goods within one working cycle and improve the efficiency of storage and storage.
为实现上述目的,本发明提出了一种多工位巷道堆垛机,包括分别安装于地面和货架顶部的地轨和天轨,以及可沿地轨、天轨行走的堆垛机整体框架,还包括载货台、货叉机构、起升机构、暂存工位,所述堆垛机整体框架包括下横梁、上横梁,以及连接于下横梁、上横梁之间的若干个立柱,所述下横梁上配设有行走驱动机构,所述下横梁在行走驱动机构的驱动下使堆垛机沿地轨行走,所述堆垛机的上端通过上横梁沿天轨行走,所述堆垛机整体框架上安装若干个用于存储货物的暂存工位,各暂存工位沿立柱的长度方向间隔设置,所述堆垛机整体框架上还安装有起升机构以及可升降的载货台,所述载货台在起升机构的驱动下可沿着立柱上下滑动,所述货叉机构安装在载货台上,所述货叉机构上设有旋转换向机构,所述旋转换向机构上设有用于取、放货物的伸缩货叉。In order to achieve the above purpose, the present invention proposes a multi-station roadway stacker, which includes ground rails and sky rails installed on the ground and the top of the shelf respectively, and an overall frame of the stacker that can walk along the ground rails and sky rails. It also includes a loading platform, a fork mechanism, a lifting mechanism, and a temporary storage station. The overall frame of the stacker includes a lower beam, an upper beam, and several columns connected between the lower beam and the upper beam. The lower beam is equipped with a walking drive mechanism, and the lower beam is driven by the walking drive mechanism to make the stacker walk along the ground rail, the upper end of the stacker walks along the sky rail through the upper beam, and the stacker Several temporary storage stations for storing goods are installed on the overall frame, and each temporary storage station is arranged at intervals along the length direction of the column. The overall frame of the stacker is also equipped with a lifting mechanism and a lifting platform , the loading platform can slide up and down along the column under the drive of the lifting mechanism, the fork mechanism is installed on the loading platform, and the fork mechanism is provided with a rotation reversing mechanism, and the rotation reversing mechanism The mechanism is equipped with a telescopic fork for taking and placing goods.
作为优选,所述旋转换向机构包括旋转驱动机构、以及与旋转驱动机构传动连接的回转支承,所述回转支承的下端安装在载货台上,所述回转支承的上端连接伸缩货叉,所述旋转驱动机构通过回转支承控制伸缩货叉旋转换向。Preferably, the rotary reversing mechanism includes a rotary drive mechanism and a slewing support that is transmission-connected to the rotary drive mechanism. The lower end of the slewing support is installed on the cargo platform, and the upper end of the slewing support is connected to a telescopic fork. The rotation drive mechanism controls the rotation and direction change of the telescopic fork through the slewing bearing.
作为优选,所述起升机构包括起升电机、带轮轮组、以及安装在带轮轮组上的同步带,所述带轮轮组包括分别安装在下横梁、上横梁上的下带轮、上带轮,所述同步带与载货台相连接,所述起升电机用于驱动下带轮旋转,所述下带轮通过同步带带动固定其上的载货台上下移动。As preferably, the lifting mechanism includes a lifting motor, a pulley wheel set, and a timing belt installed on the pulley wheel set, and the pulley wheel set includes a lower pulley respectively installed on the lower beam and the upper beam, The upper pulley, the synchronous belt is connected with the cargo platform, the lifting motor is used to drive the lower pulley to rotate, and the lower pulley drives the cargo platform fixed thereon to move up and down through the synchronous belt.
作为优选,所述载货台的两侧设有导架,各导架上分别配设有若干个第一导轮组,所述载货台通过第一导轮组沿着立柱上的导轨上下滑动。As a preference, guide frames are provided on both sides of the cargo platform, and each guide frame is equipped with a plurality of first guide wheel sets, and the cargo platform goes up and down along the guide rails on the columns through the first guide wheel sets. slide.
作为优选,所述立柱的外侧具有向外凸出的导轨,所述导架上设有两组第一导轮组,各第一导轮组包括两个导轮,两个导轮之间具有可供导轨伸入的导向间隙。As a preference, the outer side of the column has an outwardly protruding guide rail, and the guide frame is provided with two groups of first guide wheel sets, each first guide wheel set includes two guide wheels, and there is a gap between the two guide wheels. Guide clearance into which the guide rail can enter.
作为优选,所述行走驱动机构包括安装在下横梁上的主动轮组件、从动轮组件,以及用于驱动主动轮组件转动的行走电机,所述行走电机驱动主动轮组件旋转从而驱动堆垛机行走。Preferably, the traveling driving mechanism includes a driving wheel assembly installed on the lower beam, a driven wheel assembly, and a traveling motor for driving the driving wheel assembly to rotate, and the traveling motor drives the driving wheel assembly to rotate so as to drive the stacker to travel.
本发明的有益效果:本发明通过载货台、货叉机构、起升机构、暂存工位等的配合,在堆垛机上设置多个暂存工位,货叉机构可从货架上取货并放置到多个暂存工位进行存储,或者从暂存工位上取货然后往货架上放货,从而可以实现将货物存储到多个暂存工位上存储,然后再一次性进行出库或入库作业,提高了取、放货效率。Beneficial effects of the present invention: the present invention sets multiple temporary storage stations on the stacker through the cooperation of the loading platform, fork mechanism, lifting mechanism, temporary storage station, etc., and the fork mechanism can pick up goods from the shelf And put it into multiple temporary storage stations for storage, or pick up the goods from the temporary storage stations and put them on the shelves, so that the goods can be stored in multiple temporary storage stations for storage, and then exported at one time Warehousing or warehousing operations, improving the efficiency of picking and putting goods.
本发明的特征及优点将通过实施例结合附图进行详细说明。The features and advantages of the present invention will be described in detail with reference to the accompanying drawings.
【附图说明】【Description of drawings】
图1是本发明一种多工位巷道堆垛机的主视结构示意图;Fig. 1 is the front view structure schematic diagram of a kind of multi-station roadway stacker of the present invention;
图2是本发明一种多工位巷道堆垛机的左视结构示意图;Fig. 2 is a left view structural schematic diagram of a multi-station roadway stacker of the present invention;
图3是本发明一种多工位巷道堆垛机的下横梁的主视示意图;Fig. 3 is a schematic front view of the lower beam of a multi-station roadway stacker of the present invention;
图4是本发明一种多工位巷道堆垛机的下横梁的俯视示意图;Fig. 4 is a schematic plan view of the lower beam of a multi-station roadway stacker of the present invention;
图5是本发明一种多工位巷道堆垛机的载货台的主视示意图;Fig. 5 is a schematic front view of a loading platform of a multi-station roadway stacker according to the present invention;
图6是本发明一种多工位巷道堆垛机的载货台的俯视示意图;Fig. 6 is a schematic top view of a loading platform of a multi-station roadway stacker according to the present invention;
图7是本发明一种多工位巷道堆垛机的货叉机构的主视示意图;Fig. 7 is a schematic front view of a fork mechanism of a multi-station roadway stacker according to the present invention;
图8是本发明一种多工位巷道堆垛机的货叉机构的俯视示意图;Fig. 8 is a schematic top view of a fork mechanism of a multi-station roadway stacker according to the present invention;
图9是本发明一种多工位巷道堆垛机的上横梁的主视结构示意图;Fig. 9 is a front structural schematic view of the upper beam of a multi-station roadway stacker according to the present invention;
图10是本发明一种多工位巷道堆垛机的起升机构的俯视结构示意图。Fig. 10 is a schematic plan view of the lifting mechanism of a multi-station roadway stacker according to the present invention.
【具体实施方式】【Detailed ways】
参阅图1至图10,本发明一种多工位巷道堆垛机,包括分别安装于地面和货架顶部的地轨1和天轨7,地轨1、天轨7用于为堆垛机行走提供支撑和导向,以及可沿地轨1、天轨7行走的堆垛机整体框架,还包括载货台3、货叉机构4、起升机构8、暂存工位9,所述堆垛机整体框架包括下横梁2、上横梁6,以及连接于下横梁2、上横梁6之间的若干个立柱5,所述下横梁2上配设有行走驱动机构12,所述下横梁2在行走驱动机构12的驱动下使堆垛机沿地轨1行走,所述堆垛机的上端通过上横梁6沿天轨7行走,所述堆垛机整体框架上安装若干个用于存储货物的暂存工位9,各暂存工位9沿立柱5的长度方向间隔设置,所述堆垛机整体框架上还安装有起升机构8以及可升降的载货台3,所述载货台3在起升机构8的驱动下可沿着立柱5上下滑动,所述货叉机构4安装在载货台3上,所述货叉机构4上设有旋转换向机构41,所述旋转换向机构41上设有用于取、放货物的伸缩货叉42。Referring to Fig. 1 to Fig. 10, a multi-station roadway stacker of the present invention includes a ground rail 1 and a
进一步地,参阅图7和图8,所述旋转换向机构41包括旋转驱动机构411、以及与旋转驱动机构411传动连接的回转支承412,所述回转支承412的下端安装在载货台3上,所述回转支承412的上端连接伸缩货叉42,所述旋转驱动机构411通过回转支承412控制伸缩货叉42旋转换向。Further, referring to FIG. 7 and FIG. 8 , the
进一步地,参阅图9和图10,所述起升机构8包括起升电机11、带轮轮组81、以及安装在带轮轮组81上的同步带82,所述带轮轮组81包括分别安装在下横梁2、上横梁6上的下带轮、上带轮,所述同步带82与载货台3相连接,所述起升电机11用于驱动下带轮旋转,所述下带轮通过同步带82带动固定其上的载货台3上下移动。Further, referring to FIG. 9 and FIG. 10, the
进一步地,参阅图5和图6,所述载货台3由型材和钢板等焊接而成,所述载货台3的两侧设有导架31,各导架31上分别配设有若干个第一导轮组32,所述载货台3通过第一导轮组32沿着立柱5上的导轨51上下滑动。所述立柱5由型材,导轨,钢板等焊接而成,在本实施例中,所述立柱5的外侧具有向外凸出的导轨51,所述导架31上自上至下依次设有两组第一导轮组32,各第一导轮组32包括两个导轮,两个导轮之间具有可供导轨51伸入的导向间隙。Further, referring to Fig. 5 and Fig. 6, the
进一步地,参阅图3和图4,所述行走驱动机构12包括安装在下横梁2上的主动轮组件121、从动轮组件122,以及用于驱动主动轮组件121转动的行走电机123,所述行走电机123驱动主动轮组件121旋转从而驱动堆垛机行走,所述下横梁2由型材和钢板等焊接而成。Further, referring to Fig. 3 and Fig. 4, the
进一步地,参阅图9,所述上横梁6上安装有第二导轮组61,上横梁6通过第二导轮组61沿天轨7行走。Further, referring to FIG. 9 , a second
进一步地,还包括控制柜10,所述控制柜10与行走驱动机构12、载货台3、货叉机构4、起升机构8电性连接,并配备了各种电器件,用于实现各个动作的自动运行。Further, it also includes a
本发明工作过程:Working process of the present invention:
本发明一种多工位巷道堆垛机,在工作的过程中,行走驱动机构12控制堆垛机的行走至货架的取、放货位置,堆垛机到位后,通过伸缩货叉42从货架上取货然后旋转换向机构41旋转90°往暂存工位9上放货,或者从暂存工位9上取货然后旋转换向机构41旋转90°往货架上放货。取、放货通过伸缩货叉42的伸缩功能及载货台3升降功能实现。可以先将货物存储到多个暂存工位9上,然后再一次性进行出库或入库作业,从而提高效率。The present invention is a multi-station roadway stacker. During the working process, the
上述实施例是对本发明的说明,不是对本发明的限定,任何对本发明简单变换后的方案均属于本发明的保护范围。The above-mentioned embodiment is an illustration of the present invention, not a limitation of the present invention, and any solution after a simple transformation of the present invention belongs to the protection scope of the present invention.
Claims (6)
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| CN116812415A (en) * | 2023-08-11 | 2023-09-29 | 上海乐橘云果包装技术有限公司 | Stereoscopic warehouse distribution truck |
| CN118683897A (en) * | 2024-07-24 | 2024-09-24 | 浙江津跃智能装备有限公司 | Intelligent storage roadway stacker |
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| CN101122189A (en) * | 2007-08-30 | 2008-02-13 | 上海交通大学 | Double-lane transition channel layered transport raceway side-by-side storage type mechanical parking system |
| CN102582998A (en) * | 2012-02-28 | 2012-07-18 | 华北电网有限公司计量中心 | Intelligent stereoscopic storage system for electric energy metering device |
| CN112093729A (en) * | 2020-08-11 | 2020-12-18 | 盟立自动化(昆山)有限公司 | A stacker with temporary placement |
| CN112777205A (en) * | 2021-01-27 | 2021-05-11 | 三力士股份有限公司 | Intelligent warehouse |
| CN112875119A (en) * | 2021-01-27 | 2021-06-01 | 三力士股份有限公司 | Stacker with storage positions |
| CN215438103U (en) * | 2021-04-26 | 2022-01-07 | 深圳捷讯智能系统有限公司 | Combined stacker of combined four-way shuttle |
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