CN110984312A - Kitchen waste grading processor and processing method thereof - Google Patents
Kitchen waste grading processor and processing method thereof Download PDFInfo
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- CN110984312A CN110984312A CN201911097294.3A CN201911097294A CN110984312A CN 110984312 A CN110984312 A CN 110984312A CN 201911097294 A CN201911097294 A CN 201911097294A CN 110984312 A CN110984312 A CN 110984312A
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- 239000010806 kitchen waste Substances 0.000 title claims abstract description 80
- 238000003672 processing method Methods 0.000 title claims abstract description 6
- 239000010813 municipal solid waste Substances 0.000 claims abstract description 173
- 238000011282 treatment Methods 0.000 claims abstract description 160
- 239000002245 particle Substances 0.000 claims abstract description 100
- 239000002893 slag Substances 0.000 claims abstract description 78
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 52
- 238000005192 partition Methods 0.000 claims abstract description 44
- 239000002699 waste material Substances 0.000 claims abstract description 42
- 238000000227 grinding Methods 0.000 claims abstract description 28
- 239000002002 slurry Substances 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 15
- 238000005096 rolling process Methods 0.000 claims description 70
- 238000001125 extrusion Methods 0.000 claims description 48
- 238000003756 stirring Methods 0.000 claims description 34
- 238000007599 discharging Methods 0.000 claims description 28
- 239000010865 sewage Substances 0.000 claims description 20
- 239000012530 fluid Substances 0.000 claims description 17
- 235000011837 pasties Nutrition 0.000 claims description 15
- 235000013305 food Nutrition 0.000 claims description 9
- 239000003337 fertilizer Substances 0.000 claims description 8
- 235000013399 edible fruits Nutrition 0.000 claims description 7
- 235000021190 leftovers Nutrition 0.000 claims description 7
- 238000010009 beating Methods 0.000 claims description 6
- 235000013372 meat Nutrition 0.000 claims description 6
- 235000013311 vegetables Nutrition 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 238000004064 recycling Methods 0.000 claims description 4
- 239000010794 food waste Substances 0.000 claims description 3
- 238000011221 initial treatment Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 230000009977 dual effect Effects 0.000 claims description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000003795 chemical substances by application Substances 0.000 abstract description 2
- 230000029142 excretion Effects 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 210000000988 bone and bone Anatomy 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005056 compaction Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000010791 domestic waste Substances 0.000 description 2
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 241000219112 Cucumis Species 0.000 description 1
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 1
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 235000012055 fruits and vegetables Nutrition 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000010815 organic waste Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
- E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
- E03C1/12—Plumbing installations for waste water; Basins or fountains connected thereto; Sinks
- E03C1/26—Object-catching inserts or similar devices for waste pipes or outlets
- E03C1/266—Arrangement of disintegrating apparatus in waste pipes or outlets; Disintegrating apparatus specially adapted for installation in waste pipes or outlets
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
- E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
- E03C1/12—Plumbing installations for waste water; Basins or fountains connected thereto; Sinks
- E03C1/26—Object-catching inserts or similar devices for waste pipes or outlets
- E03C1/266—Arrangement of disintegrating apparatus in waste pipes or outlets; Disintegrating apparatus specially adapted for installation in waste pipes or outlets
- E03C1/2665—Disintegrating apparatus specially adapted for installation in waste pipes or outlets
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Crushing And Pulverization Processes (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
A kitchen waste grading processor and a processing method thereof belong to the technical field of waste processing, and comprise a cylinder body, an upper cover, a funnel, a base, a case, a host and a power system; the main machine comprises a main shaft structure, a partition plate A, a partition plate B, a partition plate C, an outer grinding ring, a connecting shaft key, a driven gear set, an upper deslagging pipe, a lower deslagging pipe, a large-particle garbage discharge hole, a small-particle garbage discharge hole and a slag inlet groove; three treatment chambers are provided; the treatment method is a three-stage treatment method. The invention has the beneficial effects that: the kitchen waste is divided into two stages and multiple sections and is crushed into slurry water agent or fine granular paste for facilitating the excretion or the collection and the utilization of the waste.
Description
Technical Field
The invention relates to a garbage disposer and a treatment method thereof, in particular to a kitchen garbage grading disposer and a treatment method thereof, and belongs to the technical field of garbage treatment.
Background
In 6 months in 2019, 9 departments such as the Ministry of housing and construction, etc. issue a notice about the comprehensive development of the domestic garbage classification work in cities on the national level and above, and decide to start the comprehensive domestic garbage classification work in cities on the national level and above since 2019. According to the notification requirement, as far as 2020, 46 major cities basically build a household garbage classification treatment system; other grade cities realize the classification and full coverage of the domestic garbage of the public institutions, and at least 1 street basically builds a domestic garbage classification demonstration area. In 2022, at least 1 region of each regional city realizes the classification and full coverage of domestic garbage; at least 1 street of other areas is basically built into a household garbage classification demonstration area. By 2025, a domestic garbage classification treatment system is basically built in cities on the national level and above.
The core of the garbage classification work in China is to separate the kitchen garbage of residents. According to the related documents, the yield of kitchen waste in the household garbage of residents is estimated to be 40-50%, but the kitchen waste collection rate is problematic. With reference to the progress of collection work in korea, usa, singapore, japan, and the like, the foreign kitchen waste collection rate is currently 3% to 21%; meanwhile, according to implementation opinions issued in 2019 and about implementation of the promotion of the whole-process classification system construction of 'Shanghai City domestic garbage management regulations', the goal of Shanghai City in 2019 is that the daily average control quantity of dry garbage is not higher than 21000 tons, the daily average classification quantity of wet garbage is higher than 5520 tons, and the target proportion of the wet garbage in the total garbage quantity is 21%.
The kitchen waste refers to perishable organic waste such as discarded fruit and vegetable and food leftovers, melon and fruit peels in household daily life, has the characteristics of high water content, high salt content, high oil content and the like, and is not suitable for landfill or incineration disposal.
At present, kitchen waste is developed in the direction of reduction, recycling and harmlessness in various countries, and because the design load of municipal sewage pipe networks and treatment systems in China does not consider the kitchen waste, even if the kitchen waste is treated by a common waste crusher and then is discharged into the municipal sewage pipe networks, the pipe networks are blocked, the water quantity and water quality load of sewage treatment plants are increased, even if the inside of the pipe networks is corroded, methane is generated, and the explosion risk is possibly caused. The key problem is that the particles of the garbage treated by the kitchen garbage crusher are large, so that pipe network blockage is easy to generate, and internal corrosion or methane can be generated only in the blocked state. People expect that after the kitchen waste is treated, the kitchen waste is discharged into a municipal sewage system, so that the problems of pipe network blockage, internal corrosion and the like are avoided, and the ideal effect of treating the kitchen waste is achieved.
Disclosure of Invention
The invention aims to overcome the defects that in the prior art, the particle size of the garbage treated by the kitchen garbage crusher is large and the pipe network is easy to block, and provides a kitchen garbage grading processor which can achieve the purpose of avoiding bad problems such as pipe network blocking and internal corrosion and achieving an ideal effect on the kitchen garbage treatment. Aiming at the development of kitchen waste towards reduction, recycling and harmlessness, a kitchen waste grading processor is developed, kitchen waste is divided into two stages and multiple sections to be crushed into slurry water agent or fine granular paste, so that the waste is convenient to discharge or collect and change treasures, and the kitchen waste grading processor is suitable for classification treatment of urban household waste or collection and change of treasures as fertilizers in rural families.
In order to achieve the aim, the invention adopts the technical scheme that: a kitchen waste grading processor, wherein the kitchen waste is wet waste and comprises vegetable and fruit waste, meat waste, rotten food and leftovers 4 categories generated in a kitchen, the rotten food is unusable waste, and the rest of the food is in usable and unusable dual categories;
the funnel-type washing machine comprises a barrel, an upper cover, a funnel, a machine base, a case, a host and a power system, wherein the upper cover is arranged above the barrel; the barrel is arranged above the case, the base is arranged between the barrel and the case, and the bottom of the barrel is connected with the case through the base;
the main machine is arranged in the cylinder and comprises a main shaft structure, a partition plate A, a partition plate B, a partition plate C, an outer grinding ring, a connecting shaft key, a driven gear set, an upper slag discharge pipe, a lower slag discharge pipe, a large-particle garbage discharge hole, a small-particle garbage lower discharge hole and a slag inlet groove; the upper slag discharge pipe and the lower slag discharge pipe are respectively externally connected with an outer slag discharge pipe (not shown in the figure, the outer pipe is not a part of the machine and is an external part during installation); the partition plate A, the partition plate B and the partition plate C are respectively arranged in the middle part, the middle lower part and the bottom of the cylinder body, and the partition plate A is a totally-enclosed fixed plate; a rolling chute is arranged on the inner surface of the outer rolling ring; a first treatment cavity is formed in the cylinder and above the partition plate A, a second treatment cavity is formed in the cylinder and between the partition plate A and the partition plate B, and a third treatment cavity is formed in the cylinder and between the partition plate B and the partition plate C; a first treatment cavity, a second treatment cavity and a third treatment cavity are arranged in the cylinder from top to bottom;
the spindle structure comprises a rotating shaft at the lower part, a rotating shaft structure at the middle part, a rotary cutter group and a rotary cutter fixing screw at the upper part; the rotating shaft and the rotating shaft structure are of an integral structure, and the lower end of the rotating shaft is provided with 4 cuboid-like clips B which are uniformly distributed and protrude downwards; the rotating shaft structure comprises a central rotating shaft, a driving gear arranged on the periphery of the lower part of the central rotating shaft and an inner rolling ring arranged on the periphery of the upper part of the central rotating shaft, wherein a rolling reverse chute is arranged on the outer surface of the inner rolling ring; after the machine is started, the central rotating shaft is a driving shaft, the rotating shaft drives the connecting piece to rotate, and the kitchen waste is subjected to grading and sectional treatment according to a program;
the rotary cutter group on the upper part of the spindle structure is positioned in the first treatment cavity and comprises an upper rotary cutter, a middle rotary cutter and a lower rotary cutter, and the upper rotary cutter, the middle rotary cutter and the lower rotary cutter are stacked in a crossed manner from top to bottom and are connected with the center of the upper end part of the central rotating shaft through rotary cutter fixing screws; the rotary cutter group forms a first treatment stage, namely an unlimited stirring and crushing section, and the unlimited stirring and crushing section is positioned in the first treatment cavity; the upper rotary cutter, the middle rotary cutter and the lower rotary cutter are used for respectively carrying out stirring type collision crushing treatment on the all-dimensional kitchen garbage in the barrel, and the gaps between the long edges of the upper rotary cutter, the middle rotary cutter and the lower rotary cutter and the inner wall of the barrel are respectively controlled to be 2-10 mm;
the inner grinding ring and the outer grinding ring are matched with each other to form a second treatment stage, namely a gapped extrusion section, and the gapped extrusion section is positioned in a second treatment cavity; the outer compression ring is fixedly connected with the inner wall of the cylinder body and is of a fixed structure; a key groove is formed in the inner side of the inner rolling ring, a connecting shaft key is arranged on the outer side of the central rotating shaft and corresponds to the key groove, and the inner rolling ring and the central rotating shaft are assembled and fixedly connected through the connecting shaft key and the key groove in a matched mode; the feeding gap between the upper parts of the inner rolling ring and the outer rolling ring is 5mm-20mm, and the gap between the lower parts is 1mm-5 mm; an upper slag inlet is formed in the rolling ring outside the second treatment cavity;
the slope of the inner surface of the outer rolling ring is controlled between 80 degrees and 90 degrees, and the slope of the outer surface of the inner rolling ring is controlled between 80 degrees and 91 degrees; the rolling chute on the inner surface of the outer rolling ring is between 9 and 45 degrees, and the ratio of the width to the depth of the chute is 1: 1 to 2: 1; the inner grinding ring is fixedly connected with the central rotating shaft through a connecting shaft key, the inner extrusion ring becomes a rotating ring, and the grinding reverse chute on the outer surface of the inner grinding ring is controlled to be 10-45 degrees;
the driven gear set is meshed with the driving gear to form a third treatment stage, namely a gapless extrusion section, and the gapless extrusion section is positioned in a third treatment cavity; only one driving gear is directly machined on the rotating shaft, the driven gear set comprises 2, 4, 6 or 8 driven gears, the driven gears are arranged in pairs, and the stress of the rotating shaft is balanced; the total length of the third treatment stage, namely the gapless extrusion section is 50mm-200 mm;
the whole barrel is internally provided with a rotary cutter set, an inner grinding ring and outer grinding ring matching assembly, a driven gear set and a driving gear matching assembly from top to bottom, the three functional devices take a central rotating shaft as a core, and each section of the driving power device comprises the rotary cutter set, the inner grinding ring and a driving gear which are directly connected with the central rotating shaft;
the upper slag discharging pipe and the lower slag discharging pipe are arranged on the outer side of the barrel body and correspond to each other up and down, the upper slag discharging pipe is arranged above the lower slag discharging pipe, a water valve A is arranged above the upper slag discharging pipe, a water valve B is arranged above the lower slag discharging pipe, an upper slag discharging hole is arranged on the barrel body wall corresponding to the upper slag discharging pipe, and a lower slag discharging hole is arranged on the barrel body wall corresponding to the lower slag discharging pipe; a water valve C connected with the cylinder is arranged on the side wall of the cylinder; the inner slag discharge hole and the upper slag discharge hole are a plurality of small holes with the diameter smaller than 10mm, and the diameter of the holes is matched with the maximum clearance of the inner rolling ring and the outer rolling ring of the second processing cavity;
the large-particle garbage discharge hole is formed in the bottom of one side of the first treatment cavity, and the large-particle garbage discharge hole is formed below the large-particle garbage discharge hole and in the top of one side of the second treatment cavity; a water valve C is arranged on the outer side of the cylinder body corresponding to the large-particle garbage discharge hole and the large-particle garbage discharge hole; when the water valve C is opened, large-particle garbage can be discharged into the second treatment cavity from the first treatment cavity through the large-particle garbage discharge hole, the water valve C and the large-particle garbage discharge hole; a small-particle garbage lower discharge hole is formed in the partition plate B, kitchen garbage with the diameter smaller than 2mm is directly discharged to a gapless extrusion section in the third treatment cavity, and a gapless rolling type crushing process is carried out to achieve a slurry fluid level;
the motor is arranged at the upper part of the case, the upper end of the motor is provided with a connecting shaft, the upper end of the connecting shaft is provided with 4 evenly distributed cuboid-like clips A which protrude upwards and just correspond to the 4 clips B at the lower end of the rotating shaft; when the machine is installed, 4 clips A and 4 clips B are correspondingly inserted, when the motor runs, 4 pairs of clips are respectively closed two by two, and the clips A on the motor shaft transmit a rotating torque to the rotating shaft clips B to drive the main shaft to rotate;
the whole barrel and the power machine case can be separately placed, when the power machine case is assembled, the clips at the lower end of the rotating shaft are butted with 4 clips on the motor connecting shaft, the 4 clips A and the 4 clips B are correspondingly clamped with the clip grooves, and the rotating torque of the motor is transmitted to drive the main shaft structure to rotate; an electric control board and a display device are also arranged in the chassis, and the electric control board and the display device are both in the prior art and are not described again;
the height of the whole machine of the kitchen waste grading processor is controlled to be 500mm-1500mm, and the maximum width is controlled to be 250mm-1000 mm.
The forward rotating sides of the upper rotary cutter, the middle rotary cutter and the lower rotary cutter are provided with tooth-shaped openings, the upper rotary cutter has a stirring function and a crushing function, and garbage on the upper part of the barrel is stirred downwards for crushing and stirring by the middle rotary cutter and the lower rotary cutter; the gaps between the long edges of the middle rotary cutter and the lower rotary cutter and the inner wall of the cylinder body are both 5 mm.
The inner side of the inner rolling ring is provided with a key groove, the outer side of the central rotating shaft and the position corresponding to the key groove are provided with a shaft connecting key, and the inner rolling ring and the central rotating shaft are fixedly connected through the matching assembly of the shaft connecting key and the key groove.
The feeding gap between the upper parts of the inner rolling ring and the outer rolling ring is 10mm, and the gap between the lower parts of the inner rolling ring and the outer rolling ring is 2 mm; the internal surface inclination that rolls outward is 81 degrees, and the surface inclination is 90 degrees, rolls the chute that rolls on the internal surface of outer rolling ring and is 23 degrees, and the width of groove and the proportion of the degree of depth are 1.6: 1, the rolling reverse taper groove of the outer surface of the inner extrusion ring is 10 degrees.
The driven gear set comprises 4 driven gears, namely a driven gear A, a driven gear B, a driven gear C and a driven gear D; the total length of the third treatment stage, i.e. the gapless extrusion section, was 120 mm.
The height of the kitchen waste grading processor is 1270mm, and the maximum width is 853 mm.
The treatment method of the kitchen waste grading treatment machine comprises the following steps:
(1) a feeding stage: before garbage is put into the garbage bin, three water valves are in a closed state, and feeding must be carried out simultaneously according to the following steps of 2: 1 to 10: 1, adding water and kitchen garbage into the barrel body gradually in a weight ratio;
(2) a first processing stage: the garbage is treated in a first treatment cavity by a rotary cutter set to carry out a first treatment stage, namely, crushing and stirring are carried out in an unlimited stirring and crushing section, the unlimited stirring and crushing section is a primary treatment stage of kitchen garbage, the kitchen garbage with the diameter less than or equal to 10mm can enter a second stage treatment from an inner discharge channel when the garbage treatment reaches the maximum garbage granularity diameter, the diameter is not more than 10mm, the kitchen garbage with the diameter less than or equal to 10mm can enter the second stage treatment, the size of the granular garbage is not limited in the treatment, the garbage can be crushed for many times, and the garbage is treated according to the condition that the particle size of the treated garbage is related to the collision times, namely, the water valve C is opened for; the particle size of the garbage is controlled by the size of the slag hole, so that large-particle garbage which cannot meet the requirement cannot flow to the second-stage limited extrusion treatment, and cannot flow to the next-stage treatment until the requirement is completely met;
(3) when the kitchen garbage can be used: stirring and crushing the waste into pasty waste from the first treatment cavity, and opening a water valve A to discharge the waste from an upper slag discharge pipe;
(4) when the kitchen garbage is unavailable:
a) a second processing stage: when the water valve C is opened, large-particle garbage is automatically discharged from the first treatment cavity into the second treatment cavity through the large-particle garbage discharge hole, the water valve C and the large-particle garbage discharge hole, and the large-particle garbage is extruded by combining the inner grinding ring and the outer grinding ring to achieve smaller-particle garbage;
kitchen waste with the maximum particle diameter of less than 10mm of the cylinder is subjected to limited extrusion of the second-stage first section, the crushed maximum particle diameter is less than 2mm, the kitchen waste enters the unlimited extrusion section of the second-stage second section from the inner lower deslagging hole to be subjected to gear type beating and rolling, the maximum particle diameter of the kitchen waste is less than 1mm, the water valve 2 is opened after the kitchen waste is filtered by the outer deslagging hole with the aperture of less than 1mm, and slurry fluid waste with the diameter of less than 1mm is directly discharged into the municipal sewage network pipe from the lower deslagging pipe;
b) a third processing stage: smaller particle garbage automatically flows to a third treatment cavity from a small particle garbage lower discharge hole, after flapwise gapless extrusion crushing is carried out by combining a driving gear and a driven gear set, the largest particle garbage is limited to be 0.5mm-1.5mm slurry fluid grade by adopting a filter screen type, the diameter of a slag inlet material is controlled by an upper section extrusion gap, and the diameter of slag discharge is controlled by the size of an outer slag discharge hole; and (3) automatically opening the water valve B, so that the superfine slurry fluid meeting the requirements is automatically discharged into a sewer through the lower deslagging hole and the lower deslagging pipe and enters a municipal sewage pipe network.
In the third treatment cavity, after the beating type gapless extrusion crushing is carried out by combining the driving gear set and the driven gear set, the largest particle garbage is limited to be 1mm grade by adopting a filter screen type.
The volume difference of vegetable and fruit waste, meat waste and putrefactive food waste in the kitchen waste is large, wherein the large garbage can be only directly placed in the first treatment cavity for unlimited stirring and crushing section treatment, and small particle garbage and leftovers can be placed in the hopper and gradually flow into the barrel; the whole operation is fully automatically controlled.
Manually discharging few hard garbage with large particles which are not crushed for a long time in an unlimited stirring and crushing section out of a kitchen garbage classification processor for manual treatment or treatment as wet garbage classification garbage; the waste which can be utilized and the waste which can not be utilized can be automatically recycled in rural areas and used as pig feed or fertilizer; when the recovery mechanism is arranged, the bottle can be bottled and then sent to a recovery station.
The working principle is as follows: the kitchen waste is firstly stirred in a first treatment stage without limitation, a pasty high-speed particle crushing treatment section is carried out, the kitchen waste is stirred into pasty liquid, and then the pasty liquid is limited and extruded into superfine pasty fluid through a second treatment stage, namely a gapped extrusion section and a third treatment stage, namely a gapless extrusion section, and the superfine pasty fluid is directly discharged into a municipal sewage system, so that the blockage phenomenon after the kitchen waste is discharged into a municipal sewage pipe network is avoided;
the first treatment stage is to carry out pasty high-speed smashing treatment on the primary kitchen waste, the kitchen waste treated in the first treatment stage is convenient to collect and is provided to a fertilizer factory as a raw material of a regenerated fertilizer, and rural families can directly discharge the kitchen waste into a septic tank to be used as a basic fertilizer;
the second and third treatment stages further extrude the crushed pasty kitchen waste into pulpy juice excrement, so that the pulpy juice cannot be blocked when being discharged to a sewage pipe network, and the aim of harmlessly treating the kitchen waste is fulfilled;
according to the kitchen waste treatment requirement, the kitchen waste to be recycled can be collected and utilized only by stirring and crushing the kitchen waste into pasty liquid in the first treatment stage without limit; the kitchen waste used as waste treatment is crushed and extruded into slurry fluid by adopting a second treatment stage and a third treatment stage, so that the method is suitable for the current situation of municipal sewage pipe networks in China and does not produce secondary pollution;
the first treatment level, namely the unlimited stirring and crushing technology, adopts 3 rotary cutters to respectively contact and crush the wet kitchen waste into pasty liquid from 3 directions in a single-side collision manner, the size of crushed particles is related to the hardness and the contact strength of the kitchen waste, if the bone is greatly different from the particle size of the garbage stirred by the garbage, the garbage becomes pasty, the bone becomes granular pasty with uneven size, and the pasty matter is only convenient to collect and reuse semi-finished products and can not be directly discharged into a sewage discharge system as the garbage;
the second treatment stage, namely, gapped extrusion, is to extrude the lake-shaped garbage into limited particles through multiple layers, and the particles entering and flowing out are subjected to bidirectional extrusion force, so that the particles with certain limitation are extruded into smaller and limited particles in the gaps of the tapered narrow passage one by one; and finally, the kitchen waste enters a third treatment stage, namely, the kitchen waste is flapped and extruded into tiny slurry fluid without gaps, can be directly discharged into the current municipal sewage pipe network, and can never generate the danger of blocking a sewage discharge channel.
Compared with the prior art, the invention has the beneficial effects that:
kitchen waste which is subjected to unlimited stirring and crushing, gapped extrusion and gapless beating type extrusion into tiny pulpy fluid can be directly discharged into a current municipal sewage pipe network, the danger of blocking a sewage discharge channel cannot be generated, the problem of treating the kitchen waste is completely solved, the actual condition of China is met, and the policy of classifying and treating domestic waste in all cities in China is completely met;
the kitchen waste grading processor has a compact structure, reasonable design, good processing and crushing effects, is convenient for batch production and large-scale popularization and use, and can be developed into a series of machine groups, so that the kitchen waste grading processor is not only suitable for families, but also more suitable for restaurants and collective canteens;
the treatment method of the kitchen waste grading processor (3) can realize automatic operation, is simple and convenient, can treat the kitchen waste by oneself, does not need to distribute a collecting part, and a user can carry out a first treatment stage according to conditions, can carry out slag removal as fertilizer, can also carry out all first, second and third treatment stages, and directly discharges the slag to a municipal sewage pipe network.
Drawings
FIG. 1 is a schematic diagram of: the invention has a main structure and a sectional view;
FIG. 2 is a diagram of: the invention is a perspective view;
FIG. 3-1 is: a power system structure diagram;
FIG. 3-2 is: the structure of a clip A of the connecting shaft is enlarged;
FIGS. 3-3 are: the structure of the clip B of the rotating shaft is enlarged;
FIG. 4-1 is: the structure of the cylinder body and the first, second and third processing stage functional parts is a front sectional view;
FIG. 4-2 is: structural top views of the cylinder body and the first, second and third processing-level functional parts;
FIGS. 4-3 are: a water valve C and an upper slag inlet hole are shown in a main view sectional partial enlarged schematic view;
FIGS. 4-4 are: FIG. 4-1, enlarged view of section A;
FIG. 5-1 is: a front view of the upper rotary cutter;
FIG. 5-2 is: a top view of the upper rotating knife;
FIGS. 5-3 are: a top view of the middle rotating knife;
FIGS. 5-4 are: a top view of the lower rotary cutter;
FIG. 6-1 is: a front cross-sectional view of the structure of the barrel and the second treatment-level functional part;
FIG. 6-2 is: structural top views of the barrel and the functional parts of the second treatment stage (without a partition A);
FIG. 7-1 is: a structural top view (with a clapboard A) of the cylinder and the functional parts of the second treatment level;
FIG. 7-2 is: a structural perspective view (with a clapboard A) of the cylinder body and the second treatment-level functional part;
FIG. 8-1 is: a front view of a combined structure of the central rotating shaft, the driving gear and the driven gear set;
FIG. 8-2 is: the top view of the combined structure of the central rotating shaft, the driving gear and the driven gear set.
Description of reference numerals: the device comprises a cylinder 1, an upper cover 2, a funnel 3, a machine base 4, a case 5, a main machine 6, a main shaft structure 601, a partition plate A602, a partition plate B603, a partition plate C604, an external crushing ring 605, a shaft connecting key 606, a driven gear set 607, a driven gear A60701, a driven gear B60702, a driven gear C60703, a driven gear D60704, an upper deslagging pipe 608, a lower deslagging pipe 609, a large particle garbage discharging hole 6010, a large particle garbage discharging hole 6011, a small particle garbage lower discharging hole 6012, a slag feeding groove 6013, a crushing chute 6014, a rotating shaft 6015, a rotating shaft structure 6016, a central rotating shaft 6017, a driving gear 6018, an internal crushing ring 6019, a crushing reverse chute 6020, an upper deslagging hole 6021, a lower deslagging hole 6022, a first treatment cavity 7, a second treatment cavity 8, a third treatment cavity 9, a rotary cutter group 10, an upper rotary cutter 1002, a middle rotary cutter 1002, a lower rotary cutter 1003, a rotary cutter fixing screw 11, a clamp 12, a water valve A36, water valve C15, motor 16, connecting axle 1601, checkpost A17.
Detailed Description
The invention is further described with reference to the following figures and specific examples, which are not intended to be limiting.
As shown in fig. 1 to 8-2, a classification processor for kitchen waste, which is wet waste, includes vegetable and fruit waste, meat waste, rotten food, and leftover 4 generated in a kitchen, wherein the rotten food is unusable waste, and the others are available and unusable;
the funnel type washing machine comprises a barrel body 1, an upper cover 2, a funnel 3, a base 4, a case 5, a host 6 and a power system, wherein the upper cover 2 is arranged above the barrel body 1, the funnel 3 is arranged above the upper cover 2, a circular hole is formed in the center of the upper cover 2, and the funnel 3 is communicated with the barrel body 1 through the circular hole; the barrel 1 is arranged above the case 5, the base 4 is arranged between the barrel 1 and the case 5, and the bottom of the barrel 1 is connected with the case 5 through the base 4;
the main machine 6 is arranged in the cylinder 1, and the main machine 6 comprises a main shaft structure 601, a partition plate A602, a partition plate B603, a partition plate C604, an external grinding ring 605, a coupling key 606, a driven gear set 607, an upper deslagging pipe 608, a lower deslagging pipe 609, a large-particle garbage discharge hole 6010, a large-particle garbage discharge hole 6011, a small-particle garbage discharge hole 6012 and a slag inlet groove 6013; the upper slag discharge pipe 608 and the lower slag discharge pipe 609 are respectively externally connected with an outer slag discharge pipe (not shown in the figure, the outer slag discharge pipe is not a local part and is an external part during installation); the partition plates A602, B603 and C604 are respectively arranged in the middle, middle lower part and bottom of the cylinder 1, and the partition plates A602 are totally-enclosed fixed plates; a rolling chute 6014 is arranged on the inner surface of the outer rolling ring 605; a first processing cavity 7 is formed in the cylinder 1 and above the partition A602, a second processing cavity 8 is formed in the cylinder 1 and between the partition A602 and the partition B603, and a third processing cavity 9 is formed in the cylinder 1 and between the partition B603 and the partition C604; a first treatment cavity 7, a second treatment cavity 8 and a third treatment cavity 9 are arranged in the cylinder body 1 from top to bottom;
the spindle structure 601 comprises a rotating shaft 6015 at the lower part, a rotating shaft structure 6016 at the middle part, a rotary cutter group 10 at the upper part and a rotary cutter fixing screw 11; the rotating shaft 6015 and the rotating shaft structure 6016 are of an integral structure, and the lower end of the rotating shaft 6015 is provided with 4 cuboid-like clips B12 which are uniformly distributed and protrude downwards; the rotating shaft structure 6016 comprises a central rotating shaft 6017, a driving gear 6018 arranged on the periphery of the lower portion of the central rotating shaft 6017, and an inner rolling ring 6019 arranged on the periphery of the upper portion of the central rotating shaft 6017, wherein a rolling reverse chute 6020 is arranged on the outer surface of the inner rolling ring 6019; after the machine is started, the central rotating shaft 6017 is a driving shaft, the rotating shaft 6015 drives the connecting piece to rotate, and the kitchen waste is subjected to grading and subsection treatment according to a program;
the rotary cutter set 10 on the upper part of the spindle structure 601 is positioned in the first processing chamber 7, the rotary cutter set 10 comprises an upper rotary cutter 1001, a middle rotary cutter 1002 and a lower rotary cutter 1003, and the upper rotary cutter 1001, the middle rotary cutter 1002 and the lower rotary cutter 1003 are stacked in a crossed manner from top to bottom and are connected with the center of the upper end part of the central rotating shaft 6017 through rotary cutter fixing screws 11; the rotary cutter group 10 forms a first treatment stage, namely an unlimited stirring and crushing section, and the unlimited stirring and crushing section is positioned in the first treatment cavity 7; the upper rotary cutter 1001, the middle rotary cutter 1002 and the lower rotary cutter 1003 respectively carry out stirring type collision crushing treatment on the all-dimensional kitchen garbage in the cylinder 1, and gaps between the long sides of the upper rotary cutter 1001, the middle rotary cutter 1002 and the lower rotary cutter 1003 and the inner wall of the cylinder 1 are respectively controlled to be 2-10 mm;
the inner compaction ring 6019 and the outer compaction ring 605 are matched with each other to form a second treatment stage, namely a gapped extrusion section, and the gapped extrusion section is located in the second treatment cavity 8; the outer compression ring 605 is fixedly connected with the inner wall of the cylinder 1, and the outer compression ring 605 is of a fixed structure; a key groove is formed in the inner side of the inner rolling ring 6019, a connecting shaft key 606 is arranged on the outer side of the central rotating shaft 6017 and corresponds to the key groove, and the inner rolling ring 6019 and the central rotating shaft 6017 are assembled and fixedly connected through the matching of the connecting shaft key 606 and the key groove; the feeding gap between the inner rolling ring 6019 and the upper part of the outer rolling ring 605 is 10mm, and the gap between the lower part of the inner rolling ring 6019 and the lower part of the outer rolling ring 605 is 2 mm; an upper slag inlet hole is formed in the outer grinding ring 605 of the second treatment cavity 8, so that garbage particles enter a gap between the inner grinding ring 605 and the outer grinding ring 605 from the upper slag inlet hole to be ground;
the inclination α of the inner surface of the outer crushing ring 605 is 81 degrees, the inclination β of the outer surface of the inner crushing ring 6019 is 90 degrees, the angle gamma of the crushing chute 6014 on the inner surface of the outer crushing ring 605 is 23 degrees, the ratio of the width to the depth of the chute is 1.6: 1, the inner crushing ring 6019 is fixedly connected with the central rotating shaft 6017 through the connecting shaft key 606, the inner extrusion ring becomes a rotating ring, and the angle theta of the crushing reverse chute 6020 on the outer surface of the inner crushing ring 6019 is 10 degrees;
the driven gear set 607 is meshed with the driving gear 6018 to form a third treatment stage, namely a gapless extrusion section, and the gapless extrusion section is positioned in the third treatment cavity 9; only one driving gear 6018 is directly machined on the rotating shaft 6015, the driven gear set 607 comprises 2, 4, 6 or 8 driven gears, the driven gears are arranged in pairs, and the stress of the rotating shaft 6015 is balanced; the total length of the third treatment stage, i.e. the gapless extrusion section, is 120 mm;
the whole barrel 1 is internally provided with a rotary cutter set 10, an inner rolling ring 6019, an outer rolling ring 605 matching assembly, a driven gear set 607 and a driving gear 6018 matching assembly from top to bottom, the three functional devices take a central rotating shaft 6017 as a core, and each section of main power element comprises the rotary cutter set 10, the inner rolling ring 6019 and the driving gear 6018 which are directly connected with the central rotating shaft 6017;
the upper slag discharge pipe 608 and the lower slag discharge pipe 609 are arranged outside the cylinder body 1 and correspond up and down, the upper slag discharge pipe 608 is arranged above the lower slag discharge pipe 609, a water valve A13 is arranged above the upper slag discharge pipe 608, a water valve B14 is arranged above the lower slag discharge pipe 609, an upper slag discharge hole 6021 is arranged on the wall of the cylinder body 1 corresponding to the upper slag discharge pipe 608, and a lower slag discharge hole 6022 is arranged on the wall of the cylinder body 1 corresponding to the lower slag discharge pipe 609; a water valve C15 connected with the cylinder 1 is arranged on the side wall of the cylinder 1; the inner slag discharge hole and the upper slag discharge hole are a plurality of small holes with the diameter smaller than 10mm, and the hole diameter is matched with the maximum gap between the inner and outer grinding rings 605 of the second processing cavity 8;
the large-particle waste discharge hole 6010 is arranged at the bottom of one side of the first treatment chamber 7, and the large-particle waste discharge hole 6011 is arranged below the large-particle waste discharge hole 6010 and at the top of one side of the second treatment chamber 8; a water valve C15 on the outer side of the cylinder 1 corresponding to the large-particle garbage discharge hole 6010 and the large-particle garbage discharge hole 6011; when the water valve C15 is opened, large-particle garbage can be discharged from the first treatment cavity 7 to the second treatment cavity 8 through the large-particle garbage discharge hole 6010, the water valve C15 and the large-particle garbage discharge hole 6011; a small-particle garbage lower discharge hole 6012 is formed in the partition plate B603, kitchen garbage with the diameter smaller than 2mm is directly discharged to a gapless extrusion section in the third treatment cavity 9, and a gapless rolling type crushing process is carried out to reach a slurry fluid level;
the motor 16 is arranged at the upper part of the case 5, the upper end of the motor 16 is provided with a connecting shaft 1601, the upper end of the connecting shaft 1601 is provided with 4 evenly distributed and upwards convex cuboid-like clips A17 which just correspond to the 4 clips B12 at the lower end of the rotating shaft 6015; when the machine is installed, 4 clips A17 and 4 clips B12 are correspondingly inserted, when the motor 16 runs, 4 pairs of clips are respectively close to each other, and the clips A17 on the shaft of the motor 16 transmit a rotating torque to the rotating shaft 6015 clips B12 to drive the main shaft to rotate;
the whole barrel 1 and the power chassis 5 can be separately placed, when in assembly, the clips B12 at the lower end of the rotating shaft 6015 are butted with the 4 clips A17 on the connecting shaft 1601 of the motor 16, the 4 clips A17 and the clips B12 are correspondingly clamped with the clip grooves, and the rotating torque of the motor 16 is transmitted to drive the main shaft structure 601 to rotate; an electric control board (not shown in the figure) and a display device (not shown in the figure) are also arranged in the case 5, and both the electric control board and the display device are in the prior art and are not described again;
the height of the kitchen waste grading processor is controlled to be 1270mm, and the maximum width is 853 mm.
The positive rotating sides of the upper rotary cutter 1001, the middle rotary cutter 1002 and the lower rotary cutter 1003 are provided with tooth-shaped openings, the upper rotary cutter 1001 has a stirring function and a crushing function, and garbage on the upper part of the barrel 1 is stirred downwards to be crushed and stirred by the middle rotary cutter 1002 and the lower rotary cutter 1003; the gaps between the long sides of the middle rotary cutter 1002 and the lower rotary cutter 1003 and the inner wall of the cylinder 1 are both 5 mm.
A key groove is formed in the inner side of the inner rolling ring 6019, a shaft connecting key 606 is arranged on the outer side of the central rotating shaft 6017 and corresponds to the key groove, and the inner rolling ring 6019 and the central rotating shaft 6017 are fixedly connected through matching of the shaft connecting key 606 and the key groove.
The driven gear set 607 comprises 4 driven gears, namely a driven gear A60701, a driven gear B60702, a driven gear C60703 and a driven gear D60704;
the treatment method of the kitchen waste grading treatment machine comprises the following steps:
(1) a feeding stage: before garbage is put into the garbage bin, three water valves are in a closed state, and feeding must be carried out simultaneously according to the following steps of 2: 1 to 10: the water of 1 and the kitchen garbage are added into the cylinder body 1 gradually according to the weight ratio;
(2) a first processing stage: the garbage is crushed and stirred in a first treatment cavity 7 by a rotary cutter group 10 in a first treatment stage, namely an unlimited stirring and crushing section, the unlimited stirring and crushing section is a primary treatment stage of kitchen garbage, the garbage treatment is required to reach the maximum garbage granularity diameter not more than 10mm, the kitchen garbage with the diameter not more than 10mm can enter a second treatment stage from an inner discharge channel, the size of the granular garbage is not limited in the treatment, the garbage can be crushed for many times, and the treated garbage is regularly discharged by a water valve C15 after being regularly operated for 3-10 minutes because the treated garbage granules are related to the collision times under the condition of the same rotation speed; the particle size of the garbage is controlled by the size of the slag hole, so that large-particle garbage which cannot meet the requirement cannot flow to the second-stage limited extrusion treatment, and cannot flow to the next-stage treatment until the requirement is completely met;
(3) when the kitchen garbage can be used: stirring and crushing the waste into pasty waste from the first treatment cavity 7, opening a water valve A13 and discharging the waste from an upper slag discharging pipe 608;
(4) when the kitchen garbage is unavailable:
a) a second processing stage: when the water valve C15 is opened, large-particle garbage is automatically discharged into the second treatment cavity 8 from the first treatment cavity 7 through the large-particle garbage discharge hole 6010, the water valve C15 and the large-particle garbage discharge hole 6011, and is combined by the inner pressure ring 6019 and the outer pressure ring 605 to extrude large-particle garbage to reach smaller-particle garbage;
kitchen waste with the maximum particle diameter of less than 10mm in the cylinder 1 is subjected to limited extrusion in the first section of the second stage, the crushed maximum particle diameter is less than 2mm, the kitchen waste enters the unlimited extrusion section of the second stage from the inner lower deslagging hole 6022 to be subjected to gear type beating and rolling, the maximum particle diameter of the kitchen waste is less than 1mm, the kitchen waste is filtered by the outer deslagging hole with the pore diameter of less than 1mm, the water valve 2 is opened, and slurry fluid waste with the particle diameter of less than 1mm is directly discharged into the municipal sewage network pipe from the lower deslagging pipe 609;
b) a third processing stage: smaller particle garbage automatically flows to a third treatment cavity 9 from a small particle garbage lower discharge hole 6012, after flapwise gapless extrusion crushing is carried out by combining a driving gear 6018 and a driven gear set 607, the largest particle garbage is limited to be in a slurry fluid level of 0.5mm-1.5mm by adopting a filter screen mode, the diameter of a slag inlet material is controlled by an upper section extrusion gap, and the diameter of slag discharge is controlled by the size of an outer slag discharge hole; the water valve B14 is automatically opened, so that the superfine slurry fluid meeting the requirements is automatically discharged into a sewer through the lower deslagging hole 6022 and the lower deslagging pipe and enters a municipal sewage pipe network.
In the third treatment chamber 9, after the driving gear 6018 and the driven gear 607 are combined to be flapped and extruded and crushed without gap, the largest particle garbage is limited to 1mm grade by a filter screen.
The volume difference of vegetable and fruit waste, meat waste and putrefactive food waste in the kitchen waste is large, wherein the large garbage can be only directly placed in the first treatment cavity 7 for unlimited stirring and crushing section treatment, and small particle garbage and leftovers are placed in the hopper 3 and gradually flow into the barrel body 1; the whole operation is fully automatically controlled.
Manually discharging few hard garbage with large particles which are not crushed for a long time in an unlimited stirring and crushing section out of a kitchen garbage classification processor for manual treatment or treatment as wet garbage classification garbage; the waste which can be utilized and the waste which can not be utilized can be automatically recycled in rural areas and used as pig feed or fertilizer; when the recovery mechanism is arranged, the bottle can be bottled and then sent to a recovery station.
The above-described embodiments are merely preferred embodiments of the present invention, and general changes and substitutions by those skilled in the art within the technical scope of the present invention are included in the protection scope of the present invention.
Claims (10)
1. A kitchen waste grading processor, wherein the kitchen waste is wet waste and comprises vegetable and fruit waste, meat waste, rotten food and leftovers 4 categories generated in a kitchen, the rotten food is unusable waste, and the rest of the food is in usable and unusable dual categories; the method is characterized in that:
the funnel-type washing machine comprises a barrel, an upper cover, a funnel, a machine base, a case, a host and a power system, wherein the upper cover is arranged above the barrel; the barrel is arranged above the case, the base is arranged between the barrel and the case, and the bottom of the barrel is connected with the case through the base;
the main machine is arranged in the cylinder and comprises a main shaft structure, a partition plate A, a partition plate B, a partition plate C, an outer grinding ring, a connecting shaft key, a driven gear set, an upper slag discharge pipe, a lower slag discharge pipe, a large-particle garbage discharge hole, a small-particle garbage lower discharge hole and a slag inlet groove; the upper slag discharge pipe and the lower slag discharge pipe are respectively externally connected with an outer slag discharge pipe, and when slag discharge is needed, the water valve A or the water valve B is automatically opened; the partition plate A, the partition plate B and the partition plate C are respectively arranged in the middle part, the middle lower part and the bottom of the cylinder body, and the partition plate A is a totally-enclosed fixed plate; a rolling chute is arranged on the inner surface of the outer rolling ring; a first treatment cavity is formed in the cylinder and above the partition plate A, a second treatment cavity is formed in the cylinder and between the partition plate A and the partition plate B, and a third treatment cavity is formed in the cylinder and between the partition plate B and the partition plate C; a first treatment cavity, a second treatment cavity and a third treatment cavity are arranged in the cylinder from top to bottom;
the spindle structure comprises a rotating shaft at the lower part, a rotating shaft structure at the middle part, a rotary cutter group and a rotary cutter fixing screw at the upper part; the rotating shaft and the rotating shaft structure are of an integral structure, and the lower end of the rotating shaft is provided with 4 cuboid-like clips B which are uniformly distributed and protrude downwards; the rotating shaft structure comprises a central rotating shaft, a driving gear arranged on the periphery of the lower part of the central rotating shaft and an inner rolling ring arranged on the periphery of the upper part of the central rotating shaft, wherein a rolling reverse chute is arranged on the outer surface of the inner rolling ring; after the machine is started, the central rotating shaft is a driving shaft, the rotating shaft drives the connecting piece to rotate, and the kitchen waste is subjected to grading and sectional treatment according to a program;
the rotary cutter group on the upper part of the spindle structure is positioned in the first treatment cavity and comprises an upper rotary cutter, a middle rotary cutter and a lower rotary cutter, and the upper rotary cutter, the middle rotary cutter and the lower rotary cutter are stacked in a crossed manner from top to bottom and are connected with the center of the upper end part of the central rotating shaft through rotary cutter fixing screws; the rotary cutter group forms a first treatment stage, namely an unlimited stirring and crushing section, and the unlimited stirring and crushing section is positioned in the first treatment cavity; the upper rotary cutter, the middle rotary cutter and the lower rotary cutter are used for respectively carrying out stirring type collision crushing treatment on the all-dimensional kitchen garbage in the barrel, and the gaps between the long edges of the upper rotary cutter, the middle rotary cutter and the lower rotary cutter and the inner wall of the barrel are respectively controlled to be 2-10 mm;
the inner grinding ring and the outer grinding ring are matched with each other to form a second treatment stage, namely a gapped extrusion section, and the gapped extrusion section is positioned in a second treatment cavity; the outer compression ring is fixedly connected with the inner wall of the cylinder body and is of a fixed structure; a key groove is formed in the inner side of the inner rolling ring, a connecting shaft key is arranged on the outer side of the central rotating shaft and corresponds to the key groove, and the inner rolling ring and the central rotating shaft are assembled and fixedly connected through the connecting shaft key and the key groove in a matched mode; the feeding gap between the upper parts of the inner rolling ring and the outer rolling ring is 5mm-20mm, and the gap between the lower parts is 1mm-5 mm; an upper slag inlet is formed in the rolling ring outside the second treatment cavity;
the slope of the inner surface of the outer rolling ring is controlled between 80 degrees and 90 degrees, and the slope of the outer surface of the inner rolling ring is controlled between 80 degrees and 91 degrees; the rolling chute on the inner surface of the outer rolling ring is between 9 and 45 degrees, and the ratio of the width to the depth of the chute is 1: 1 to 2: 1; the inner grinding ring is fixedly connected with the central rotating shaft through a connecting shaft key, the inner extrusion ring becomes a rotating ring, and the grinding reverse chute on the outer surface of the inner grinding ring is controlled to be 10-45 degrees;
the driven gear set is meshed with the driving gear to form a third treatment stage, namely a gapless extrusion section, and the gapless extrusion section is positioned in a third treatment cavity; only one driving gear is directly machined on the rotating shaft, the driven gear set comprises 2, 4, 6 or 8 driven gears, the driven gears are arranged in pairs, and the stress of the rotating shaft is balanced; the total length of the third treatment stage, namely the gapless extrusion section is 50mm-200 mm;
the whole barrel is internally provided with a rotary cutter set, an inner grinding ring and outer grinding ring matching assembly, a driven gear set and a driving gear matching assembly from top to bottom, the three functional devices take a central rotating shaft as a core, and each section of the driving power device comprises the rotary cutter set, the inner grinding ring and a driving gear which are directly connected with the central rotating shaft;
the upper slag discharging pipe and the lower slag discharging pipe are arranged on the outer side of the barrel body and correspond to each other up and down, the upper slag discharging pipe is arranged above the lower slag discharging pipe, a water valve A is arranged above the upper slag discharging pipe, a water valve B is arranged above the lower slag discharging pipe, an upper slag discharging hole is arranged on the barrel body wall corresponding to the upper slag discharging pipe, and a lower slag discharging hole is arranged on the barrel body wall corresponding to the lower slag discharging pipe; a water valve C connected with the cylinder is arranged on the side wall of the cylinder; the inner slag discharge hole and the upper slag discharge hole are a plurality of small holes with the diameter smaller than 10mm, and the diameter of the holes is matched with the maximum clearance of the inner rolling ring and the outer rolling ring of the second processing cavity;
the large-particle garbage discharge hole is formed in the bottom of one side of the first treatment cavity, and the large-particle garbage discharge hole is formed below the large-particle garbage discharge hole and in the top of one side of the second treatment cavity; a water valve C is arranged on the outer side of the cylinder body corresponding to the large-particle garbage discharge hole and the large-particle garbage discharge hole; when the water valve C is opened, large-particle garbage can be discharged into the second treatment cavity from the first treatment cavity through the large-particle garbage discharge hole, the water valve C and the large-particle garbage discharge hole; a small-particle garbage lower discharge hole is formed in the partition plate B, kitchen garbage with the diameter smaller than 2mm is directly discharged to a gapless extrusion section in the third treatment cavity, and a gapless rolling type crushing process is carried out to achieve a slurry fluid level;
the motor is arranged at the upper part of the case, the upper end of the motor is provided with a connecting shaft, the upper end of the connecting shaft is provided with 4 evenly distributed cuboid-like clips A which protrude upwards and just correspond to the 4 clips B at the lower end of the rotating shaft; when the machine is installed, the 4 clips A and the 4 clips B are correspondingly inserted, when the motor runs, the 4 pairs of clips respectively approach each other two by two, and the clips on the motor shaft transmit rotating torque to the rotating shaft clips to drive the main shaft to rotate;
when the whole barrel and the power machine case are separately placed, the clips B at the lower end of the rotating shaft are butted with the 4 clips A on the motor connecting shaft during assembly, the 4 clips A and the clips B are correspondingly clamped with the clip grooves, and the rotating torque of the motor is transmitted to drive the main shaft structure to rotate; an electric control board and a display device are also arranged in the chassis, and the electric control board and the display device are both in the prior art and are not described again;
the height of the whole machine of the kitchen waste grading processor is controlled to be 500mm-1500mm, and the maximum width is controlled to be 250mm-1000 mm.
2. The kitchen waste disposer of claim 1, wherein: the forward rotating sides of the upper rotary cutter, the middle rotary cutter and the lower rotary cutter are provided with tooth-shaped openings, the upper rotary cutter has a stirring function and a crushing function, and garbage on the upper part of the barrel is stirred downwards for crushing and stirring by the middle rotary cutter and the lower rotary cutter; the gaps between the long edges of the middle rotary cutter and the lower rotary cutter and the inner wall of the cylinder body are both 5 mm.
3. The kitchen waste disposer of claim 1, wherein: the inner side of the inner rolling ring is provided with a key groove, the outer side of the central rotating shaft and the position corresponding to the key groove are provided with a shaft connecting key, and the inner rolling ring and the central rotating shaft are fixedly connected through the matching assembly of the shaft connecting key and the key groove.
4. The kitchen waste disposer of claim 1, wherein: the feeding gap between the upper parts of the inner rolling ring and the outer rolling ring is 10mm, and the gap between the lower parts of the inner rolling ring and the outer rolling ring is 2 mm; the internal surface inclination that rolls outward is 81 degrees, and the surface inclination is 90 degrees, rolls the chute that rolls on the internal surface of outer rolling ring and is 23 degrees, and the width of groove and the proportion of the degree of depth are 1.6: 1, the rolling reverse taper groove of the outer surface of the inner extrusion ring is 10 degrees.
5. The kitchen waste disposer of claim 1, wherein: the driven gear set comprises 4 driven gears, namely a driven gear A, a driven gear B, a driven gear C and a driven gear D; the total length of the third treatment stage, i.e. the gapless extrusion section, was 120 mm.
6. The kitchen waste disposer of claim 1, wherein: the height of the kitchen waste grading processor is 1270mm, and the maximum width is 853 mm.
7. The treatment method of the kitchen waste grading treatment machine is characterized in that: the treatment method of the kitchen waste grading treatment machine comprises the following steps:
(1) a feeding stage: before garbage is put into the garbage bin, three water valves are in a closed state, and feeding must be carried out simultaneously according to the following steps of 2: 1 to 10: 1, adding water and kitchen garbage into the barrel body gradually in a weight ratio;
(2) a first processing stage: the garbage is treated in a first treatment cavity by a rotary cutter set to carry out a first treatment stage, namely, crushing and stirring are carried out in an unlimited stirring and crushing section, the unlimited stirring and crushing section is a primary treatment stage of kitchen garbage, the kitchen garbage with the diameter less than or equal to 10mm can enter a second stage treatment from an inner discharge channel when the garbage treatment reaches the maximum garbage granularity diameter, the diameter is not more than 10mm, the kitchen garbage with the diameter less than or equal to 10mm can enter the second stage treatment, the size of the granular garbage is not limited in the treatment, the garbage can be crushed for many times, and the garbage is treated according to the condition that the particle size of the treated garbage is related to the collision times, namely, the water valve C is opened for; the particle size of the garbage is controlled by the size of the slag hole, so that large-particle garbage which cannot meet the requirement cannot flow to the second-stage limited extrusion treatment, and cannot flow to the next-stage treatment until the requirement is completely met;
(3) when the kitchen garbage can be used: stirring and crushing the waste into pasty waste from the first treatment cavity, and opening a water valve A to discharge the waste from an upper slag discharge pipe;
(4) when the kitchen garbage is unavailable:
a) a second processing stage: when the water valve C is opened, large-particle garbage is automatically discharged from the first treatment cavity into the second treatment cavity through the large-particle garbage discharge hole, the water valve C and the large-particle garbage discharge hole, and the large-particle garbage is extruded by combining the inner grinding ring and the outer grinding ring to achieve smaller-particle garbage;
kitchen waste with the maximum particle diameter of less than 10mm of the cylinder is subjected to limited extrusion of the second-stage first section, the crushed maximum particle diameter is less than 2mm, the kitchen waste enters the unlimited extrusion section of the second-stage second section from the inner lower deslagging hole to be subjected to gear type beating and rolling, the maximum particle diameter of the kitchen waste is less than 1mm, the water valve 2 is opened after the kitchen waste is filtered by the outer deslagging hole with the aperture of less than 1mm, and slurry fluid waste with the diameter of less than 1mm is directly discharged into the municipal sewage network pipe from the lower deslagging pipe;
b) a third processing stage: smaller particle garbage automatically flows to a third treatment cavity from a small particle garbage lower discharge hole, after flapwise gapless extrusion crushing is carried out by combining a driving gear and a driven gear set, the largest particle garbage is limited to be 0.5mm-1.5mm slurry fluid grade by adopting a filter screen type, the diameter of a slag inlet material is controlled by an upper section extrusion gap, and the diameter of slag discharge is controlled by the size of an outer slag discharge hole; and (3) automatically opening the water valve B, so that the superfine slurry fluid meeting the requirements is automatically discharged into a sewer through the lower deslagging hole and the lower deslagging pipe and enters a municipal sewage pipe network.
8. The processing method of a kitchen waste classification processor according to claim 7, characterized in that: in the third treatment cavity, after the beating type gapless extrusion crushing is carried out by combining the driving gear set and the driven gear set, the largest particle garbage is limited to be 1mm grade by adopting a filter screen type.
9. The processing method of a kitchen waste classification processor according to claim 7, characterized in that: the volume difference of vegetable and fruit waste, meat waste and putrefactive food waste in the kitchen waste is large, wherein the large garbage can be only directly placed in the first treatment cavity for unlimited stirring and crushing section treatment, and small particle garbage and leftovers can be placed in the hopper and gradually flow into the barrel; the whole operation is fully automatically controlled.
10. The processing method of a kitchen waste classification processor according to claim 7, characterized in that: manually discharging few hard garbage with large particles which are not crushed for a long time in an unlimited stirring and crushing section out of a kitchen garbage classification processor for manual treatment or treatment as wet garbage classification garbage; the recyclable garbage and the non-recyclable garbage are automatically recycled in rural areas and used as pig feed or fertilizer; when a recycling mechanism is arranged, the bottles are conveyed to a recycling station after being bottled.
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| CN111558437A (en) * | 2020-04-24 | 2020-08-21 | 佛山市顺德区雅仕特厨卫制品有限公司 | Novel little garbage disposer |
| CN113235704A (en) * | 2021-03-29 | 2021-08-10 | 广州恩华特环境技术有限公司 | Kitchen waste treatment device and garbage treatment system |
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| CN103071666A (en) * | 2012-11-23 | 2013-05-01 | 华南再生资源（中山）有限公司 | Integrated equipment for omnibearing treatment of kitchen garbage and production method of products |
| CN203304032U (en) * | 2013-06-07 | 2013-11-27 | 深圳市绿佳宝环保设备有限公司 | Novel kitchen garbage smashing device |
| CN204590183U (en) * | 2015-04-10 | 2015-08-26 | 丽水市天宁电机有限公司 | Apparatus for disposing of food waste |
| CN104895160A (en) * | 2015-04-10 | 2015-09-09 | 丽水市天宁电机有限公司 | Disposer capable of smashing high-tenacity and high-hardness kitchen garbage efficiently |
| CN211312725U (en) * | 2019-11-11 | 2020-08-21 | 宁波东大空调设备有限公司 | Kitchen garbage grading processor |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111558437A (en) * | 2020-04-24 | 2020-08-21 | 佛山市顺德区雅仕特厨卫制品有限公司 | Novel little garbage disposer |
| CN113235704A (en) * | 2021-03-29 | 2021-08-10 | 广州恩华特环境技术有限公司 | Kitchen waste treatment device and garbage treatment system |
| CN113235704B (en) * | 2021-03-29 | 2022-11-11 | 广州恩华特环境技术有限公司 | Kitchen waste treatment device and garbage treatment system |
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