CN110977408A - Semi-automatic assembly mechanism for transferring and pasting sheet materials - Google Patents
Semi-automatic assembly mechanism for transferring and pasting sheet materials Download PDFInfo
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- CN110977408A CN110977408A CN201911390206.9A CN201911390206A CN110977408A CN 110977408 A CN110977408 A CN 110977408A CN 201911390206 A CN201911390206 A CN 201911390206A CN 110977408 A CN110977408 A CN 110977408A
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- 239000000463 material Substances 0.000 title claims abstract description 60
- 230000007246 mechanism Effects 0.000 title claims abstract description 53
- 238000012546 transfer Methods 0.000 claims abstract description 41
- 238000003825 pressing Methods 0.000 claims abstract description 18
- 239000003292 glue Substances 0.000 claims abstract description 7
- 230000008878 coupling Effects 0.000 claims description 24
- 238000010168 coupling process Methods 0.000 claims description 24
- 238000005859 coupling reaction Methods 0.000 claims description 24
- 230000009471 action Effects 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 2
- 238000003723 Smelting Methods 0.000 abstract description 21
- 238000009434 installation Methods 0.000 abstract description 21
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 239000002313 adhesive film Substances 0.000 description 21
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 7
- 230000001681 protective effect Effects 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000000741 silica gel Substances 0.000 description 3
- 229910002027 silica gel Inorganic materials 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a semi-automatic assembly mechanism for transferring sheet materials, which comprises a rack, wherein the left side and the right side of the upper end of the rack are respectively provided with a first installation position and a second installation position, the first installation position is detachably embedded with a first smelting tool for placing the sheet materials, and the second installation position is detachably embedded with a second smelting tool for placing a glue film; the left side and the right side of the upper end of the rack are respectively provided with two vertical plates; a transfer assembly is arranged between the two vertical plates in a sliding mode along the left-right direction, a pressing piece and a plurality of vacuum suction heads for sucking the sheet materials are arranged at the lower end of the transfer assembly in a vertically lifting mode, and the plurality of vacuum suction heads are arranged around the circumference of the pressing piece; the transferring component is driven by the first power mechanism to move along the left and right directions. The invention can simplify the operation of workers, reduce the production cost and improve the production efficiency and the product percent of pass.
Description
Technical Field
The invention relates to a semi-automatic assembly mechanism for transferring and pasting sheet materials.
Background
With the rapid development of industrial processes, the requirements of 3C electronic products on transfer accuracy and transfer efficiency are higher and higher. Particularly, for some products with requirements on product appearance, the traditional transfer mode is not only low in efficiency, but also the transfer precision is difficult to guarantee.
In the 3C electronic product manufacturing field, the tradition is for the manual work place the glued membrane on a smelting tool board earlier, puts sheet stock cross cutting spare again, and the staff pad pasting needs to spend a large amount of manual operations like this, and the packaging efficiency is low, and the quality is poor to have the bubble, and the quality is unreliable, is difficult to satisfy the demand of production ization production.
Disclosure of Invention
The present invention is directed to solving, at least to some extent, one of the above-mentioned problems in the related art. Therefore, the invention provides a semi-automatic assembly mechanism for transferring and pasting sheet materials, which can simplify the operation of workers, reduce the production cost and improve the production efficiency and the product percent of pass.
The semi-automatic assembly mechanism for the transfer pasting of the sheet materials comprises a rack, wherein a first installation position and a second installation position are respectively arranged on the left side and the right side of the upper end of the rack, a first jig used for placing the sheet materials is detachably embedded in the first installation position, and a second jig used for placing a glue film is detachably embedded in the second installation position; the two vertical plates are respectively arranged on the left side and the right side of the upper end of the rack; the transfer assembly is arranged between the two vertical plates in a sliding mode along the left-right direction, a pressing piece and a plurality of vacuum suction heads for sucking the sheet materials are arranged at the lower end of the transfer assembly in a vertically lifting mode, and the plurality of vacuum suction heads are arranged around the pressing piece in the circumferential direction; the transfer component is driven by a first power mechanism to move along the left-right direction.
The semi-automatic assembly mechanism for transferring the sheet materials, provided by the embodiment of the invention, has the following technical effects: the left side and the right side of the upper end of the rack are respectively provided with a first installation position and a second installation position, during production, a first smelting tool provided with a sheet material and a second smelting tool provided with a glue film are respectively embedded into the first installation position and the second installation position by manpower, then a vacuum suction head at the lower end of the rotating assembly sucks the sheet material and moves the sheet material to the position right above the second smelting tool under the driving of a first power mechanism, then the sheet material is placed on the glue film by the vacuum suction head, then the press fitting component moves downwards to enable the sheet material to be assembled on the glue film to obtain a required product, the required product is lifted after the assembly is completed, finally the first power mechanism drives the transfer assembly to reset to prepare the next cycle production, the semi-automatic production of feeding and assembly is realized, the whole process only needs to manually pick and place the first smelting tool and the second smelting tool, the transfer assembly work is automatically completed by machinery, and the, the cost is reduced and the production efficiency is improved, and compared with manual transfer assembly, the product obtained by mechanical transfer assembly is better in quality.
According to some embodiments of the invention, the first power mechanism comprises a magnetic coupling cylinder disposed between the two vertical plates in the left-right direction, and the transfer assembly is disposed on the magnetic coupling cylinder and driven by the magnetic coupling cylinder to move in the left-right direction.
According to some embodiments of the invention, the transfer assembly comprises a mounting seat vertically arranged on the magnetic coupling cylinder, a plurality of first sliding rails are arranged on the mounting seat along the up-down direction, a connecting seat is slidably arranged on the first sliding rails, and the connecting seat is driven by a second power mechanism to move along the first sliding rails; the lower end of the connecting seat is provided with a horizontal plate, and the vacuum suction head is arranged on the lower end face of the horizontal plate.
According to some embodiments of the invention, a third cylinder is arranged on a side wall of the connecting seat along the vertical direction, a piston rod of the third cylinder is connected with the press-fitting part, and a first through hole for the press-fitting part to pass through is arranged in the middle of the horizontal plate.
According to some embodiments of the invention, a connecting plate is arranged between the two vertical plates, a first limit switch and a second limit switch are respectively arranged at the left end and the right end of the connecting plate, and the first limit switch and the second limit switch are both electrically connected with a driving source of the magnetic coupling cylinder.
According to some embodiments of the present invention, a PLC controller is embedded in the front end of the frame, and the PLC controller controls the operations of the first power mechanism, the second power mechanism, the vacuum nozzle, and the third cylinder.
According to some embodiments of the invention, a control system is arranged in the PLC controller, and an intelligent touch screen is arranged on the surface of the PLC controller and electrically connected with the control system so as to input a control program.
According to some embodiments of the present invention, the PLC controller is electrically connected with a first switch and a second switch, the first switch and the second switch are respectively disposed at left and right sides of a front end of the rack, and the first switch and the second switch are connected in series.
According to some embodiments of the invention, a support is arranged on the front side of the upper end of the rack, a code scanning gun for scanning the two-dimensional code on the finished product is arranged on the support at a position opposite to the second mounting position, and the code scanning gun is electrically connected with a buzzer alarm.
According to some embodiments of the invention, the first power mechanism comprises a first lead screw arranged along the left-right direction, two ends of the first lead screw are respectively connected with the two vertical plates in a rotating manner, one end of the first lead screw is connected with a driving motor, a lead screw nut seat is arranged on the first lead screw, and the transfer assembly is arranged on the lead screw nut seat.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic view of the protective cover of FIG. 1 with the protective cover removed;
FIG. 3 is an enlarged schematic view at A in FIG. 2;
FIG. 4 is an enlarged schematic view at B in FIG. 2;
FIG. 5 is an exploded view of the vertical plate, first power mechanism and transfer assembly of the present invention;
FIG. 6 is a schematic structural view of the transfer assembly of FIG. 5;
FIG. 7 is an exploded view of FIG. 6;
FIG. 8 is a schematic structural view of a portion of a rack provided with a first mounting location in an embodiment of the present invention;
fig. 9 is a schematic structural diagram of a first tool in an embodiment of the present invention.
Reference numerals:
100-a rack, 110-a first mounting seat, 111-a first mounting plate, 112-a second mounting plate, 113-a chute, 114-a first limiting plate, 120-a first jig, 121-a first sliding block, 122-a bushing, 130-a second jig and 140-a protective cover;
200-vertical plate, 210-connecting plate, 220-first limit switch, 230-second limit switch;
310-a pressing part, 320-a mounting seat, 321-a first sliding rail, 330-a connecting seat, 340-a horizontal plate, 341-a positioning pin, 350-a third cylinder and 360-a second cylinder 360;
410-magnetic coupling cylinder, 420-second guide rail;
510-support, 520-code scanning gun;
610-smart touch screen, 620-first switch, 630-second switch, 640-emergency stop button;
710-fourth travel switch.
Detailed Description
Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to the orientation description, such as "upper", "lower", "front", "rear", "left", "right", etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplicity of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, if there are descriptions of "first", "second", "third", "fourth", etc. for the purpose of distinguishing technical features, they are not to be interpreted as indicating or implying relative importance or implying number of indicated technical features or implying precedence of indicated technical features.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
Referring to fig. 1 to 7, a semi-automatic assembly mechanism for sheet material transfer according to an embodiment of the present invention includes a frame 100, a transfer module, and two vertical plates 200, wherein the left and right sides of the upper end of the frame 100 are respectively provided with a first mounting position 110 and a second mounting position, the first mounting position 110 is detachably embedded with a first jig 120 for placing sheet material, and the second mounting position is detachably embedded with a second jig 130 for placing adhesive film; two vertical plates 200 are respectively disposed at the left and right sides of the upper end of the frame 100; the transfer assembly is arranged between the two vertical plates 200 in a sliding mode in the left-right direction, a pressing piece 310 and a plurality of vacuum suction heads for sucking the sheet materials are arranged at the lower end of the transfer assembly in a vertically lifting mode, and the plurality of vacuum suction heads are arranged around the circumference of the pressing piece 310; the transferring component is driven by the first power mechanism to move along the left and right directions. Compared with the prior art, the embodiment of the invention has the advantages that the left side and the right side of the upper end of the rack 100 are respectively provided with the first installation position 110 and the second installation position, during production, the first smelting tool 120 with the sheet material and the second smelting tool 130 with the adhesive film are respectively embedded into the first installation position 110 and the second installation position by manpower, then the vacuum suction head at the lower end of the rotating assembly sucks the sheet material and moves the sheet material to be right above the second smelting tool 130 under the driving of the first power mechanism, then the sheet material is placed on the adhesive film by the vacuum suction head, then the pressing piece 310 moves downwards to enable the sheet material adhesive film to be assembled on the adhesive film to obtain a required product, the required product is lifted after the assembly is completed, finally the first power mechanism drives the transferring assembly to reset to prepare the next cycle production, the semi-automatic production of feeding and assembly is realized, the whole process only needs to manually pick and place the first smelting tool 120 and the second smelting tool 130, the, the labor intensity of workers is reduced, the cost is reduced, meanwhile, the production efficiency is improved, and compared with manual transfer assembly, the quality of a product obtained through mechanical automatic transfer assembly is better. It can be understood that the first jig 120 and the second jig 130 are provided in a plurality, one first jig 120 and one second jig 130 constitute a pair of jigs, and when a pair of jigs is placed on the rack 100 for assembly, the sheet material and the adhesive film are respectively placed on the other pair of jigs for preparation, so that the standby material preparation time is reduced, and the production efficiency is further improved.
As shown in fig. 8 and 9, further, a first mounting plate 111 and a second mounting plate 112 are disposed on the left and right sides of the upper end surface of the rack 100, facing ends of the first mounting plate 111 and the second mounting plate 112 are recessed inwards to form sliding grooves 113, respectively, a first limiting plate 114 is disposed at the rear end of the first mounting plate 111 along the left and right direction, and the first limiting plate 114 is disposed between the first mounting plate 111 and the second mounting plate 112 to enclose a first mounting position 110; the left and right side walls of the first jig 120 are convexly provided with a first sliding block 121 matched with the sliding chute 113. Set up like this, through the cooperation of first slider 121 and spout 113, can dismantle the dress with first smelting tool 120 and inlay in first installation position 110, simultaneously through the location of first limiting plate 114 for first smelting tool 120 can be accurate inlay dress in first installation position 110, thereby make the vacuum suction head can with place the accurate absorption of the sheet stock on first smelting tool 120 and transport the equipment on second smelting tool 130, further improve the quality of product. It is understood that the second mounting location has the same structure as the first mounting location 110.
As shown in fig. 1, a protective cover 140 is further covered above the rack 100, and the protective cover 140 can cover most of the components disposed at the upper end of the rack 100, so as to prevent the components from being exposed to the outside and being easily damaged, and can also improve the overall aesthetic property of the mechanism.
As shown in fig. 2, 4 and 5, in some embodiments of the present invention, the first power mechanism includes a magnetic coupling cylinder 410 disposed between the two vertical plates 200 in the left-right direction, and the transfer unit is disposed on the magnetic coupling cylinder 410 and is driven by the magnetic coupling cylinder 410 to move in the left-right direction. Through the drive of magnetic coupling cylinder 410, can make the subassembly of transporting move fast and accurately in the left and right direction to the realization is transported the sheet stock on first smelting tool 120 to the second smelting tool 130 and is assembled, and can be after the assembly completion quick reset in order to prepare the next cycle. Here, it is preferable that the magnetically coupled cylinder 410 is a CYIS magnetically coupled rodless cylinder.
As shown in fig. 2, 3, and 5 to 7, further, the transfer assembly includes a mounting base 320 vertically disposed on the magnetic coupling cylinder 410, two first sliding rails 321 are disposed on the mounting base 320 along the vertical direction, a connecting base 330 is slidably disposed on the two first sliding rails 321, and the connecting base 330 is driven by a second power mechanism to move along the first sliding rails 321; the lower end of the connecting base 330 is provided with a horizontal plate 340, and the vacuum suction head is arranged on the lower end surface of the horizontal plate 340. With this arrangement, the vacuum nozzle and the pressing member 310 can be lifted up and down, so that the vacuum nozzle sucks and transfers the sheet material placed on the first jig 120 to the adhesive film placed on the second jig 130, and the assembly is completed by driving the pressing member 310 to descend and press. Specifically, a second guide rail 420 is disposed below the magnetic coupling cylinder 410 in the left-right direction, and the mount 320 is slidably coupled to the second guide rail 420. Due to the arrangement, the second guide rail 420 can play a role in guiding, so that the mounting base 320 cannot generate deviation in the process of moving in the left-right direction under the driving of the magnetic coupling cylinder 410, and the sheet material is ensured to be accurately transferred to the adhesive film for assembly; on the other hand can balance the weight of sharing mount pad 320 and the stress point of balanced mount pad 320, avoids moving the in-process about, and the mount pad 320 inclines because of the stress point is uneven, and then influences the precision of transporting.
As shown in fig. 5 to 7, further, the second power mechanism includes a second cylinder 360 vertically disposed at the upper end of the mounting base 320, and a piston rod of the second cylinder 360 is connected to the upper end of the connecting base 330, so as to rapidly drive the connecting base 330 to ascend and descend. Specifically, the third stroke switch is provided on the right side wall of the left vertical plate 200, the fourth stroke switch 710 is provided on the left side wall of the right vertical plate 200, and both the third stroke switch and the fourth stroke switch 710 are electrically connected to the driving source of the second cylinder 360. In the process that the second cylinder 360 drives the connecting seat 330 and the vacuum chuck to move downwards to suck up the sheet material, when the connecting seat 330 descends to the position of triggering the third stroke switch, the third stroke switch controls the second cylinder 360 to stop, and the position of the vacuum chuck is just attached to the upper end surface of the sheet material at the moment so as to accurately suck up the sheet material for transportation, so that the phenomenon that the sheet material is crushed by the descending of the vacuum suction head too much or the sheet material cannot be sucked up by the descending of the vacuum suction head not enough is avoided; after the first power mechanism drives the transfer assembly to move rightwards to a position right above the second jig 130, the second cylinder 360 drives the connecting seat 330 and the vacuum chuck to move downwards so as to place the sheet material on the adhesive film for assembly, when the connecting seat 330 descends to a position where the fourth travel switch 710 is triggered, the fourth travel switch 710 controls the second cylinder 360 to stop, the sheet material sucked up by the vacuum chuck is just attached to the upper end surface of the adhesive film, so that the sheet material and the adhesive film are accurately assembled, and the problem that the assembly quality is poor due to too much descending of the vacuum suction head or the vacuum suction head descends to be incapable of accurately assembling the sheet material and the adhesive film is avoided.
As shown in fig. 7 and 9, further, a plurality of positioning pins 341 are disposed on the lower end surface of the horizontal plate 340 in a downward protruding manner, positioning holes are disposed on the first tool 120 and the second tool 130 corresponding to the positioning pins 341, and bushings 122 matched with the positioning pins 341 are disposed in the positioning holes. The positioning pin 341 is matched with the bushing 122, so that the vacuum suction head can accurately suck the sheet material and transfer the sheet material to the second jig 130 to be accurately attached to and assembled with the adhesive film, and the quality of a finished product is improved.
As shown in fig. 5 to 7, in some embodiments of the present invention, a third cylinder 350 is disposed on a side wall of the connecting base 330 in an up-down direction, a piston rod of the third cylinder 350 is connected to the press fitting 310, and a first through hole through which the press fitting 310 passes is disposed in a middle portion of the horizontal plate 340. The pressing part 310 adopts a dome silica gel pressing head, and in the process of pressing and assembling the sheet material and the adhesive film, the third air cylinder 350 drives the dome silica gel pressing head to move downwards, so that when the sheet material and the adhesive film are pressed and assembled, the dome silica gel pressing head firstly contacts the sheet material from the middle and finally discharges bubbles between the sheet material and the adhesive film, the quality is reliable, and the qualification rate of products is improved.
Further, a cavity is arranged in the horizontal plate 340, the cavity is connected with a vacuum pump, and a plurality of second through holes communicated with the cavity are arranged at the lower end of the horizontal plate 340 to form a vacuum suction head. This arrangement allows the vacuum cleaner head to be integrated with the horizontal plate 340, which further simplifies the structure of the mechanism.
As shown in fig. 2, 4 and 5, in some embodiments of the present invention, a connection plate 210 is disposed between two vertical plates 200, a first limit switch 220 and a second limit switch 230 are disposed at left and right ends of the connection plate 210, respectively, and both the first limit switch 220 and the second limit switch 230 are electrically connected to a driving source of a magnetic coupling cylinder 410. In the process that the magnetic coupling cylinder 410 drives the transfer assembly to move left and right, when the mounting base 320 moves right to the position where the second limit switch 230 is triggered, the second limit switch 230 controls the magnetic coupling cylinder 410 to stop, and the vacuum suction head is positioned right above the second jig 130, so that the vacuum suction head can accurately place the sheet material on the adhesive film for press-fit assembly; when the mounting base 320 moves to the left to the position of triggering the first limit switch 220, the first limit switch 220 controls the magnetic coupling cylinder 410 to stop, and the vacuum suction head is positioned right above the first jig 120, so that the vacuum suction head sucks up the sheet material accurately.
As shown in fig. 1 and 2, in some embodiments of the present invention, a PLC controller is embedded in the front end of the frame 100, and controls the operation of the first power mechanism, the second power mechanism, the vacuum nozzle, and the third cylinder 350. The work sequence of this mechanism is controlled through the PLC controller, further improves the intellectuality of this mechanism.
Further, a control system is arranged in the PLC, an intelligent touch screen 610 is arranged on the surface of the PLC, and the intelligent touch screen 610 is electrically connected with the control system so as to input a control program. The intelligent touch screen 610 has a good human-computer interface as an input and output display terminal of the PLC, meanwhile, the control system of the PLC is adjusted more conveniently and rapidly after configuration, wiring is reduced, operability and reliability of the control system are greatly improved by means of high performance of the intelligent touch screen 610, action commands of assembly operation are input into the control system through the intelligent touch screen 610, then actions of the whole mechanism are controlled to be assembled, and reliability of the actions is guaranteed.
Further, the PLC controller is electrically connected with a first switch 620 and a second switch 630, the first switch 620 and the second switch 630 are respectively disposed at the left and right sides of the front end of the rack 100, and the first switch 620 and the second switch 630 are connected in series. By connecting the first switch 620 and the second switch 630 in series; when using, only press first switch 620 and second switch 630 simultaneously, can start this mechanism of PLC controller control and move and assemble the operation, avoid at the in-process that uses, operating personnel is getting the in-process of putting first smelting tool 120 and second smelting tool 130, and one of them switch is pressed to the mistake, causes the incident, further improves the safety in utilization. Specifically, the PLC controller is also electrically connected with an emergency stop button 640, the emergency stop button 640 is disposed at the right side of the first switch 620, and the size of the emergency stop button 640 is larger than that of the first switch 620. When an abnormality occurs, the emergency stop button 640 is pressed, so that the mechanism can be forcibly stopped to further ensure the use safety. By setting the size of the emergency stop button 640 to be larger than the size of the first switch 620, an operator can conveniently and rapidly recognize the emergency stop button 640 and press the emergency stop button 640 in an emergency.
As shown in fig. 1 to 3, in some embodiments of the present invention, a bracket 510 is disposed at a front side of an upper end of the rack 100, a code scanning gun 520 for scanning a two-dimensional code on a finished product is disposed on the bracket 510 at a position facing the second mounting position, and the code scanning gun 520 is electrically connected to a buzzer alarm. The two-dimensional code is arranged on the sheet material, when the sheet material and the adhesive film are assembled into a product in a pressing mode, the two-dimensional code is just located at the position scanned by the code scanning gun 520, the product read by scanning the code scanning gun 520 can be taken down, when the code scanning gun 520 does not completely scan the code, the product and the second jig are taken out, and the code scanning gun 520 sends a signal to give an alarm for alarming.
The working process of the mechanism is as follows:
the first jig 120 with the sheet material and the second jig 130 with the adhesive film are respectively embedded into the first installation position 110 and the second installation position manually, then the first switch 620 and the second switch 630 are pressed to start the PLC, the piston rod of the second cylinder 360 extends out to drive the connecting base 330 and the vacuum suction head to move downwards to suck up the sheet material, then the piston rod of the second cylinder 360 contracts to drive the connecting base 330 and the vacuum suction head to move upwards, then the magnetic coupling cylinder 410 drives the transfer assembly to move rightwards to be right above the second jig 130, then the piston rod of the second cylinder 360 extends out to drive the connecting base 330 and the vacuum suction head to move downwards to place the sheet material on the adhesive film, then the third cylinder 350 drives the mounting part 310 to move downwards to press the sheet material and the adhesive film to form a product, then the piston rod of the second cylinder 360 retracts to drive the connecting base 330 and the vacuum suction head to move upwards, then the magnetic coupling cylinder 410 drives the transfer assembly to move leftwards to reset to prepare for the next, meanwhile, after the product is scanned by the code scanning gun 520, the operator takes down the first jig 120 and the second jig 130.
In the second embodiment of the present invention, the difference from the first embodiment is the difference in the structure of the first power mechanism, in the second embodiment of the present invention, the first power mechanism includes a first lead screw arranged along the left-right direction, two ends of the first lead screw are respectively connected with the two vertical plates 200 in a rotating manner, one end of the first lead screw is connected with a driving motor, a lead screw nut seat is arranged on the first lead screw, and the transferring assembly is arranged on the lead screw nut seat. Because the both ends of first lead screw rotate respectively to be connected on two vertical boards 200, drive first lead screw positive and negative through driving motor to realize driving the function that the transport mechanism removed in left and right directions.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and those skilled in the art can make various modifications and variations; any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a semi-automatic equipment mechanism that carries out commentaries on classics subsides to sheet stock which characterized in that includes:
the glue film cutting machine comprises a rack (100), wherein a first mounting position (110) and a second mounting position are respectively arranged on the left side and the right side of the upper end of the rack (100), a first jig (120) used for placing sheet materials is detachably embedded in the first mounting position (110), and a second jig (130) used for placing glue films is detachably embedded in the second mounting position;
two vertical plates (200) respectively arranged at the left and right sides of the upper end of the frame (100);
the transfer assembly is arranged between the two vertical plates (200) in a sliding mode in the left-right direction, a pressing piece (310) and a plurality of vacuum suction heads for sucking up the sheet materials are arranged at the lower end of the transfer assembly in a vertically lifting mode, and the plurality of vacuum suction heads are arranged around the pressing piece (310) in the circumferential direction; the transfer component is driven by a first power mechanism to move along the left-right direction.
2. The semi-automatic assembly mechanism for transfer of sheet materials of claim 1, wherein said first power mechanism comprises a magnetic coupling cylinder (410) disposed between two said vertical plates (200) along the left-right direction, and said transfer assembly is disposed on said magnetic coupling cylinder (410) and driven by said magnetic coupling cylinder (410) to move along the left-right direction.
3. The semi-automatic assembly mechanism for transfer-pasting the sheet materials according to claim 2, wherein the transfer assembly comprises a mounting base (320) vertically arranged on the magnetic coupling cylinder (410), a plurality of first sliding rails (321) are arranged on the mounting base (320) along the up-down direction, a connecting base (330) is slidably arranged on the first sliding rails (321), and the connecting base (330) is driven by a second power mechanism to move along the first sliding rails (321); the lower end of the connecting seat (330) is provided with a horizontal plate (340), and the vacuum suction head is arranged on the lower end face of the horizontal plate (340).
4. The mechanism of claim 3, wherein a third cylinder (350) is disposed on a side wall of the connecting seat (330) along an up-down direction, a piston rod of the third cylinder (350) is connected to the press-fitting part (310), and a first through hole for the press-fitting part (310) to pass through is disposed in a middle portion of the horizontal plate (340).
5. The semi-automatic assembly mechanism for transfer-pasting sheet materials according to claim 4, characterized in that a connecting plate (210) is arranged between two vertical plates (200), a first limit switch (220) and a second limit switch (230) are respectively arranged at the left end and the right end of the connecting plate (210), and both the first limit switch (220) and the second limit switch (230) are electrically connected with a driving source of the magnetic coupling cylinder (410).
6. The semi-automatic assembly mechanism for transfer-pasting sheet materials as claimed in claim 4, wherein a PLC controller is embedded in the front end of the frame (100), and the PLC controller controls the actions of the first power mechanism, the second power mechanism, the vacuum suction head and the third cylinder (350).
7. The mechanism of claim 6, wherein a control system is arranged in the PLC, a smart touch screen (610) is arranged on the surface of the PLC, and the smart touch screen (610) is electrically connected with the control system so as to input a control program.
8. The semi-automatic assembly mechanism for transfer-pasting sheet materials as claimed in claim 7, wherein said PLC controller is electrically connected with a first switch (620) and a second switch (630), said first switch (620) and said second switch (630) are respectively disposed at left and right sides of the front end of said frame (100), and said first switch (620) and said second switch (630) are connected in series.
9. The semi-automatic assembly mechanism for sheet material transfer is characterized in that a support (510) is arranged on the front side of the upper end of the machine frame (100), a code scanning gun (520) for scanning a two-dimensional code on a finished product is arranged on the support (510) at a position opposite to the second mounting position, and the code scanning gun (520) is electrically connected with a buzzer alarm.
10. The semi-automatic assembly mechanism for transfer-pasting sheet materials as claimed in claim 1, wherein the first power mechanism comprises a first lead screw arranged along the left-right direction, two ends of the first lead screw are respectively connected with the two vertical plates (200) in a rotating manner, one end of the first lead screw is connected with a driving motor, a lead screw nut seat is arranged on the first lead screw, and the transfer assembly is arranged on the lead screw nut seat.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911390206.9A CN110977408A (en) | 2019-12-30 | 2019-12-30 | Semi-automatic assembly mechanism for transferring and pasting sheet materials |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911390206.9A CN110977408A (en) | 2019-12-30 | 2019-12-30 | Semi-automatic assembly mechanism for transferring and pasting sheet materials |
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| CN110977408A true CN110977408A (en) | 2020-04-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911390206.9A Pending CN110977408A (en) | 2019-12-30 | 2019-12-30 | Semi-automatic assembly mechanism for transferring and pasting sheet materials |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114012426A (en) * | 2021-11-03 | 2022-02-08 | 天津卡锐智科技发展有限公司 | Automatic product heating pipe assembling machine and using method |
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