CN110936277A - Feeding and cutting integrated equipment for regular strip-shaped materials - Google Patents
Feeding and cutting integrated equipment for regular strip-shaped materials Download PDFInfo
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- CN110936277A CN110936277A CN201911199164.0A CN201911199164A CN110936277A CN 110936277 A CN110936277 A CN 110936277A CN 201911199164 A CN201911199164 A CN 201911199164A CN 110936277 A CN110936277 A CN 110936277A
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- module
- conveying
- feeding
- cutting
- clamping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/06—Grinders for cutting-off
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/06—Grinders for cutting-off
- B24B27/0683—Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses feeding and cutting integrated equipment for regular strip-shaped materials, which comprises a feeding module, an intermediate conveying module, a cutting module and a discharging module, wherein the feeding module comprises a material storage belt and a feeding driving mechanism, one end of the material storage belt, which is close to the intermediate conveying module, is fixed on a rack after bypassing a first supporting point, the other end of the material storage belt is fixedly connected with the feeding driving mechanism after bypassing a second supporting point, the second supporting point is higher than the first supporting point, and the materials are placed on a material storage part of the material storage belt; the feeding driving mechanism comprises a feeding driving motor and an auxiliary transmission swing arm, the bottom end of the auxiliary transmission swing arm is hinged to the rack, and the top end of the auxiliary transmission swing arm is fixedly connected with the material storage belt; the feeding driving motor drives the auxiliary transmission swing arm to rotate; the cutting module comprises a cutting machine and a clamping mechanism. This integrative equipment of pay-off cutting can realize full-automatic material loading, conveying, cutting and unloading operation, reduces artificial intensity of labour, improves production efficiency.
Description
Technical Field
The invention relates to a strip-shaped material processing device, in particular to a feeding and cutting integrated device for regular strip-shaped materials.
Background
In a manufacturing plant, it is often necessary to process an elongated material (e.g., a tube such as a round tube) and transport it to different processing stations, wherein the elongated material is typically cut to length to obtain a desired shorter material before performing a specific downstream manufacturing or assembly process, and then further processing or assembly is performed on the cut material.
Because the material of rectangular shape (for example tubular product such as pipe) has longer size, when carrying out the material loading, generally through the manual work with tubular product place the specific position on the mechanical equipment that carries out processing one by one, place a tubular product at every turn after, wait to process the completion and just can put into the second tubular product again, can waste manpower and material resources greatly like this, manufacturing cost is high, and is difficult to obtain higher production efficiency.
Disclosure of Invention
The invention aims to overcome the existing problems and provides the feeding and cutting integrated equipment for the regular strip-shaped materials, which can realize full-automatic feeding, conveying, cutting and blanking operations, reduce the labor intensity of workers and effectively improve the production efficiency.
The purpose of the invention is realized by the following technical scheme:
a feeding and cutting integrated device for regular strip-shaped materials comprises a feeding module, a middle conveying module, a cutting module and a discharging module, wherein the feeding module is used for sending stacked materials out, the middle conveying module is used for conveying the materials sent out by the feeding module, the cutting module is used for cutting the materials, the discharging module is used for conveying the cut materials downwards, the feeding module is arranged on one side of a conveying channel of the middle conveying module, and the materials are sent to the conveying channel of the middle conveying module along the direction perpendicular to the conveying direction of the middle conveying module; the middle conveying module pushes the materials to the cutting module along the extending direction of the materials;
the feeding module comprises a material storage belt for storing materials and a feeding driving mechanism for driving and changing the posture of the material storage belt, one end of the material storage belt, which is close to the middle conveying module, bypasses a first supporting point and then is fixed on the rack, the other end of the material storage belt bypasses a second supporting point and then is fixedly connected with the feeding driving mechanism, the second supporting point is higher than the first supporting point, and the materials are placed on a material storage part of the material storage belt, which is located between the first supporting point and the second supporting point; the feeding driving mechanism comprises a feeding driving motor and at least two auxiliary transmission swing arms, the bottom ends of the auxiliary transmission swing arms are hinged to the rack, and the top ends of the auxiliary transmission swing arms are fixedly connected with the material storage belt; the feeding driving motor is connected with a hinged shaft at the bottom end of the auxiliary transmission swing arm through a rotary connecting structure;
the middle conveying module comprises a pushing mechanism and a conveying channel, the material slides onto the conveying channel after crossing the first supporting point, and the pushing mechanism acts on one end of the material, which is far away from the cutting module, and pushes the material into the cutting module;
the cutting module comprises a cutting machine and a clamping mechanism, the clamping mechanism comprises a fixed clamping mechanism for clamping materials so that the cutting machine can perform stable cutting and a movable clamping mechanism for conveying the materials to the position below a grinding wheel of the cutting machine in a fixed length mode, and the fixed clamping mechanism is located in front of the movable clamping mechanism along the material conveying direction; clamping grooves which are positioned on the same straight line with the conveying channel are formed in the fixed clamping mechanism and the movable clamping mechanism;
a middle material passing channel which inclines downwards is arranged between the blanking module and the cutting module, and the material falls into the middle material passing channel after being cut by the cutting machine; the blanking module comprises a blanking channel, a blanking conveying mechanism and a pushing mechanism, the pushing mechanism and the blanking channel are respectively arranged on two sides of the blanking conveying mechanism, and the pushing mechanism pushes materials on the blanking conveying mechanism to the next station along the direction perpendicular to the materials.
The working principle of the feeding and cutting integrated equipment is as follows:
when the device works, after a worker stores materials (materials with regular side surfaces, such as round pipes or polygonal prism pipes) on the material storage belt, the feeding driving motor drives the auxiliary transmission swing arm in a direction away from the middle conveying module, so that the auxiliary transmission swing arm swings outwards around the hinge shaft, the material storage belt is pulled to extend outwards beyond the second supporting point, wherein the material storage part is gradually lifted upwards along with the outward stretching of the material storage belt, and the materials stacked on the material storage belt also ascend; when the height of the material rises above the first support point, the material will slide (roll) across the first support point in the direction of the intermediate conveyor module until it moves into the conveyor channel in the intermediate conveyor module. Then, the pushing mechanism is propped against the end part of the material far away from the cutting module and pushes the material in the direction of the cutting module, so that the front end of the material sequentially passes through the clamping grooves on the movable clamping mechanism and the fixed clamping mechanism; then the movable clamping mechanism clamps the materials and moves towards the fixed clamping mechanism, so that the front end of the materials continuously moves relative to the clamping groove of the fixed clamping mechanism until the length of the materials extending outside reaches the preset length. Then, the cutting machine drives the grinding wheel rotating at a high speed to be close to the material, so that the grinding wheel cuts the material; the small sections of materials separated by cutting fall into the middle material passing channel, then the small sections of materials slide down to the blanking conveying mechanism from the middle material passing channel inclined downwards, and the separated materials are conveyed forwards by the blanking conveying mechanism. After the materials are conveyed to a specific position, the pushing mechanism pushes the materials on the blanking conveying mechanism along the direction vertical to the materials, so that the materials are transferred to the next station through the blanking channel. After the material at the previous section is cut and separated, the movable clamping mechanism continues to clamp the material and push the material forwards, and the cutting and blanking process is repeated. And repeating the processes until all the materials on the storage belt of the wheel are processed.
Further, as the materials on the material storage belt are reduced, the material storage part is gradually straightened into a linear shape through an arc, when all the materials on the material storage belt are sent, the material storage part between the first supporting point and the second supporting point is stretched into a straight line, the auxiliary transmission swing arm swings outwards to the farthest point, and the top end of the auxiliary transmission swing arm rotates to the lowest position, so that the throwing mechanism is avoided, the throwing height can be reduced, and the next round of materials can be greatly conveniently thrown onto the material storage belt. Moreover, when next round of material was placed on the storage area (storage area was for the state of flare-outing or was close the state of flare-outing this moment), the gravity direct action of material was in the storage portion in storage area, impel storage portion toward flagging, make storage area toward interior recovery, thereby exert the effort that resets to auxiliary transmission swing arm, can effectively reduce material loading driving motor's drive power that resets like this, material loading driving motor only need provide partial drive power can, be favorable to saving the electric energy. In addition, when the material is promoted toward the outer swing in the auxiliary transmission swing arm of material loading driving motor drive, the auxiliary transmission swing arm is by vertical state or be close vertical state toward outer rotation down, and the focus of self changes gradually to can trun into the gravity of auxiliary transmission swing arm self into the drive power that is used for driving the storage area, can reduce material loading driving motor's power take off like this equally, thereby save the electric energy. Specifically, to the material of different materials and size, the self gravity of adjustment auxiliary drive swing arm can realize the promotion of material or the reseing of auxiliary drive swing arm completely without the help of external force.
In a preferred embodiment of the present invention, the second supporting point is a connecting point between the auxiliary driving swing arm and the storage belt, and the first supporting point is a connecting point between the rack and the storage belt. Therefore, the two ends of the storage belt are directly fixed between the rack and the top end of the auxiliary transmission swing arm, and the structure is simple.
According to a preferable scheme of the invention, at least two supporting upright columns which are arranged along the arrangement direction of the auxiliary transmission swing arm are arranged at one end, close to the auxiliary transmission swing arm, of the rack, a supporting rod is transversely arranged at the upper end of each supporting upright column, and the storage belt is fixedly connected to the auxiliary transmission swing arm after passing through the supporting rod; the position that bracing piece and storage area contacted constitutes the second strong point. Through setting up the bracing piece for the rigidity of second strong point is unchangeable, thereby guarantees that the storage area promotes the material more steadily.
Preferably, the supporting rod is one and penetrates through the supporting columns.
According to a preferable scheme of the invention, a plurality of groups of single-row height limiting mechanisms for limiting single-row materials to pass through are arranged between the first supporting point and the conveying channel, each single-row height limiting mechanism comprises an upper limiting plate and a lower limiting plate, and a height limiting channel which inclines downwards from the first supporting point to the conveying channel is arranged between the upper limiting plate and the lower limiting plate. Through above-mentioned structure, after the height that the material was located exceeded first strong point, can be single and remove to transfer passage from limit for height passageway in order to transfer passage carries the material to the cutting module in proper order.
Preferably, the end of the height-limiting channel is provided with a limiting boss protruding in the channel, one side of the limiting boss is provided with a jacking mechanism, and the jacking mechanism comprises a jacking piece and a jacking driving mechanism. When the material conveying device works, when the material passes through the height limiting channel, the material can be blocked in the limiting channel by the limiting boss, the jacking driving mechanism drives the jacking piece to push the jacking piece out of the limiting channel and reach the conveying channel, so that the conveying work can be completed one by one, and a plurality of materials are prevented from entering the conveying channel at the same time. Specifically, jacking actuating mechanism drives actuating cylinder by the jacking and constitutes, the jacking piece is fixed on the telescopic link that jacking drove actuating cylinder vertically.
In a preferred embodiment of the present invention, the intermediate conveying module further includes at least two sets of supporting sliding mechanisms, each of the supporting sliding mechanisms includes two pulleys rotatably disposed, the two pulleys are symmetrically and obliquely disposed in a V-shaped configuration, and the V-shaped configurations of the supporting sliding mechanisms are linearly arranged to form the conveying channel; when the material of the pushing mechanism is pushed, the pulley can be supported in a sliding mode, and the friction force for moving the material is greatly reduced.
According to a preferable scheme of the invention, the pushing mechanism comprises a pushing arm and a pushing driving mechanism, the pushing driving mechanism comprises a pushing driving motor and a pushing transmission assembly, and the pushing transmission assembly comprises a synchronous belt assembly and a screw rod transmission assembly; the screw rod transmission assembly comprises a screw rod and a screw rod nut, the screw rod is arranged on one side of the conveying channel in parallel, and two ends of the screw rod are rotatably connected to the rack; the pushing arm is fixedly connected to the screw rod nut;
the synchronous belt component comprises a driving belt wheel, a driven belt wheel and a synchronous belt which is wound on the driving belt wheel and the driven belt wheel, the driving belt wheel is arranged on an output shaft of the pushing driving motor, and one end of the lead screw is fixedly arranged on the driven belt wheel.
Preferably, a transverse guide structure is arranged between the screw rod nut and the machine frame, and the transverse guide structure comprises a guide rail and a sliding block.
In a preferred aspect of the present invention, the movable clamping mechanism includes a movable clamping assembly and a transverse driving mechanism for driving the clamping assembly to move closer to or away from the fixed clamping mechanism, the movable clamping assembly includes a first mounting frame, a first clamping plate, and a first clamping driving member, a top surface of the first mounting frame is provided with a V-shaped clamping groove, and the first clamping driving member drives the first clamping plate to move closer to or away from the clamping groove.
Preferably, the first clamping plate is connected to the driving end of the first clamping driving member through the first guide column passing downward through the first mounting bracket.
Preferably, the transverse driving mechanism comprises a transverse driving motor and a transverse transmission assembly, the transverse transmission assembly is a lead screw transmission assembly, and a nut of the lead screw transmission assembly is fixedly connected to the mounting frame.
In a preferred aspect of the present invention, the fixed clamping mechanism includes a fixed clamping assembly, the fixed clamping assembly includes a second mounting frame, a second clamping plate, and a second clamping driving member, a top surface of the second mounting frame is also provided with a V-shaped clamping groove, and the second clamping driving member drives the second clamping plate to approach or move away from the clamping groove. Specifically, the first clamping driving piece and the second clamping driving piece are both driving hydraulic cylinders, and the first guide column and the second guide column are connected to telescopic rods of the driving hydraulic cylinders.
Preferably, the fixed clamping assemblies are arranged in two groups and are linearly arranged in front of the conveying channel.
In a preferred embodiment of the present invention, the blanking conveying mechanism includes a conveying belt and a blanking driving motor, and a baffle for blocking the cut material flow is disposed above the upper surface of the conveying belt.
In a preferred embodiment of the present invention, the pushing mechanism includes a pushing plate and a pushing driving member, the pushing plate is connected to a driving end of the pushing driving member, and a driving prevention line of the pushing driving member is perpendicular to a conveying direction of the blanking conveying mechanism. Specifically, the push-out driving piece can be used for driving the air cylinder, and the push plate is fixed on a telescopic rod of the driving air cylinder.
In a preferred embodiment of the present invention, the feeding channel is formed by two obliquely arranged feeding plates, and the two feeding plates can move relative to each other to change the width of the feeding channel.
Compared with the prior art, the invention has the following beneficial effects:
1. the feeding and cutting integrated equipment can realize full-automatic feeding, conveying, cutting and discharging operations, reduce the labor intensity of workers and effectively improve the production efficiency.
2. At the in-process of material loading, material loading driving motor drive auxiliary transmission swing arm promotes the material toward outer swing, and the auxiliary transmission swing arm is rotated down outside by vertical state or being close vertical state promptly, and the focus of self changes gradually to can trun into the gravity of auxiliary transmission swing arm self into the drive power that is used for driving the storage area, can reduce material loading driving motor's power take off like this equally, reduce material loading driving motor's load, can save the electric energy simultaneously.
3. When all materials on the material storage belt are sent, the material storage part between the first supporting point and the second supporting point is stretched to be in a linear state, the auxiliary transmission swing arm swings outwards to the farthest point at the moment, and the top end of the auxiliary transmission swing arm rotates to the lowest position, so that the throwing mechanism is avoided, the throwing height can be reduced, and the next round of materials can be greatly conveniently thrown onto the material storage belt. Moreover, when next round of material was placed on the storage area (storage area was for the state of flare-outing or was close the state of flare-outing this moment), the gravity direct action of material was in the storage portion in storage area, impel storage portion toward flagging, make storage area toward interior recovery, thereby exert the effort that resets to auxiliary transmission swing arm, can effectively reduce material loading driving motor's drive power that resets like this, material loading driving motor only need provide partial drive power can, be favorable to saving the electric energy.
4. Aiming at materials of different materials and sizes, the self gravity of the auxiliary transmission swing arm is adjusted, and the lifting of the materials or the resetting of the auxiliary transmission swing arm can be completely realized without external force.
Drawings
Fig. 1-2 are schematic perspective views of two different viewing angles of one embodiment of the feeding and cutting integrated equipment for elongated materials in the invention.
Fig. 3 is a schematic perspective view of the feeding module and the intermediate conveying module according to the present invention.
Fig. 4-6 are side views of a loading module and an intermediate transfer module of the present invention, wherein fig. 4 is a side view ready for loading, fig. 5 is a side view of the magazine being lifted upwards, and fig. 6 is a side view of the material being transferred from the magazine.
Fig. 7 is a partial view of an intermediate transport module of the present invention.
Fig. 8 is a schematic perspective view of a cutting module according to the present invention.
Fig. 9-11 are side views of the cutting module of the present invention, wherein fig. 9-10 are side views of the material being conveyed forward and fig. 11 is a side view of the material being cut by the cutting machine.
Fig. 12 is a schematic perspective view of the blanking module of the present invention.
Figure 13 is a side view of another embodiment of the loading module and intermediate transfer module of the present invention,
Detailed Description
In order to make those skilled in the art understand the technical solutions of the present invention well, the following description of the present invention is provided with reference to the embodiments and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
Example 1
Referring to fig. 1-2, the feeding and cutting integrated device for regular strip-shaped materials in this embodiment includes a feeding module for sending out stacked materials a, an intermediate conveying module for conveying the materials a sent out by the feeding module, a cutting module for cutting the materials a, and a discharging module for conveying the cut materials a downward, wherein the feeding module is disposed on one side of a conveying channel of the intermediate conveying module and sends the materials a to the conveying channel of the intermediate conveying module along a direction perpendicular to a conveying direction of the intermediate conveying module; the middle conveying module pushes the material a to the cutting module along the extending direction of the material a.
Referring to fig. 1-6, the feeding module comprises a storage belt 1 for storing a material a and a feeding driving mechanism for driving and changing the posture of the storage belt 1, one end of the storage belt 1, which is close to the middle conveying module, bypasses a first supporting point b and then is fixed on the frame 2, and the other end of the storage belt bypasses a second supporting point c and then is fixedly connected with the feeding driving mechanism, the second supporting point c is higher than the first supporting point b, and the material a is placed on a storage part of the storage belt 1, which is located between the first supporting point b and the second supporting point c; the feeding driving mechanism comprises a feeding driving motor 3 and at least two auxiliary driving swing arms 4 (in the embodiment, three auxiliary driving swing arms 4 are provided, and certainly, two, four or more auxiliary driving swing arms 4 can be provided), the bottom ends of the auxiliary driving swing arms 4 are hinged on the frame 2, and the top ends of the auxiliary driving swing arms are fixedly connected with the storage belt 1; the feeding driving motor 3 is connected with the hinged shaft at the bottom end of the auxiliary transmission swing arm 4 through a rotating connection structure, and the rotating connection structure can be a synchronous gear structure or a synchronous belt structure.
Referring to fig. 1-6, the intermediate conveying module comprises a pushing mechanism and a conveying channel, the material a slides onto the conveying channel after passing through the first supporting point b, and the pushing mechanism acts on one end of the material a far away from the cutting module and pushes the material a into the cutting module.
Referring to fig. 1-6, the cutting module comprises a cutting machine 5 and a clamping mechanism, the clamping mechanism comprises a fixed clamping mechanism 7 for clamping a material a so as to enable the cutting machine 5 to perform stable cutting, and a movable clamping mechanism 6 for conveying the material a to the position below a grinding wheel of the cutting machine 5 in a fixed length mode, and the fixed clamping mechanism 7 is located in front of the movable clamping mechanism 6 in the conveying direction of the material a; and the fixed clamping mechanism 7 and the movable clamping mechanism 6 are respectively provided with a clamping groove which is positioned on the same straight line with the conveying channel.
Referring to fig. 1-6, a middle material passing channel 8 which is inclined downwards is arranged between the blanking module and the cutting module, and the material a falls into the middle material passing channel 8 after being cut by the cutting machine 5; the blanking module comprises a blanking channel 9, a blanking conveying mechanism and a pushing mechanism, wherein the pushing mechanism and the blanking channel 9 are respectively arranged on two sides of the blanking conveying mechanism, and the pushing mechanism pushes the material a on the blanking conveying mechanism to the next station along the direction vertical to the material a.
Referring to fig. 4-6, one end of the frame 2 close to the auxiliary driving swing arm 4 is provided with support columns 10 arranged along the arrangement direction of the auxiliary driving swing arm 4, the number of the support columns 10 is the same as that of the auxiliary driving swing arm 4, the upper end of the support column is transversely provided with a support rod 11, and the storage belt 1 passes through the support rod 11 and then is fixedly connected to the auxiliary driving swing arm 4; the contact part of the support rod 11 and the storage belt 1 forms the second support point c. The supporting rod 11 is one and penetrates through the supporting columns 10. Through setting up bracing piece 11 for the rigidity of second strong point c is unchangeable, thereby guarantees that storage area 1 promotes material a more steadily, can subtract the length of short auxiliary drive swing arm 4.
Referring to fig. 4 to 7, a plurality of sets of single-row height limiting mechanisms (three sets of single-row height limiting mechanisms in this embodiment, and certainly two sets, four sets, or even more sets of single-row height limiting mechanisms) for limiting a single-row material a from passing through are arranged between the first supporting point b and the conveying passage, each single-row height limiting mechanism includes an upper limiting plate 12 and a lower limiting plate 13, and a height limiting passage 14 which inclines downward from the first supporting point b to the conveying passage is arranged between the upper limiting plate 12 and the lower limiting plate 13. Through the structure, after the height of the material a exceeds the first supporting point b, the material a moves to the conveying channel from the height limiting channel 14 in a single row and orderly manner, so that the conveying channel conveys the material a to the cutting module in sequence.
Further, the end of height-limiting channel 14 is provided with a limiting boss 15 protruding in the channel, one side of limiting boss 15 is provided with a jacking mechanism, and the jacking mechanism comprises a jacking piece 16 and a jacking driving mechanism. When the material conveying device works, when a material a passes through the height limiting channel 14, the material a is blocked in the limiting channel by the limiting boss 15, the jacking driving mechanism drives the jacking piece 16 to push the material out of the limiting channel to reach the conveying channel, so that the conveying work can be completed one by one, and a plurality of materials a are prevented from simultaneously entering the conveying channel. Specifically, the jacking driving mechanism is composed of a jacking driving cylinder 17, and the jacking piece 16 is vertically fixed on a telescopic rod of the jacking driving cylinder 17. Of course, the jacking driving mechanism can also be composed of other driving mechanisms capable of realizing vertical driving.
Referring to fig. 4-7, the intermediate conveying module further includes at least two sets of supporting sliding mechanisms (in this embodiment, three sets of supporting sliding mechanisms are provided, and certainly two, four or more sets of supporting sliding mechanisms are provided), the supporting sliding mechanisms include two pulleys 18 that are rotatably provided, the two pulleys 18 are symmetrically and obliquely provided in a V-shaped structure, and the V-shaped structures of the supporting sliding mechanisms are linearly arranged to form the conveying channel together; when the material a of the pushing mechanism is pushed, the pulley 18 can be supported in a sliding manner, so that the friction force for moving the material a is greatly reduced.
Referring to fig. 3-6, the pushing mechanism comprises a pushing arm 20 and a pushing driving mechanism, the pushing driving mechanism comprises a pushing driving motor 21 and a pushing transmission assembly, and the pushing transmission assembly comprises a synchronous belt assembly and a screw rod transmission assembly; the screw rod transmission assembly comprises a screw rod and a screw rod nut, the screw rod is arranged on one side of the conveying channel in parallel, and two ends of the screw rod are rotatably connected to the rack 2; the pushing arm 20 is fixedly connected to the screw nut; the synchronous belt component comprises a driving belt wheel, a driven belt wheel and a synchronous belt which is wound on the driving belt wheel and the driven belt wheel, the driving belt wheel is arranged on an output shaft of the pushing driving motor 21, and one end of the lead screw is fixedly arranged on the driven belt wheel. Of course, the push transmission assembly can also be composed of a gear rack structure.
Further, a transverse guide structure is arranged between the screw rod nut and the rack 2, and the transverse guide structure comprises a guide rail and a sliding block.
Referring to fig. 8-11, the movable clamping mechanism 6 comprises a movable clamping assembly and a transverse driving mechanism for driving the clamping assembly to approach or depart from the fixed clamping mechanism 7, the movable clamping assembly comprises a first mounting frame 6-1, a first clamping plate 6-2 and a first clamping driving member 6-3, a V-shaped clamping groove is formed in the top surface of the first mounting frame 6-1, and the first clamping driving member 6-3 drives the first clamping plate 6-2 to approach or depart from the clamping groove.
Further, the first clamping plate 6-2 is connected to the driving end of the first clamping driving member 6-3 through a first guide post passing down through the first mounting frame 6-1.
Specifically, the transverse driving mechanism comprises a transverse driving motor 22 and a transverse transmission assembly, the transverse transmission assembly is a screw rod transmission assembly, and a nut of the screw rod transmission assembly is fixedly connected to the mounting frame. Of course, the transverse transmission assembly may also consist of a rack and pinion arrangement.
Referring to fig. 8-11, the fixed clamping assemblies are two groups and are arranged in the front of the conveying channel in a straight line; the fixed clamping mechanism 7 comprises a fixed clamping assembly which comprises a second mounting frame 7-1, a second clamping plate 7-2 and a second clamping driving piece 7-3, wherein a V-shaped clamping groove is also formed in the top surface of the second mounting frame 7-1, and the second clamping driving piece 7-3 drives the second clamping plate 7-2 to be close to or far from the clamping groove.
Specifically, the first clamping driving piece 6-3 and the second clamping driving piece 7-3 are both driving hydraulic cylinders, and the first guide column and the second guide column are connected to telescopic rods of the driving hydraulic cylinders. Of course, the air cylinder may be a driving air cylinder.
Referring to fig. 12, in a preferred embodiment of the present invention, the blanking conveying mechanism includes a conveying belt 23 and a blanking driving motor 24, and a baffle 25 for blocking the cut material flow is disposed above the upper surface of the conveying belt 23.
Referring to fig. 12, the push-out mechanism comprises a push plate 26 and a push-out driving member 27, the push plate 26 is connected to a driving end of the push-out driving member 27, and a driving line of the push-out driving member 27 is perpendicular to a conveying direction of the blanking conveying mechanism. Specifically, the pushing-out driving member 27 may be a driving cylinder, and the pushing plate 26 is fixed on an expansion link of the driving cylinder.
Further, the blanking channel 9 is formed by two obliquely arranged blanking plates 28, and the two blanking plates 28 can move relative to each other to change the width of the blanking channel 9.
Referring to fig. 1-12, the working principle of the feeding and cutting integrated device is as follows:
when the device works, after a worker stores a material a (such as a round pipe) on the material storage belt 1, the feeding driving motor 3 drives the auxiliary transmission swing arm 4 in the direction away from the middle conveying module, so that the auxiliary transmission swing arm 4 swings outwards around the hinge shaft, and the material storage belt 1 is pulled to extend outwards beyond the second supporting point c, wherein as the material storage belt 1 stretches outwards, the material storage part is gradually lifted upwards, and the material a stacked on the material storage belt 1 is lifted upwards, as shown in fig. 4-5; when the height of the material a rises above the first support point b, the material a will slide (roll) across the first support point b in the direction of the intermediate conveyor module until moving into the conveyor channel in the intermediate conveyor module, as shown in fig. 6. Then, the pushing mechanism is propped against the end part of the material a far away from the cutting module and pushes the material a in the direction of the cutting module, so that the front end of the material a sequentially passes through the clamping grooves on the movable clamping mechanism 6 and the fixed clamping mechanism 7; then the movable clamping mechanism 6 clamps the material a and moves towards the fixed clamping mechanism 7, so that the front end of the material a moves relative to the clamping groove of the fixed clamping mechanism 7 continuously until the length of the material a extending outwards reaches a preset length, as shown in fig. 9-11. Then, the cutting machine 5 drives the grinding wheel rotating at a high speed to be close to the material a, so that the grinding wheel cuts the material a; the small-section materials a separated by cutting fall into the middle material passing channel 8, then slide down to the blanking conveying mechanism from the middle material passing channel 8 inclined downwards, and are conveyed forwards by the blanking conveying mechanism after being separated. After the materials are conveyed to a specific position, the pushing mechanism pushes the materials a on the blanking conveying mechanism along the direction perpendicular to the materials a, so that the materials a are transferred to the next station through the blanking channel 9. After the material a at the previous section is cut and separated, the movable clamping mechanism 6 continues to clamp the material a and push the material a forward, and the cutting and blanking process is repeated. And repeating the process until all the materials a on the storage belt 1 are processed.
Further, as the material a on the material storage belt 1 is reduced, the material storage part is gradually straightened into a linear shape by an arc, when all the material a on the material storage belt 1 is sent, the material storage part between the first supporting point b and the second supporting point c is stretched into a straight line, the auxiliary transmission swing arm 4 swings outwards to the farthest point, and the top end of the auxiliary transmission swing arm rotates to the lowest position, so that the throwing mechanism is avoided, the throwing height can be reduced, and the next round of material a can be greatly conveniently thrown onto the material storage belt 1. Moreover, when next round of material a was placed on storage area 1 (storage area 1 was for the state of flare-outing or was close the state of flare-outing this moment), material a's gravity direct action was in storage area 1's storage portion, make storage portion toward flagging, make storage area 1 toward interior retrieve, thereby exert the effort that resets to auxiliary transmission swing arm 4, can effectively reduce material loading driving motor 3's drive power that resets like this, material loading driving motor 3 only need provide partial drive power can, be favorable to saving the electric energy. In addition, when material a is promoted toward the outer swing in the auxiliary transmission swing arm 4 of material loading driving motor 3 drive, the auxiliary transmission swing arm 4 is by vertical state or be close vertical state toward outer rotation down, and the focus of self changes gradually to can trun into the gravity of auxiliary transmission swing arm 4 self and become the drive power that is used for driving storage area 1, can reduce material loading driving motor 3's power take off like this equally, thereby save the electric energy. Specifically, to material a of different materials and size, the self gravity of auxiliary drive swing arm 4 is adjusted, can realize completely not needing can realize the promotion of material a or the reseing of auxiliary drive swing arm 4 with the help of external force.
Example 2
Referring to fig. 13, unlike embodiment 1, the second supporting point c in this embodiment is a connecting point between the auxiliary driving swing arm 4 and the storage belt 1, and the first supporting point b is a connecting point between the frame 2 and the storage belt 1. Therefore, the two ends of the storage belt 1 are directly fixed between the rack 2 and the top end of the auxiliary transmission swing arm 4, and the structure is simple.
Example 3
Different from embodiment 1, the number of the support rods 11 is multiple, and is the same as the number of the support columns 10, and in this embodiment, the number of the support rods 11 is three and is separately arranged.
The present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents and are included in the scope of the present invention.
Claims (10)
1. The feeding and cutting integrated equipment for the regular strip-shaped materials is characterized by comprising a feeding module, an intermediate conveying module, a cutting module and a discharging module, wherein the feeding module is used for sending stacked materials out, the intermediate conveying module is used for conveying the materials sent out by the feeding module, the cutting module is used for cutting the materials, and the discharging module is used for conveying the cut materials downwards; the middle conveying module pushes the materials to the cutting module along the extending direction of the materials;
the feeding module comprises a material storage belt for storing materials and a feeding driving mechanism for driving and changing the posture of the material storage belt, one end of the material storage belt, which is close to the middle conveying module, bypasses a first supporting point and then is fixed on the rack, the other end of the material storage belt bypasses a second supporting point and then is fixedly connected with the feeding driving mechanism, the second supporting point is higher than the first supporting point, and the materials are placed on a material storage part of the material storage belt, which is located between the first supporting point and the second supporting point; the feeding driving mechanism comprises a feeding driving motor and at least two auxiliary transmission swing arms, the bottom ends of the auxiliary transmission swing arms are hinged to the rack, and the top ends of the auxiliary transmission swing arms are fixedly connected with the material storage belt; the feeding driving motor is connected with a hinged shaft at the bottom end of the auxiliary transmission swing arm through a rotary connecting structure;
the middle conveying module comprises a pushing mechanism and a conveying channel, the material slides onto the conveying channel after crossing the first supporting point, and the pushing mechanism acts on one end of the material, which is far away from the cutting module, and pushes the material into the cutting module;
the cutting module comprises a cutting machine and a clamping mechanism, the clamping mechanism comprises a fixed clamping mechanism for clamping materials so that the cutting machine can perform stable cutting and a movable clamping mechanism for conveying the materials to the position below a grinding wheel of the cutting machine in a fixed length mode, and the fixed clamping mechanism is located in front of the movable clamping mechanism along the material conveying direction; clamping grooves which are positioned on the same straight line with the conveying channel are formed in the fixed clamping mechanism and the movable clamping mechanism;
a middle material passing channel which inclines downwards is arranged between the blanking module and the cutting module, and the material falls into the middle material passing channel after being cut by the cutting machine; the blanking module comprises a blanking channel, a blanking conveying mechanism and a pushing mechanism, the pushing mechanism and the blanking channel are respectively arranged on two sides of the blanking conveying mechanism, and the pushing mechanism pushes materials on the blanking conveying mechanism to the next station along the direction perpendicular to the materials.
2. The feeding and cutting integrated equipment for the regular elongated materials according to claim 2, wherein one end of the rack close to the auxiliary transmission swing arm is provided with at least two support columns arranged along the arrangement direction of the auxiliary transmission swing arm, the upper end of each support column is transversely provided with a support rod, and the storage belt passes through the support rod and then is fixedly connected to the auxiliary transmission swing arm; the position that bracing piece and storage area contacted constitutes the second strong point.
3. The feeding and cutting integrated equipment for the regular elongated materials according to claim 1, wherein a plurality of groups of single-row height limiting mechanisms for limiting the single-row materials to pass through are arranged between the first supporting point and the conveying channel, each single-row height limiting mechanism comprises an upper limiting plate and a lower limiting plate, and a height limiting channel which inclines downwards from the first supporting point to the conveying channel is arranged between the upper limiting plate and the lower limiting plate.
4. The feeding and cutting integrated equipment for the regular elongated materials according to claim 3, wherein the end of the height limiting channel is provided with a limiting boss protruding in the channel, and one side of the limiting boss is provided with a jacking mechanism which comprises a jacking piece and a jacking driving mechanism.
5. The feeding and cutting integrated device for regular elongated materials according to claim 1, wherein the intermediate conveying module further comprises at least two sets of supporting sliding mechanisms, the supporting sliding mechanisms comprise two pulleys which are rotatably arranged, the two pulleys are symmetrically and obliquely arranged into a V-shaped structure, and the V-shaped structures of the supporting sliding mechanisms are linearly arranged to form the conveying channel together; when the material of the pushing mechanism is pushed, the pulley is supported in a sliding mode.
6. The feeding and cutting integrated device for regular elongated materials according to any one of claims 1 to 5, wherein the pushing mechanism comprises a pushing arm and a pushing driving mechanism, the pushing driving mechanism comprises a pushing driving motor and a pushing transmission assembly, and the pushing transmission assembly comprises a synchronous belt assembly and a screw rod transmission assembly; the screw rod transmission assembly comprises a screw rod and a screw rod nut, the screw rod is arranged on one side of the conveying channel in parallel, and two ends of the screw rod are rotatably connected to the rack; the pushing arm is fixedly connected to the screw rod nut;
the synchronous belt component comprises a driving belt wheel, a driven belt wheel and a synchronous belt which is wound on the driving belt wheel and the driven belt wheel, the driving belt wheel is arranged on an output shaft of the pushing driving motor, and one end of the lead screw is fixedly arranged on the driven belt wheel.
7. The integrated feeding and cutting device for regular elongated materials according to any one of claims 1 to 5, wherein the movable clamping mechanism comprises a movable clamping assembly and a transverse driving mechanism for driving the clamping assembly to be close to or far away from the fixed clamping mechanism, the movable clamping assembly comprises a first mounting frame, a first clamping plate and a first clamping driving member, the top surface of the first mounting frame is provided with a V-shaped clamping groove, and the first clamping driving member drives the first clamping plate to be close to or far away from the clamping groove; the first clamping plate penetrates through the first mounting frame downwards through the first guide column to be connected to the driving end of the first clamping driving piece.
8. The integrated feeding and cutting device for regular elongated materials according to any one of claims 1 to 5, wherein the fixed clamping mechanism comprises a fixed clamping assembly, the fixed clamping assembly comprises a second mounting frame, a second clamping plate and a second clamping driving member, the top surface of the second mounting frame is also provided with a V-shaped clamping groove, and the second clamping driving member drives the second clamping plate to be close to or far away from the clamping groove.
9. The feeding and cutting integrated device for the regular elongated materials according to any one of claims 1 to 5, wherein the blanking conveying mechanism comprises a conveying belt and a blanking driving motor, and a baffle plate for blocking the cut material flow is arranged above the upper surface of the conveying belt.
10. The integrated apparatus for feeding and cutting regular elongated materials according to any one of claims 1 to 5, wherein the blanking channel is composed of two obliquely arranged blanking plates, and the two blanking plates can move relative to each other to change the width of the blanking channel.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911199164.0A CN110936277B (en) | 2019-11-28 | 2019-11-28 | Feeding and cutting integrated equipment for regular strip-shaped materials |
| AU2020389903A AU2020389903B2 (en) | 2019-11-28 | 2020-07-31 | Integrated feeding and cutting device for regular long strip-shaped materials |
| PCT/CN2020/106194 WO2021103633A1 (en) | 2019-11-28 | 2020-07-31 | Integrated feeding and cutting device for regular long strip-shaped materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911199164.0A CN110936277B (en) | 2019-11-28 | 2019-11-28 | Feeding and cutting integrated equipment for regular strip-shaped materials |
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| Publication Number | Publication Date |
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| CN110936277A true CN110936277A (en) | 2020-03-31 |
| CN110936277B CN110936277B (en) | 2021-08-31 |
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| CN201911199164.0A Active CN110936277B (en) | 2019-11-28 | 2019-11-28 | Feeding and cutting integrated equipment for regular strip-shaped materials |
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| Country | Link |
|---|---|
| CN (1) | CN110936277B (en) |
| AU (1) | AU2020389903B2 (en) |
| WO (1) | WO2021103633A1 (en) |
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Also Published As
| Publication number | Publication date |
|---|---|
| WO2021103633A1 (en) | 2021-06-03 |
| AU2020389903A1 (en) | 2022-07-21 |
| AU2020389903B2 (en) | 2024-01-11 |
| CN110936277B (en) | 2021-08-31 |
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