CN114407409A - Bean curd sheet circulation pressing machine - Google Patents
Bean curd sheet circulation pressing machine Download PDFInfo
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- CN114407409A CN114407409A CN202210059577.4A CN202210059577A CN114407409A CN 114407409 A CN114407409 A CN 114407409A CN 202210059577 A CN202210059577 A CN 202210059577A CN 114407409 A CN114407409 A CN 114407409A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/04—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams
- B30B9/06—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using press rams co-operating with permeable casings or strainers
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
- A23L11/40—Pulse curds
- A23L11/45—Soy bean curds, e.g. tofu
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/06—Platens or press rams
- B30B15/062—Press plates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/26—Permeable casings or strainers
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Abstract
本发明公开了一种千张循环压制机,包括机架,机架上设置有首尾相连的滑道,滑道上滑动设置有多个料框,料框内放置有底板,底板可在料框内上下滑动,滑道整体呈矩形,滑道包括接料段、压制段和中转段,接料段靠近运送纱布的输送带并与输送带垂直,接料段上安装有纱布折叠装置,纱布折叠装置底部设置有升降装置,升降装置可升入到料框内带动底板在料框内上下移动,料框下方或者侧面设置有驱动料框在滑道内移动的驱动机构,压制段与接料段相邻或者相对,压制段上设置有压制机构。该千张循环压制机,能够实现料框的循环移动和压制,提高生产效率和连贯性。
The invention discloses a thousand-sheet circulating pressing machine, comprising a frame, a slideway connected end to end is arranged on the frame, a plurality of material frames are slidably arranged on the slideway, a bottom plate is placed in the material frame, and the bottom plate can go up and down in the material frame Sliding, the slideway is rectangular as a whole, and the slideway includes a splicing section, a pressing section and a transfer section. The splicing section is close to the conveyor belt for conveying gauze and is perpendicular to the conveyor belt. The gauze folding device is installed on the splicing section. The bottom of the gauze folding device A lifting device is provided, and the lifting device can be lifted into the material frame to drive the bottom plate to move up and down in the material frame. A drive mechanism is arranged below or on the side of the material frame to drive the material frame to move in the slideway. The pressing section is adjacent to or opposite to the material receiving section. The pressing section is provided with a pressing mechanism. The thousand-sheet circulating pressing machine can realize the circulating movement and pressing of the material frame, and improve the production efficiency and continuity.
Description
技术领域technical field
本发明涉及豆制品加工设备领域,特别涉及一种千张循环压制机。The invention relates to the field of soybean product processing equipment, in particular to a thousand-sheet circulating press.
背景技术Background technique
千张在生产过程中需要进行压制成型,即对包在两层纱布之间的浆料进行挤压,挤出多余的水分。压制时,纱布分层堆叠在料框内,料框上方通过压板对料框内纱布进行挤压,使纱布内的浆料脱水形成千张。Thousands of sheets need to be pressed during the production process, that is, the slurry wrapped between two layers of gauze is squeezed to squeeze out excess water. During pressing, the gauze is stacked in layers in the material frame, and the gauze in the material frame is squeezed by the pressing plate above the material frame, so that the slurry in the gauze is dehydrated to form thousands of sheets.
专利号为202011001093.1的中国专利公开了一种千张生产流水线,能够对千张进行压制,但是压制时料框为直线排布,移动时料框只能从输送带末端向压制机方向移动,压制完成后需要人工重新将料框从压制机下方取出,再人工搬运到输送带末端下方的。由于压制时,压力较大,为了避免纱布被挤压后撑破料框,料框整体较重,人工搬运较为麻烦,工作强度较大,费时费力,同时影响千张压制时的连贯性。The Chinese patent with the patent number 202011001093.1 discloses a thousand-sheet production line, which can press thousands of sheets, but the material frame is arranged in a straight line during pressing, and the material frame can only be moved from the end of the conveyor belt to the direction of the pressing machine. It is necessary to manually remove the material frame from the underside of the press, and then manually transport it to the bottom of the conveyor belt. Due to the high pressure during pressing, in order to prevent the gauze from being squeezed and breaking the material frame, the overall material frame is heavy, manual handling is more troublesome, the work intensity is high, time-consuming and laborious, and at the same time affects the continuity of the thousand-piece pressing.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明的目的在于提供一种千张循环压制机,能够实现料框的循环移动和压制,提高生产效率和连贯性。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a thousand-sheet circulating pressing machine, which can realize the circulating movement and pressing of the material frame, and improve the production efficiency and continuity.
本发明的上述技术目的是通过以下技术方案得以实现的:一种千张循环压制机,包括机架,机架上设置有首尾相连的滑道,滑道上滑动设置有多个料框,料框内放置有底板,底板可在料框内上下滑动,滑道整体呈矩形,滑道包括接料段、压制段和中转段,接料段靠近运送纱布的输送带,接料段上安装有纱布折叠装置,纱布折叠装置下方设置有升降装置,升降装置可升入到料框内带动底板在料框内上下移动,料框下方或者侧面设置有驱动料框在滑道内移动的驱动机构,压制段与接料段相邻或者相对,压制段上设置有压制机构。The above-mentioned technical purpose of the present invention is achieved through the following technical solutions: a thousand-sheet circulating press, including a frame, the frame is provided with end-to-end slideways, and a plurality of material frames are slidably arranged on the slideway, and inside the material frame The bottom plate is placed, and the bottom plate can slide up and down in the material frame. The slideway is rectangular as a whole. The slideway includes a material receiving section, a pressing section and a transfer section. The material receiving section is close to the conveyor belt for conveying gauze. There is a lifting device under the gauze folding device. The lifting device can be lifted into the material frame to drive the bottom plate to move up and down in the material frame. A driving mechanism is arranged below or on the side of the material frame to drive the material frame to move in the slideway. The material receiving section is adjacent or opposite, and the pressing section is provided with a pressing mechanism.
通过上述技术方案, 驱动机构可以带动料框在矩形的滑道内顺序循环滑动,从接料段移动到压制段,再从压制段通过中转段移动到接料段,无需人工搬动料框到输送带末端下方,减少降低劳动强度,使工作过程更加顺畅。纱布折叠装置下方的升降装置可以将料框内的底板顶升到纱布折叠装置内。纱布折叠装置可以对输送带输送过来的纱布进行折叠,使纱布整齐堆叠在底板上。升降装置随着底板上的纱布堆叠高度增加而逐渐下降,使纱布底面的高度适合纱布折叠装置的折叠工序进行。升降装置完全下降后,底板及折叠好的纱布进入到料框内。当一卷纱布折叠完成后,驱动机构带动料框移动到压制机构下方,压制机构对料框内折叠好的纱布进行压制,使纱布内的浆料脱水形成千张。压制完成后,驱动机构继续带动料框沿着滑道移动,使料框从压制机构下方移出到滑道的其他位置。此时,操作人员可以将料框内的纱布拉出,剥离出千张,并使千张重新卷绕成卷。当纱布完全取出后,驱动机构继续带动料框逐步移动到纱布折叠装置下方,重新进行下一次循环。滑道整体呈矩形,相对而言,能够节省放置空间,充分利用厂房资源,降低综合成本。Through the above technical solution, the driving mechanism can drive the material frame to slide sequentially in the rectangular slideway, from the material receiving section to the pressing section, and then from the pressing section to the material receiving section through the transfer section, without the need to manually move the material frame to the conveying section. Under the belt end, reduce labor intensity and make the working process smoother. The lifting device under the gauze folding device can lift the bottom plate in the material frame into the gauze folding device. The gauze folding device can fold the gauze conveyed by the conveyor belt, so that the gauze is neatly stacked on the bottom plate. The lifting device gradually descends as the stacking height of the gauze on the bottom plate increases, so that the height of the bottom surface of the gauze is suitable for the folding process of the gauze folding device. After the lifting device is completely lowered, the bottom plate and the folded gauze enter the material frame. When a roll of gauze is folded, the driving mechanism drives the material frame to move under the pressing mechanism, and the pressing mechanism presses the folded gauze in the material frame to dehydrate the slurry in the gauze to form thousands of sheets. After the pressing is completed, the driving mechanism continues to drive the material frame to move along the slideway, so that the material frame moves out from the lower part of the pressing mechanism to other positions on the slideway. At this time, the operator can pull out the gauze in the material frame, strip out the thousand sheets, and rewind the thousand sheets into a roll. When the gauze is completely taken out, the driving mechanism continues to drive the material frame to move to the bottom of the gauze folding device step by step, and repeat the next cycle. The slideway is rectangular as a whole. Relatively speaking, it can save placement space, make full use of plant resources, and reduce overall costs.
优选的,驱动机构包括驱动机构一,驱动机构一包括驱动油缸和驱动杆,驱动油缸固定在机架上,驱动杆滑动设置在机架上,驱动油缸带动驱动杆滑动,驱动杆上安装有可活动的卡块,当驱动杆顺着料框移动方向移动时,卡块与料框进行卡合,带动料框移动,当驱动杆逆着料框移动方向移动时,卡块从料框外侧经过料框不与料框卡滞。Preferably, the driving mechanism includes a first driving mechanism, and the first driving mechanism includes a driving oil cylinder and a driving rod, the driving oil cylinder is fixed on the frame, the driving rod is slidably arranged on the frame, the driving oil cylinder drives the driving rod to slide, and the driving rod is installed with an adjustable Active clamping block, when the driving rod moves along the moving direction of the material frame, the clamping block is engaged with the material frame to drive the material frame to move; when the driving rod moves against the moving direction of the material frame, the clamping block passes through the outside of the material frame The material frame is not stuck with the material frame.
通过上述技术方案,驱动机构这样设置,可以带动料框顺着设定的移动方向逐步地单向移动。卡块可以采用偏转或者缩回等形式,从而在驱动杆逆着料框移动方向运动时卡块不与料框之间发生卡滞,能够越过料框。Through the above technical solution, the driving mechanism is arranged in this way, which can drive the material frame to move in one direction step by step along the set moving direction. The clamping block can be deflected or retracted, so that when the driving rod moves against the moving direction of the material frame, the clamping block does not get stuck with the material frame, and can go over the material frame.
优选的,驱动机构一安装在料框底部,卡块为转动固定在驱动杆上的棘爪,棘爪上端为卡爪,下端为配重部,配重部重量大于卡爪,驱动杆上设置有限制棘爪摆动范围的限位杆。Preferably, as soon as the driving mechanism is installed at the bottom of the material frame, the clamping block is a pawl rotatably fixed on the driving rod, the upper end of the pawl is a clamping claw, and the lower end is a counterweight, the weight of the counterweight is greater than that of the pawl, and the driving rod is provided with There is a limit lever that limits the swinging range of the pawl.
通过上述技术方案,配重部的设置使得棘爪在重力的作用下自动处于伸出滑道的状态,当驱动杆顺着料框移动方向运动时,棘爪上端与料框抵触并推动料框移动。当驱动杆逆着料框移动方向运动时,卡爪上端和料框底部抵触后发生摆动,从料框下方穿过料框。Through the above technical solution, the setting of the counterweight part makes the pawl automatically extend out of the slideway under the action of gravity. When the driving rod moves along the moving direction of the material frame, the upper end of the pawl collides with the material frame and pushes the material frame move. When the driving rod moves against the moving direction of the material frame, the upper end of the claw collides with the bottom of the material frame and swings, passing through the material frame from below the material frame.
优选的,驱动机构一安装在料框侧面,卡块为转动固定在驱动杆内的棘爪,棘爪外端伸出驱动杆,棘爪内端和驱动杆之间设置有使棘爪伸出驱动杆的弹性件。Preferably, as soon as the driving mechanism is installed on the side of the material frame, the clamping block is a pawl that is rotatably fixed in the driving rod, the outer end of the pawl extends out of the driving rod, and there is a space between the inner end of the pawl and the driving rod for the pawl to protrude. Resilient part of the drive rod.
通过上述技术方案,棘爪与料框未抵触时,棘爪在弹性件的作用外端伸出驱动杆,当驱动杆顺着料框的移动方向运动时,棘爪与料框发生卡滞,带动料框移动,当驱动杆逆着料框移动方向移动时,棘爪发生摆动,克服弹性件的弹力缩回驱动杆,越过料框。Through the above technical solution, when the pawl does not collide with the material frame, the pawl extends out of the driving rod at the outer end of the elastic member. When the driving rod moves along the moving direction of the material frame, the pawl and the material frame are stuck. The material frame is driven to move. When the driving rod moves against the moving direction of the material frame, the pawl oscillates, and the driving rod is retracted against the elastic force of the elastic member to go over the material frame.
优选的,驱动机构包括驱动机构二,驱动机构二包括导轨,导轨一端处于滑道外侧,导轨上滑动设置有可往复移动的滑移座,滑移座上端高于滑道,滑移座下方连接有传动链。Preferably, the driving mechanism includes a second driving mechanism, and the second driving mechanism includes a guide rail, one end of the guide rail is located outside the guide rail, and a reciprocating sliding seat is slidably arranged on the guide rail, the upper end of the sliding seat is higher than the sliding path, and the lower part of the sliding seat is connected to the sliding seat. There is a drive chain.
通过上述技术方案,通过使用传动链和滑移座带动料框移动,整体结构简单,控制更加方便。当滑移座顺着料框移动方向推动料框移动到位后,滑移座方向移动,移动到滑道外侧,对下一个料框进行推动。驱动机构二可以单独一条设置在滑道中部,也可以并排两条设置在滑道两侧。Through the above technical solution, the material frame is driven to move by using the transmission chain and the sliding seat, the overall structure is simple, and the control is more convenient. When the sliding seat pushes the material frame to move in place along the moving direction of the material frame, the sliding seat moves in the direction, moves to the outside of the slideway, and pushes the next material frame. The second driving mechanism can be arranged alone in the middle of the slideway, or two side by side can be arranged on both sides of the slideway.
优选的,压制机构包括安装在机架上的承压座,承压座上方滑动设置有压板,机架上安装有用于驱动压板下压的压制油缸,压板底面边缘设置有梯形的凸块,梯形的斜边靠近底板中部。Preferably, the pressing mechanism includes a pressure-bearing seat installed on the frame, a pressure plate is slidably arranged above the pressure-bearing seat, a pressing oil cylinder for driving the pressing plate to press down is installed on the frame, and the edge of the bottom surface of the pressing plate is provided with a trapezoidal bump, the trapezoidal shape The beveled edge is near the middle of the bottom plate.
通过上述技术方案,承压座可以为料框提供稳定的支撑,压板下底面的凸块可以避免在压制过程中纱布发生偏移。由于将浆料摊铺在纱布上时,浆料集中在纱布中部,导致纱布堆叠后,纱布两侧的厚度较小,而纱布中部的厚度较大。若直接使用平板对纱布进行挤压,一方面会导致纱布在压制的过程中发生偏移,使得千张压制不均匀,同时也会导致浆料向纱布边缘溢出,导致千张边缘不规整,形成较薄的飞边,影响压制后的千张品质。凸块设置后可以先将纱布边缘压紧,然后在对纱布中部进行加压,可以避免飞边的产生,使千张形状更规整,保证千张品质。Through the above technical solutions, the pressure-bearing seat can provide stable support for the material frame, and the bumps on the bottom surface of the pressure plate can prevent the gauze from shifting during the pressing process. When the size is spread on the gauze, the size is concentrated in the middle of the gauze, so after the gauze is stacked, the thickness on both sides of the gauze is smaller, while the thickness in the middle of the gauze is larger. If the gauze is directly squeezed with a flat plate, on the one hand, the gauze will be offset during the pressing process, making the pressing of thousands of sheets uneven, and at the same time, it will also cause the slurry to overflow to the edge of the gauze, resulting in irregular edges of thousands of sheets, forming a thinner sheet. The flash, which affects the quality of the thousand sheets after suppression. After the bumps are set, the edge of the gauze can be compressed first, and then the middle of the gauze can be pressurized, which can avoid the generation of flash, make the shape of thousands of sheets more regular, and ensure the quality of thousands of sheets.
优选的,压制段上排列有多个压制机构,压制段的料框侧面安装有驱动机构一。Preferably, a plurality of pressing mechanisms are arranged on the pressing section, and a driving mechanism is installed on the side of the material frame of the pressing section.
通过上述技术方案,多个压制机构的设置可以对料框内的纱布进行多次压制,保证压制效果。驱动机构设置在料框侧面,不会和承载料框的压制机构底部的承压座之间发生干涉,影响驱动机构带动料框逐步移动。料框的两个侧面均设置有驱动机构,移动料框时,料框不会发生偏转,不会和滑道发生卡滞,移动更加顺畅。Through the above technical solution, the arrangement of multiple pressing mechanisms can press the gauze in the material frame multiple times to ensure the pressing effect. The driving mechanism is arranged on the side of the material frame, and will not interfere with the pressure-bearing seat at the bottom of the pressing mechanism carrying the material frame, which affects the driving mechanism to drive the material frame to move gradually. The two sides of the material frame are provided with driving mechanisms. When the material frame is moved, the material frame will not be deflected, and will not be stuck with the slideway, and the movement will be smoother.
优选的,压制段的滑道上摆动设置有限位块,限位块中部铰接在机架上,限位块下端重量大于上端重量,使得限位块上端处于翘起状态并凸出于滑道,限位块下端下部设置有限制其摆动范围的限位部,当料框向设定方向滑动时限位块上端与料框底部抵触,向下偏转,使料框能够越过限位块。Preferably, a limit block is oscillated on the slideway of the pressing section, the middle of the limiter is hinged on the frame, and the weight of the lower end of the limiter is greater than the weight of the upper end, so that the upper end of the limiter is in a tilted state and protrudes out of the slideway, limiting the The lower part of the lower end of the position block is provided with a limit part that limits its swing range. When the material frame slides in the set direction, the upper end of the limit block collides with the bottom of the material frame and deflects downward, so that the material frame can pass the limit block.
通过上述技术方案,可以避免驱动杆逆向移动时棘爪和料框之间抵触时带动料框发生逆向移动,改变料框位置,使得压板无法准确地压入到料框内。此外,也可以对弹性件的弹力进行调节,使弹性件的弹力大于料框和滑道之间的摩擦力,使得驱动杆逆向移动时,棘爪必然带动料框逆向移动,而后通过限位块进行定位,使料框开口正对压板。The above technical solution can avoid the reverse movement of the material frame caused by the collision between the pawl and the material frame when the driving rod moves in the reverse direction, and the position of the material frame is changed, so that the pressing plate cannot be accurately pressed into the material frame. In addition, the elastic force of the elastic member can also be adjusted so that the elastic force of the elastic member is greater than the friction force between the material frame and the slideway, so that when the driving rod moves in the reverse direction, the pawl will inevitably drive the material frame to move in the reverse direction, and then pass the limit block. Position it so that the opening of the material frame faces the platen.
优选的,接料段下方两侧安装有驱动机构一,驱动机构安装在升降装置外侧。Preferably, a driving mechanism is installed on both sides of the lower part of the material receiving section, and the driving mechanism is installed outside the lifting device.
通过上述技术方案,驱动机构安装在升降装置外侧,可以避免驱动装置和升降装置之间发生干涉,使料框能够逐步以预定方向移动到纱布折叠装置底部,使输送带传送过来的纱布能够折叠并放入到料框内。Through the above technical solution, the driving mechanism is installed outside the lifting device, which can avoid interference between the driving device and the lifting device, so that the material frame can gradually move to the bottom of the gauze folding device in a predetermined direction, so that the gauze conveyed by the conveyor belt can be folded and Put into the frame.
优选的,纱布折叠装置包括安装架,和两组对称设置在安装架左右两侧的夹紧机构,夹紧机构包括具有夹紧及张开功能的前机械手、具有夹紧及张开功能的后机械手、给前机械手作运动导向的前导向轨道、给后机械手作运动导向的后导向轨道、和用于带动前机械手和后机械手分别沿着各自对应的导向轨道做往复运动的传动机构,前机械手沿着前导向轨道从上往下的运动轨迹是向前向下,所述后机械手沿着后导向轨道从上往下的运动轨迹是向后向下,所述前机械手和后机械手的运动轨迹的最高点重合。Preferably, the gauze folding device includes an installation frame, and two sets of clamping mechanisms symmetrically arranged on the left and right sides of the installation frame. A manipulator, a front guide rail for guiding the movement of the front manipulator, a rear guide rail for guiding the movement of the rear manipulator, and a transmission mechanism for driving the front manipulator and the rear manipulator to reciprocate along their corresponding guide rails respectively, the front manipulator The movement trajectory from top to bottom along the front guide track is forward and downward, the movement trajectory of the rear manipulator from top to bottom along the rear guide track is backward and downward, and the movement trajectories of the front manipulator and the rear manipulator the highest points coincide.
通过上述技术方案,纱布折叠装置能够较为方便地对传送带输送过来的纱布进行折叠,使其纱布堆在底板上。纱布折叠装置这样设置整体结构较为简单,体积较小,可以有效减少该设备的整体占地面积。Through the above technical solutions, the gauze folding device can more conveniently fold the gauze conveyed by the conveyor belt so that the gauze is stacked on the bottom plate. The overall structure of the gauze folding device is relatively simple, and the volume is small, which can effectively reduce the overall footprint of the device.
与现有技术相比,本发明的有益效果为:通过设置矩形的滑道,使料框能够在滑道内循环移动,无需人工搬运,降低劳动强度,同时提高生产的流畅性,提高生产效率。Compared with the prior art, the present invention has the beneficial effects that the rectangular slideway is provided, so that the material frame can be circulated in the slideway without manual handling, labor intensity is reduced, production fluency is improved, and production efficiency is improved.
附图说明Description of drawings
图1为实施例一的使用状态参考图;Fig. 1 is the use state reference diagram of the first embodiment;
图2为实施例一一侧的结构示意图;2 is a schematic structural diagram of one side of Embodiment 1;
图3为实施例一另一侧的结构示意图;3 is a schematic structural diagram of the other side of Embodiment 1;
图4为实施例一中料框的截面示意图;4 is a schematic cross-sectional view of a material frame in Embodiment 1;
图5为实施例一中料框及底板的爆炸图;5 is an exploded view of the material frame and the bottom plate in the first embodiment;
图6为实施例一去除料框后的结构示意图;6 is a schematic structural diagram of the first embodiment after removing the material frame;
图7为实施例一去除料框后另一侧的结构示意图;7 is a schematic structural diagram of the other side after the material frame is removed in Embodiment 1;
图8为实施例一中A处的放大图;Fig. 8 is the enlarged view of A place in embodiment one;
图9为实施例一中安装在料框下方的驱动机构一的结构示意图;9 is a schematic structural diagram of a drive mechanism 1 installed under the material frame in the first embodiment;
图10为图9中驱动杆及棘爪的结构示意图;FIG. 10 is a schematic structural diagram of the driving rod and the pawl in FIG. 9;
图11为实施例一中安装在料框侧面的驱动机构一的结构示意图;11 is a schematic structural diagram of a drive mechanism 1 installed on the side of the material frame in Embodiment 1;
图12为实施例一中驱动机构二的结构示意图;12 is a schematic structural diagram of the second driving mechanism in the first embodiment;
图13为图12中滑移座的结构示意图;Fig. 13 is the structural schematic diagram of the sliding seat in Fig. 12;
图14为实施例一中升降装置的结构示意图;14 is a schematic structural diagram of the lifting device in the first embodiment;
图15为实施例一中压制机构的结构示意图;15 is a schematic structural diagram of the pressing mechanism in the first embodiment;
图16为图15中压板下表面的结构示意图;Fig. 16 is the structural schematic diagram of the lower surface of the pressing plate in Fig. 15;
图17为实施例一中纱布折叠装置的结构示意图;17 is a schematic structural diagram of the gauze folding device in the first embodiment;
图18为实施例二使用状态参考图;18 is a reference diagram of the use state of the second embodiment;
图19为实施例二结构示意图;19 is a schematic structural diagram of Embodiment 2;
图20为实施例二中去除料框后的结构示意图。FIG. 20 is a schematic structural diagram after removing the material frame in the second embodiment.
附图标记:1、机架;2、滑道;3、料框;4、底板;5、接料段;6、压制段;7、中转段;8、输送带;9、纱布折叠装置;10、升降装置;11、驱动机构;12、压制机构;13、驱动油缸;14、驱动杆;15、卡块;16、棘爪;17、卡爪部;18、配重部;19、限位杆;20、弹性件;21、导轨;22、滑移座;24、传动链;25、承压座;26、压板;27、压制油缸;28、凸块;29、限位块;30、限位部;31、安装架;32、夹紧机构;33、前机械手;34、后机械手;35、前导向轨道;36、后导向轨道;37、辅助推块;38、滑轨;111、驱动机构一;112、驱动机构二。Reference numerals: 1, frame; 2, slideway; 3, material frame; 4, bottom plate; 5, material receiving section; 6, pressing section; 7, transfer section; 8, conveyor belt; 9, gauze folding device; 10. Lifting device; 11. Driving mechanism; 12. Pressing mechanism; 13. Driving cylinder; 14. Driving rod; 15. Clamping block; 16. Pawl; 17. Claw part; 18. Counterweight part; 19. Limit Position rod; 20, elastic part; 21, guide rail; 22, sliding seat; 24, transmission chain; 25, pressure bearing seat; 26, pressure plate; 27, pressure cylinder; 28, bump; 29, limit block; 30 31, mounting frame; 32, clamping mechanism; 33, front manipulator; 34, rear manipulator; 35, front guide rail; 36, rear guide rail; 37, auxiliary push block; 38, slide rail; 111 1. Driving mechanism one; 112. Driving mechanism two.
具体实施方式Detailed ways
以下结合附图对本发明作进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings.
本具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present invention, and it does not limit the present invention. Those skilled in the art can make modifications without creative contribution to the present embodiment as required after reading this specification, but as long as the rights of the present invention are used All claims are protected by patent law.
实施例一,一种千张循环压制机Embodiment 1, a thousand-sheet circulating press
如图1~17所示,一种千张循环压制机,包括机架1,机架1上设置有矩形的滑道2,滑道2首尾相连,使得料框3能够在滑道2内沿着矩形轨迹进行滑动。滑道2内侧和外侧边缘高于滑道2底部,从而使得料框3在滑动时不会脱出滑道2,对料框3位置进行限制。滑道2包括接料段5、中转段7和压制段6,接料段5和压制段6相对设置,两者两端各通过一条中转段7进行连接。滑道2底部或者侧面安装有驱动机构11,用于驱动料框3沿着料框3移动。As shown in Figures 1 to 17, a thousand-sheet circulating press includes a frame 1, and a rectangular slide 2 is provided on the frame 1. The slides 2 are connected end to end, so that the
接料段5与输送带8长度方向垂直。接料段5上方的机架1上安装有纱布折叠装置9,纱布折叠装置9可以对输送带8输送过来的夹有浆料的纱布进行折叠。纱布折叠装置9下方设置有升降装置10,升降装置10处于滑道2下方,并可向纱布折叠装置9方向升起。升降装置10可以使用现有的剪式升降装置10,也可以使用气缸或者油缸等装置进行顶升,其具体结构在此不再赘述。料框3底部放置有底板4,底板4和料框3之间可发生相对滑动,向料框3上方移动。当升降装置10升起时,可将料框3底部的底板4顶起,使其升起到纱布折叠装置9内的预定位置,被纱布折叠装置9折叠后的纱布可以堆放在升起的底板4上。升降装置10可以随着纱布折叠、堆放的进行而逐渐下降,从而使堆叠的纱布顶部和预定位置基本相同。纱布折叠装置9内可以设置位置传感器对纱布顶部位置进行检测,从而控制升降装置10下降。当一条纱布折叠完成后,升降装置10缩回到滑道2下方,底板4回到料框3底部,折叠好的纱布放置在料框3内。The
纱布折叠装置9下部的机架1上安装有驱动机构一111,驱动机构一111位于滑道2下方,升降装置10两侧各安装有一个驱动机构一111。驱动机构一111包括驱动油缸13和驱动杆14,驱动油缸13固定在机架1上,驱动油缸13的活塞杆与驱动杆14连接。机架1上安装有滑轨38,滑轨38内设置有开设有滑槽,驱动杆14滑动设置在滑轨38内。驱动油缸13带动驱动杆14在滑轨38内滑动。驱动杆14上安装有棘爪16,棘爪16和驱动杆14铰接,铰接点上方的部分为棘爪16的卡爪部17,铰接点下方的部分为棘爪16的配重部18,配重部18的重量大于卡爪部17重量,使得棘爪16在没有外力作用下时上端能够保持凸出滑道2。棘爪16中部一侧的驱动杆14上设置有限制棘爪16摆动范围的限位杆19,当棘爪16上端与料框3底部抵触并推动料框3沿着预定方向滑动时,棘爪16不会发生继续摆动,能够对料框3施加推力,使料框3移动到下一个工位。当料框3移动到下一个工位后,驱动杆14在驱动油缸13的带动下复位。此时,棘爪16上端与料框3底部发生抵触并产生摆动,从而使得棘爪16能够无障碍地从料框3底部越过料框3。当棘爪16越过料框3脱离抵触状态后,棘爪16随即发生翻转,使卡爪部17能够重新突出滑道2。参见图6,驱动杆14和棘爪16如此循环往复运动,将料框3从纱布折叠装置9左侧移动到纱布折叠装置9正下方,而后驱动杆14复位。当纱布叠放到纱布折叠装置9下方的料框3内后,驱动杆14再次向纱布折叠装置9下方输送料框3,并通过料框3将原来处于纱布折叠装置9下方的料框3推动到中转段7上。A driving mechanism 1 111 is installed on the frame 1 at the lower part of the
中转段7下方安装有驱动机构二112,驱动机构二112位于中转段7中部。如图12和13所示,驱动机构二112包括导轨21,导轨21一端处于滑道2外侧,导轨21上滑动设置有可往复移动的滑移座22,滑移座22上端高于滑道2,可以与料框3外侧面抵触,从而推动料框3沿着滑道2发生移动。滑移座22下方链接有传动链24,传动链24带动滑移座22在导轨21上往复移动。当料框3移动到中转段7端部后,滑移座22带动料框3向连接压制段6的一端移动,将料框3移动到压制段6端部。驱动机构二112将料框3推到压制段6后,滑移座22复位,使得滑移座22突出滑道2的部分重新回到滑道2端部外侧,从而避免影响料框3进入到中转段7。A
参见图7,压制段6上端两侧安装有驱动机构一111,驱动机构一111可与料框3侧面发生抵触,从而带动料框3沿着预定方向逐步移动。该驱动机构一111也包括驱动油缸13、驱动杆14及棘爪16。驱动杆14安装在机架1上,机架1上还安装有滑轨38,驱动杆14滑动设置在滑轨38内,驱动油缸13一端与驱动杆14端部连接。驱动杆14内部中空设置,棘爪16摆动安装在驱动杆14。当驱动杆14后端逆着料框3移动方向与料框3侧面发生抵触时,棘爪16可向驱动杆14内摆动,从而越过料框3。棘爪16内端和驱动杆14之间连接有弹性件20,弹性件20可以使用拉簧、扭簧等。如图11所示,拉簧一端钩挂在驱动杆14上,另一端与棘爪16处于铰接点后侧的内端钩挂,从而使得棘爪16始终具有向驱动杆14外侧摆动的趋势。驱动杆14内壁可以对棘爪16的摆动范围进行限制,避免棘爪16内端转动到驱动杆14外侧。当该驱动机构11带动料框3移动时,棘爪16前端勾住料框3侧面,从而将料框3移动到前一个工位。当料框3移动到位后,驱动杆14反向移动,棘爪16抵触到料框3侧面后缩回驱动杆14内,避免驱动杆14逆着料框3滑动方向移动时棘爪16和料框3之间发生卡卡滞。Referring to FIG. 7 , a driving mechanism 1 111 is installed on both sides of the upper end of the
如图15所示,为了避免驱动杆14逆向移动、与后侧的料框3之间发生抵触时影响料框3位置,滑道2上摆动设置限位块29。限位块29中部铰接在机架1上,限位块29下端重量大于上端重量,使得限位块29上端处于翘起状态并凸出于滑道2,从而防止棘爪16与逆向移动的棘爪16抵触时,被棘爪16推动导致位置发生改变,影响压制工序的进行。限位块29下端侧面设置有限制限位块29摆动的限位部30,限位部可以防止限位块29反向转动,起不到限位作用。当料框3沿着预定方向移动时,限位块29上端向下摆动,使得限位块29能够与滑道2平齐,从而料框3能够正常通过限位块29。As shown in FIG. 15 , in order to prevent the position of the
压制段6上还安装有三个压制机构12,压制机构12沿着压制段6长度方向排布。压制机构12包括安装在机架1上的承压座25,承压座25上方纵向滑动设置有压板26,机架1上安装有用于驱动压板26下压的压制油缸27。压板26底面两侧边缘设置有梯形的凸块28,梯形的斜边靠近底板4中部。由于浆料摊铺时集中在纱布中部,导致堆叠后的纱布中间高,两边低,若直接使用平板对纱布进行压制,纱布中间先受压,导致浆料向纱布边缘流动、漏出,压制后的千张形状不规则,厚度不均匀,影响千张成型质量。凸块28设置后,在压制时可以先将纱布两侧边缘压紧,避免浆料向纱布边缘不规则地进行流动、变形,有利于提高千张成型质量。Three
参见图6,当料框3经过三个压制机构的压制后,在后续料框3的推动下进入到另一条与压制段6连接的中转段7上。该中转段7上也安装有驱动机构二112,用于将料框3推送到接料段5上。接料段5一端也安装有用于将接料段5端部的料框3输送到接料段5中部的驱动机构二112,该驱动机构二112与纱布折叠装置9下方的驱动机构一111部分重合,共同完成压制段6上的料框3输送。料框3被驱动机构二112推动到接料段5中部后,驱动机构一111继续带动料框3向另一侧的中转段7移动。Referring to FIG. 6 , after the
如图17所示,纱布折叠装置9包括安装架31和两组对称设置在安装架31左右两侧的夹紧机构32,夹紧机构32包括具有夹紧及张开功能的前机械手33、具有夹紧及张开功能的后机械手34、给前机械手33作运动导向的前导向轨道35、给后机械手34作运动导向的后导向轨道36、和用于带动前机械手33和后机械手34分别沿着各自对应的导向轨道做往复运动的传动机构,前机械手33沿着前导向轨道35从上往下的运动轨迹是向前向下,所述后机械手34沿着后导向轨道36从上往下的运动轨迹是向后向下,所述前机械手33和后机械手34的运动轨迹的最高点重合。该纱布折叠装置9为现有技术,可参见专利号为201910160639.9的中国专利。As shown in FIG. 17 , the
实施例二,一种千张循环压制机Embodiment 2, a kind of thousand sheet circulation pressing machine
如图18~20所示,实施例二与实施例一的主要区别在于实施例二中压制段6与接料段5相邻。料框3先移动到纱布折叠装置9下方,使得输送带8输送过来的纱布折叠在底板4上,然后该料框3在安装在接料段5底部的驱动机构一111的推动下进入到压制段6的端部。然后安装在压制段6两侧的驱动机构一111的带动下向压制段6的另一端移动。由于安装在压制段6侧面的驱动机构一111与安装在接料段5底部的驱动机构一111处于不同高度,所以两者之间工作时不会发生干涉。当料框3移动到压制段6的另一端时,第一条中转段7底部的驱动机构二112带动料框3向第二条中转段7的端部移动。As shown in FIGS. 18 to 20 , the main difference between the second embodiment and the first embodiment is that the
参见图20,当料框3移动到第二条中转段7的端部时,驱动机构二112推动料框3回到接料段5的端部。接料段5整体长度较短,在接料段5底部两侧各安装一个驱动机构一111。该驱动机构一111的最外侧的棘爪16处于滑道2外侧,所以当料框3移动到接料段5端部时,驱动机构一111即可带动料框3逐步移动,进入到纱布折叠装置9下方,然后移动到压制段6端部。为了避免接料段5上的驱动机构一111和第二条中转段7上的驱动机构二112之间发生干涉,驱动机构二112的导轨21并未延伸到接料段5内,而是在驱动机构二112的滑移座22上安装沿中转段7长度方向设置的辅助推块37,从而使得导轨21无需延伸到接料段5内即可将料框3推送到接料段5的端部,避免第二条中转段7上的驱动机构二112与接料段5上的驱动机构一111之间发生干涉。Referring to FIG. 20 , when the
以上所述仅是本发明的示范性实施方式,而非用于限制本发明的保护范围,本发明的保护范围由所附的权利要求确定。The above descriptions are only exemplary embodiments of the present invention, and are not intended to limit the protection scope of the present invention, which is determined by the appended claims.
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