CN108500377A - A kind of high-precision full-automatic bull saw tube apparatus - Google Patents

A kind of high-precision full-automatic bull saw tube apparatus Download PDF

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Publication number
CN108500377A
CN108500377A CN201810474693.6A CN201810474693A CN108500377A CN 108500377 A CN108500377 A CN 108500377A CN 201810474693 A CN201810474693 A CN 201810474693A CN 108500377 A CN108500377 A CN 108500377A
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China
Prior art keywords
sawing
workbench
precision full
tube apparatus
saws
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CN201810474693.6A
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Chinese (zh)
Inventor
周春明
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Jiaxing Yaxing Machinery Manufacturing Co Ltd
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Jiaxing Yaxing Machinery Manufacturing Co Ltd
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Priority to CN201810474693.6A priority Critical patent/CN108500377A/en
Publication of CN108500377A publication Critical patent/CN108500377A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00Sawing machines or sawing devices with circular saw blades or with friction saw discs
    • B23D45/10Sawing machines or sawing devices with circular saw blades or with friction saw discs with a plurality of circular saw blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00Sawing machines or sawing devices with circular saw blades or with friction saw discs
    • B23D45/12Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade for cutting tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/04Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
    • B23D47/042Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work for conveying work to, or discharging work from, the machine

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)

Abstract

本发明公开了一种高精度全自动多头锯管设备,旨在提供自动化程度高、锯切效率高且能实现不同管件尺寸同时下料的高精度全自动多头锯管设备,包括机架,所述机架上设置有工作台、送料装置、锯切装置、出料装置,所述工作台上设置有推料装置,所述工作台位于送料装置与锯切装置之间,所述出料装置对应设置在工作台的正下方,所述工作台上设置有若干个的夹持组,所述机架上设置有滑轨,该滑轨平行工作台设置,所述滑轨之间滑动配合有至少二条的滑杆,所述锯切装置包括滑动配合在滑杆上若干个的锯切座以及设置在锯切座上的锯切机,所述锯切机对应设置在夹持组的正上方。

The invention discloses a high-precision full-automatic multi-head pipe sawing equipment, which aims to provide high-precision full-automatic multi-head pipe sawing equipment with a high degree of automation, high sawing efficiency, and the ability to realize simultaneous cutting of different pipe sizes, including a frame. The frame is provided with a workbench, a feeding device, a sawing device, and a discharge device. The workbench is provided with a pushing device. The workbench is located between the feed device and the sawing device. Correspondingly arranged directly below the workbench, several clamping groups are arranged on the workbench, slide rails are arranged on the frame, and the slide rails are arranged parallel to the workbench, and there are sliding fits between the slide rails. At least two slide bars, the sawing device includes a plurality of sawing seats that are slidably fitted on the slide bar and a sawing machine arranged on the sawing seat, and the sawing machine is correspondingly arranged directly above the clamping group .

Description

一种高精度全自动多头锯管设备A high-precision automatic multi-head sawing equipment

技术领域technical field

本发明涉及管件加工技术领域,尤其涉及一种高精度全自动多头锯管设备。The invention relates to the technical field of pipe fitting processing, in particular to a high-precision automatic multi-head pipe sawing equipment.

背景技术Background technique

锯管设备是机械加工及工程安装过程中普遍使用的机器设备,用于将金属直管锯断成适合安装应用的金属管,锯管设备在工作时,通常先将金属管的两端固定,然后由切割机对金属直管的中部进行切割,使金属管件断开。Pipe sawing equipment is commonly used in the process of mechanical processing and engineering installation. It is used to saw straight metal pipes into metal pipes suitable for installation. When the pipe sawing equipment is working, the two ends of the metal pipe are usually fixed first. Then the middle part of the metal straight pipe is cut by a cutting machine to disconnect the metal pipe fitting.

现有的锯管设备,存在以下缺陷:一、结构单一,锯切效率偏低;二、矩管过程中,难以实现不同管件尺寸同时下料,适应性较低;三、自动化程度低,费时费力。The existing pipe sawing equipment has the following defects: 1. The structure is single, and the sawing efficiency is low; 2. In the process of rectangular pipes, it is difficult to realize simultaneous cutting of different pipe sizes, and the adaptability is low; 3. The degree of automation is low and time-consuming strenuous.

发明内容Contents of the invention

本发明的目的是为了解决现有技术中存在的缺点,而提出的一种自动化程度高、锯切效率高且能实现不同管件尺寸同时下料的高精度全自动多头锯管设备。The purpose of the present invention is to solve the shortcomings in the prior art, and propose a high-precision automatic multi-head sawing equipment with high automation, high sawing efficiency and the ability to realize simultaneous cutting of different pipe sizes.

为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种高精度全自动多头锯管设备,包括机架,所述机架上设置有工作台、送料装置、锯切装置、出料装置,所述工作台上设置有推料装置,所述工作台位于送料装置与锯切装置之间,所述出料装置对应设置在工作台的正下方,所述工作台上设置有若干个的夹持组,所述机架上设置有滑轨,该滑轨平行工作台设置,所述滑轨之间滑动配合有至少二条的滑杆,所述锯切装置包括滑动配合在滑杆上若干个的锯切座以及设置在锯切座上的锯切机,所述锯切机对应设置在夹持组的正上方。A high-precision automatic multi-head pipe sawing equipment, including a frame, the frame is provided with a workbench, a feeding device, a sawing device, and a discharge device, and the workbench is provided with a pushing device. The table is located between the feeding device and the sawing device, and the discharging device is correspondingly arranged directly below the workbench. Several clamping groups are arranged on the workbench, and slide rails are arranged on the frame. The slide rails are arranged parallel to the workbench, and at least two slide bars are slidably fitted between the slide rails, and the sawing device includes several sawing seats slidably fitted on the slide bars and a sawing seat arranged on the sawing seats. machine, and the sawing machine is correspondingly arranged directly above the clamping group.

优选的,所述送料装置包括送料架、设置在送料架上的送料带、设置在送料架上的送料杆以及驱动送料杆旋转的油泵,所述送料杆可旋转并置于夹持组上。Preferably, the feeding device includes a feeding rack, a feeding belt arranged on the feeding rack, a feeding rod arranged on the feeding rack, and an oil pump for driving the feeding rod to rotate, and the feeding rod is rotatable and placed on the clamping group.

优选的,所述夹持组包括有夹持件以及设置在夹持件上的引料杆,所述送料杆可旋转并置于引料杆上。Preferably, the clamping group includes a clamping piece and a lead rod arranged on the clamping piece, and the feed rod is rotatable and placed on the lead rod.

优选的,所述推料装置包括置于出料装置上的推料杆以及驱动推料杆的驱动气缸,所述推料杆与夹持件同轴设置。Preferably, the pushing device includes a pushing rod placed on the discharging device and a driving cylinder for driving the pushing rod, and the pushing rod is arranged coaxially with the clamping member.

优选的,所述出料装置包括出料架、设置在出料架两端的出料辊以及设置在出料辊上的传送带,所述传送带对应设置在锯切机的正下方。Preferably, the discharge device includes a discharge frame, discharge rollers arranged at both ends of the discharge frame, and a conveyor belt arranged on the discharge rollers, and the conveyor belt is correspondingly arranged directly below the sawing machine.

优选的,所述出料装置的末端设置有收集架,所述收集架底部设置收集盒,所述收集架上设置有收集带,所述收集盒端部设置有导引板。Preferably, a collection frame is provided at the end of the discharge device, a collection box is provided at the bottom of the collection frame, a collection belt is provided on the collection frame, and a guide plate is provided at the end of the collection box.

优选的,所述机架上还设置有控制器和配电箱。Preferably, the frame is also provided with a controller and a distribution box.

本发明的有益效果:Beneficial effects of the present invention:

1、从管件的进料、切割、下料整个完整的过程均通过自动实现,无须人工操作,自动化程度高,省时省力。1. The entire process of feeding, cutting and unloading of pipe fittings is automatically realized without manual operation, with a high degree of automation, saving time and effort.

2、由于锯切装置包括滑动配合在滑杆上若干个的锯切座以及锯切座上的锯切机的结构设计,可实现多头剧切,锯切效率极高。2. Since the sawing device includes a plurality of sawing seats slidably fitted on the slide bar and the structural design of the sawing machine on the sawing seat, it can realize multi-head sharp cutting, and the sawing efficiency is extremely high.

3、由于锯切机通过锯切座固定在滑杆上,又由于滑杆滑动配合在滑轨上,可通过控制滑杆的移动以改变相邻两个锯切机之间的间距,可通过设置不同的间距实现不同管件尺寸同时下料,适应性极广。3. Since the sawing machine is fixed on the slide bar through the sawing seat, and because the slide bar slides and fits on the slide rail, the distance between two adjacent sawing machines can be changed by controlling the movement of the slide bar. Set different spacing to realize simultaneous cutting of different pipe fitting sizes, which has wide adaptability.

附图说明Description of drawings

图1为本发明提出的一种高精度全自动多头锯管设备的结构示意图。Fig. 1 is a structural schematic diagram of a high-precision automatic multi-head sawing equipment proposed by the present invention.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.

参照图1,一种高精度全自动多头锯管设备,包括机架1,机架1上设置有工作台2、送料装置3、锯切装置4、出料装置5,工作台2上设置有推料装置6,工作台2位于送料装置3与锯切装置4之间,出料装置5对应设置在工作台2的正下方,工作台2上设置有若干个的夹持组7,机架1上设置有滑轨8,该滑轨8平行工作台1设置,滑轨8之间滑动配合有至少二条的滑杆9,锯切装置4包括滑动配合在滑杆9上若干个的锯切座41以及设置在锯切座41上的锯切机42,锯切机42对应设置在夹持组7的正上方,该管件从送料装置3进入到工作台2的夹持组7上由锯切装置4对其进行锯切,然后由推料装置6对锯切完毕的管件推落至出料装置5上,最后由出料装置5实现出料,整个过程自动化程度高、锯切效率高。Referring to Figure 1, a high-precision automatic multi-head pipe sawing equipment includes a frame 1, a workbench 2, a feeding device 3, a sawing device 4, and a discharge device 5 are arranged on the frame 1, and the workbench 2 is provided with The pushing device 6, the workbench 2 is located between the feeding device 3 and the sawing device 4, the discharge device 5 is correspondingly arranged directly below the workbench 2, and the workbench 2 is provided with several clamping groups 7, the frame 1 is provided with a slide rail 8, the slide rail 8 is arranged parallel to the workbench 1, at least two slide bars 9 are slidably fitted between the slide rails 8, and the sawing device 4 includes a plurality of sawing bars slidably fitted on the slide bars 9. Seat 41 and the sawing machine 42 arranged on the sawing seat 41, the sawing machine 42 is correspondingly arranged on the top of the clamping group 7, and the pipe enters from the feeding device 3 into the clamping group 7 of the workbench 2 and is sawed The cutting device 4 saws it, and then pushes the sawn pipe fittings to the discharge device 5 by the pusher device 6, and finally realizes the discharge by the discharge device 5. The whole process has a high degree of automation and high sawing efficiency .

送料装置3包括送料架31、设置在送料架31上的送料带32、设置在送料架31上的送料杆33以及驱动送料杆33旋转的油泵34,送料杆33可旋转并置于夹持组7上,管件在送料架31上通过送料带32至工作台所在位置,最后由油泵34驱动送料杆33将管件抬着夹持组7上夹住以备后面的锯切加工。Feed device 3 comprises feed frame 31, the feed belt 32 that is arranged on the feed frame 31, the feed rod 33 that is arranged on the feed frame 31 and the oil pump 34 that drives feed rod 33 rotations, and feed rod 33 is rotatable and placed in clamping group 7, the pipe fittings pass the feeding belt 32 on the feeding rack 31 to the position of the workbench, and finally the oil pump 34 drives the feeding rod 33 to lift the pipe fittings to the clamping group 7 and clamp them for subsequent sawing processing.

夹持组7包括有夹持件71以及设置在夹持件71上的引料杆72,送料杆33可旋转并置于引料杆72上,通过送料杆33将管件抬至引料杆72上,由于引料杆72倾斜设置,可直接引管件至夹持件71上固定。The clamping group 7 includes a clamping piece 71 and a feed rod 72 arranged on the clamping piece 71, the feed rod 33 is rotatable and placed on the feed rod 72, and the pipe is lifted to the feed rod 72 by the feed rod 33, because The lead rod 72 is arranged obliquely, and can directly guide the pipe member to the clamping member 71 for fixing.

推料装置6包括置于出料装置5上的推料杆61以及驱动推料杆61的驱动气缸62,推料杆61与夹持件71同轴设置,当管件锯切完毕后,由驱动气缸62驱动推料杆61运动,将管件从夹持件71上推出并落在出料装置5上,由出料装置5完成出料。The pusher device 6 includes a pusher rod 61 placed on the discharge device 5 and a drive cylinder 62 for driving the pusher rod 61. The pusher rod 61 is coaxially arranged with the clamping member 71. The cylinder 62 drives the push rod 61 to move, pushes the pipe from the clamping part 71 and falls on the discharge device 5, and the discharge device 5 completes the discharge.

出料装置5包括出料架51、设置在出料架51两端的出料辊52以及设置在出料辊52上的传送带53,传送带53对应设置在锯切机42的正下方,管件落在出料装置5由传送带53将落下的料送出。The discharge device 5 includes a discharge frame 51, a discharge roller 52 arranged at both ends of the discharge frame 51, and a conveyor belt 53 arranged on the discharge roller 52. The conveyor belt 53 is correspondingly arranged directly below the sawing machine 42, and the pipe fittings fall on the The discharge device 5 sends out the fallen material by the conveyor belt 53 .

出料装置5的末端设置有收集架10,收集架10底部设置收集盒11,收集架10上设置有收集带12,收集盒11端部设置有导引板13,管件通过出料装置5后最后进入到收集架10内进行收集,管件通过传送带53进入到收集带12上并至其末端落下,由导引板13将管件导入收集盒11内依次排布,管件整齐排放,更方便取拿。The end of the discharge device 5 is provided with a collection frame 10, the bottom of the collection frame 10 is provided with a collection box 11, the collection frame 10 is provided with a collection belt 12, and the end of the collection box 11 is provided with a guide plate 13, after the pipe fittings pass through the discharge device 5 Finally, it enters the collection rack 10 for collection. The pipes enter the collection belt 12 through the conveyor belt 53 and fall to the end. The guide plate 13 guides the pipes into the collection box 11 and arranges them sequentially. The pipes are neatly arranged, which is more convenient to take .

机架1上还设置有控制器14和配电箱15,控制器14控制设备的操作,而配电箱15为整个锯切设备提供电力。The frame 1 is also provided with a controller 14 and a distribution box 15, the controller 14 controls the operation of the equipment, and the distribution box 15 provides power for the entire sawing equipment.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.

Claims (5)

1. a kind of high-precision full-automatic bull saws tube apparatus, it is characterised in that:Including rack, work is provided in the rack Platform, feed device, saw cutting device, drawing mechanism, material-pulling device is provided on the workbench, and the workbench is located at feeding dress It sets between saw cutting device, the drawing mechanism is correspondingly arranged at the underface of workbench, is provided on the workbench several A clamping group is provided with sliding rail in the rack, sliding rail multiple operation platform setting, be sliding combined between the sliding rail to Few two slide bars, the saw cutting device include being slidably fitted in several sawing seat on slide bar and being arranged on sawing seat Sawing machine, the sawing machine is correspondingly arranged at the surface of clamping group.
2. a kind of high-precision full-automatic bull according to claim 1 saws tube apparatus, it is characterised in that:The feed device Including cradle, the feeding belt being arranged on cradle, the feeding rod being arranged on cradle and driving feeding rod rotation Oil pump, the feeding rod is rotatable to be placed in clamping group.
3. a kind of high-precision full-automatic bull according to claim 2 saws tube apparatus, it is characterised in that:The clamping group packet It includes clamping piece and what is be arranged on clamping piece draws material bar, rotatable be placed in of the feeding rod is drawn on material bar.
4. a kind of high-precision full-automatic bull according to claim 3 saws tube apparatus, it is characterised in that:The material-pulling device It is coaxially set with clamping piece including the charging ram being placed on drawing mechanism and the driving cylinder for driving charging ram, the charging ram It sets.
5. a kind of high-precision full-automatic bull according to claim 1 saws tube apparatus, it is characterised in that:The drawing mechanism Including discharge rack, discharge roller and the conveyer belt that is arranged on discharge roller at discharge rack both ends are set, the conveyer belt corresponds to It is arranged in the underface of sawing machine.
CN201810474693.6A 2018-05-17 2018-05-17 A kind of high-precision full-automatic bull saw tube apparatus Pending CN108500377A (en)

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Publication number Priority date Publication date Assignee Title
CN110936277A (en) * 2019-11-28 2020-03-31 广州大学 Feeding and cutting integrated equipment for regular strip-shaped materials
CN112676858A (en) * 2020-12-24 2021-04-20 江阴浩明金属材料有限公司 Novel saw blade type steel plate cutting mechanism
CN114227796A (en) * 2021-12-18 2022-03-25 芜湖新磊塑胶科技有限公司 Adjustable plastic pipe cutting machine
CN116810040A (en) * 2023-06-15 2023-09-29 杭州海美自动化设备有限公司 Radial sawing device

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CN105313181A (en) * 2015-10-27 2016-02-10 安吉科瑞自动化设备有限公司 Sawing machine for wood boards
CN106270754A (en) * 2016-08-31 2017-01-04 苏州金凯达机械科技股份有限公司 A kind of tubing bull sawing machine
CN208245948U (en) * 2018-05-17 2018-12-18 嘉兴市亚庆机械制造有限公司 A kind of high-precision full-automatic bull saw tube apparatus

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Publication number Priority date Publication date Assignee Title
US20150321275A1 (en) * 2014-05-07 2015-11-12 Keuro Besitz Gmbh & Co. Edv-Dienstleistungs Kg Sawing machine for sawing metal workpieces
CN105313181A (en) * 2015-10-27 2016-02-10 安吉科瑞自动化设备有限公司 Sawing machine for wood boards
CN106270754A (en) * 2016-08-31 2017-01-04 苏州金凯达机械科技股份有限公司 A kind of tubing bull sawing machine
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110936277A (en) * 2019-11-28 2020-03-31 广州大学 Feeding and cutting integrated equipment for regular strip-shaped materials
WO2021103633A1 (en) * 2019-11-28 2021-06-03 广州大学 Integrated feeding and cutting device for regular long strip-shaped materials
CN110936277B (en) * 2019-11-28 2021-08-31 广州大学 A feeding and cutting integrated equipment for regular long strip materials
CN112676858A (en) * 2020-12-24 2021-04-20 江阴浩明金属材料有限公司 Novel saw blade type steel plate cutting mechanism
CN114227796A (en) * 2021-12-18 2022-03-25 芜湖新磊塑胶科技有限公司 Adjustable plastic pipe cutting machine
CN114227796B (en) * 2021-12-18 2023-10-20 芜湖新磊塑胶科技有限公司 Adjustable plastic pipe cutting machine
CN116810040A (en) * 2023-06-15 2023-09-29 杭州海美自动化设备有限公司 Radial sawing device

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Application publication date: 20180907