CN115922428A - Frame sawing machine with dust removal structure and using method - Google Patents
Frame sawing machine with dust removal structure and using method Download PDFInfo
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- CN115922428A CN115922428A CN202310050700.0A CN202310050700A CN115922428A CN 115922428 A CN115922428 A CN 115922428A CN 202310050700 A CN202310050700 A CN 202310050700A CN 115922428 A CN115922428 A CN 115922428A
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- 239000000428 dust Substances 0.000 title claims abstract description 139
- 238000000034 method Methods 0.000 title claims abstract description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 78
- 238000003860 storage Methods 0.000 claims abstract description 30
- 238000005485 electric heating Methods 0.000 claims abstract description 13
- 230000000149 penetrating effect Effects 0.000 claims abstract description 11
- 239000007921 spray Substances 0.000 claims abstract description 8
- 238000001035 drying Methods 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 96
- 230000017525 heat dissipation Effects 0.000 claims description 50
- 230000005540 biological transmission Effects 0.000 claims description 21
- 239000010865 sewage Substances 0.000 claims description 19
- 230000033001 locomotion Effects 0.000 claims description 16
- 238000004140 cleaning Methods 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 15
- 239000012535 impurity Substances 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 9
- 238000001914 filtration Methods 0.000 claims description 9
- 238000007664 blowing Methods 0.000 claims description 7
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 238000005406 washing Methods 0.000 abstract description 7
- 238000005520 cutting process Methods 0.000 description 15
- 238000010438 heat treatment Methods 0.000 description 5
- 241000883990 Flabellum Species 0.000 description 4
- 108010066278 cabin-4 Proteins 0.000 description 4
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 3
- 235000017491 Bambusa tulda Nutrition 0.000 description 3
- 241001330002 Bambuseae Species 0.000 description 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 3
- 239000011425 bamboo Substances 0.000 description 3
- 239000012634 fragment Substances 0.000 description 3
- 238000007790 scraping Methods 0.000 description 3
- 230000008595 infiltration Effects 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses a frame saw with a dust removal structure, which comprises a frame saw body, a conveying device and a dust falling bin, wherein the conveying device is installed on the outer side of the frame saw body, the dust falling bin is installed at the top of the conveying device, a water pump is installed at the top of the dust falling bin, a water inlet pipe is installed at the input end of the water pump, a conveying pipe is installed at the output end of the water pump, and a dust falling spray head is installed at the output end of the conveying pipe. According to the invention, the dust falling bin is arranged at the top of the conveying device, the water pump operates to extract water in the water storage tank through the water inlet pipe after the flitch moves into the dust falling bin, the water is sprayed out from the dust falling spray head through the conveying pipe to perform dust falling and washing on the sawn flitch, the motor operates to drive the fan blades to rotate to blow heat generated by the work of the electric heating device, hot air performs penetrating and drying treatment on the sawn flitch, the pollution to the external environment is reduced by comprehensively treating dust in the sawing process, and the processing quality of the flitch frame saw is improved.
Description
Technical Field
The invention relates to the technical field of frame sawing machines, in particular to a frame sawing machine with a dust removal structure and a using method thereof.
Background
The frame saw machine, also called gang saw machine and jogging saw machine, is a machine which can make several saw blades be tensioned on the saw frame, and can make the saw frame be driven by means of crank connecting mechanism and make it implement up-down or left-right reciprocating movement so as to make several saw blades mounted on the saw frame implement longitudinal saw cutting of log or wood.
The prior art middle frame saw has the following defects:
1. patent document CN209954846U discloses a frame saw that can saw cut short material, "including shell, roof and bottom plate, the top of shell inner wall and the top swing joint of roof, the both sides of shell inner wall all are connected with the fixed surface of bottom plate, the inside middle fixedly connected with cutter of shell, the left side fixedly connected with connecting plate of roof bottom, the circular slot has been seted up to the inside of bottom plate, the surface of bottom plate has seted up the spacing groove and is located the top of circular slot, the inside swing joint of circular slot has the circle box, the utility model relates to a frame saw technical field. This frame saw that can saw cut short material combines through circular slot and arc, can adjust the distance between activity box and the timber at great within range, then can be with rotating a section of thick bamboo and timber chucking through extension bar and pressure spring to the adoption rotates a section of thick bamboo arrangement mode conveying timber, because timber is rotated a section of thick bamboo clamp conveying always, so the frame saw can saw cut comparatively short and small material. 'this frame saw still needs the staff to carry out diversified supplementary when material loading, has increased staff's intensity of labour, has reduced ligneous machining efficiency.
2. Patent document CN209520987U discloses a frame saw, "comprising a front frame assembly, a wall plate assembly and a rear frame assembly; the front frame assembly comprises a front transmission mechanism and a feeding platform, one end of the feeding platform is positioned above the front transmission mechanism, and the other end of the feeding platform is positioned in the wallboard assembly; the wallboard component comprises a front upper pressing mechanism, a sawing mechanism and a rear upper pressing mechanism; the rear frame assembly comprises a rear transmission mechanism and a discharge platform, one end of the discharge platform is positioned above the rear transmission mechanism, and the other end of the discharge platform is positioned in the wallboard assembly; the sawing mechanism comprises a sawing cutter frame and a planing cutter frame which are sequentially arranged from front to back, a plurality of mutually parallel sawing blades are arranged on the sawing cutter frame, and a plurality of mutually parallel planing blades are arranged on the planing cutter frame; a dust collector is added to keep the machine clean; and 4. Planing equipment to improve the smoothness of the surface of the sawn timber. "this frame saw can not treat and cut the centre gripping that stabilizes of sawing timber, saw the in-process timber and easily rock and reduce the cutting quality, can't guarantee ligneous saw precision.
3. Patent document CN211104448U discloses a single armed frame saw, "including the frame assembly, the inside fixedly connected with support frame of frame assembly, the top fixedly connected with pan feeding power component of support frame, one side fixedly connected with sash power component of pan feeding power component, the opposite side fixedly connected with of sash power component is heavy wheel partially, one side fixedly connected with connecting rod of heavy wheel partially, the bottom fixedly connected with pan feeding assembly of frame assembly inner chamber, the inside one side fixedly connected with sash assembly of frame assembly, and the left side fixedly connected with of sash assembly pushes up the assembly, the left side fixedly connected with ejection of compact assembly of sash assembly frame, the ejection of compact assembly is lifted a frame and ejection of compact limiting plate by the ejection of compact and is constituteed, the utility model relates to a frame saw technical field. This single armed frame saw utilizes the cooperation between pan feeding assembly, ejection of compact assembly and the sash assembly to use the friction effect that can reduce the rack, and then has improved the life of this log splitter. "this frame saw only can reduce the friction effect of rack, but can not be effectual dispels the heat to saw blade and cutting mechanism, can't guarantee the good performance of frame saw.
4. Patent document CN211104531U discloses an automatic chip removal cleaning device of log frame saw, "including operation panel and storage case, the top fixedly connected with backup pad of operation panel, one side sliding connection of backup pad has the slide, the top fixedly connected with connecting plate of slide, the fixed surface of connecting plate is connected with the thread piece, the inside threaded connection of thread piece has the threaded rod, the top fixedly connected with nut of threaded rod, the spout that cooperatees and use with the slide is seted up to one side of backup pad, the utility model relates to a mechanical equipment technical field. This automatic chip removal cleaning device of log frame saw has tight function of clamp, makes the log fix, and the log breaks when having avoided the frame saw, has increased the accuracy of frame saw log, has reduced the unnecessary waste, has reduced user's labour cost, has improved user's work efficiency, and the supporting leg makes the automatic chip removal cleaning device of log frame saw during operation more stable, has avoided causing the damage to log frame saw. The frame saw machine can not comprehensively treat dust generated in the processing process, is easy to cause pollution to the external environment, and reduces the processing quality of the log frame saw.
Disclosure of Invention
The present invention is directed to a frame saw with a dust removing structure and a method for using the same, so as to solve the problems of the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a frame saw with a dust removal structure comprises a frame saw body, a conveying device and a dust falling bin, wherein the conveying device is installed on the outer side of the frame saw body, a base is installed at the bottom of the frame saw body, and a water storage tank is installed on the inner side of the bottom of the conveying device;
the dust falling cabin is installed at the top of the conveying device, the water pump is installed at the top of the dust falling cabin, the water inlet pipe is installed at the input end of the water pump, the conveying pipe is installed at the output end of the water pump, and the dust falling spray head is installed at the output end of the conveying pipe.
Preferably, the front of frame saw body runs through and has seted up the thermovent, the dust screen is installed to the inboard of thermovent, the sliding tray has been seted up on the inner wall of frame saw body, install temperature sensor on the inner wall of frame saw body, the dust collection box is installed at the top of frame saw body, the inboard movable mounting of dust collection box has a collection dirt cabinet, the suction fan is installed to the top inboard of dust collection box, the dust absorption pipe is installed to the input of suction fan, the suction hood is installed to the input of dust absorption pipe, install the heelpiece on the diapire of collection dirt cabinet, the handle is installed in the front of collection dirt cabinet.
Preferably, install the fixed plate on the inner wall of frame saw body, the threaded rod is installed to the opposite side of fixed plate, and the adjusting motor is installed in the outside of fixed plate, and the sliding block has been cup jointed in the outside of threaded rod, and the back mounted of sliding block has the mounting bracket, and the heat dissipation fan is installed to the inboard of mounting bracket.
Preferably, conveyor's back mounted has the transport motor, conveyor's opposite side installs the conveying roller, the outside of conveying roller is provided with the conveyer belt, conveyor's front is installed automatically controlled cabinet, automatically controlled cabinet's top is provided with operating panel, conveyor's one side is installed the installation piece, the flitch is installed down to the opposite side of installation piece, the pillar is installed to conveyor's bottom, conveyor keeps away from one side of installation piece and installs the support, the lift post is installed at the top of support, the material loading platform is installed to the output of lift post, the front and the back of dust falling storehouse are run through and have been seted up the mouth of blowing, the electric heater unit is installed to the inboard of the mouth of blowing, the front and the back mounted of dust falling storehouse have the install bin, install the motor on the inner wall of install bin, the flabellum is installed to the output of motor.
Preferably, the input of inlet tube extends to the inside of storage water tank, and the transmission pipe is located the top inboard in dust falling storehouse, and the suction hood is located the inside of frame saw body, and the output of adjusting motor is connected with the input of threaded rod, and the sliding block gomphosis is installed in the inboard of sliding tray, and the input of conveying roller is connected with the output of conveying motor.
Preferably, the top of the conveying belt is provided with a fixing frame, the opposite side of the fixing frame is provided with an air cylinder, the output end of the air cylinder is provided with an arc-shaped frame, the outer side of the arc-shaped frame is provided with a locking stud in a penetrating mode, and the output end of the locking stud is provided with a clamping ring.
Preferably, conveyor's the back is provided with the pole setting, and the carriage is installed on the top of pole setting, and the driving piece is installed in the outside gomphosis of carriage, and the material loading arm is installed in the front of driving piece, and the output of material loading arm is installed the material loading through wire rope and is inhaled the piece.
Preferably, install the filter frame on conveyor's the inner wall, and the filter frame is located the top of storage water tank, and the filter screen is installed to the inboard of filter frame, and clean frame is installed at the top of filter frame, and the drive slider is installed to the inboard gomphosis of clean frame, and the connecting plate is installed at the top of drive slider, and clean scraper blade is installed to the bottom of connecting plate, and clean scraper blade contacts with the filter screen.
Preferably, the frame saw comprises the following working steps:
s1, firstly, placing a to-be-processed material plate on a material loading table, driving the material loading table to move upwards by working of a lifting column to enable the material loading table and a conveying device to be in the same horizontal position, fastening and adsorbing the material plate by a material loading suction block, driving a material loading arm to move in the horizontal direction by operation of a driving piece to enable the material plate to move to a conveying belt, and adjusting the position of the material plate to the inside of an arc-shaped frame;
s2, the frame saw body operates to saw and cut the material plate, a crank connecting rod mechanism in the frame saw body drives a saw frame to do reciprocating motion up and down or left and right to enable a plurality of saw blades arranged on the saw frame to longitudinally cut the material plate, a suction fan operates to suck chips generated in the sawing process through a dust hood, and the chips fall into the dust collection cabinet from a dust suction pipe through the dust hood;
s3, detecting the internal temperature of the frame sawing machine body in real time by using a temperature sensor, controlling the operation of a heat dissipation fan by using an operation panel when the internal temperature reaches a preset value, and enabling external air to enter the frame sawing machine body from a heat dissipation port through filtering of a dust screen by using the heat dissipation fan to perform penetrating heat dissipation on a crank connecting rod mechanism and other working components;
s4, the flitch removes to the inside back water pump operation in dust fall storehouse and extracts the water in the storage water tank through the inlet tube, and water carries out the dust fall and washes the flitch after saw cutting from the blowout of dust fall shower nozzle through the transmission pipe, and inside the sewage whereabouts to the storage water tank after washing, the heating wire work in the electro-heat equipment, the motor operation drives the flabellum and rotates the heat that produces the electro-heat equipment work and blow, and hot-blast infiltration drying process is carried out to the flitch after saw cutting, and the flitch after the processing falls through lower flitch.
Preferably, the step S1 further includes the steps of:
s11, the distance between the two groups of arc-shaped frames is adjusted through the operation of an air cylinder, a worker rotates a locking stud to enable a clamping ring to be in contact with the outer side of the material plate and clamp the material plate, a conveying motor operates to drive conveying rollers to rotate, the material plate is stably driven by the plurality of groups of conveying rollers through the transmission effect of the conveying belts, and the stability of the material plate in the sawing process is guaranteed;
in step S3, the method further includes the steps of:
s31, in the heat dissipation process, the motor is adjusted to operate to drive the threaded rod to rotate, so that the sliding block reciprocates on the inner side of the sliding groove to adjust the position of the mounting frame, and the reciprocating movement of the heat dissipation fan improves the heat dissipation rate in the frame saw body;
in step S4, the method further includes the steps of:
s41, when sewage falls to the water storage tank, impurities and dust in the water are filtered by the filter screen, after the filter screen is used for a long time, the connecting plate is driven by the operation of the sliding block to move in the horizontal direction, so that the impurities on the surface of the filter screen are intensively scraped by the cleaning scraper, and the filtering effect of the filter screen on the sewage is ensured.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the automatic feeding device, the feeding arm is arranged on the front surface of the driving piece, the material plate to be processed is placed on the feeding table, the lifting column works to drive the feeding table to move upwards, so that the feeding table and the conveying device are located at the same horizontal position, the material plate is fastened and adsorbed by the feeding adsorption block, the driving piece operates to drive the feeding arm to move in the horizontal direction, so that the material plate is moved to the conveying belt, the labor intensity of workers is relieved by automatic feeding, and the sawing efficiency of the material plate is improved.
2. According to the invention, the clamping ring is arranged at the output end of the locking stud, the position of the material plate is adjusted to the inner part of the arc-shaped frames, the air cylinder operates to adjust the distance between the two groups of arc-shaped frames, a worker rotates the locking stud to enable the clamping ring to be in contact with the outer side of the material plate and clamp the material plate, the conveying motor operates to drive the conveying rollers to rotate, and the plurality of groups of conveying rollers stably transmit the material plate through the transmission action of the conveying belt, so that the stability of the material plate in the sawing process is ensured, the cutting precision of the material plate is improved, the material plate sawing machine is suitable for the sawing processing of material plates with different specifications, and the application range of a frame sawing machine is enlarged.
3. According to the invention, the heat dissipation fan is arranged on the inner side of the mounting frame, the temperature sensor is used for detecting the temperature in the frame saw body in real time, when the internal temperature reaches a preset value, the operation panel is used for controlling the heat dissipation fan to operate, the heat dissipation fan enables external gas to enter the frame saw body from the heat dissipation port through the filtration of the dust screen so as to perform penetrating heat dissipation on the crank-link mechanism and other working components, the threaded rod is driven to rotate by adjusting the operation of the motor in the heat dissipation process so as to enable the sliding block to reciprocate on the inner side of the sliding groove, so that the position of the mounting frame is adjusted, the reciprocating movement of the heat dissipation fan improves the heat dissipation rate in the frame saw body, and the good service performance of the frame saw body is ensured.
4. According to the invention, the dust falling bin is arranged at the top of the conveying device, the water pump operates to extract water in the water storage tank through the water inlet pipe after the flitch moves into the dust falling bin, the water is sprayed out from the dust falling spray head through the conveying pipe to perform dust falling and washing on the sawn flitch, the washed sewage falls into the water storage tank, the heating wire in the electric heating device works, the motor operates to drive the fan blade to rotate to blow heat generated by the electric heating device, hot air performs penetrating and drying treatment on the sawn flitch, and the processed flitch falls through the blanking plate, so that the pollution to the external environment is reduced through the all-round treatment on dust in the sawing process, and the processing quality of the flitch frame saw is improved.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic top view of the frame saw body according to the present invention;
FIG. 3 is a schematic view showing an inner structure of the dust box of the present invention;
FIG. 4 is a schematic perspective view of the dust collecting cabinet of the present invention;
fig. 5 is a schematic side internal structure view of the dust settling chamber of the present invention;
FIG. 6 is a schematic perspective view of the fixing frame of the present invention;
FIG. 7 is a schematic perspective view of a sliding frame according to the present invention;
fig. 8 is a schematic view of a three-dimensional structure of the cleaning frame of the present invention.
In the figure: 1. a frame saw body; 2. a conveying device; 3. a fixing plate; 4. a dust falling bin; 5. a fixed mount; 6. erecting a rod; 7. a filter frame; 8. a base; 9. a heat dissipation port; 10. a dust screen; 11. a sliding groove; 12. a temperature sensor; 13. a dust collection box; 14. a dust collecting cabinet; 15. a suction fan; 16. a dust collection pipe; 17. a dust hood; 18. a bottom pad; 19. a handle; 20. adjusting the motor; 21. a threaded rod; 22. a slider; 23. a mounting frame; 24. a heat dissipation fan; 25. a conveying motor; 26. a conveying roller; 27. a conveyor belt; 28. an electric control cabinet; 29. an operation panel; 30. mounting blocks; 31. a blanking plate; 32. a pillar; 33. a support; 34. a lifting column; 35. a feeding table; 36. a water storage tank; 37. a water pump; 38. a water inlet pipe; 39. a conveying pipe; 40. a dust fall sprayer; 41. an air blowing port; 42. an electric heating device; 43. installing a box; 44. a motor; 45. a fan blade; 46. a cylinder; 47. an arc-shaped frame; 48. locking the stud; 49. a clamping ring; 50. a carriage; 51. a drive member; 52. a feeding arm; 53. a feeding suction block; 54. filtering with a screen; 55. a cleaning frame; 56. driving the slide block; 57. a connecting plate; 58. a cleaning blade.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be configured in a specific orientation, and operate, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be a fixed connection or a movable connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1, fig. 2, fig. 3 and fig. 4, an embodiment of the present invention: a frame sawing machine with a dust removal structure and a using method;
comprises a frame saw body 1, a conveying device 2 and a dust collection box 13, wherein the front surface of the frame saw body 1 is penetrated and provided with a heat dissipation port 9, the inner side of the heat dissipation port 9 is provided with a dust screen 10, the inner wall of the frame saw body 1 is provided with a sliding groove 11, the inner wall of the frame saw body 1 is provided with a temperature sensor 12, the top of the frame saw body 1 is provided with the dust collection box 13, the inner side of the dust collection box 13 is movably provided with a dust collection cabinet 14, the inner side of the top of the dust collection box 13 is provided with a suction fan 15, the input end of the suction fan 15 is provided with a dust collection pipe 16, the input end of the dust collection pipe 16 is provided with a dust collection cover 17, the dust collection cover 17 is positioned inside the frame saw body 1, the bottom wall of the dust collection cabinet 14 is provided with a bottom pad 18, the front surface of the dust collection cabinet 14 is provided with a handle 19, the bottom of the frame saw body 1 is provided with a base 8, the inner side of the bottom of the conveying device 2 is provided with a water storage tank 36, the base 8 supports the frame saw body 1, clean water is placed in the water storage tank 36, the frame saw body 1 operates to saw and process the material plate, a crank link mechanism in the frame saw body 1 drives a saw frame to do up-and-down or left-and-right reciprocating motion to enable a plurality of saw blades arranged on the saw frame to longitudinally cut the material plate, the dust collection box 13 provides an installation position for the suction fan 15 and ensures the stability of the suction fan in operation, the suction fan 15 operates to absorb fragments generated in the sawing process through the dust hood 17, the fragments fall into the dust collection cabinet 14 from the dust suction pipe 16 through the dust hood 17, the dust collection cabinet 14 is pulled out from the dust collection box 13 by pulling the pull handle 19 to clean the internal fragments, the conveying device 2 is arranged outside the frame saw body 1, the conveying motor 25 is arranged on the back of the conveying device 2, the conveying rollers 26 are arranged on the opposite sides of the conveying device 2, the input ends of the conveying rollers 26 are connected with the output ends of the conveying motor 25 and the outer sides of the conveying rollers 26, and conveying device is arranged on the outer sides of the conveying rollers 26 Area 27, automatically controlled cabinet 28 is installed in conveyor 2's the front, automatically controlled cabinet 28's top is provided with operating panel 29, installation piece 30 is installed to one side of conveyor 2, flitch 31 is installed down to the opposite side of installation piece 30, pillar 32 is installed to conveyor 2's bottom, conveyor 2 keeps away from one side of installation piece 30 and installs support 33, lift post 34 is installed at the top of support 33, material loading platform 35 is installed to lift post 34's output, conveyor motor 25 operates and drives conveying roller 26 and rotate, through the transmission of conveying belt 27 between the multiunit conveying roller 26 to carry out steady transmission to the flitch, the stability of flitch saw cutting in-process has been guaranteed, operating panel 29 is controlled the operating condition of frame saw body 1, flitch after the processing falls through material unloading board 31, lift post 34 works and drives material loading platform 35 and carries out height control.
Referring to fig. 1, 2 and 5, a frame saw with a dust removing structure and a method for using the same;
the frame saw comprises a fixing plate 3, an adjusting motor 20 and a dust settling bin 4, wherein the fixing plate 3 is installed on the inner wall of a frame saw body 1, a threaded rod 21 is installed on the opposite side of the fixing plate 3, the adjusting motor 20 is installed on the outer side of the fixing plate 3, the output end of the adjusting motor 20 is connected with the input end of the threaded rod 21, a sliding block 22 is sleeved on the outer side of the threaded rod 21, the sliding block 22 is installed on the inner side of a sliding groove 11 in an embedded mode, an installation frame 23 is installed on the back face of the sliding block 22, a heat dissipation fan 24 is installed on the inner side of the installation frame 23, the fixing plate 3 provides an installation position for the adjusting motor 20, a temperature sensor 12 detects the temperature inside of the frame saw body 1 in real time, an operation panel 29 controls the heat dissipation fan 24 to operate when the inside temperature reaches a preset value, the heat dissipation fan 24 enables outside air to enter the frame saw body 1 from a heat dissipation port 9 through a dust screen 10 to perform penetrating heat dissipation on a crank link mechanism and other working components, in the heat dissipation process, the adjusting motor 20 operates to drive the threaded rod 21 to rotate so that the sliding block 22 reciprocates on the inner side of the sliding groove 11 to adjust the position of the mounting frame 23, the reciprocating movement of the heat dissipation fan 24 improves the heat dissipation rate in the frame saw machine body 1, and ensures the good use performance of the frame saw machine body 1, the dust falling cabin 4 is installed at the top of the conveying device 2, the water pump 37 is installed at the top of the dust falling cabin 4, the water inlet pipe 38 is installed at the input end of the water pump 37, the transmission pipe 39 is installed at the output end of the water pump 37, the input end of the water inlet pipe 38 extends into the water storage tank 36, the transmission pipe 39 is positioned on the inner side of the top of the dust falling cabin 4, the dust falling spray head 40 is installed at the output end of the transmission pipe 39, the air blowing ports 41 are formed through the front and back surfaces of the dust falling cabin 4, and the electric heating device 42 is installed on the inner side of the air blowing ports 41, the front and the back of dust falling bin 4 are equipped with install bin 43, install motor 44 on the inner wall of install bin 43, flabellum 45 is installed to motor 44's output, dust falling bin 4 provides the mounted position for water pump 37, water pump 37 operation is extracted the water in inlet tube 38 to storage water tank 36 after the flitch moves to dust falling bin 4 is inside, water is through transmission pipe 39 from dust fall shower nozzle 40 blowout to the flitch after the saw cutting to carry out dust fall and wash, sewage after the washing falls to storage water tank 36 inside, the heating wire work in electro-heat equipment 42, motor 44 operation drives flabellum 45 and rotates and blows the heat that electro-heat equipment 42 work produced, hot-blast infiltration stoving processing is carried out to the flitch after the saw cutting, flitch after the processing falls through lower plate 31, the all-round processing to saw cutting in-process dust has reduced the pollution that causes the external environment, the processingquality of flitch frame saw has been improved.
Referring to fig. 1, 6, 7 and 8, a frame saw with a dust removing structure and a method for using the same;
the cutting device comprises a fixed frame 5, vertical rods 6 and a filter frame 7, wherein the fixed frame 5 is installed at the top of a conveyor belt 27, air cylinders 46 are installed on the opposite sides of the fixed frame 5, arc-shaped frames 47 are installed at the output ends of the air cylinders 46, locking studs 48 are installed on the outer sides of the arc-shaped frames 47 in a penetrating mode, clamping rings 49 are installed at the output ends of the locking studs 48, the positions of material plates are adjusted to be in the arc-shaped frames 47, the air cylinders 46 operate to adjust the distance between the two groups of arc-shaped frames 47, workers rotate the locking studs 48 to enable the clamping rings 49 to be in contact with the outer sides of the material plates and clamp the material plates, the cutting precision of the material plates is improved, the cutting device is suitable for the saw cutting processing of the material plates with different specifications, the vertical rods 6 are arranged on the back of the conveying device 2, sliding frames 50 are installed at the top ends of the vertical rods 6, driving pieces 51 are installed on the outer sides of the sliding frames 50 in an embedded mode, feeding arms 52 are installed on the front faces of the feeding arms 52, and suction blocks 53 are installed on the output ends of the feeding arms through steel wire ropes, the vertical rod 6 supports the sliding frame 50, a material plate to be processed is placed on the material loading table 35, the lifting column 34 works to drive the material loading table 35 to move upwards, the material loading table 35 and the conveying device 2 are in the same horizontal position, the material loading suction block 53 fastens and adsorbs the material plate, the driving piece 51 operates to drive the material loading arm 52 to move in the horizontal direction, so that the material plate moves onto the conveying belt 27, the automatic material loading reduces the labor intensity of workers, the saw cutting efficiency of the material plate is improved, the filter frame 7 is installed on the inner wall of the conveying device 2, the filter frame 7 is positioned above the water storage tank 36, the filter screen 54 is installed on the inner side of the filter frame 7, the cleaning frame 55 is installed on the top of the filter frame 7, the driving slide block 56 is installed on the inner side of the cleaning frame 55 in an embedded mode, the connecting plate 57 is installed on the top of the driving slide block 56, and the cleaning scraper 58 is installed at the bottom of the connecting plate 57, and cleaning scraper 58 contacts with filter screen 54, impurity and dust in the water are filtered through filter screen 54 when sewage falls to storage water tank 36, filter screen 54 drives slider 56 to operate after long-time use and drives connecting plate 57 to carry out reciprocating motion in the horizontal direction so that cleaning scraper 58 concentrates on scraping off the impurity on filter screen 54 surface, guarantees filter screen 54 to the filter effect of sewage, and the staff dismantles filter frame 7 and washs or changes filter screen 54.
The frame sawing machine comprises the following working steps:
s1, firstly, placing a material plate to be processed on a material loading platform 35, driving the material loading platform 35 to move upwards by working of a lifting column 34, enabling the material loading platform 35 and a conveying device 2 to be in the same horizontal position, fastening and adsorbing the material plate by a material loading suction block 53, driving a material loading arm 52 to move in the horizontal direction by operation of a driving piece 51, enabling the material plate to move to a conveying belt 27, and adjusting the position of the material plate to the inside of an arc-shaped frame 47;
s2, the frame saw body 1 operates to saw and cut the material plate, a crank link mechanism in the frame saw body 1 drives a saw frame to do up-and-down or left-and-right reciprocating motion to enable a plurality of saw blades mounted on the saw frame to longitudinally cut the material plate, a suction fan 15 operates to suck debris generated in the sawing process through a dust hood 17, and the debris falls into a dust collection cabinet 14 from a dust suction pipe 16 through the dust hood 17;
s3, the temperature sensor 12 detects the internal temperature of the frame saw machine body 1 in real time, when the internal temperature reaches a preset value, the operation panel 29 controls the operation of the heat dissipation fan 24, and the heat dissipation fan 24 enables external air to enter the frame saw machine body 1 from the heat dissipation port 9 through the filtration of the dustproof net 10 to perform penetrating heat dissipation on the crank link mechanism and other working components;
s4, after the material plates move into the dust settling bin 4, the water pump 37 operates to extract water in the water storage tank 36 through the water inlet pipe 38, the water is sprayed out from the dust settling spray head 40 through the transmission pipe 39 to perform dust settling and washing on the sawed material plates, the washed sewage falls into the water storage tank 36, heating wires in the electric heating device 42 work, the motor 44 operates to drive the fan blades 45 to rotate to blow heat generated by the work of the electric heating device 42, hot air performs permeation drying treatment on the sawed material plates, and the processed material plates fall through the discharging plate 31.
In step S1, the method further includes the steps of:
s11, the air cylinder 46 operates to adjust the distance between the two groups of arc-shaped frames 47, a worker rotates the locking stud 48 to enable the clamping ring 49 to be in contact with the outer side of the material plate and clamp the material plate, the conveying motor 25 operates to drive the conveying rollers 26 to rotate, the material plate is stably driven by the plurality of groups of conveying rollers 26 through the driving action of the conveying belt 27, and the stability of the material plate in the sawing process is guaranteed;
in step S3, the method further includes the steps of:
s31, in the heat dissipation process, the motor 20 is adjusted to operate to drive the threaded rod 21 to rotate, so that the sliding block 22 reciprocates in the inner side of the sliding groove 11 to adjust the position of the mounting frame 23, and the reciprocating movement of the heat dissipation fan 24 improves the heat dissipation rate in the frame saw body 1;
in step S4, the method further includes the steps of:
s41, when the sewage falls to the water storage tank 36, impurities and dust in the sewage are filtered by the filter screen 54, after the filter screen 54 is used for a long time, the sliding block 56 is driven to operate to drive the connecting plate 57 to carry out reciprocating movement in the horizontal direction, so that the cleaning scraper 58 carries out concentrated scraping on the impurities on the surface of the filter screen 54, and the filtering effect of the filter screen 54 on the sewage is ensured.
The working principle is as follows: when the device is used, firstly, a flitch to be processed is placed on the feeding table 35, the lifting column 34 works to drive the feeding table 35 to move upwards, so that the feeding table 35 and the conveying device 2 are in the same horizontal position, the feeding suction block 53 fastens and adsorbs the flitch, the driving piece 51 operates to drive the feeding arm 52 to move in the horizontal direction so that the flitch moves to the conveying belt 27, the position of the flitch is adjusted to the inside of the arc-shaped frames 47, the air cylinder 46 operates to adjust the distance between the two groups of arc-shaped frames 47, a worker rotates the locking stud 48 to enable the clamping ring 49 to contact with the outer side of the flitch and clamp the flitch, the conveying motor 25 operates to drive the conveying rollers 26 to rotate, the flitch is stably driven by the conveying belt 27 among the groups of conveying rollers 26, the stability of the flitch in the sawing process is ensured, the frame sawing machine body 1 operates to saw the flitch, the crank link mechanism in the frame saw body 1 drives the saw frame to do reciprocating motion up and down or left and right to enable a plurality of saw blades arranged on the saw frame to longitudinally cut a plate, the suction fan 15 operates to suck chips generated in the sawing process through the dust hood 17, the chips fall into the dust collection cabinet 14 from the dust collection pipe 16 through the dust hood 17, the temperature sensor 12 detects the internal temperature of the frame saw body 1 in real time, the operation panel 29 controls the heat dissipation fan 24 to operate when the internal temperature reaches a preset value, the heat dissipation fan 24 enables external air to enter the frame saw body 1 from the heat dissipation port 9 through the dust screen 10 for penetrating heat dissipation of the crank link mechanism and other working components, the operation of the adjusting motor 20 in the heat dissipation process drives the threaded rod 21 to rotate so that the sliding block 22 reciprocates in the inner side of the sliding groove 11 to adjust the position of the mounting frame 23, and the reciprocating motion of the heat dissipation fan 24 improves the heat dissipation rate in the frame saw body 1, after the material plates move into the dust settling bin 4, the water pump 37 operates to extract water in the water storage tank 36 through the water inlet pipe 38, the water is sprayed out from the dust settling spray head 40 through the transmission pipe 39 to perform dust settling and washing on the sawed material plates, sewage after washing falls into the water storage tank 36, heating wires in the electric heating device 42 work, the motor 44 operates to drive the fan blades 45 to rotate to blow heat generated by the electric heating device 42, hot air performs penetration drying treatment on the sawed material plates, the processed material plates fall through the material discharging plate 31, impurities and dust in the sewage when the sewage falls into the water storage tank 36 are filtered through the filter screen 54, after the filter screen 54 is used for a long time, the slider 56 operates to drive the connecting plate 57 to perform reciprocating movement in the horizontal direction, so that the cleaning scraper 58 performs centralized scraping on the impurities on the surface of the filter screen 54, and the filtering effect of the filter screen 54 on the sewage is ensured.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. The utility model provides a frame saw with dust removal structure, includes frame saw body (1), conveyor (2) and dust fall storehouse (4), its characterized in that: the frame sawing machine comprises a frame sawing machine body (1), wherein a conveying device (2) is installed on the outer side of the frame sawing machine body (1), a base (8) is installed at the bottom of the frame sawing machine body (1), and a water storage tank (36) is installed on the inner side of the bottom of the conveying device (2);
dust falling cabin (4) are installed at the top of conveyor (2), water pump (37) are installed at the top of dust falling cabin (4), inlet tube (38) are installed to the input of water pump (37), transmission pipe (39) are installed to the output of water pump (37), dust falling shower nozzle (40) are installed to the output of transmission pipe (39).
2. A frame saw machine with a dust removing structure according to claim 1, wherein: the front of frame saw body (1) runs through and has seted up thermovent (9), dust screen (10) are installed to the inboard of thermovent (9), sliding tray (11) have been seted up on the inner wall of frame saw body (1), install temperature sensor (12) on the inner wall of frame saw body (1), dust collection box (13) are installed at the top of frame saw body (1), the inboard movable mounting of dust collection box (13) has collection dirt cabinet (14), suction fan (15) are installed to the top inboard of dust collection box (13), dust absorption pipe (16) are installed to the input of suction fan (15), suction hood (17) are installed to the input of dust absorption pipe (16), install heelpiece (18) on the diapire of collection dirt cabinet (14), handle (19) are installed in the front of collection dirt cabinet (14).
3. A frame saw machine with a dust removing structure according to claim 1, wherein: install fixed plate (3) on the inner wall of frame saw body (1), threaded rod (21) are installed to the opposite side of fixed plate (3), and adjusting motor (20) are installed in the outside of fixed plate (3), and sliding block (22) have been cup jointed in the outside of threaded rod (21), and the back mounted of sliding block (22) has mounting bracket (23), and heat dissipation fan (24) are installed to the inboard of mounting bracket (23).
4. A frame saw machine with a dust removing structure according to claim 1, wherein: the dust-reducing device is characterized in that a conveying motor (25) is installed on the back face of the conveying device (2), conveying rollers (26) are installed on the opposite sides of the conveying device (2), a conveying belt (27) is arranged on the outer side of each conveying roller (26), an electric control cabinet (28) is installed on the front face of the conveying device (2), an operation panel (29) is arranged at the top of each electric control cabinet (28), an installation block (30) is installed on one side of the conveying device (2), a blanking plate (31) is installed on the opposite side of the installation block (30), a supporting column (32) is installed at the bottom of the conveying device (2), a support (33) is installed on one side, away from the installation block (30), a lifting column (34) is installed at the top of the support (33), a loading platform (35) is installed at the output end of the lifting column (34), a blowing port (41) is formed in a penetrating mode in the front face and the back face of the dust-reducing bin (4), an electric heating device (42) is installed on the inner side of the blowing port (41), an installation box (43) is installed on the front face and the back face of the dust-reducing bin (4), a motor (44) is installed on the inner wall of the installation box (43), and fan blades (45) are installed at the output end of the motor (44).
5. The frame saw machine with a dust removing structure according to any one of claims 1 to 4, wherein: the input end of the water inlet pipe (38) extends to the inside of the water storage tank (36), the transmission pipe (39) is located on the inner side of the top of the dust falling bin (4), the dust hood (17) is located inside the frame saw body (1), the output end of the adjusting motor (20) is connected with the input end of the threaded rod (21), the sliding block (22) is embedded and installed on the inner side of the sliding groove (11), and the input end of the conveying roller (26) is connected with the output end of the conveying motor (25).
6. A frame saw machine with a dust removing structure according to claim 4, wherein: the top of conveyer belt (27) is installed mount (5), and cylinder (46) are installed to the opposite side of mount (5), and arc frame (47) are installed to the output of cylinder (46), and locking double-screw bolt (48) are installed in the outside through-going of arc frame (47), and clamp ring (49) are installed to the output of locking double-screw bolt (48).
7. A frame saw machine with a dust removing structure according to claim 1, wherein: the back of conveyor (2) is provided with pole setting (6), and carriage (50) are installed on the top of pole setting (6), and driving piece (51) are installed to the outside gomphosis of carriage (50), and material loading arm (52) are installed in the front of driving piece (51), and material loading is installed through wire rope to the output of material loading arm (52) and is inhaled piece (53).
8. A frame saw machine with a dust removing structure according to claim 1, wherein: install on the inner wall of conveyor (2) filter frame (7), and filter frame (7) are located the top of storage water tank (36), filter screen (54) are installed to the inboard of filter frame (7), clean frame (55) are installed at the top of filter frame (7), drive slider (56) are installed to the inboard gomphosis of clean frame (55), connecting plate (57) are installed at the top of drive slider (56), clean scraper blade (58) are installed to the bottom of connecting plate (57), and clean scraper blade (58) contact with filter screen (54).
9. Use of a frame saw with dust removing structure according to any of claims 1-8, characterized in that the frame saw is operated as follows:
s1, firstly, placing a material plate to be processed on a material loading platform (35), enabling a lifting column (34) to work to drive the material loading platform (35) to move upwards, enabling the material loading platform (35) and a conveying device (2) to be in the same horizontal position, enabling a material loading suction block (53) to fasten and adsorb the material plate, enabling a material loading arm (52) to move in the horizontal direction to move to a conveying belt (27) by operation of a driving piece (51), and adjusting the position of the material plate to the inside of an arc-shaped frame (47);
s2, the frame saw body (1) operates to saw and cut the material plate, a crank connecting rod mechanism in the frame saw body (1) drives a saw frame to do reciprocating motion up and down or left and right to enable a plurality of saw blades arranged on the saw frame to longitudinally cut the material plate, a suction fan (15) operates to suck chips generated in the sawing process through a dust hood (17), and the chips fall into a dust collection cabinet (14) from a dust suction pipe (16) through the dust hood (17);
s3, detecting the internal temperature of the frame saw body (1) in real time by using a temperature sensor (12), controlling a heat dissipation fan (24) to operate by using an operation panel (29) when the internal temperature reaches a preset value, and enabling external air to enter the frame saw body (1) from a heat dissipation port (9) through filtering of a dust screen (10) by using the heat dissipation fan (24) to perform penetrating heat dissipation on a crank connecting rod mechanism and other working components;
s4, after the flitch moves to the interior of the dust settling bin (4), the water pump (37) operates to extract water in the water storage tank (36) through the water inlet pipe (38), the water is sprayed out from the dust settling spray head (40) through the transmission pipe (39) to settle dust and wash the sawed flitch, the washed sewage falls to the interior of the water storage tank (36), an electric heating wire in the electric heating device (42) works, the motor (44) operates to drive the fan blades (45) to rotate to blow heat generated by the work of the electric heating device (42), hot air conducts permeation drying treatment on the sawed flitch, and the processed flitch falls through the discharging plate (31).
10. The method of using a frame saw machine with a dust removing structure according to claim 9, wherein in the step S1, the method further comprises the steps of:
s11, the air cylinder (46) operates to adjust the distance between the two groups of arc-shaped frames (47), a worker rotates the locking stud (48) to enable the clamping ring (49) to be in contact with the outer side of the material plate and clamp the material plate, the conveying motor (25) operates to drive the conveying rollers (26) to rotate, the plurality of groups of conveying rollers (26) stably transmit the material plate under the transmission action of the conveying belt (27), and the stability of the material plate in the sawing process is guaranteed;
in step S3, the method further includes the steps of:
s31, in the heat dissipation process, the motor (20) is adjusted to operate to drive the threaded rod (21) to rotate, so that the sliding block (22) reciprocates on the inner side of the sliding groove (11) to adjust the position of the mounting frame (23), and the heat dissipation rate in the frame saw body (1) is improved due to the reciprocating movement of the heat dissipation fan (24);
in step S4, the method further includes the steps of:
s41, when the sewage falls to the water storage tank (36), impurities and dust in the sewage are filtered by the filter screen (54), after the filter screen (54) is used for a long time, the sliding block (56) is driven to operate to drive the connecting plate (57) to carry out reciprocating movement in the horizontal direction, so that the cleaning scraper (58) can intensively scrape the impurities on the surface of the filter screen (54), and the filtering effect of the filter screen (54) on the sewage is ensured.
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| CN116638369A (en) * | 2023-06-13 | 2023-08-25 | 重庆众为金属表面处理有限公司 | Waste liquid and waste material recovery device for machining workshop |
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| CN115922428B (en) | 2024-07-05 |
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