CN115922428B - Frame sawing machine with dust removing structure and use method - Google Patents
Frame sawing machine with dust removing structure and use method Download PDFInfo
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- CN115922428B CN115922428B CN202310050700.0A CN202310050700A CN115922428B CN 115922428 B CN115922428 B CN 115922428B CN 202310050700 A CN202310050700 A CN 202310050700A CN 115922428 B CN115922428 B CN 115922428B
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- 239000000428 dust Substances 0.000 title claims abstract description 143
- 238000000034 method Methods 0.000 title claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 118
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 86
- 238000003860 storage Methods 0.000 claims abstract description 32
- 238000005485 electric heating Methods 0.000 claims abstract description 19
- 239000007921 spray Substances 0.000 claims abstract description 11
- 238000011010 flushing procedure Methods 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims abstract description 3
- 230000017525 heat dissipation Effects 0.000 claims description 38
- 238000004140 cleaning Methods 0.000 claims description 25
- 239000010865 sewage Substances 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 15
- 230000000694 effects Effects 0.000 claims description 12
- 239000012535 impurity Substances 0.000 claims description 11
- 238000001914 filtration Methods 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 8
- 238000007790 scraping Methods 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 5
- 230000005855 radiation Effects 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 description 8
- 239000012466 permeate Substances 0.000 description 6
- 238000007664 blowing Methods 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 239000002023 wood Substances 0.000 description 4
- 238000003825 pressing Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses a frame sawing machine with a dust removing structure, which comprises a frame sawing machine body, a conveying device and a dust falling bin, wherein the conveying device is arranged on the outer side of the frame sawing machine body, the dust falling bin is arranged at the top of the conveying device, a water pump is arranged at the top of the dust falling bin, a water inlet pipe is arranged at the input end of the water pump, a conveying pipe is arranged at the output end of the water pump, and a dust falling spray head is arranged at the output end of the conveying pipe. According to the invention, the dust falling bin is arranged at the top of the conveying device, the water pump operates to extract water in the water storage tank through the water inlet pipe after the material plate moves into the dust falling bin, the water is sprayed out of the dust falling spray head through the conveying pipe to carry out dust falling and flushing on the sawed material plate, the motor operates to drive the fan blade to rotate so as to blow heat generated by the operation of the electric heating device, the hot air carries out permeation drying treatment on the sawed material plate, the omnibearing treatment of dust in the sawing process reduces pollution to the external environment, and the processing quality of the material plate frame saw is improved.
Description
Technical Field
The invention relates to the technical field of frame sawing machines, in particular to a frame sawing machine with a dust removing structure and a using method thereof.
Background
The frame sawing machine is also called as a row sawing machine and a jogging sawing machine, and is characterized in that a plurality of saw blades are tensioned on a saw frame, and the saw frame is driven by a crank connecting mechanism to reciprocate up and down or left and right, so that the machine for longitudinally sawing logs or battens by the plurality of saw blades arranged on the saw frame occupies a quite large proportion of materials for making the frame sawing machine as a main sawing machine due to simple production process, convenient operation and convenient realization of continuous and automatic production.
The frame saw in the prior art has the following defects:
1. The patent document CN209954846U discloses a frame sawing machine capable of sawing short materials, which comprises a shell, a top plate and a bottom plate, wherein the top of the inner wall of the shell is movably connected with the top of the top plate, the two sides of the inner wall of the shell are fixedly connected with the surface of the bottom plate, a cutter is fixedly connected with the middle inside the shell, a connecting plate is fixedly connected with the left side of the bottom of the top plate, a circular groove is formed in the bottom plate, a limit groove is formed in the surface of the bottom plate and positioned at the top of the circular groove, and a circular box is movably connected inside the circular groove. This can saw cut frame saw machine of short material combines through circular slot and arc, can adjust the distance between movable box and the timber in the great within range, then can be with rotary cylinder and timber chucking through stretching out pole and hold-down spring to adopt rotary cylinder arrangement mode conveying timber, because timber is by rotary cylinder tight conveying all the time, so the frame saw can saw cut comparatively short material. The frame sawing machine still needs the staff to assist in multiple directions during feeding, so that the labor intensity of the staff is increased, and the wood processing efficiency is reduced.
2. Patent document CN209520987U discloses a frame sawing machine, "comprising a front frame assembly, a wall panel assembly, and a rear frame assembly; the front frame component comprises a front transmission mechanism and a feeding platform, one end of the feeding platform is positioned above the front transmission mechanism, and the other end of the feeding platform is positioned in the wallboard component; the wallboard assembly comprises a front pressing mechanism, a sawing mechanism and a rear pressing mechanism; the rear frame component comprises a rear transmission mechanism and a discharging platform, one end of the discharging platform is positioned above the rear transmission mechanism, and the other end of the discharging platform is positioned in the wallboard component; the sawing mechanism comprises a sawing tool rest and a planing tool rest which are sequentially arranged front and back, wherein the sawing tool rest is provided with a plurality of sawing blades which are parallel to each other, and the planing tool rest is provided with a plurality of planing blades which are parallel to each other; a dust collector is added to keep the machine clean; and the planing equipment improves the smoothness of the surface of the cut sawn timber. The frame sawing machine cannot firmly clamp the wood to be sawn, the wood is easy to shake in the sawing process, the cutting quality is reduced, and the sawing precision of the wood cannot be guaranteed.
3. Patent document CN211104448U discloses a single-arm frame sawing machine, "comprising a frame assembly, wherein a support frame is fixedly connected inside the frame assembly, the top of the support frame is fixedly connected with a feeding power assembly, one side of the feeding power assembly is fixedly connected with a saw frame power assembly, the other side of the saw frame power assembly is fixedly connected with a weight-bias wheel, one side of the weight-bias wheel is fixedly connected with a connecting rod, the bottom of an inner cavity of the frame assembly is fixedly connected with a feeding assembly, one side of the inner of the frame assembly is fixedly connected with a saw frame assembly, the left side of the saw frame assembly is fixedly connected with an upper pressing assembly, the left side of the saw frame assembly frame is fixedly connected with a discharging assembly, and the discharging assembly consists of a discharging lifting frame and a discharging limiting plate. According to the single-arm frame sawing machine, the friction effect of the racks can be reduced by utilizing the matching use among the feeding assembly, the discharging assembly and the saw frame assembly, and the service life of the ore sawing machine is prolonged. The frame sawing machine can only reduce the friction effect of the racks, but can not effectively radiate heat to the saw blade and the cutting mechanism, and cannot ensure the good service performance of the frame sawing machine.
4. The patent document CN211104531U discloses an automatic chip removal cleaning device of a log frame sawing machine, which comprises an operation table and a storage box, wherein the top of the operation table is fixedly connected with a supporting plate, one side of the supporting plate is slidably connected with a sliding plate, the top of the sliding plate is fixedly connected with a connecting plate, the surface of the connecting plate is fixedly connected with a threaded block, the internal thread of the threaded block is connected with a threaded rod, the top of the threaded rod is fixedly connected with a nut, and one side of the supporting plate is provided with a sliding groove matched with the sliding plate. The automatic chip removal cleaning device of the log frame sawing machine has the clamping function, so that the log is fixed, the log is prevented from being broken when the log is sawn, the accuracy of the log is improved, the unnecessary waste is reduced, the labor cost of a user is reduced, the working efficiency of the user is improved, and the support legs enable the automatic chip removal cleaning device of the log frame sawing machine to work more stably, so that the log frame sawing machine is prevented from being damaged. The frame saw machine can not comprehensively treat dust generated in the processing process, is easy to pollute the external environment, and reduces the processing quality of the log frame saw.
Disclosure of Invention
The invention aims to provide a frame sawing machine with a dust removing structure and a using method thereof, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the frame sawing machine with the dust removing structure comprises a frame sawing machine body, a conveying device and a dust falling bin, wherein the conveying device is arranged on the outer side of the frame sawing machine body, a base is arranged at the bottom of the frame sawing machine body, and a water storage tank is arranged on the inner side of the bottom of the conveying device;
The conveying device comprises a conveying device, a conveying motor, conveying rollers, a conveying belt, an electric control cabinet, an operating panel, a mounting block, a blanking plate, a support, a lifting column and a loading table, wherein the conveying motor is arranged on the back surface of the conveying device;
The top of the conveying device is provided with a dust fall bin, the top of the dust fall bin is provided with a water pump, the input end of the water pump is provided with a water inlet pipe, the output end of the water pump is provided with a conveying pipe, the output end of the conveying pipe is provided with a dust fall spray head, the front and the back of the dust fall bin are provided with blowing openings in a penetrating way, the inner sides of the blowing openings are provided with electric heating devices, the front and the back of the dust fall bin are provided with mounting boxes, the inner wall of each mounting box is provided with a motor, the output end of each motor is provided with a fan blade, the top of each conveying belt is provided with a fixing frame, the opposite sides of each fixing frame are provided with air cylinders, the output end of each air cylinder is provided with an arc-shaped frame, the outer sides of each arc-shaped frame are provided with locking studs in a penetrating way, and the output ends of each locking stud are provided with clamping rings;
The back of conveyor is provided with the pole setting, the carriage is installed on the top of pole setting, the driving piece is installed to the outside gomphosis of carriage, the material loading arm is installed in the front of driving piece, the material loading suction block is installed through wire rope to the output of material loading arm, install the filter frame on conveyor's the inner wall, and the filter frame is located the top of storage water tank, the filter screen is installed to the inboard of filter frame, the clean frame is installed at the top of filter frame, the drive slider is installed to the inboard gomphosis of clean frame, the connecting plate is installed at the top of drive slider, cleaning scraper blade is installed to the bottom of connecting plate, and cleaning scraper blade and filter screen contact.
Preferably, the front of frame saw machine body has run through and has offered the thermovent, and the dust screen is installed to the inboard of thermovent, has seted up the sliding tray on the inner wall of frame saw machine body, installs temperature sensor on the inner wall of frame saw machine body, and the dust collection box is installed at the top of frame saw machine body, and the inboard movable mounting of dust collection box has the dust collection cabinet, and the suction fan is installed to the top inboard of dust collection box, and the dust absorption pipe is installed to the input of suction fan, and the dust hood is installed to the input of dust absorption pipe, installs the collet on the diapire of dust collection cabinet, and the handle is installed in the front of dust collection cabinet.
Preferably, the fixed plate is installed on the inner wall of the frame saw machine body, the threaded rod is installed on the opposite side of the fixed plate, the adjusting motor is installed on the outer side of the fixed plate, the sliding block is sleeved on the outer side of the threaded rod, the mounting frame is installed on the back of the sliding block, and the heat dissipation fan is installed on the inner side of the mounting frame.
Preferably, the input of inlet tube extends to the inside of storage water tank, and the transfer line is located the top inboard in dust fall storehouse, and the dust hood is located the inside of frame saw machine body, and the output of regulating motor is connected with the input of threaded rod, and the sliding block gomphosis is installed in the inboard of sliding tray, and the input of conveying roller is connected with the output of conveying motor.
Preferably, the working steps of the frame sawing machine are as follows:
S1, firstly placing a material plate to be processed on a material loading table, driving the material loading table to move upwards by the operation of a lifting column, enabling the material loading table and a conveying device to be positioned at the same horizontal position, fastening and adsorbing the material plate by a material loading suction block, driving a material loading arm to move horizontally by the operation of a driving piece, enabling the material plate to move to a conveyor belt, and adjusting the material plate position to the inside of an arc-shaped frame;
S2, the frame saw body operates to saw the material plate, a crank-link mechanism in the frame saw body drives a saw frame to reciprocate up and down or left and right so that a plurality of saw blades arranged on the saw frame longitudinally cut the material plate, a suction fan operates to suck scraps generated in the sawing process through a dust hood, and the scraps fall into a dust collection cabinet from a dust collection pipe through the dust hood;
S3, detecting the internal temperature of the frame saw body in real time by a temperature sensor, and controlling the operation of a heat dissipation fan by an operation panel when the internal temperature reaches a preset value, wherein the heat dissipation fan enables external gas to enter the frame saw body from a heat dissipation port through the filtering of a dust screen to permeate and dissipate heat of a crank connecting rod mechanism and other working parts;
S4, after the material plate moves to the inside of the dust fall bin, the water pump operates to extract water in the water storage tank through the water inlet pipe, the water is sprayed out of the dust fall spray head through the conveying pipe to carry out dust fall and flushing on the sawed material plate, sewage after flushing falls into the inside of the water storage tank, the electric heating wire in the electric heating device works, the motor operates to drive the fan blade to rotate to blow heat generated by the electric heating device, hot air permeates and dries the sawed material plate, and the processed material plate falls through the blanking plate.
Preferably, in the step S1, the method further includes the following steps:
S11, the distance between the two groups of arc frames is adjusted by the operation of the air cylinder, the clamping ring is contacted with the outer side of the material plate by the rotation of the locking stud by a worker, and is clamped by the rotation of the conveying motor, the conveying rollers are driven to rotate by the operation of the conveying motor, the material plate is stably driven by the transmission action of the conveyor belt among the groups of conveying rollers, and the stability of the material plate in the sawing process is ensured;
In the step S3, the method further includes the following steps:
s31, in the heat dissipation process, the motor is regulated to operate so as to drive the threaded rod to rotate, so that the sliding block reciprocates at the inner side of the sliding groove to adjust the position of the mounting frame, and the reciprocating movement of the heat dissipation fan improves the heat dissipation rate inside the frame saw body;
in the step S4, the method further includes the following steps:
S41, impurities and dust in water are filtered by the filter screen when sewage falls into the water storage tank, and the filter screen drives the sliding block to move after long-time use to drive the connecting plate to reciprocate in the horizontal direction, so that the impurity on the surface of the filter screen is intensively scraped by the cleaning scraping plate, and the filtering effect of the filter screen on the sewage is ensured.
Compared with the prior art, the invention has the following beneficial effects:
According to the invention, the feeding arm is arranged on the front surface of the driving piece, the feeding plate to be processed is placed on the feeding table, the lifting column works to drive the feeding table to move upwards, so that the feeding table and the conveying device are positioned at the same horizontal position, the feeding suction block is used for fastening and adsorbing the feeding plate, the driving piece operates to drive the feeding arm to move horizontally, so that the feeding plate moves onto the conveying belt, the labor intensity of workers is relieved, and the sawing efficiency of the feeding plate is improved.
According to the invention, the clamping ring is arranged at the output end of the locking stud, the position of the material plate is adjusted to the inside of the arc-shaped frame, the distance between the two groups of arc-shaped frames is adjusted by the operation of the air cylinder, the worker rotates the locking stud to enable the clamping ring to be in contact with the outer side of the material plate and clamp the material plate, the conveying motor operates to drive the conveying rollers to rotate, the material plate is stably driven by the transmission effect of the conveyor belt among the groups of conveying rollers, the stability of the material plate in the sawing process is ensured, the cutting precision of the material plate is improved, the device is suitable for sawing and processing of material plates with different specifications, and the application range of a frame sawing machine is enlarged.
According to the frame saw machine, the heat dissipation fan is arranged on the inner side of the mounting frame, the temperature sensor detects the temperature inside the frame saw machine body in real time, when the temperature inside the frame saw machine body reaches a preset value, the operation panel controls the heat dissipation fan to operate, external air enters the frame saw machine body from the heat dissipation port through the dust screen for filtration, the crank connecting rod mechanism and other working parts are subjected to permeation heat dissipation, the motor is regulated to operate in the heat dissipation process to drive the threaded rod to rotate, the sliding block is driven to reciprocate on the inner side of the sliding groove to adjust the position of the mounting frame, the heat dissipation rate inside the frame saw machine body is improved due to the reciprocating movement of the heat dissipation fan, and good use performance of the frame saw machine body is guaranteed.
According to the invention, the dust falling bin is arranged at the top of the conveying device, the water pump operates to extract water in the water storage tank through the water inlet pipe after the material plate moves into the dust falling bin, the water is sprayed out of the dust falling spray head through the conveying pipe to carry out dust falling and flushing on the sawed material plate, the flushed sewage falls into the water storage tank, the electric heating wire in the electric heating device works, the motor operates to drive the fan blade to rotate so as to blow heat generated by the electric heating device, the hot air permeates and dries the sawed material plate, the processed material plate falls through the blanking plate, the pollution to the external environment is reduced by the omnibearing treatment of dust in the sawing process, and the processing quality of the material plate frame saw is improved.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic top view of the internal structure of the frame saw body of the present invention;
FIG. 3 is a schematic view of the inner structure of the dust box of the present invention;
FIG. 4 is a schematic perspective view of a dust bin according to the present invention;
FIG. 5 is a schematic diagram of the side internal structure of the dust bin of the invention;
FIG. 6 is a schematic perspective view of a fixing frame according to the present invention;
FIG. 7 is a schematic perspective view of a carriage according to the present invention;
Fig. 8 is a schematic view showing a three-dimensional structure of the cleaning frame of the present invention.
In the figure: 1. a frame saw body; 2. a conveying device; 3. a fixing plate; 4. a dust falling bin; 5. a fixing frame; 6. a vertical rod; 7. a filter frame; 8. a base; 9. a heat radiation port; 10. a dust screen; 11. a sliding groove; 12. a temperature sensor; 13. a dust collection box; 14. a dust collection cabinet; 15. a suction fan; 16. a dust collection pipe; 17. a dust hood; 18. a bottom pad; 19. a handle; 20. adjusting the motor; 21. a threaded rod; 22. a sliding block; 23. a mounting frame; 24. a heat dissipation fan; 25. a conveying motor; 26. a conveying roller; 27. a conveyor belt; 28. an electric control cabinet; 29. an operation panel; 30. a mounting block; 31. a blanking plate; 32. a support post; 33. a bracket; 34. lifting columns; 35. a feeding table; 36. a water storage tank; 37. a water pump; 38. a water inlet pipe; 39. a transmission tube; 40. dust falling spray heads; 41. blowing an air port; 42. an electric heating device; 43. a mounting box; 44. a motor; 45. a fan blade; 46. a cylinder; 47. an arc-shaped frame; 48. locking the stud; 49. a clamping ring; 50. a carriage; 51. a driving member; 52. a feeding arm; 53. feeding suction blocks; 54. a filter screen; 55. a cleaning rack; 56. driving a sliding block; 57. a connecting plate; 58. a cleaning blade.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected or movably connected, or may be detachably connected or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1, 2,3 and 4, an embodiment of the present invention is provided: a frame sawing machine with a dust removing structure and a use method thereof;
Comprises a frame saw body 1, a conveying device 2 and a dust box 13, wherein a heat radiation opening 9 is arranged on the front surface of the frame saw body 1 in a penetrating way, a dust screen 10 is arranged on the inner side of the heat radiation opening 9, a sliding groove 11 is arranged on the inner wall of the frame saw body 1, a temperature sensor 12 is arranged on the inner wall of the frame saw body 1, the top of the frame saw body 1 is provided with the dust box 13, a dust collection cabinet 14 is movably arranged on the inner side of the dust box 13, a suction fan 15 is arranged on the inner side of the top of the dust box 13, a dust suction pipe 16 is arranged at the input end of the suction fan 15, a dust suction hood 17 is arranged at the input end of the dust suction pipe 16, the dust suction hood 17 is positioned in the frame saw body 1, a base 18 is arranged on the bottom wall of the dust collection cabinet 14, a handle 19 is arranged on the front surface of the dust collection cabinet 14, a base 8 is arranged at the bottom of the frame saw body 1, a water storage tank 36 is arranged on the inner side of the bottom of the conveying device 2, the base 8 supports the frame saw body 1, clean water is placed in the water storage tank 36, the frame saw body 1 operates to saw and process a material plate, a crank-link mechanism in the frame saw body 1 drives the saw frame to reciprocate up and down or left and right so that a plurality of saw blades arranged on the saw frame longitudinally cut the material plate, the dust box 13 provides a mounting position for the suction fan 15 and ensures the stability in operation, the suction fan 15 operates to suck the scraps generated in the sawing process through the dust hood 17, the scraps fall into the dust collection cabinet 14 from the dust collection pipe 16 through the dust hood 17, the pull handle 19 pulls the dust collection cabinet 14 out of the dust collection box 13 to clean the internal scraps, the conveying device 2 is arranged on the outer side of the frame saw body 1, the conveying motor 25 is arranged on the back surface of the conveying device 2, the conveying roller 26 is arranged on the opposite side of the conveying device 2, the conveying motor 25 is arranged on the outer side, connected with the conveying roller 26, of the input end of the conveying roller 26 and the output end of the conveying motor 25, the electric control cabinet 28 is arranged on the front face of the conveying device 2, the operation panel 29 is arranged on the top of the electric control cabinet 28, the mounting block 30 is arranged on one side of the conveying device 2, the blanking plate 31 is arranged on the opposite side of the mounting block 30, the supporting column 32 is arranged at the bottom of the conveying device 2, the support 33 is arranged on one side, far away from the mounting block 30, of the conveying device 2, the lifting column 34 is arranged on the top of the support 33, the feeding table 35 is arranged at the output end of the lifting column 34, the conveying motor 25 operates to drive the conveying roller 26 to rotate, the conveying rollers 26 are in stable transmission through the transmission effect of the conveying belt 27, stability in the sawing process of the material plates is guaranteed, the operating state of the frame saw body 1 is controlled through the operation panel 29, the processed material plates fall through the blanking plate 31, and the lifting column 34 operates to drive the feeding table 35 to adjust the height.
Referring to fig. 1,2 and 5, a frame saw with dust removing structure and a method of use thereof;
Comprises a fixed plate 3, an adjusting motor 20 and a dust falling bin 4, wherein the fixed plate 3 is arranged on the inner wall of a frame saw body 1, a threaded rod 21 is arranged on the opposite side of the fixed plate 3, the adjusting motor 20 is arranged on the outer side of the fixed plate 3, the output end of the adjusting motor 20 is connected with the input end of the threaded rod 21, a sliding block 22 is sleeved on the outer side of the threaded rod 21, the sliding block 22 is embedded and arranged on the inner side of a sliding groove 11, a mounting frame 23 is arranged on the back surface of the sliding block 22, a cooling fan 24 is arranged on the inner side of the mounting frame 23, the fixed plate 3 provides a mounting position for the adjusting motor 20, a temperature sensor 12 detects the temperature inside the frame saw body 1 in real time, an operating panel 29 controls the cooling fan 24 to operate when the internal temperature reaches a preset value, the cooling fan 24 enables external air to enter the frame saw body 1 from a cooling hole 9 through the filtering of a dustproof screen 10 to permeate a crank connecting rod mechanism and other working parts, in the heat dissipation process, the adjusting motor 20 operates to drive the threaded rod 21 to rotate so that the sliding block 22 reciprocates at the inner side of the sliding groove 11 to adjust the position of the mounting frame 23, the reciprocating movement of the heat dissipation fan 24 improves the heat dissipation rate inside the frame saw body 1, the good use performance of the frame saw body 1 is ensured, the dust fall bin 4 is arranged at the top of the conveying device 2, the water pump 37 is arranged at the top of the dust fall bin 4, the water inlet pipe 38 is arranged at the input end of the water pump 37, the conveying pipe 39 is arranged at the output end of the water pump 37, the input end of the water inlet pipe 38 extends to the inside of the water storage tank 36, the conveying pipe 39 is positioned at the inner side of the top of the dust fall bin 4, the dust fall spray head 40 is arranged at the output end of the conveying pipe 39, the front and the back of the dust fall bin 4 are provided with the air blowing openings 41 in a penetrating manner, the inner sides of the air blowing openings 41 are provided with the electric heating devices 42, the front and the back of dust bin 4 install mounting box 43, install motor 44 on the inner wall of mounting box 43, fan blade 45 is installed to the output of motor 44, dust bin 4 provides the mounted position for water pump 37, water pump 37 moves and draws the water in the storage water tank 36 through inlet tube 38 after the flitch moves to dust bin 4 inside, water spouts the flitch after sawing from dust shower nozzle 40 through transfer pipe 39 and falls to storage water tank 36 inside, the sewage after the washing, the heating wire work in electric heater unit 42, motor 44 moves and drives fan blade 45 rotation and blows the heat that electric heater unit 42 produced, hot-blast infiltration stoving processing is carried out to the flitch after sawing, the flitch after processing falls through flitch 31, the omnidirectional processing of dust has reduced the pollution to external environment causes in the sawing process, the processingquality of flitch frame saw has been improved.
Referring to fig. 1,6, 7 and 8, a frame saw with dust removing structure and a method of use thereof;
Comprises a fixing frame 5, upright posts 6 and a filter frame 7, wherein the fixing frame 5 is arranged at the top of a conveyor belt 27, air cylinders 46 are arranged at the opposite sides of the fixing frame 5, arc-shaped frames 47 are arranged at the output ends of the air cylinders 46, locking studs 48 are arranged on the outer sides of the arc-shaped frames 47 in a penetrating manner, clamping rings 49 are arranged at the output ends of the locking studs 48, the positions of a material plate are adjusted to the inside of the arc-shaped frames 47, the air cylinders 46 operate to adjust the distance between two groups of arc-shaped frames 47, workers rotate the locking studs 48 to enable the clamping rings 49 to be in contact with the outer sides of the material plate and clamp the material plate, the cutting precision of the material plate is improved, the conveyor belt is suitable for sawing processing of material plates of different specifications, upright posts 6 are arranged on the back of a conveying device 2, sliding frames 50 are arranged at the top ends of the upright posts 6, driving pieces 51 are arranged on the outer sides of the sliding frames 50 in a embedding manner, feeding arms 52 are arranged on the front faces of the driving pieces 51, feeding pieces 53 are arranged on the output ends of the feeding arms 52 through steel ropes, the vertical rod 6 supports the sliding frame 50, the feeding platform 35 is used for placing a material plate to be processed, the lifting column 34 works to drive the feeding platform 35 to move upwards, the feeding platform 35 and the conveying device 2 are positioned at the same horizontal position, the feeding suction block 53 is used for fastening and adsorbing the material plate, the driving piece 51 operates to drive the feeding arm 52 to move horizontally, the material plate is moved onto the conveying belt 27, the labor intensity of workers is relieved by automatic feeding, the sawing efficiency of the material plate is improved, the filter frame 7 is arranged on the inner wall of the conveying device 2, the filter frame 7 is positioned above the water storage tank 36, the filter screen 54 is arranged on the inner side of the filter frame 7, the cleaning frame 55 is arranged at the top of the filter frame 7, the driving sliding block 56 is arranged on the inner side of the cleaning frame 55 in a jogging mode, the connecting plate 57 is arranged at the top of the driving sliding block 56, the cleaning scraping plate 58 is arranged at the bottom of the connecting plate 57, and the cleaning scraper 58 contacts with the filter screen 54, when the sewage falls to the water storage tank 36, impurities and dust in the water are filtered by the filter screen 54, after the filter screen 54 is used for a long time, the driving sliding block 56 operates to drive the connecting plate 57 to reciprocate in the horizontal direction, so that the cleaning scraper 58 intensively scrapes the impurities on the surface of the filter screen 54, the filtering effect of the filter screen 54 on the sewage is ensured, and a worker dismantles the filter frame 7 to clean or replace the filter screen 54.
The working steps of the frame sawing machine are as follows:
S1, firstly placing a material plate to be processed on a material loading table 35, driving the material loading table 35 to move upwards by the operation of a lifting column 34, enabling the material loading table 35 and a conveying device 2 to be positioned at the same horizontal position, fastening and adsorbing the material plate by a material loading suction block 53, driving a material loading arm 52 to move horizontally by a driving piece 51 so as to enable the material plate to move onto a conveying belt 27, and adjusting the material plate position to the inside of an arc-shaped frame 47;
S2, the frame saw body 1 operates to saw a material plate, a crank-link mechanism in the frame saw body 1 drives a saw frame to reciprocate up and down or left and right so that a plurality of saw blades arranged on the saw frame longitudinally cut the material plate, a suction fan 15 operates to suck scraps generated in the sawing process through a dust hood 17, and the scraps fall into a dust collection cabinet 14 from a dust collection pipe 16 through the dust hood 17;
S3, detecting the internal temperature of the frame saw body 1 in real time by the temperature sensor 12, controlling the operation of the heat dissipation fan 24 by the operation panel 29 when the internal temperature reaches a preset value, and enabling the external air to enter the frame saw body 1 from the heat dissipation port 9 through the dust screen 10 by the heat dissipation fan 24 to permeate and dissipate heat of the crank-link mechanism and other working parts;
s4, after the material plate moves into the dust fall bin 4, the water pump 37 operates to extract water in the water storage tank 36 through the water inlet pipe 38, the water is sprayed out from the dust fall spray head 40 through the transmission pipe 39 to carry out dust fall and flushing on the sawed material plate, the flushed sewage falls into the water storage tank 36, the electric heating wire in the electric heating device 42 works, the motor 44 operates to drive the fan blade 45 to rotate so as to blow heat generated by the electric heating device 42, the hot air carries out permeation drying treatment on the sawed material plate, and the processed material plate falls through the blanking plate 31.
In step S1, the method further includes the steps of:
S11, the distance between two groups of arc-shaped frames 47 is adjusted by the operation of an air cylinder 46, a worker rotates a locking stud 48 to enable a clamping ring 49 to be in contact with the outer side of a material plate and clamp the material plate, a conveying motor 25 operates to drive conveying rollers 26 to rotate, the material plate is stably driven by the transmission effect of a conveyor belt 27 among a plurality of groups of conveying rollers 26, and the stability of the material plate in the sawing process is ensured;
In step S3, the method further includes the steps of:
S31, in the heat dissipation process, the adjusting motor 20 is operated to drive the threaded rod 21 to rotate, so that the sliding block 22 reciprocates at the inner side of the sliding groove 11 to adjust the position of the mounting frame 23, and the reciprocating movement of the heat dissipation fan 24 improves the heat dissipation rate inside the frame saw machine body 1;
In step S4, the method further includes the steps of:
S41, when sewage falls into the water storage tank 36, impurities and dust in the water are filtered by the filter screen 54, after the filter screen 54 is used for a long time, the sliding block 56 is driven to operate to drive the connecting plate 57 to reciprocate in the horizontal direction, so that the cleaning scraping plate 58 intensively scrapes the impurities on the surface of the filter screen 54, and the filtering effect of the filter screen 54 on the sewage is ensured.
Working principle: when the device is used, firstly, a material plate to be processed is placed on a material loading table 35, a lifting column 34 works to drive the material loading table 35 to move upwards, the material loading table 35 and a conveying device 2 are positioned at the same horizontal position, a material loading suction block 53 fastens and adsorbs the material plate, a driving piece 51 operates to drive a material loading arm 52 to move horizontally, the material plate moves onto a conveying belt 27, the material plate position is adjusted to the inside of an arc-shaped frame 47, an air cylinder 46 operates to adjust the distance between two groups of arc-shaped frames 47, a worker rotates a locking stud 48 to enable a clamping ring 49 to contact with the outer side of the material plate and clamp the material plate, a conveying motor 25 operates to drive a conveying roller 26 to rotate, a plurality of groups of conveying rollers 26 perform stable transmission on the material plate through the transmission function of the conveying belt 27, the stability in the sawing process of the material plate is ensured, the frame saw body 1 operates to saw the material plate, the crank-link mechanism in the frame saw body 1 drives the saw frame to reciprocate up and down or left and right to enable a plurality of saw blades arranged on the saw frame to longitudinally cut a material plate, the suction fan 15 operates to suck scraps generated in the sawing process through the dust hood 17, the scraps fall into the dust collection cabinet 14 from the dust collection pipe 16 through the dust hood 17, the temperature sensor 12 detects the internal temperature of the frame saw body 1 in real time, when the internal temperature reaches a preset value, the operation panel 29 controls the operation of the heat dissipation fan 24, the heat dissipation fan 24 enables external air to enter the frame saw body 1 from the heat dissipation port 9 through the dust screen 10 for penetrating and dissipating heat of the crank-link mechanism and other working parts, the adjusting motor 20 operates to drive the threaded rod 21 to rotate in the heat dissipation process to enable the sliding block 22 to reciprocate at the inner side of the sliding groove 11 to realize adjustment of the position of the mounting frame 23, the reciprocating movement of the heat dissipation fan 24 improves the heat dissipation rate inside the frame saw body 1, the water pump 37 operates to extract water in the water storage tank 36 through the water inlet pipe 38 after the material plate moves into the dust fall bin 4, the water is sprayed out of the dust fall spray head 40 through the conveying pipe 39 to carry out dust fall and flushing on the sawed material plate, the flushed sewage falls into the water storage tank 36, the heating wire in the electric heating device 42 works, the motor 44 operates to drive the fan blade 45 to rotate to blow heat generated by the electric heating device 42, the hot air permeates and dries the sawed material plate, the processed material plate falls through the blanking plate 31, impurities and dust in the water fall into the water storage tank 36 are filtered through the filter screen 54, the filter screen 54 drives the sliding block 56 to drive the connecting plate 57 to carry out reciprocating movement horizontally after long-time use, so that the cleaning scraping plate 58 is used for intensively scraping the impurities on the surface of the filter screen 54, and the filtering effect of the filter screen 54 on the sewage is ensured.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (1)
1. Frame saw machine with dust removal structure, including frame saw machine body (1), conveyor (2) and dust fall storehouse (4), its characterized in that: the frame sawing machine comprises a frame sawing machine body (1), a conveying device (2) and a base (8) arranged at the bottom of the frame sawing machine body (1), and a water storage tank (36) arranged at the inner side of the bottom of the conveying device (2);
The dust settling device is characterized in that a dust settling bin (4) is arranged at the top of the conveying device (2), a water pump (37) is arranged at the top of the dust settling bin (4), a water inlet pipe (38) is arranged at the input end of the water pump (37), a conveying pipe (39) is arranged at the output end of the water pump (37), and a dust settling spray head (40) is arranged at the output end of the conveying pipe (39);
The front of the frame saw body (1) is penetrated and provided with a heat radiation opening (9), the inner side of the heat radiation opening (9) is provided with a dust screen (10), the inner wall of the frame saw body (1) is provided with a sliding groove (11), the inner wall of the frame saw body (1) is provided with a temperature sensor (12), the top of the frame saw body (1) is provided with a dust box (13), the inner side of the dust box (13) is movably provided with a dust collection cabinet (14), the inner side of the top of the dust box (13) is provided with a suction fan (15), the input end of the suction fan (15) is provided with a dust collection pipe (16), the input end of the dust collection pipe (16) is provided with a dust collection cover (17), the bottom wall of the dust collection cabinet (14) is provided with a bottom cushion (18), and the front of the dust collection cabinet (14) is provided with a handle (19);
the frame saw machine comprises a frame saw body (1), wherein a fixed plate (3) is arranged on the inner wall of the frame saw body (1), threaded rods (21) are arranged on the opposite sides of the fixed plate (3), an adjusting motor (20) is arranged on the outer side of the fixed plate (3), sliding blocks (22) are sleeved on the outer sides of the threaded rods (21), mounting frames (23) are arranged on the back surfaces of the sliding blocks (22), and heat dissipation fans (24) are arranged on the inner sides of the mounting frames (23);
The conveying device is characterized in that a conveying motor (25) is arranged on the back surface of the conveying device (2), conveying rollers (26) are arranged on the opposite sides of the conveying device (2), a conveying belt (27) is arranged on the outer side of each conveying roller (26), an electric control cabinet (28) is arranged on the front surface of each conveying device (2), an operation panel (29) is arranged on the top of each electric control cabinet (28), a mounting block (30) is arranged on one side of each conveying device (2), a blanking plate (31) is arranged on the opposite side of each mounting block (30), a supporting column (32) is arranged at the bottom of each conveying device (2), a support (33) is arranged on one side, far away from each mounting block (30), of each conveying device (2), lifting columns (34) are arranged at the top of each supporting column (33), a feeding table (35) is arranged at the output end of each lifting column (34), an electric heating device (42) is arranged on the front surface and the back surface of each dust settling bin (4), a mounting box (43) is arranged on the front surface and the back surface of each dust settling bin (4), a motor (44) is arranged on the inner wall of each mounting box (43), and the motor (44) is arranged at the output end (45);
The input end of the water inlet pipe (38) extends to the inside of the water storage tank (36), the transmission pipe (39) is positioned at the inner side of the top of the dust fall bin (4), the dust hood (17) is positioned in the frame saw body (1), the output end of the adjusting motor (20) is connected with the input end of the threaded rod (21), the sliding block (22) is embedded and installed at the inner side of the sliding groove (11), and the input end of the conveying roller (26) is connected with the output end of the conveying motor (25);
A fixing frame (5) is arranged at the top of the conveyor belt (27), air cylinders (46) are arranged on opposite sides of the fixing frame (5), arc-shaped frames (47) are arranged at the output ends of the air cylinders (46), locking studs (48) are arranged on the outer sides of the arc-shaped frames (47) in a penetrating mode, and clamping rings (49) are arranged at the output ends of the locking studs (48);
The back of the conveying device (2) is provided with a vertical rod (6), the top end of the vertical rod (6) is provided with a sliding frame (50), the outer side of the sliding frame (50) is embedded with a driving piece (51), the front of the driving piece (51) is provided with a feeding arm (52), and the output end of the feeding arm (52) is provided with a feeding suction block (53) through a steel wire rope;
A filter frame (7) is arranged on the inner wall of the conveying device (2), the filter frame (7) is positioned above the water storage tank (36), a filter screen (54) is arranged on the inner side of the filter frame (7), a cleaning frame (55) is arranged at the top of the filter frame (7), a driving sliding block (56) is arranged on the inner side of the cleaning frame (55) in a jogged manner, a connecting plate (57) is arranged at the top of the driving sliding block (56), a cleaning scraping plate (58) is arranged at the bottom of the connecting plate (57), and the cleaning scraping plate (58) is in contact with the filter screen (54);
Firstly, placing a material plate to be processed on a material loading table (35), driving the material loading table (35) to move upwards by the operation of a lifting column (34), enabling the material loading table (35) and a conveying device (2) to be positioned at the same horizontal position, fastening and adsorbing the material plate by a material loading suction block (53), driving a material loading arm (52) to move horizontally by the operation of a driving piece (51), enabling the material plate to move to a conveyor belt (27), and adjusting the material plate position to the inside of an arc-shaped frame (47);
The frame sawing machine body (1) operates to saw a material plate, a crank-link mechanism in the frame sawing machine body (1) drives a saw frame to reciprocate up and down or left and right so that a plurality of saw blades arranged on the saw frame longitudinally cut the material plate, a suction fan (15) operates to suck scraps generated in the sawing process through a dust hood (17), and the scraps fall into a dust collection cabinet (14) from a dust collection pipe (16) through the dust hood (17);
the temperature sensor (12) detects the internal temperature of the frame saw body (1) in real time, when the internal temperature reaches a preset value, the operation panel (29) controls the operation of the heat dissipation fan (24), and the heat dissipation fan (24) filters external gas through the dust screen (10) and enters the frame saw body (1) from the heat dissipation port (9) to perform permeation heat dissipation on the crank-link mechanism and other working parts;
After the material plate moves into the dust falling bin (4), the water pump (37) operates to pump water in the water storage tank (36) through the water inlet pipe (38), the water is sprayed out of the dust falling spray head (40) through the conveying pipe (39) to carry out dust falling and flushing on the sawn material plate, the flushed sewage falls into the water storage tank (36), the electric heating wire in the electric heating device (42) works, the motor (44) operates to drive the fan blade (45) to rotate so as to blow heat generated by the electric heating device (42), the hot air carries out permeation drying treatment on the sawn material plate, and the processed material plate falls through the blanking plate (31);
The distance between the two groups of arc-shaped frames (47) is adjusted by the operation of the air cylinder (46), the clamping ring (49) is contacted with the outer side of the material plate and clamped by the rotation of the locking studs (48), the conveying motor (25) drives the conveying rollers (26) to rotate, the material plate is stably driven by the transmission action of the conveyor belt (27) among the groups of conveying rollers (26), and the stability of the material plate in the sawing process is ensured;
In the heat dissipation process, the motor (20) is regulated to drive the threaded rod (21) to rotate so that the sliding block (22) reciprocates at the inner side of the sliding groove (11) to adjust the position of the mounting frame (23), and the reciprocating movement of the heat dissipation fan (24) improves the heat dissipation rate in the frame saw body (1);
When sewage falls into the water storage tank (36), impurities and dust in the water are filtered by the filter screen (54), after the filter screen (54) is used for a long time, the sliding block (56) is driven to operate to drive the connecting plate (57) to reciprocate in the horizontal direction, so that the cleaning scraping plate (58) intensively scrapes the impurities on the surface of the filter screen (54), and the filtering effect of the filter screen (54) on the sewage is ensured;
The frame sawing machine with the dust removing structure comprises a fixing frame (5), vertical rods (6) and a filter frame (7), wherein the fixing frame (5) is arranged at the top of a conveying belt (27), an air cylinder (46) is arranged at the opposite side of the fixing frame (5), an arc-shaped frame (47) is arranged at the output end of the air cylinder (46), a locking stud (48) is arranged at the outer side of the arc-shaped frame (47) in a penetrating mode, a clamping ring (49) is arranged at the output end of the locking stud (48), the position of a material plate is adjusted to the inside of the arc-shaped frame (47), the air cylinder (46) operates to adjust the distance between the two groups of arc-shaped frames (47), a worker rotates the locking stud (48) to enable the clamping ring (49) to be in contact with the outer side of the material plate and clamp the material plate, cutting precision of the material plate is improved, the frame sawing machine is suitable for sawing of different specifications of the material plate, a vertical rod (6) is arranged at the back of the conveying device (2), a sliding frame (50) is arranged at the top end of the vertical rod (6), a driving piece (51) is arranged at the outer side of the sliding frame (50), an upper arm (52) is arranged at the output end of the driving piece (51), the upper arm (52) is arranged, the upper end of the vertical rod (52) is arranged, the upper end of the upper arm (52) is arranged on the upper end of the steel wire rope (35) in a position of the material-handling table (35), the lifting column (34) works to drive the feeding table (35) to move upwards, so that the feeding table (35) and the conveying device (2) are positioned at the same horizontal position, the feeding suction block (53) fastens and adsorbs the material plate, the driving piece (51) operates to drive the feeding arm (52) to move horizontally, the material plate moves onto the conveying belt (27), the labor intensity of workers is relieved by automatic feeding, the sawing efficiency of the material plate is improved, the filter frame (7) is mounted on the inner wall of the conveying device (2), the filter frame (7) is positioned above the water storage tank (36), the filter screen (54) is mounted on the inner side of the filter frame (7), the cleaning frame (55) is mounted on the top of the filter frame (7), the driving slide block (56) is mounted on the inner side of the cleaning frame (55), the top of the driving slide block (56) is provided with the connecting plate (57), the cleaning slide block (58) is mounted on the bottom of the connecting plate (57), the cleaning slide block (58) is contacted with the filter screen (54), impurities and dust in the water fall to the filter screen (54) are filtered by the filter screen (54) when the sewage falls to the water storage tank (36), the filter screen (54) is driven by the filter screen (54) to move horizontally, the filter screen (54) is driven by the filter screen (54) to clean the filter effect is guaranteed to the filter effect when the filter screen (54) is moved horizontally, the staff dismantles filter frame (7) and washs or change filter screen (54).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310050700.0A CN115922428B (en) | 2023-02-01 | 2023-02-01 | Frame sawing machine with dust removing structure and use method |
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| CN202310050700.0A CN115922428B (en) | 2023-02-01 | 2023-02-01 | Frame sawing machine with dust removing structure and use method |
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| CN115922428B true CN115922428B (en) | 2024-07-05 |
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| CN118288050B (en) * | 2024-06-05 | 2024-08-02 | 常州博成机械制造有限公司 | Workbench for gantry machining center |
| CN118595599B (en) * | 2024-08-06 | 2024-11-12 | 扬州航飞精密机电有限公司 | Laser cutting machine dust removal device |
| CN119115073B (en) * | 2024-10-12 | 2025-07-01 | 江苏江海机床集团有限公司 | Full-automatic multi-blade saw with scanning function and using method thereof |
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