CN110810064A - Sorting and arranging method and device for conjoined nutrition pots - Google Patents
Sorting and arranging method and device for conjoined nutrition pots Download PDFInfo
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- CN110810064A CN110810064A CN201810911979.6A CN201810911979A CN110810064A CN 110810064 A CN110810064 A CN 110810064A CN 201810911979 A CN201810911979 A CN 201810911979A CN 110810064 A CN110810064 A CN 110810064A
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G9/00—Cultivation in receptacles, forcing-frames or greenhouses; Edging for beds, lawn or the like
- A01G9/02—Receptacles, e.g. flower-pots or boxes; Glasses for cultivating flowers
- A01G9/029—Receptacles for seedlings
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Abstract
The invention relates to a method and a device for separating and carding conjoined feeding blocks produced by a semi-automatic feeding block forming machine with automatic material clip removal, belonging to the technical field of feeding block production and providing a method and a device for sorting and carding the conjoined feeding blocks produced by the semi-automatic feeding block forming machine with automatic material clip removal, which can provide the conjoined feeding blocks with transverse postures for subsequent separation procedures.
Description
Technical Field
The invention relates to a nutrition pot segmentation method and a device, and belongs to the technical field of nutrition pot production.
Background
The plastic nutrition pot is an important production material for agricultural production, has the advantages of fertilizer and water conservation and convenient transplantation, is widely applied to planting vegetables, cotton, corn seedlings and flowers, and the dosage of the plastic nutrition pot is increased year by year along with the development of agricultural science and technology. However, the existing plastic nutrition pot production adopts a blow molding process, the blown intermediate product is a connected nutrition pot with mouth-to-mouth connection, and the connected nutrition pot can be formed into a nutrition pot product which is finally sold on the market only by separately stacking the connected nutrition pot. At present, all links are not connected with each other in the manual production process, and particularly, the unordered stacked conjoined feeding pots produced by the semi-automatic feeding pot forming machine with the automatic material clamp removing function need to be arranged in order to realize the automatic production flow, so that the unordered stacked conjoined feeding pots can be automatically separated in the conjoined feeding pot separating process only after being arranged and output in order. The conjoined nutrition pot chain is directly sent into a conjoined nutrition pot separation process, so that the sequencing process is avoided, but the conjoined nutrition pot entering the separation process is longitudinally loaded into a separation machine, the conjoined nutrition pot needs to be separated by breaking through a differential speed, the conjoined nutrition pot is flattened in the breaking and separation process, and the separated nutrition pot is seriously deformed; when the nutrition pot is thick, the nutrition pot is difficult to restore to the original shape by using negative pressure, and further subsequent automatic collection and stacking cannot be realized; before the separated nutrition bowls enter the collecting and stacking working procedure, the posture of one nutrition bowl is required to be adjusted, so that the two nutrition bowls enter the collecting and stacking working procedure in a posture that the bottoms of the two nutrition bowls are opened in the front and are behind; meanwhile, the connected nutrition pot and the material clamp are separated from each other in the final product, so that the connected nutrition pot and the material clamp cannot be connected too firmly, the chain of the connected nutrition pot is broken frequently during conveying, manual intervention is needed for continuous production, the whole production line can be stopped sometimes, and normal production is affected.
Disclosure of Invention
The invention aims to provide a method and a device for sorting and carding conjoined feeding blocks produced by a semi-automatic feeding block forming machine with an automatic material removing clamp, which can provide the conjoined feeding blocks with transverse postures for a subsequent separation process; the invention has simple structure and few moving parts, and can ensure that the nutrition pot in the separation process has small deformation and good collecting and stacking effects, does not need to adjust the posture of the nutrition pot and avoids the defect of frequent fracture when conveying the chain of the conjoined nutrition pot after providing the conjoined nutrition pot with transverse posture for the subsequent separation process.
The technical scheme of the invention is as follows:
the sorting and finishing method of the conjoined nutrition pots comprises the following process steps:
① separating the conjoined nutrition pot and the material clamp;
② making the conjoined feeding pots form a queue with the same posture;
③ are output at appropriate intervals.
Further, in the step ①, the conjoined feeding block hung at the entrance is taken down to queue.
Still further, in step ②, the conjoined feeding blocks are queued in a vertical position.
Still further, in step ②, the conjoined feeding blocks overlapped on the queue are returned to join the queue again.
Still further, in step ③, the output conjoined feeding block has the same posture.
Based on the same invention concept, the technical scheme of the nutrition pot separation device is as follows:
the conjoined nutrition pot sorting and arranging device mainly comprises a restraint device, a sorting queue device and an interval output device; the restraint device is arranged corresponding to the sorting queue device, and the interval output device is arranged corresponding to the sorting queue device.
The preferable technical scheme of the sorting queue device is that the sorting queue device mainly comprises two parallel conveying belts, the two parallel conveying belts are arranged in parallel, a gap is arranged between the two parallel conveying belts, and the size of the gap is matched with the size of a nutrition pot; along with the operation of the two conveying belts, the conjoined feeding pots output by the forming machine fall on the gap and are arranged in a queue in the gap, and the material clips output by the forming machine penetrate through the gap, so that the conjoined feeding pots are sorted out and are arranged in the queue.
The restraint device is used for enabling the conjoined feeding block to smoothly fall into the sorting queue device.
The preferred technical scheme of a kind of restraint device is, the said restraint device is the slide plate that is positioned on the side of sorting queue device;
the preferable technical proposal of the other restraint device is that the restraint device also comprises a hang-proof device;
the preferable technical scheme of the anti-hanging device is that the anti-hanging device mainly comprises a flat conveyer belt arranged on the side surface of the sorting queue device, and the anti-hanging device can effectively prevent the connected nutrition bowls from being hung on the restraint device.
The preferred technical scheme of an interval follower is that the interval follower mainly comprises 4 conveyer belts and an interval driver, wherein the 4 conveyer belts are correspondingly arranged according to a rectangular matrix; so that the separate output device effectively drives the conjoined nutrition pot to move and output quickly.
The preferable technical scheme of the connected nutrition pot sorting and arranging device is that the device further comprises a queue arranging device.
The preferable technical scheme of the queue collator is that the queue collator mainly comprises a brush roller.
Description of the drawings:
FIG. 1 is a schematic view of a conjoined feeding block;
FIG. 2 is a schematic view of a chain of conjoined feeding blocks;
FIG. 3 is a three-view diagram illustrating the structure and placement of sorting queues and restraints;
FIG. 4 is a three-view diagram illustrating queue reorganizer structure and arrangement;
FIG. 5 is a three-view diagram illustrating a gap follower;
fig. 6 is a three-view diagram illustrating the placement of sorting queues and interval exporters.
The specific implementation mode is as follows:
one embodiment of the present invention is described in detail below with reference to the accompanying drawings:
based on the same inventive concept, a specific implementation of the sorting and arranging method and device for the conjoined feeding blocks is shown in the attached drawings 1 to 6, wherein:
the integrated nutrition pot 100, the left nutrition pot 101, the right nutrition pot 102, the nutrition pot opening 103, the left nutrition pot bottom 104, the right nutrition pot bottom 105, the central shaft 106, the material clamp 107, the gap 410, the 1# queuing belt 411, the 2# queuing belt 412, the 1# side plate 421, the 2# side plate 422, the spacing driver 430, the 1# spacing belt 431, the 2# spacing belt 432, the 3# spacing belt 433, the 4# spacing belt 434 and the queue collator 450.
In the invention, the posture of the conjoined feeding block is referred to as longitudinal when the moving direction of the conjoined feeding block 100 is parallel to the central shaft 106, and the posture of the conjoined feeding block is referred to as transverse when the moving direction of the conjoined feeding block 100 is perpendicular to the central shaft 106.
The sorting queue device in the embodiment mainly comprises a 1# queuing belt 411 and a 2# queuing belt 412, wherein the 1# queuing belt 411 and the 2# queuing belt 412 are arranged in parallel; a gap 410 which is matched with the connected nutrition pot 100 in size is arranged between the two queuing belts, the moving directions of the two queuing belts close to the gap side are the same, and the connected nutrition pot 100 on the gap can be driven to move towards the same direction; the sorting queue is driven by known drives, including but not limited to electric motors.
One embodiment of the restraint is a smooth side plate arranged on both sides of the sorting queue, comprising a No. 1 side plate 421 and a No. 2 side plate 422; more specifically, the # 1 side plate 421 and the # 2 side plate 422 are disposed at both sides of the gap 410; the distance between the upper openings of the 1# side plate 421 and the 2# side plate 422 is larger than the axial length of the connected nutrition pot 100, and the distance between the lower openings is smaller than the axial length of the connected nutrition pot 100 and larger than the maximum diameter of the connected nutrition pot 100.
Another embodiment of the restraint is to arrange a flat conveyer belt on the side of the sorting queue instead of the 1# side plate 421 or the 2# side plate 422 in the above manner; in the embodiment, the flat conveyer belt is used for replacing the No. 1 side plate 421, and the flat conveyer belt and the opposite No. 2 side plate 422 move relatively, so that the connected nutrition pots clamped between the flat conveyer belt and the No. 2 side plate 422 are moved away and participate in queuing; the adoption of the flat-plate conveying belt can reduce the over-high requirement on the smoothness of the side plate.
The arrangement enables the conjoined feeding pots output by the forming machine to smoothly fall on the gaps 410 of the sorting queue devices and be arranged in a queue in the gaps 410, and simultaneously, the clips output by the forming machine pass through the gaps 410 of the sorting queue devices.
The queue finisher 450 in the present embodiment is mainly constituted by a rotating brush roller; the queue collator 450 is arranged in front of the connected nutrition pot queue and is arranged at a distance from the connected nutrition pot queue, and the size of the distance is matched with the size of the connected nutrition pot; the turning direction of the queue collator 450 corresponds to the moving direction of the connected nutrition pot queue, and the connected nutrition pots overlapped in the queue can be swept back to the tail of the queue to be queued again; the queue reorganizer 450 is operated by a known drive, including but not limited to a motor.
The interval follower in the present embodiment is mainly composed of an interval driver 430, a 1# interval tape 431, a 2# interval tape 432, a 3# interval tape 433, and a 4# interval tape 434; more specifically, the 4 spacing belts are all known transmission belts, the 4 spacing belts are arranged in parallel to form a rectangular array, the transverse spacing and the longitudinal spacing of the array are matched with the size of the conjoined nutrition bowls, the surface motion directions of the transmission belts on the sides close to the 4 spacing belts are the same, and the 4 spacing belts clamp the nutrition bowls to move to output; the speed of the 4 spacing belts is controlled, so that the connected nutrition bowls can be output at preset intervals and are matched with the subsequent nutrition bowl separation process; the interval driver 430 drives, 1# interval tape 431, 2# interval tape 432, 3# interval tape 433, 4# interval tape 434 to operate, and the preferred interval driver 430 is a known controllable speed driver including, but not limited to, a servo motor.
In the embodiment, the interval output device is correspondingly arranged with the sorting queue device, the interval belt in the interval output device is arranged in parallel with the queue belt in the sorting queue device, and the inlet of the interval output device is aligned with the outlet of the sorting queue device; more particularly, the belt pulley at the inlet of the interval output device is coaxially arranged with the belt pulley at the outlet of the corresponding sorting queue device; the conveying speed of the interval output device is greater than that of the sorting queue device.
When the combined nutrition pot 100 and the material clamp 107 produced by the semi-automatic nutrition pot forming machine with the automatic material clamp removing function fall into the restraint device during operation; under the action of the restraint device, as the width of the gap 410 of the sorting queue device is larger than the size of the material clamp, the material clamp can fall through the gap 410, and a material clamp recovery device can be arranged below the gap 410; the size of the gap 410 just enables the connected nutrition pots to fall on the gap 410 of the sorting queue in a longitudinal posture, so that the connected nutrition pots are sorted out; with the operation of the No. 1 queuing belt 411 and the No. 2 queuing belt 412, the connected nutrition pots on the gap 410 move forwards, and space is released for the connected nutrition pots entering the restraint device to continuously fall on the gap 410, so that the connected nutrition pots falling into the restraint device in sequence are arranged in a longitudinal queue on the gap 410; when the connected nutrition bowls fall into the restraint device and then are overlapped on the connected nutrition bowl queue, the running queue collator 450 enables the connected nutrition bowls which are flyback overlapped on the queue to participate in queuing again; the conjoined feeding bowls queued on the gap 410 are connected or separated at an uncertain distance to form a conjoined feeding bowl queue with an uncertain interval; the uncertain conjoined feeding block queue is sent into a spacing output device, and the spacing output device clamps the conjoined feeding block to move and outputs the conjoined feeding block; the interval driver 430 detects the time when the connected nutrition bowls enter the interval output device, and determines the running speeds of the 1# interval belt 431, the 2# interval belt 432, the 3# interval belt 433 and the 4# interval belt 434 by referring to the time when the previous connected nutrition bowls enter the interval output device, so that the interval between the connected nutrition bowls output by the interval output device is a multiple of the preset interval; thus, the conjoined nutrition pot which can be separated in a transverse posture is synchronously provided for the subsequent separation process.
The semi-automatic nutrition pot forming machine is used for breaking the connected nutrition pots and the material clamps, and the intermediate product of the connected nutrition pot chain is not generated in the production process, so that the defect that the connected nutrition pot chain is broken does not exist.
Claims (10)
1. The sorting and finishing method of the conjoined nutrition pots is characterized by comprising the following process steps:
① separating the conjoined nutrition pot and the material clamp;
② making the conjoined feeding pots form a queue with the same posture;
③ are output at appropriate intervals.
2. The method for sorting and arranging the connected nutrition bowls according to claim 1, wherein in the step ①, the connected nutrition bowls hung at the inlet are taken down to be queued.
3. The method for sorting and arranging the conjoined feeding pots according to claim 1, wherein the step ② is to queue the conjoined feeding pots in a longitudinal posture.
4. The method for sorting and arranging the conjoined feeding pots according to claim 1, wherein in the step ②, the conjoined feeding pots overlapped on the queue are returned to join the queue again.
5. Disjunctor nutritive cube letter sorting finishing device, characterized by: the sorting system mainly comprises a restraint device, a sorting queue device and an interval output device; wherein; the restraint device is arranged corresponding to the sorting queue device; the interval output device is arranged corresponding to the sorting queue device.
6. The connected nutrition pot sorting and arranging device according to claim 5, which is characterized in that: the sorting queue device mainly comprises two parallel conveying belts.
7. The connected nutrition pot sorting and arranging device according to claim 5, which is characterized in that: the restraint device is a sliding plate arranged on the side surface of the sorting queue device.
8. The connected nutrition pot sorting and arranging device according to claim 5, which is characterized in that: the restraint device comprises an anti-hanging device.
9. The connected nutrition pot sorting and arranging device according to claim 5, which is characterized in that: the interval output device mainly comprises 4 conveying belts and an interval driver.
10. The connected nutrition pot sorting and arranging device according to claim 5, which is characterized in that: it also includes a queue collator.
Priority Applications (1)
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CN201810911979.6A CN110810064A (en) | 2018-08-12 | 2018-08-12 | Sorting and arranging method and device for conjoined nutrition pots |
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CN201810911979.6A CN110810064A (en) | 2018-08-12 | 2018-08-12 | Sorting and arranging method and device for conjoined nutrition pots |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112848223A (en) * | 2021-01-13 | 2021-05-28 | 黄承裕 | Can get rid of nutrition bowl collection device of remaining plastic strip |
Citations (3)
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CN201713095U (en) * | 2010-02-12 | 2011-01-19 | 杨晖伟 | Track unit of glass bottle straightening machine |
CN203268999U (en) * | 2013-05-22 | 2013-11-06 | 东莞佳鸿机械制造有限公司 | Bottle mould equal interval separating mechanism |
CN203853288U (en) * | 2014-06-07 | 2014-10-01 | 常继生 | Sorting device for combined nutrition pot |
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2018
- 2018-08-12 CN CN201810911979.6A patent/CN110810064A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN201713095U (en) * | 2010-02-12 | 2011-01-19 | 杨晖伟 | Track unit of glass bottle straightening machine |
CN203268999U (en) * | 2013-05-22 | 2013-11-06 | 东莞佳鸿机械制造有限公司 | Bottle mould equal interval separating mechanism |
CN203853288U (en) * | 2014-06-07 | 2014-10-01 | 常继生 | Sorting device for combined nutrition pot |
Non-Patent Citations (2)
Title |
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Н.И.卡蒙斯内: "《机床装料自动化》", 31 August 1985, 机械工业出版社 * |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112848223A (en) * | 2021-01-13 | 2021-05-28 | 黄承裕 | Can get rid of nutrition bowl collection device of remaining plastic strip |
CN112848223B (en) * | 2021-01-13 | 2023-08-22 | 南京爱沃客信息科技有限公司 | Nutrition pot collecting device capable of removing residual plastic strips |
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