CN201809161U - Shutoff device for automatic convey of bagging spring - Google Patents

Shutoff device for automatic convey of bagging spring Download PDF

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Publication number
CN201809161U
CN201809161U CN2010205356429U CN201020535642U CN201809161U CN 201809161 U CN201809161 U CN 201809161U CN 2010205356429 U CN2010205356429 U CN 2010205356429U CN 201020535642 U CN201020535642 U CN 201020535642U CN 201809161 U CN201809161 U CN 201809161U
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CN
China
Prior art keywords
spring
bagged
shutoff device
delivery wheel
sensor
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Expired - Lifetime
Application number
CN2010205356429U
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Chinese (zh)
Inventor
叶超英
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Zhejiang Huajian Intelligent Equipment Co., Ltd
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叶超英
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Priority to CN2010205356429U priority Critical patent/CN201809161U/en
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Abstract

The utility model mainly discloses a shutoff device for automatic convey of a bagging spring. The shutoff device comprises an automatic convey mechanism for conveying conjoined bagging spring step by step on the basis of the spring number, and an ultrasonic shutoff mechanism for automatically cutting off the bagging spring by an isolation edge as the boundary according to the production sequence. The device provided by the utility model can automatically convey the bagging spring to the loading device of viscose machine after the bagging spring is output from a spring coiling machine, so that springs in each row can marshal, and the numbers of the springs in all the rows are equal. The utility model has the advantages of complete automatic realization, high production efficiency and strong generality, and can be connected to various bagging spring devices.

Description

Pack spring automatic transport shutoff device
Technical field
The utility model relates to the part assembly in the full automaticity bagged-spring adhering machine, makes that with a kind of bagged-spring automatic transport shutoff device is relevant especially.
Background technology
Existing bagged-spring is produced machine and can be packed the spring of spooling in the non-woven bag into, and ultrasonic heat melts bondingly between the adjacent springs, forms isolated border 30.Each spring is because the shape of himself supports one by one independently column with non-woven bag, as shown in Figure 1.And bagged-spring bed core is exactly vertically to place side by side arranging identical bagged-spring 10 more, and two bottom surfaces are stained with 20 formation of nonwoven base fabric up and down.
Existing cloth bag spring adhering process, because the bagged-spring that obtains in the bagged-spring production machine is a whole row, so specification according to mattress, every row's spring is to some, need manually it to be cut off, and then be placed in the feeding device, between the nonwoven base fabric, the adhering machine adhesion becomes a bed core about by feeding device one row's bagged-spring being sent into.As seen from the above, in the bagged-spring adhering process, bagged-spring carries the cut-out link to rely on handwork fully, and efficient is extremely low, poor reliability, difficult quality guarantee.
The inventor is according to the problem of above-mentioned existence, designs a kind ofly bagged-spring to be carried out automatic transport, and counts and cut off when a certain number of, can be useful on all kinds of adhering machines highly versatile.
The utility model content
This uses later-model purpose to be to provide a kind of bagged-spring automatic transport shutoff device, make that bagged-spring is exported from spring coiling machine after, be transported to automatically on the adhering machine feeding device, make each row's spring marshalling, number equates.The utility model is full-automatic realizes that the production efficiency height can be connected on all kinds of pack spring equipments highly versatile.
To achieve these goals, solution of the present utility model is:
Bagged-spring automatic transport shutoff device comprises successively that according to the production order be the super sonic shoutoff mechanism that the boundary cuts off automatically with the disjunctor bagged-spring with the isolated border according to the automatic delivering mechanism of spring number stepping conveying with bagged-spring.
Described automatic delivering mechanism comprises delivery wheel, sensor for countering, sprocket wheel, chain and motor; Motor links to each other with delivery wheel by sprocket wheel, chain; Delivery wheel is fixed on the frame by connecting panel, and the baffle plate that rotates synchronously with delivery wheel is equipped with in the delivery wheel both sides, and sensor block is arranged on the baffle plate, and is corresponding with sensor for countering on being fixed on connecting panel.
Described sensor for countering is two, between spacing be half of adjacent sensor block.
Described delivery wheel surface is for there to be a plurality of identical axial notches, and shape matches when grooved and spring accumbency, and the spacing between each groove is adjacent two spring bases in the disjunctor bagged-spring.
Described delivery wheel top also is laid with the spring bearer plate of arc, and the lower end of the spring bearer plate of arc is equipped with the turnover panel that can stir, and is fixed on the spring bearer plate, is used to respond to the sensor of turnover panel tip-up state.
Described super sonic shoutoff mechanism comprises frame, super sonic cutting knife, cuts off mould, on push cylinder, push cylinder down; The super sonic cutting knife go up to push cylinders and links to each other with two, on push cylinder and be installed on the frame by cylinder frame; Cut off mould and be installed on the die frame, die frame links to each other with the following cylinder that pushes, and following propelling movement cylinder is installed on the frame; The bagged-spring of carrying through automatic delivering mechanism passes between super sonic cutting knife and the cut-out mould; Last propelling movement cylinder, the startup that pushes cylinder down are controlled by the sensor for countering in the automatic delivering mechanism.
Also be fixed with flat board and clamping cylinder on the described frame, flat board is a horizontality, and through the conveying spring of automatic delivering mechanism process from the flat board, clamping cylinder is connected with and compresses the keep plate that bagged-spring does not move when being used to cut off, and keep plate is positioned at dull and stereotyped top.
Described flat board be docked at adhering machine feeding conveyer belt on.
Described keep plate lower surface is shaped as two tangent formation of partial cylindrical curved surface, can just be stuck in the position between the adjacent springs in the bagged-spring, closely pastes mutually with two springs.
Described delivery wheel surface also has a plurality of along the circumferential direction offering and the approaching channel vertical with axial notch, picks out the cell body of polylith and the cooresponding rebound rebound insertion of approaching channel approaching channel from frame, draws the spring on the groove.
After adopting said apparatus, as long as bagged-spring is placed on the delivery wheel, motor just can be controlled its stepping and rotate, and realizes automatic transport, and after technical sensor counted up to and sets numerical value, control super sonic shoutoff mechanism cut off.Whole process all is to rely on machine to finish automatically, has replaced manual operations in the tradition, on produce efficient and improve reliable in quality greatly.
Automatic delivering mechanism in the utility model counting accurately, and delivery wheel is the shape amount body design according to bagged-spring, helps bagged-spring and carries stable, reliable.Whether from innervation should have bagged-spring enter delivery wheel, start work voluntarily if also being furnished with turnover panel and sensor in addition, otherwise, when not having bagged-spring, quitting work automatically, the intelligent level height is saved productive costs.
The super sonic shoutoff mechanism is that the automatic delivering mechanism that closely cooperates is carried out the work, and is controlled by sensor for countering, and cooperates keep plate bagged-spring to be compressed the quality problems of avoiding the displacement in the cutting-off process to cause when cutting off.And give on the delivery wheel by rebound, bagged-spring can be smoothly gone into the super sonic shoutoff mechanism from automatic delivering mechanism is enterprising, is connected perfect, cooperates effectively.
Description of drawings
Fig. 1 is the structural representation of bagged-spring;
Fig. 2 is the utility model preferred embodiment integral structure scheme drawing;
Fig. 3 is the utility model preferred embodiment integral installation scheme drawing;
Fig. 4 is an automatic delivering mechanism scheme drawing in the utility model preferred embodiment;
Fig. 5 is a super sonic shoutoff mechanism scheme drawing in the utility model preferred embodiment;
Fig. 6 is the structural representation of delivery wheel in the utility model preferred embodiment.
The specific embodiment
As shown in Figures 2 and 3, bagged-spring automatic transport shutoff device is installed on the bagged-spring adhering machine frame seat 4, links to each other with the load-transfer device 5 of adhering machine, and the order according to producing comprises automatic delivering mechanism 1, super sonic shoutoff mechanism 2 successively.Both are by frame 3 affixed being integral.
In conjunction with Fig. 4, automatic delivering mechanism 1 comprises delivery wheel 11, motor 12, chain 13, sprocket wheel 14, sensor for countering 15 and connecting panel 16.Motor 12 passes to power on the delivery wheel 11 by sprocket wheel 14, chain 13, and delivery wheel 11 is fixed on the frame 3 by connecting panel 16, relies on delivery wheel 11 to rotate the delivery bag shock mount.
In conjunction with Fig. 6, be equipped with and its baffle plate 18 that rotates synchronously the both sides of delivery wheel 11.Baffle plate 18 can make bagged-spring neatly carry, and in baffle plate 18 circle distribution a plurality of sensor blocks 17 is arranged, and is corresponding with sensor for countering 15, sensor for countering 15 is sensed a sensor block 17, just forming a counting, when sensing next sensor block 17, is the transmission stroke of a spring just just.In order to make counting accurately, two identical sensor for countering 15 are installed in the present embodiment, spacing between the two is half of distance between the adjacent sensor block 17, like this, when sensor block 17 first sensor for countering 15 of process, be first spring process, when same sensor block 17 during through second sensor for countering 15, for first spring is carried half, second spring also do not arrive, and promptly the stroke of Shu Songing is the intermediate distance of two springs.Such design also is in order to cooperate the action of the keep plate 321 in the super sonic shoutoff mechanism 2 simultaneously.
Here need to prove also that delivery wheel 11 is the runners according to the bagged-spring shaped design.Delivery wheel 11 surfaces have a plurality of axial notches 111, and number can be decided according to the size specification of delivery wheel 11, and 12,16 can.This axial notch 111 is that putting bag is spring-loaded in course of conveying, so shape matches when its grooved and spring accumbency, the spacing between each groove 111 is adjacent two spring bases in the disjunctor bagged-spring.When motor 12 drove rotation, axial notch 111 can be carried spring one by one.
Simultaneously, delivery wheel 11 surfaces also have a plurality of approaching channels 112, and approaching channel 112 is along the circumferential direction to offer, and are simultaneously vertical with axial notch 111.Pick out polylith rebound 113 from super sonic shoutoff mechanism 2, rebound 113 inserts in the cell body of approaching channel 112, and the bagged-spring on the delivery wheel 11 just can guide in the super sonic conveying mechanism 2 smoothly by rebound 113 like this, carries out next step operation.
Delivery wheel 11 tops also are laid with the spring bearer plate 31 of arc, spring bearer plate 31 picks out from frame 3, carry out under the radian curvedly according to the shape of delivery wheel 11, turnover panel 312 is housed, be fixed with sensor 311 to the upper part a little at turnover panel 312 at the lower end of spring bearer plate 31.When not having bagged-spring to put into delivery wheel 11, turnover panel 312 is sagging naturally, and sensor 311 inductions are less than turnover panel 312, and this moment, automatic delivering mechanism was not worked.When bagged-spring was put into delivery wheel 11, turnover panel 312 was upwards supported, and sensor 311 is sensed turnover panel 312, automatic delivering mechanism startup work this moment.
As shown in Figure 4 and Figure 5, super sonic shoutoff mechanism 2 comprise super sonic cutting knife 21, super sonic cutoff knife rack 22, on push cylinder 23, cut off mould 24, die frame 25, push cylinder 26 down.Super sonic cutting knife 21 is housed on the super sonic knife rest 22, and is connected, move downward by last propelling movement cylinder 23 controls with last propelling movement cylinder 23.Cut off mould 24 by die frame 25 with push cylinder 26 down and be connected, by under push cylinder 26 and control upward movements.When cutting off, upper and lower air cylinders moves simultaneously, and super sonic cutting knife 22 is combined closely with cutting off mould 24, and cloth bag is cut off in 22 work of super sonic cutting knife.
When bagged-spring carry from delivery wheel 11 come up after, guide to super sonic cutting knife 21 and cut off between the mould 24 and pass by rebound 113, enter the flat board 322 of a horizontal positioned, again by in dull and stereotyped 322 load-transfer devices 5 that are incorporated on the adhering machine.For when cutting off, prevent the bagged-spring displacement, after bagged-spring is through super sonic cutting knife 21, compress by keep plate 321.Keep plate 321 is positioned at dull and stereotyped 322 top, is controlled by the clamping cylinder 32 that is fixed on the frame 3.The lower surface of keep plate 321 is shaped as the 323 tangent formation of two partial cylindrical curved surfaces, can just be stuck in the position between the adjacent springs in the bagged-spring, closely pastes mutually with two springs.
Exactly because the position of keep plate 321 will be between adjacent two springs, so when technical sensor 15 countings, need to determine the adjacent springs midway location, so sensor for countering 15 has been joined two here.
The utility model is in when work, and at first by bagged-spring being put on the delivery wheel 11, this moment, turnover panel 312 was supported by bagged-spring, the signal of sensor 311 detection turnover panels 312, and starter motor 12 is worked then.Motor 12 passes to power on the delivery wheel 11 by sprocket wheel 14, chain 13, delivery wheel 11 rotates the delivery bag shock mount, pass in the middle of being passed to super sonic cutting knife 21 and cut off mould 24 by rebound 113 again, upper flat plate 322 enters on the load-transfer device 5 of adhering machine at last.
When delivery wheel 11 rotates, sensor block 17 and sensor for countering 15 cooperatings, begin counting, when first sensor for countering 15 count down to set definite value, and when second sensor for countering 15 also sensed sensor block 17, the position of keep plate 322 just is in the midway location of two springs at this moment, stops motor 12 and rotates, and automatic delivering mechanism temporarily stops to carry.Start to go up push cylinder 23 then, push cylinder 26 down, clamping cylinder 32 is worked simultaneously, last propelling movement cylinder 23 is depressed super sonic cutting knife 21, under push cylinder 26 cutting knife mould 24 pushed to, make super sonic cutting knife 21 and cutting knife mould 24 combine closely, cloth bag is cut off.When cutting, clamping cylinder 32 is also depressed keep plate 322, so in cutting-off process, the bagged-spring stationkeeping does not produce displacement, cuts off smoothly.Also help simultaneously and cut off thoroughly separation of back, three cylinders recover positions then.Motor 12 is resumed work simultaneously, continues to carry, and is reciprocal with this.
The utility model compact conformation, easy to use, work efficiency applicable to the delivery port of all kinds of adhering machines, effectively improves the material loading speed of bagged-spring adhering machine than higher.

Claims (10)

1. bagged-spring automatic transport shutoff device, it is characterized in that: comprise successively that according to the production order be the super sonic shoutoff mechanism that the boundary cuts off automatically with the disjunctor bagged-spring with the isolated border according to the automatic delivering mechanism of spring number stepping conveying with bagged-spring.
2. bagged-spring automatic transport shutoff device as claimed in claim 1, it is characterized in that: described automatic delivering mechanism comprises delivery wheel, sensor for countering, sprocket wheel, chain and motor; Motor links to each other with delivery wheel by sprocket wheel, chain; Delivery wheel is fixed on the frame by connecting panel, and the baffle plate that rotates synchronously with delivery wheel is equipped with in the delivery wheel both sides, and sensor block is arranged on the baffle plate, and is corresponding with sensor for countering on being fixed on connecting panel.
3. bagged-spring automatic transport shutoff device as claimed in claim 2 is characterized in that: described sensor for countering is two, between spacing be half of adjacent sensor block.
4. bagged-spring automatic transport shutoff device as claimed in claim 2, it is characterized in that: described delivery wheel surface is for there being a plurality of identical axial notches, shape matches when grooved and spring accumbency, and the spacing between each groove is adjacent two spring bases in the disjunctor bagged-spring.
5. bagged-spring automatic transport shutoff device as claimed in claim 2, it is characterized in that: described delivery wheel top also is laid with the spring bearer plate of arc, the lower end of the spring bearer plate of arc is equipped with the turnover panel that can stir, and is fixed on the spring bearer plate, is used to respond to the sensor of turnover panel tip-up state.
6. bagged-spring automatic transport shutoff device as claimed in claim 1 or 2 is characterized in that: described super sonic shoutoff mechanism comprises frame, super sonic cutting knife, cuts off mould, on push cylinder, push cylinder down; The super sonic cutting knife go up to push cylinders and links to each other with two, on push cylinder and be installed on the frame by cylinder frame; Cut off mould and be installed on the die frame, die frame links to each other with the following cylinder that pushes, and following propelling movement cylinder is installed on the frame; The bagged-spring of carrying through automatic delivering mechanism passes between super sonic cutting knife and the cut-out mould; Last propelling movement cylinder, the startup that pushes cylinder down are controlled by the sensor for countering in the automatic delivering mechanism.
7. bagged-spring automatic transport shutoff device as claimed in claim 6, it is characterized in that: also be fixed with flat board and clamping cylinder on the described frame, flat board is a horizontality, conveying spring through automatic delivering mechanism passes through from flat board, clamping cylinder is connected with and compresses the keep plate that bagged-spring does not move when being used to cut off, and keep plate is positioned at dull and stereotyped top.
8. bagged-spring automatic transport shutoff device as claimed in claim 6 is characterized in that: described flat board be docked at adhering machine feeding conveyer belt on.
9. bagged-spring automatic transport shutoff device as claimed in claim 6, it is characterized in that: described keep plate lower surface is shaped as two tangent formation of partial cylindrical curved surface, can just be stuck in the position between the adjacent springs in the bagged-spring, closely paste mutually with two springs.
10. bagged-spring automatic transport shutoff device as claimed in claim 6, it is characterized in that: described delivery wheel surface also has a plurality of along the circumferential direction offering and the approaching channel vertical with axial notch, pick out the cell body of polylith and the cooresponding rebound rebound insertion of approaching channel approaching channel from frame, draw the spring on the groove.
CN2010205356429U 2010-09-14 2010-09-14 Shutoff device for automatic convey of bagging spring Expired - Lifetime CN201809161U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010205356429U CN201809161U (en) 2010-09-14 2010-09-14 Shutoff device for automatic convey of bagging spring

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Application Number Priority Date Filing Date Title
CN2010205356429U CN201809161U (en) 2010-09-14 2010-09-14 Shutoff device for automatic convey of bagging spring

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102417152A (en) * 2011-09-08 2012-04-18 叶超英 Automatic production equipment of bagged springs
CN104942337A (en) * 2015-06-30 2015-09-30 山东森德数控机械有限公司 Drilling machine production device used for machining leaf spring central hole and leaf spring central hole production line
EP3539923A1 (en) * 2018-03-14 2019-09-18 Fides S.R.L. Feed mechanism for pocketed spring strands
CN114916794A (en) * 2022-05-25 2022-08-19 广州市联柔机械设备有限公司 Method for sticking setting material on surface of bagged spring bed core, station layout structure and equipment

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102417152A (en) * 2011-09-08 2012-04-18 叶超英 Automatic production equipment of bagged springs
CN102417152B (en) * 2011-09-08 2014-06-25 叶超英 Automatic production equipment of bagged springs
CN104942337A (en) * 2015-06-30 2015-09-30 山东森德数控机械有限公司 Drilling machine production device used for machining leaf spring central hole and leaf spring central hole production line
CN104942337B (en) * 2015-06-30 2017-03-29 山东森德数控机械有限公司 The drilling machine process units and leaf spring centre bore production line of processing leaf spring centre bore
EP3539923A1 (en) * 2018-03-14 2019-09-18 Fides S.R.L. Feed mechanism for pocketed spring strands
WO2019175314A1 (en) * 2018-03-14 2019-09-19 Fides S.R.L. Feed mechanism for pocketed spring strands
CN111836778A (en) * 2018-03-14 2020-10-27 斯波尔公司 Feeding mechanism for pocketed spring strands
CN111836778B (en) * 2018-03-14 2021-10-29 斯波尔公司 Feeding mechanism for pocketed spring strands
US11504761B2 (en) 2018-03-14 2022-11-22 Spühl Gmbh Feed mechanism for pocketed spring strands
CN114916794A (en) * 2022-05-25 2022-08-19 广州市联柔机械设备有限公司 Method for sticking setting material on surface of bagged spring bed core, station layout structure and equipment
CN114916794B (en) * 2022-05-25 2023-08-08 广州市联柔机械设备有限公司 Method for sticking shaping material on surface of bagged spring bed core, station layout structure and equipment

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: SHAOXING HUAJIAN MATTRESS MACHINERY CO., LTD.

Free format text: FORMER OWNER: YE CHAOYING

Effective date: 20130107

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20130107

Address after: 312000 Zhejiang province Shaoxing City Economic Development Zone No. 7 Lu Chi Lu Huajian mattress machinery Co. Ltd

Patentee after: Shaoxing Huajian Mattress Machinery Co., Ltd.

Address before: 312000 Zhejiang province Shaoxing City Economic Development Zone No. 7 Lu Chi Lu Huajian mattress machinery Co. Ltd

Patentee before: Ye Chaoying

CP03 Change of name, title or address

Address after: 312000 Zhejiang province Shaoxing City Chengdong Lu Chi Lu No. 7

Patentee after: Zhejiang Huajian Intelligent Equipment Co., Ltd

Address before: 312000 Zhejiang province Shaoxing City Economic Development Zone No. 7 Lu Chi Lu Huajian mattress machinery Co. Ltd

Patentee before: Shaoxing Huajian Mattress Machinery Co., Ltd.

CP03 Change of name, title or address
CX01 Expiry of patent term

Granted publication date: 20110427

CX01 Expiry of patent term