CN110802883A - 一种涂层布的加工方法 - Google Patents

一种涂层布的加工方法 Download PDF

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CN110802883A
CN110802883A CN201911103128.XA CN201911103128A CN110802883A CN 110802883 A CN110802883 A CN 110802883A CN 201911103128 A CN201911103128 A CN 201911103128A CN 110802883 A CN110802883 A CN 110802883A
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coated
coating
base cloth
solvent
cloth
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张茂学
张金
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China World Trade Center Xuzhou New Material Co Ltd
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China World Trade Center Xuzhou New Material Co Ltd
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Abstract

本发明公开了一种涂层布的加工方法，包括基布、溶剂、涂层胶粒、表层以及凝固剂，本发明的有益效果：本发明与现有技术相比，隔热阻燃效果较好，表面不易沾染油渍以及灰尘，同时通过将凝固剂与涂层材料相互充分混合，使得其表面不易开裂，从而极大的增强了使用效果，此外通过设置有机硅高弹涂层，使得产品手感丰满，很脆又富有弹性，具有很强的回弹性，抗皱性能强，从而增加了产品使用时的美观程度。

Description

一种涂层布的加工方法
技术领域
本发明公开了一种涂层布的加工方法，属于涂层布加工技术领域。
背景技术
涂层布主要是指在布料的基础上采用特殊工艺涂布一层具有特殊功能的材料，使布料增加了特殊的功能，所以也称为功能性涂层面料，现有技术中加工的涂层布隔热阻燃效果较差，表面沾污之后难以清洗，同时在太阳的暴晒下或者在清洗的过程中容易出现表面开裂的情况，此外现有的涂层布子啊长期的折叠使用情况下，容易出现褶皱的情况，降低了产品的美观。
发明内容
本发明要解决的技术问题是克服传统工艺的品质缺陷，提供一种涂层布的加工方法，从而解决上述问题。
为实现上述目的，本发明提供如下技术方案：一种涂层布，包括基布、溶剂、涂层胶粒、表层以及凝固剂。
作为优选，所述基布选用棉、涤纶或锦纶其中的一种，且所述基布的表面包覆有阻燃隔热层以及铝箔。
作为优选，所述溶剂选用甲苯或丁酮其中的一种，所述涂层胶粒为有机硅高弹涂层原料。
作为优选，所述表层为基布相同材质，其外部包覆有油光涂层。
作为优选，一种涂层布的加工方法，包括以下步骤：
(1)选材裁剪：根据实际需求选用合适材质的基布，并根据要求对其进行裁剪，裁剪的同时需要去除其侧边残留毛刺，接着再通过缝纫机将其四个侧边均进行缝制，最后在基布的表面包覆阻燃隔热层以及铝箔。
(2)选取溶剂：按照实际需求选取甲苯或丁酮，然后按照要求配置一定浓度的溶剂。
(3)配置溶解：通过步骤(2)中选取好的溶剂将有机硅高弹涂层原料进行溶解，再向其中加注适量的凝固剂，然后将其充分搅拌，使得内部材质混合均匀。
(4)涂抹：以刮刀的方式将步骤(3)中得到的溶液均匀的刮涂在基布的表面上，同时在表层的表面覆盖涂抹油光涂层。
(5)烘干成型：将涂抹均匀之后的基布放置在烘箱内部进行固着。
(6)缝制：将经过烘箱内部固着之后的基布与涂覆有油光涂层的表层通过缝纫机进行缝制贴合。
(7)检测：通过分层抽样的方法在加工产品中抽取部分产品，然后经过专业的检测方式对产品的质量进行检测，测试其是否达到合格出厂的标准。
(8)包装入库：将经过检验合格的产品按照要求进行包装入库。
作为优选，所述步骤(2)中溶剂的配置甲苯或丁酮的浓度要符合国家标准。
作为优选，所述步骤(3)中需要通过溶剂将有机硅高弹涂层原料溶解成流涎状。
作为优选，所述步骤(5)中基布放置在烘箱内部固着温度为160-180摄氏度。
与现有技术相比，本发明的有益效果如下：
本发明与现有技术相比，隔热阻燃效果较好，表面不易沾染油渍以及灰尘，同时通过将凝固剂与涂层材料相互充分混合，使得其表面不易开裂，从而极大的增强了使用效果，此外通过设置有机硅高弹涂层，使得产品手感丰满，很脆又富有弹性，具有很强的回弹性，抗皱性能强，从而增加了产品使用时的美观程度。
具体实施方式
下面对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
一种涂层布，包括基布、溶剂、涂层胶粒、表层以及凝固剂。
其中，基布选用棉、涤纶或锦纶其中的一种，且基布的表面包覆有阻燃隔热层以及铝箔，通过阻燃隔热层以及铝箔增加涂层布的隔热阻燃效果。
其中，溶剂选用甲苯或丁酮其中的一种，涂层胶粒为有机硅高弹涂层原料，使得产品的手感丰满，很脆又富有弹性，具有很强的回弹性，同时具有抗皱的作用。
其中，表层为基布相同材质，其外部包覆有油光涂层，使得产品表面光滑油亮，不易沾染油渍以及污渍。
其中，一种涂层布的加工方法，包括以下步骤：
(1)选材裁剪：根据实际需求选用合适材质的基布，并根据要求对其进行裁剪，裁剪的同时需要去除其侧边残留毛刺，接着再通过缝纫机将其四个侧边均进行缝制，最后在基布的表面包覆阻燃隔热层以及铝箔。
(2)选取溶剂：按照实际需求选取甲苯或丁酮，然后按照要求配置一定浓度的溶剂。
(3)配置溶解：通过步骤(2)中选取好的溶剂将有机硅高弹涂层原料进行溶解，再向其中加注适量的凝固剂，然后将其充分搅拌，使得内部材质混合均匀。
(4)涂抹：以刮刀的方式将步骤(3)中得到的溶液均匀的刮涂在基布的表面上，同时在表层的表面覆盖涂抹油光涂层。
(5)烘干成型：将涂抹均匀之后的基布放置在烘箱内部进行固着。
(6)缝制：将经过烘箱内部固着之后的基布与涂覆有油光涂层的表层通过缝纫机进行缝制贴合。
(7)检测：通过分层抽样的方法在加工产品中抽取部分产品，然后经过专业的检测方式对产品的质量进行检测，测试其是否达到合格出厂的标准。
(8)包装入库：将经过检验合格的产品按照要求进行包装入库。
其中，步骤(2)中溶剂的配置甲苯或丁酮的浓度要符合国家标准，保证溶剂对人体无害。
其中，步骤(3)中需要通过溶剂将有机硅高弹涂层原料溶解成流涎状，关系到胶料与溶胶之间的配比以及粘度。
其中，步骤(5)中基布放置在烘箱内部固着温度为160-180摄氏度，保证受热均匀，使涂层稳定的附着在基布的表面。
与现有技术相比，本发明的有益效果如下：
本发明与现有技术相比，隔热阻燃效果较好，表面不易沾染油渍以及灰尘，同时通过将凝固剂与涂层材料相互充分混合，使得其表面不易开裂，从而极大的增强了使用效果，此外通过设置有机硅高弹涂层，使得产品手感丰满，很脆又富有弹性，具有很强的回弹性，抗皱性能强，从而增加了产品使用时的美观程度。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (8)

1.一种涂层布，其特征在于，包括基布、溶剂、涂层胶粒、表层以及凝固剂。
2.根据权利要求1所述的一种涂层布，其特征在于：所述基布选用棉、涤纶或锦纶其中的一种，且所述基布的表面包覆有阻燃隔热层以及铝箔。
3.根据权利要求1所述的一种涂层布，其特征在于：所述溶剂选用甲苯或丁酮其中的一种，所述涂层胶粒为有机硅高弹涂层原料。
4.根据权利要求1所述的一种涂层布，其特征在于：所述表层为基布相同材质，其外部包覆有油光涂层。
5.根据权利要求1所述的一种涂层布的加工方法，其特征在于：一种涂层布的加工方法，包括以下步骤：
(1)选材裁剪：根据实际需求选用合适材质的基布，并根据要求对其进行裁剪，裁剪的同时需要去除其侧边残留毛刺，接着再通过缝纫机将其四个侧边均进行缝制，最后在基布的表面包覆阻燃隔热层以及铝箔。
(2)选取溶剂：按照实际需求选取甲苯或丁酮，然后按照要求配置一定浓度的溶剂。
(3)配置溶解：通过步骤(2)中选取好的溶剂将有机硅高弹涂层原料进行溶解，再向其中加注适量的凝固剂，然后将其充分搅拌，使得内部材质混合均匀。
(4)涂抹：以刮刀的方式将步骤(3)中得到的溶液均匀的刮涂在基布的表面上，同时在表层的表面覆盖涂抹油光涂层。
(5)烘干成型：将涂抹均匀之后的基布放置在烘箱内部进行固着。
(6)缝制：将经过烘箱内部固着之后的基布与涂覆有油光涂层的表层通过缝纫机进行缝制贴合。
(7)检测：通过分层抽样的方法在加工产品中抽取部分产品，然后经过专业的检测方式对产品的质量进行检测，测试其是否达到合格出厂的标准。
(8)包装入库：将经过检验合格的产品按照要求进行包装入库。
6.根据权利要求5所述的一种涂层布的加工方法，其特征在于：所述步骤(2)中溶剂的配置甲苯或丁酮的浓度要符合国家标准。
7.根据权利要求5所述的一种涂层布的加工方法，其特征在于：所述步骤(3)中需要通过溶剂将有机硅高弹涂层原料溶解成流涎状。
8.根据权利要求5所述的一种涂层布的加工方法，其特征在于：所述步骤(5)中基布放置在烘箱内部固着温度为160-180摄氏度。
CN201911103128.XA 2019-11-12 2019-11-12 一种涂层布的加工方法 Pending CN110802883A (zh)

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CN1702234A (zh) * 2005-04-21 2005-11-30 田文新 透气有机硅合成革及其制作方法
CN101387080A (zh) * 2008-09-24 2009-03-18 黄桔英 一种装饰用墙布及其制作方法
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* Cited by examiner, † Cited by third party
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US4355065A (en) * 1980-04-28 1982-10-19 Milliken Research Corporation Soil-resistant textile materials
US5376208A (en) * 1994-05-11 1994-12-27 China Textile Institute Water-permeable and fire-resistant product and a preparing method thereof
CN1702234A (zh) * 2005-04-21 2005-11-30 田文新 透气有机硅合成革及其制作方法
CN101387080A (zh) * 2008-09-24 2009-03-18 黄桔英 一种装饰用墙布及其制作方法
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