CN110767934A - Five-in-one full-automatic adhesive tape sticking machine - Google Patents
Five-in-one full-automatic adhesive tape sticking machine Download PDFInfo
- Publication number
- CN110767934A CN110767934A CN201911217083.9A CN201911217083A CN110767934A CN 110767934 A CN110767934 A CN 110767934A CN 201911217083 A CN201911217083 A CN 201911217083A CN 110767934 A CN110767934 A CN 110767934A
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- battery
- wheel
- cylinder
- feeding
- gluing
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- 239000002390 adhesive tape Substances 0.000 title claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 135
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 52
- 239000003292 glue Substances 0.000 claims description 30
- 239000000463 material Substances 0.000 claims description 26
- 238000012546 transfer Methods 0.000 claims description 23
- 238000011084 recovery Methods 0.000 claims description 18
- 238000003825 pressing Methods 0.000 claims description 12
- 210000000078 claw Anatomy 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 6
- 230000032258 transport Effects 0.000 claims description 5
- 230000006978 adaptation Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 230000007723 transport mechanism Effects 0.000 description 13
- 238000007493 shaping process Methods 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 238000012937 correction Methods 0.000 description 4
- 239000000741 silica gel Substances 0.000 description 4
- 229910002027 silica gel Inorganic materials 0.000 description 4
- 210000002808 connective tissue Anatomy 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 210000005069 ears Anatomy 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Primary Cells (AREA)
Abstract
The invention aims to provide a five-in-one full-automatic adhesive tape sticking machine which is high in working efficiency and wide in application range. The battery groove lug flattening mechanism, the first head gluing mechanism, the second head gluing mechanism and the third head gluing mechanism are arranged on the working turntable in a circumferential array, and are matched with the battery clamping mechanisms. The invention is applied to the technical field of battery rubberizing.
Description
Technical Field
The invention is applied to the technical field of battery rubberizing, and particularly relates to a five-in-one full-automatic rubberizing machine.
Background
After the production of the mobile phone battery is finished, the tab is required to be sequentially stuck with the waistcoat glue, the silica gel pad and the double-sided adhesive tape, wherein the vest adhesive is used for protecting the pole ear, the double faced adhesive tape is used for fixing the battery protection plate, the silica gel pad is used for buffering, meanwhile, protective glue is pasted on the two sides and the bottom of the battery, the traditional gluing work is mostly carried out manually, the working efficiency is low, the reject ratio is high, and therefore automatic gluing equipment appears in the market, but most of the devices are single rubberizing or local rubberizing, and the single device needs to be transferred to another device for rubberizing after rubberizing, thereby increasing the transportation time, meanwhile, the occupied space is large, and at present, a Chinese patent with the publication number of 205069782U exists, it discloses a both sides are rubberizing simultaneously, multi-functional side surface rubberizing machine of lithium cell that work efficiency is high, nevertheless plays into the rubberizing of still need transporting to other equipment in and carry out the rubberizing of other parts after pasting of side surface glue.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a five-in-one full-automatic adhesive tape sticking machine with high working efficiency and wide application range.
The technical scheme adopted by the invention is as follows: the battery groove lug flattening mechanism, the first head gluing mechanism, the second head gluing mechanism and the third head gluing mechanism are arranged on the working turntable in a circumferential array, and are matched with the battery clamping mechanisms.
It is thus clear that by above-mentioned scheme, the battery case head has an extension section for the convenience of battery protection shield's installation reservation, and the both sides of casing all are L shape, need carry out the flattening work to the extension section in order to guarantee the gluey both ends flattening of pasting of head, through setting up battery ditch ear flattening mechanism makes subsequent head rubberizing more firm stable. First head portion rubber mechanism is used for pasting the malar first glue, and second head portion rubber mechanism is used for pasting the silica gel pad, third head portion rubber mechanism is used for pasting the double faced adhesive tape, through adopting the work carousel drives the battery and carries out the switching of rubberizing station, and then effectual improvement space utilization. The side rubberizing mechanism is used for rubberizing on two sides of the battery, and the bottom rubberizing mechanism is used for rubberizing at the bottom of the battery. Through adopting multistation carousel rubberizing and then realizing the quick continuous rubberizing in many parts, the design that connects gradually simultaneously has solved the transportation problem between the independent equipment, and then effectual improvement production efficiency. And the partial batteries do not need to be completely rubberized at five parts, and the rubberizing requirements of different batteries are met by stopping corresponding mechanisms.
One preferred scheme is that the feeding mechanism comprises two groups of tray lifting frames, a first transfer component and a feeding conveyor belt which are fixed on a base, the bottom of the material tray lifting frame is provided with a lifting mechanism which is used for adjusting the position of the top material tray, two groups of material tray lifting frames and a feeding conveyor belt are matched with the first transfer assembly, the first transfer assembly comprises a first linear motor, a tray suction claw and a battery suction nozzle group, the first linear motor is fixedly connected with the base, the tray suction claw and the battery suction nozzle group are both connected with the movable end of the first linear motor through a vertical cylinder, and a second transfer component is arranged between the feeding conveyor belt and the working turntable, and the second transfer component takes out the battery from the output end of the feeding conveyor belt and transports the battery to the corresponding battery clamping mechanism.
It is thus clear that by above-mentioned scheme, through setting up the position that climbing mechanism promoted the top layer charging tray is in order to cooperate the first subassembly that moves carries, through first linear electric motor's expansion end sets up simultaneously the charging tray suction claw with battery suction nozzle group realizes the integration that the battery took out and the charging tray removed, has effectually saved space and cost. And the two groups of the tray lifting frames are respectively used for supplying full trays and recovering empty trays. The feeding conveyor belt is used for conveying batteries, the second transfer component is a grabbing mechanism for driving the vacuum suction nozzle to move through a common linear motor, and the second transfer component is matched with the output end of the feeding conveyor belt to suck the batteries and move the batteries to the battery clamping mechanism.
One preferred scheme is, battery ditch ear is rolled over flat mechanism includes two cylinders that flatten that set up along vertical direction, two the piston rod tip of the cylinder that flattens all is provided with flattening piece, two the piston rod of the cylinder that flattens stretches out opposite direction, two flattening piece cooperatees and flattens the ditch ear at battery head both ends.
According to the scheme, the two flattening cylinders drive the corresponding flattening blocks to approach each other, and the two flattening blocks are matched to flatten the groove lugs at the two ends of the head of the battery.
One preferred scheme is that the first head gluing mechanism, the second head gluing mechanism and the third head gluing mechanism all comprise a feeding roller assembly fixed on the base and a gluing assembly arranged at an output end of the feeding roller assembly, the feeding roller assembly comprises a fixing frame, a first feeding wheel and a first recovery wheel, the first feeding wheel and the first recovery wheel are rotationally matched on the fixing frame, a glue taking block is arranged on the fixing frame, the first feeding wheel is used for installing the gluing wheel, a material belt of the gluing wheel is connected to the first recovery wheel after bypassing the glue taking block from the first feeding wheel, a first driving motor in transmission connection with the first recovery wheel is further arranged on the fixing frame, the gluing assembly comprises a lifting cylinder, a first rotating cylinder and a first absorbing block, the lifting cylinder is fixed on the fixing frame, the first rotary cylinder is fixed at the movable end of the lifting cylinder, the first suction block is fixed at the movable end of the first rotary cylinder, a plurality of suction holes communicated with an external vacuum generator are formed in the first suction block, and the first suction block removes the adhesive on the material taking block from the material belt through the suction holes.
According to the scheme, the adhesive tape to be taken down is in a vertical state through the adhesive taking block, the first suction block is lowered through the lifting cylinder at the moment, the suction holes are aligned with the adhesive tape on the adhesive taking block, the external vacuum generator is started to enable the suction holes to generate negative pressure and suck the adhesive tape tightly, the first rotary cylinder rotates the first suction block to further take the adhesive tape down from the adhesive tape, the adhesive tape is located on the lower bottom surface of the first suction block at the moment, the lifting cylinder continues to descend to enable the adhesive tape to be attached to the attachment area of the battery, the adhesive tape can be accurately and reliably taken down from the adhesive tape and attached to the designated position through the structure, and the adhesive tape is prevented from shifting in the moving process through the negative pressure suction.
One preferred scheme is, the work carousel with it moves the subassembly to be provided with the third between the rubberizing mechanism of side, the rubberizing mechanism of side includes sharp transport mechanism, the both sides of sharp transport mechanism all are provided with duplex position rubberizing mechanism and side and glue the feed subassembly, rubberizing mechanism includes rotating electrical machines, rotatory piece and two sets of actuating cylinders that drive, rotating electrical machines with frame fixed connection, rotatory piece normal running fit is in on the frame and with rotating electrical machines's output shaft transmission is connected, two sets of actuating cylinders fix respectively the both sides of rotatory piece, two sets of actuating cylinders are located same straight line, and two sets of actuating cylinders's expansion end all is provided with the second and inhales the piece, the second is inhaled and is provided with a plurality of holes of inhaling with outside vacuum generator intercommunication on the piece, side glues the feed subassembly and includes second feeding wheel, Second recycle wheel and stopper, install the side rubber wheel on the second feeding wheel, the material area of side rubber wheel is followed the second feeding wheel is walked around be connected to behind the stopper on the second recycle wheel, the second recycle wheel is connected with the power device transmission, when driving actuating cylinder and stretching out the second inhale the piece with the stopper cooperation produces the negative pressure through inhaling the hole and takes off the side glue from the material area, the rotating electrical machines drives rotatory piece rotates one hundred eighty degrees and makes after getting the material the second inhale the piece with the battery cooperation on the sharp transport mechanism.
By the above scheme, it is clear that through adopting the rotating electrical machines to drive two and drive actuating cylinders and do the positive and negative upset action, simultaneously by drive actuating cylinder drives the second is inhaled the piece and is carried out getting of sticky tape and put, and then realizes getting the material and paste and go on simultaneously, has improved work efficiency. And the linear conveying mechanism is used for conveying the batteries and is a common reciprocating conveying mechanism or a belt conveying mechanism.
One preferred scheme is, side rubberizing mechanism still includes aligning gear and second rolling mechanism, aligning gear is located straight line transport mechanism's input, aligning gear sets up including the symmetry two push cylinder of straight line transport mechanism both sides, push cylinder's tailpiece of the piston rod portion is provided with the push rod with the battery adaptation, second rolling mechanism is located straight line transport mechanism's output, second rolling mechanism includes telescopic cylinder, extension spring and a pair of moulding roller, and is a pair of moulding roller all is in through the articulated cooperation of articulated frame on telescopic cylinder's the movable end, two articulated frame respectively with the both ends of extension spring are connected.
According to the scheme, the correction mechanism corrects and aligns the battery placed on the linear conveying mechanism after the correction mechanism is arranged, and the accurate rubberizing is ensured. The second rolling mechanism is arranged to press the side glue, so that the rubberizing is firmly adhered to the battery.
One preferred scheme is, battery clamping mechanism includes backing plate, second revolving cylinder and L shape clamp plate, the backing plate with second revolving cylinder all fixes on the work carousel, L shape clamp plate is fixed on the activity of second revolving cylinder is served, L shape clamp plate with the backing plate cooperation will wait to process the battery and compress tightly.
According to the scheme, the second rotary cylinder drives the L-shaped pressing plate to rotate and press downwards, and then the L-shaped pressing plate is matched with the base plate to compress the battery.
Drawings
FIG. 1 is a schematic plan layout of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is a schematic perspective view of the present invention;
FIG. 4 is an enlarged view of portion B of FIG. 3;
FIG. 5 is an enlarged view of portion C of FIG. 3;
FIG. 6 is an enlarged view of portion D of FIG. 3;
FIG. 7 is a schematic perspective view of the present invention in another aspect;
fig. 8 is an enlarged view of portion E of fig. 7;
fig. 9 is an enlarged view of portion F in fig. 7.
Detailed Description
As shown in fig. 1 to 9, in this embodiment, the present invention includes a base 1, and a feeding mechanism 2, a working turntable 3, a side gluing mechanism 4, a bottom gluing mechanism 5, and a discharging conveyor belt 6, which are arranged on the base 1 and connected in sequence, wherein the base 1 is further provided with a battery groove lug flattening mechanism 7, a first head gluing mechanism 8, a second head gluing mechanism 9, and a third head gluing mechanism 10, which are arranged in sequence along a circumferential direction of the working turntable 3, a plurality of battery clamping mechanisms 11 are arranged in a circumferential array on the working turntable 3, and the battery groove lug flattening mechanism 7, the first head gluing mechanism 8, the second head gluing mechanism 9, and the third head gluing mechanism 10 are all matched with the battery clamping mechanisms 11. The working turntable 3 is in running fit with the base 1, and the base 1 is provided with a motor in transmission connection with the working turntable 3.
In this embodiment, the feeding mechanism 2 includes two sets of tray lifting frames 201 fixed on the machine base 1, a first transfer assembly 202 and a feeding conveyor belt 203, the bottom of the tray lifting frame 201 is provided with a lifting mechanism which is used for adjusting the position of the top tray, two sets of tray lifting frames 201 and the feeding conveyor belt 203 are matched with the first transfer assembly 202, the first transfer assembly 202 comprises a first linear motor 204, a tray suction claw 205 and a battery suction nozzle group 206, the first linear motor 204 is fixedly connected with the machine base 1, the tray suction claw 205 and the battery suction nozzle group 206 are both connected with the movable end of the first linear motor 204 through a vertical cylinder, a second transfer assembly 207 is arranged between the feeding conveyor belt 203 and the working turntable 3, the second transfer assembly 207 takes out the battery from the output end of the feeding conveyor belt 203 and transports the battery to the corresponding battery clamping mechanism 11.
In this embodiment, battery ditch ear is rolled over flat mechanism 7 includes two cylinders that flatten that set up along vertical direction, two the piston rod tip of the cylinder that flattens all is provided with the flattening piece, two the piston rod of the cylinder that flattens stretches out opposite direction, two the flattening piece cooperatees and flattens the ditch ear at battery head both ends.
In this embodiment, the first head gluing mechanism 8, the second head gluing mechanism 9, and the third head gluing mechanism 10 each include a feeding roller assembly 12 fixed on the base 1 and a gluing assembly 13 disposed at an output end of the feeding roller assembly 12, the feeding roller assembly 12 includes a fixing frame 1201, a first feeding wheel 1202, and a first recovery wheel 1203, the first feeding wheel 1202 and the first recovery wheel 1203 are both rotationally fitted on the fixing frame 1201, a glue taking block is disposed on the fixing frame 1201, the first feeding wheel 1202 is used for mounting the gluing wheel, a material belt of the gluing wheel is routed from the first feeding wheel 1202 and connected to the first recovery wheel 1203 after bypassing the glue taking block, a first driving motor in transmission connection with the first recovery wheel 1203 is further disposed on the fixing frame 1201, and the gluing assembly 13 includes a lifting cylinder, The lifting cylinder is fixed on the fixing frame 1201, the first rotating cylinder is fixed at the movable end of the lifting cylinder, the first suction block is fixed at the movable end of the first rotating cylinder, a plurality of suction holes communicated with an external vacuum generator are formed in the first suction block, and the first suction block removes the adhesive tape moving to the material taking block from the material tape through the suction holes.
In this embodiment, first head portion gluey mechanism is still including the head that sets gradually book gluey mechanism and both sides book gluey mechanism, the head book glue mechanism with both sides book gluey mechanism all with battery clamping mechanism 11 cooperation, the head book glue mechanism with both sides book gluey mechanism comprises cylinder and gyro wheel, and gyro wheel normal running fit is on the articulated elements, and the articulated cooperation of articulated elements is at the expansion end of cylinder, and the articulated elements is kept away from the one end of pin joint and is passed through the extension spring and be connected with the expansion end of cylinder, and then realizes the automatic re-setting of articulated elements and provides the power of pressing the sticky tape for the gyro wheel. After the first head pasting mechanism finishes pasting of the waistcoat glue, the two sides of the waistcoat glue and the extending part of the head are required to be turned over to the other side and pasted. The head folding and gluing mechanism and the two side folding and gluing mechanisms are arranged to respectively fold the two sides and the head of the waistcoat glue so that the waistcoat glue can be completely attached to the battery.
In this embodiment, third head of paste gum machine constructs 10 still includes tears glued membrane mechanism, tear glued membrane mechanism with battery clamping mechanism 11 cooperation, it removes the subassembly and inhales the block group by the diaxon and constitutes to tear glued membrane mechanism, and the diaxon removes the subassembly and includes the vertical cylinder and the horizontal cylinder that connect gradually, and the diaxon removes the subassembly and drives and inhale the piece and do lift action and horizontal displacement, inhales the piece and is equipped with the hole of inhaling of being connected with outside vacuum generator, inhales piece and the adventitia contact back suction hole department of double faced adhesive tape and produces the negative pressure and inhale the adventitia, by the diaxon removes the subassembly and drives and inhales a motion and then tear the adventitia.
The full-automatic rubberizing machine of five unifications still includes with 11 complex pressurize ditch ears of battery clamping mechanism of restoreing, it includes the gas claw to keep in pressure ditch ears mechanism of restoreing, two expansion ends of gas claw are provided with shaping block and lower shaping block respectively, shaping block is the character cut in bas-relief down, go up the shaping block with lower shaping block mutually supports and presses the battery head back the original state.
In this embodiment, a third transfer assembly 14 is disposed between the working turntable 3 and the side rubberizing mechanism 4, the side rubberizing mechanism 4 includes a linear transport mechanism 401, two sides of the linear transport mechanism 401 are both provided with a double-station rubberizing mechanism 402 and a side rubberizing feeding assembly 403, the double-station rubberizing mechanism 402 includes a rotating motor 404, a rotating block 405, and two sets of driving cylinders 406, the rotating motor 404 is fixedly connected with the base 1, the rotating block 405 is rotatably fitted on the base 1 and is in transmission connection with an output shaft of the rotating motor 404, the two sets of driving cylinders 406 are respectively fixed on two sides of the rotating block 405, the two sets of driving cylinders 406 are located on the same straight line, the movable ends of the two sets of driving cylinders 406 are both provided with second suction blocks 407, the second suction blocks 407 are provided with a plurality of suction holes communicated with an external vacuum generator, the side glue supply assembly 403 comprises a second supply wheel 408, a second recovery wheel 409 and a limiting block, the second supply wheel 408 is provided with a side glue wheel, a material belt of the side glue wheel is wound around the second supply wheel 408 and is connected to the second recovery wheel 409 after the limiting block, the second recovery wheel 409 is in transmission connection with a power device, when the driving cylinder 406 extends out, the second suction block 407 is matched with the limiting block and takes the side glue down from the material belt by suction holes, the rotating motor 404 drives the rotating block 405 to rotate one hundred eighty degrees so that the second suction block 407 is matched with a battery on the linear transportation mechanism 401 after the material is taken. Side rubberizing mechanism 4 still includes aligning gear and second rolling mechanism 411, aligning gear is located straight line transport mechanism 401's input, aligning gear sets up including the symmetry two push cylinder of straight line transport mechanism 401 both sides, push cylinder's tailpiece of the piston rod portion is provided with the push rod with the battery adaptation, second rolling mechanism 411 is located straight line transport mechanism 401's output, second rolling mechanism 411 includes telescopic cylinder, extension spring and a pair of moulding roller 412, and is a pair of moulding roller 412 all is in through the articulated cooperation of articulated frame on telescopic cylinder's the active end, two articulated frame respectively with the both ends of extension spring are connected.
In this embodiment, the second transfer assembly 207 and the third transfer assembly 14 are composed of a linear motor, a lifting cylinder and a rotary cylinder which are connected in sequence, a battery suction block is arranged at the movable end of the rotary cylinder, and a suction hole is formed in the battery suction block and used for sucking up a battery to be glued.
The bottom gluing mechanism is the same as the first head gluing mechanism 8 in structure.
The battery clamping mechanism 11 comprises a base plate 1101, a second rotary cylinder 1102 and an L-shaped pressing plate 1103, the base plate 1101 and the second rotary cylinder 1102 are fixed on the working turntable 3, the L-shaped pressing plate 1103 is fixed on the movable end of the second rotary cylinder 1102, and the L-shaped pressing plate 1103 is matched with the base plate 1101 to press the battery to be processed.
The working principle of the invention is as follows:
firstly, an operator stacks a full material tray on the tray lifting frame 201, the first linear motor 204 drives the tray suction claw 205 and the battery suction nozzle set 206 to make reciprocating linear movement, the battery suction nozzle set 206 takes out a battery to be rubberized from the material tray and places the battery on the feeding conveyor belt 203, and the tray suction claw 205 is used for moving an empty material tray from the full material tray lifting frame 201 to another tray lifting frame 201. The second transfer assembly 207 moves the battery to the corresponding pad 1101, and the movable end of the second rotary cylinder 1102 rotates and descends to enable the L-shaped pressing plate 1103 to clamp the battery. The working turntable 3 rotates to drive the battery to move to the next station, the base 1 is further provided with an adjusting mechanism, the second rotary cylinder 1102 is started to enable the L-shaped pressing plate 1103 to rise, and the second rotary cylinder 1102 descends after the adjusting mechanism corrects the position of the battery. And then moving to a groove lug leveling station, and extending the two flattening air cylinders to enable the two flattening blocks to be close to each other and level the groove lugs of the battery. And then the first head gluing mechanism 8 is used for gluing the waistcoat on the battery, and the head gluing mechanism and the two side gluing mechanisms are used for gluing the waistcoat on the battery. The second head attaching glue mechanism 9 and the third head attaching glue mechanism 10 sequentially stick the silica gel pads and the double-faced adhesive tapes, and the outer films of the double-faced adhesive tapes are torn by the glue tearing film mechanism to facilitate the fixation of the subsequent battery protection board. The pressure maintaining groove lug restoring mechanism presses the battery groove lug back to the original state.
Then, the third transfer assembly 14 transports the battery to the movable end of the linear transport mechanism 401, and the linear transport mechanism 401 drives the battery to sequentially pass through a correction station, two side gluing stations and a rolling station, so that position correction, side gluing and tape pressing are sequentially performed.
And then the battery is transported to the bottom rubberizing mechanism 5 through a fourth transferring mechanism, and the bottom rubberizing mechanism 5 pastes the base glue at the bottom of the battery. And finally, the fourth transfer mechanism transports the battery to the blanking conveyor belt 6, and the blanking conveyor belt 6 outputs the battery.
Claims (7)
1. Full-automatic coating machine of five unifications, it includes frame (1), its characterized in that: five-in-one full-automatic adhesive tape sticking machine is still including setting up feed mechanism (2), work carousel (3), side rubberizing mechanism (4), bottom rubberizing mechanism (5) and unloading conveyer belt (6) that connect gradually on frame (1), still be provided with the edge on frame (1) the battery ditch ear that the circumferencial direction of work carousel (3) was arranged in proper order is rolled over flat mechanism (7), first head portion gum machine structure (8), second head portion gum machine structure (9) and third head portion gum machine structure (10), the circumference array is provided with a plurality of battery clamping mechanism (11) on work carousel (3), battery ditch ear is rolled over flat mechanism (7), first head portion gum machine structure (8), second head portion gum machine structure (9) and third head portion gum machine structure (10) all with battery clamping mechanism (11) cooperation.
2. The five-in-one full-automatic adhesive tape sticking machine according to claim 1, characterized in that: the feeding mechanism (2) comprises two sets of tray lifting frames (201), a first transfer component (202) and a feeding conveyor belt (203), wherein the two sets of tray lifting frames (201) are fixed on the base (1), the bottom of the tray lifting frames (201) is provided with a jacking mechanism, the jacking mechanism is used for adjusting the position of a top tray, the two sets of tray lifting frames (201) and the feeding conveyor belt (203) are matched with the first transfer component (202), the first transfer component (202) comprises a first linear motor (204), a tray suction claw (205) and a battery suction nozzle group (206), the first linear motor (204) is fixedly connected with the base (1), the tray suction claw (205) and the battery suction nozzle group (206) are connected with the movable end of the first linear motor (204) through a vertical cylinder, and a second transfer component (207) is arranged between the feeding conveyor belt (203) and the working turntable (3), the second transferring assembly (207) takes out the batteries from the output end of the feeding conveyor belt (203) and transports the batteries to the corresponding battery clamping mechanism (11).
3. The five-in-one full-automatic adhesive tape sticking machine according to claim 1, characterized in that: battery ditch ear is rolled over flat mechanism (7) and is included two cylinders that flatten that set up along vertical direction, two the piston rod tip of the cylinder that flattens all is provided with the flattening piece, two the piston rod of the cylinder that flattens stretches out opposite direction, two the flattening piece cooperatees and flattens the ditch ear at battery head both ends.
4. The five-in-one full-automatic adhesive tape sticking machine according to claim 1, characterized in that: the first head gluing mechanism (8), the second head gluing mechanism (9) and the third head gluing mechanism (10) respectively comprise a feeding roller component (12) fixed on the base (1) and a gluing component (13) arranged at the output end of the feeding roller component (12), the feeding roller component (12) comprises a fixed frame (1201), a first feeding wheel (1202) and a first recovery wheel (1203), the first feeding wheel (1202) and the first recovery wheel (1203) are respectively matched on the fixed frame (1201) in a rotating manner, a glue taking block is arranged on the fixed frame (1201), the first feeding wheel (1202) is used for installing the gluing wheel, a material belt of the gluing wheel bypasses the glue taking block from the first feeding wheel (1202) and then is connected to the first recovery wheel (1203), and a first driving motor in transmission connection with the first recovery wheel (1203) is further arranged on the fixed frame (1201), the rubberizing subassembly (13) includes lift cylinder, a rotary cylinder and a first piece of inhaling, the lift cylinder is fixed on mount (1201), a rotary cylinder fixes the expansion end of lift cylinder, a first piece of inhaling is fixed the expansion end of a rotary cylinder, a plurality of holes of inhaling with outside vacuum generator intercommunication are provided with on a first piece of inhaling, a first piece of inhaling will remove to the rubberizing on the material taking block takes off from the material area through inhaling the hole.
5. The five-in-one full-automatic adhesive tape sticking machine according to claim 1, characterized in that: a third transfer assembly (14) is arranged between the working turntable (3) and the side gluing mechanism (4), the side gluing mechanism (4) comprises a linear conveying mechanism (401), two double-station gluing mechanisms (402) and a side gluing supply assembly (403) are arranged on two sides of the linear conveying mechanism (401), each double-station gluing mechanism (402) comprises a rotating motor (404), a rotating block (405) and two groups of driving cylinders (406), each rotating motor (404) is fixedly connected with the corresponding machine base (1), each rotating block (405) is rotatably matched on the corresponding machine base (1) and is in transmission connection with an output shaft of each rotating motor (404), the two groups of driving cylinders (406) are respectively fixed on two sides of each rotating block (405), the two groups of driving cylinders (406) are positioned on the same straight line, and movable ends of the two groups of driving cylinders (406) are respectively provided with a second suction block (407), the second suction block (407) is provided with a plurality of suction holes communicated with an external vacuum generator, the side glue feeding assembly (403) comprises a second feeding wheel (408), a second recovery wheel (409) and a limiting block, a side rubber wheel is arranged on the second feeding wheel (408), a material belt of the side rubber wheel is connected to the second recovery wheel (409) after bypassing the limiting block from the second feeding wheel (408), the second recovery wheel (409) is in transmission connection with a power device, when the driving cylinder (406) extends out, the second suction block (407) is matched with the limiting block and generates negative pressure through the suction holes to take the side glue off from the material belt, the rotating motor (404) drives the rotating block (405) to rotate one hundred eighty degrees, so that the second sucking block (407) after material taking is matched with the battery on the linear conveying mechanism (401).
6. The five-in-one full-automatic adhesive tape sticking machine according to claim 5, characterized in that: side rubberizing mechanism (4) still include aligning gear and second rolling mechanism (411), aligning gear is located the input of sharp conveying mechanism (401), aligning gear sets up including the symmetry two push cylinder of sharp conveying mechanism (401) both sides, push cylinder's tailpiece of the piston rod portion is provided with the push rod with the battery adaptation, second rolling mechanism (411) are located the output of sharp conveying mechanism (401), second rolling mechanism (411) are including telescopic cylinder, extension spring and a pair of moulding roller (412), and is a pair of moulding roller (412) all are in through articulated cooperation of articulated frame on telescopic cylinder's the activity is served, two articulated frame respectively with the both ends of extension spring are connected.
7. The five-in-one full-automatic adhesive tape sticking machine according to claim 1, characterized in that: the battery clamping mechanism (11) comprises a base plate (1101), a second rotary cylinder (1102) and an L-shaped pressing plate (1103), the base plate (1101) and the second rotary cylinder (1102) are fixed on the working turntable (3), the L-shaped pressing plate (1103) is fixed on the movable end of the second rotary cylinder (1102), and the L-shaped pressing plate (1103) is matched with the base plate (1101) to press the battery to be processed.
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| CN201911217083.9A CN110767934B (en) | 2019-12-03 | 2019-12-03 | Five-in-one full-automatic rubberizing machine |
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| CN201911217083.9A CN110767934B (en) | 2019-12-03 | 2019-12-03 | Five-in-one full-automatic rubberizing machine |
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