CN110759642B - Rare earth antibacterial ceramic glaze - Google Patents

Rare earth antibacterial ceramic glaze Download PDF

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Publication number
CN110759642B
CN110759642B CN201810714220.9A CN201810714220A CN110759642B CN 110759642 B CN110759642 B CN 110759642B CN 201810714220 A CN201810714220 A CN 201810714220A CN 110759642 B CN110759642 B CN 110759642B
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China
Prior art keywords
rare earth
zinc
antibacterial
powder
glaze
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CN201810714220.9A
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CN110759642A (en
Inventor
倪成林
柯善军
田维
马超
吴洋
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Foshan Oceano Ceramics Co Ltd
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Foshan Oceano Ceramics Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • C03C8/14Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions
    • C03C8/18Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions containing free metals
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • C03C8/02Frit compositions, i.e. in a powdered or comminuted form
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

Abstract

The invention discloses a rare earth antibacterial ceramic glaze which comprises the following components in percentage by weight: 25-35% of transparent clinker powder, 3.5-5% of water-washed soil, 30-40% of metal zinc powder, 0.1-0.5% of mixed rare earth salt, 0.1-0.15% of methyl, 0.15-0.2% of sodium tripolyphosphate and 25-30% of water. According to the invention, metal zinc powder is used to form zinc oxide and zinc silicate as the sources of zinc antibacterial ions, and the zinc oxide and the zinc silicate are compounded with rare earth ions to play an antibacterial synergistic effect, so that the metal zinc powder can be effectively promoted to react in the ceramic glaze to form nanoscale zinc oxide and zinc blende crystals, and a glaze surface is promoted to form a hydrophobic structure, namely, the hydrophobic function is utilized to limit the humidity requirement of bacteria, thereby achieving the purpose of high-efficiency antibacterial.

Description

Rare earth antibacterial ceramic glaze
Technical Field
The invention relates to the field of decorative building materials, in particular to a ceramic glaze.
Background
Glazed tiles are recognized by people due to the advantages of easy cleaning, rich decoration and the like, at present, ceramic glazed tiles become mainstream ceramic tile products in the market, and with the continuous improvement of the requirements of people on living environment, functional ceramic tiles have entered the visual field of consumers, especially antibacterial functional ceramic tiles. The antibacterial functional ceramic is mainly realized by depending on an antibacterial glaze, a silver system, a zinc system, a copper system and other metal ion antibacterial agents are mainly used in the current glaze, the copper system is not suitable for the ceramic glaze due to the coloring influence of the copper system, the cost of silver is relatively high, so the zinc system antibacterial agent is more suitable for the antibacterial agent of the ceramic glaze, however, the antibacterial effect of zinc is lower than that of copper and silver. In order to improve the antibacterial property of zinc, Chinese invention patent CN106417375A discloses a rare earth cerium-doped copper-zinc composite oxide, a preparation method and application thereof, zinc oxide with the grain size of 30-50 nm nano wurtzite crystal form is promoted to be formed by adding rare earth cerium, the forbidden bandwidth value is reduced, and the photocatalytic antibacterial activity of the zinc oxide is improved. Therefore, the industry is urgently required to develop an antibacterial glaze material to make up for the defects in the ceramic preparation technology.
Disclosure of Invention
The invention aims to provide a rare earth antibacterial ceramic glaze against the defects of the prior art.
The technical scheme adopted by the invention is as follows: the rare earth antibacterial ceramic glaze comprises the following components in percentage by weight: 25-35% of transparent clinker powder, 3.5-5% of water-washed soil, 30-40% of metallic zinc powder, 0.1-0.5% of mixed rare earth salt, 0.1-0.15% of methyl, 0.15-0.2% of sodium tripolyphosphate and 25-30% of water.
As a further improvement of the scheme, the chemical components of the transparent clinker powder comprise, by weight, 40-50% of SiO2, 5-10% of Al2O3, 12-20% of B2O3, 10-15% of CaO, 2-5% of MgO, 20-30% of K2O and 1-2% of Na 2O. Specifically, the limitation of the chemical components of the transparent clinker powder is beneficial to ensuring the stability of the glaze in the post-firing process.
As a further improvement of the scheme, the fineness of the transparent clinker powder is 250-400 meshes.
As a further improvement of the scheme, the chemical purity of the metallic zinc powder is more than 90%.
As a further improvement of the scheme, the fineness of the metal zinc powder is 250-400 meshes.
As a further improvement of the above scheme, the mixed rare earth salt is selected from at least two of cerium nitrate, lanthanum chloride, europium acetate and samarium nitrate. In particular, the specific selection of the mixed rare earth salt is limited to facilitate the release efficiency of the rare earth ions in the mixed rare earth salt.
As a further improvement of the scheme, the ball milling time of the ceramic glaze is 10-25 min.
The invention has the beneficial effects that: according to the invention, metal zinc powder is used to form zinc oxide and zinc silicate as the sources of zinc antibacterial ions, and the zinc oxide and the zinc silicate are compounded with rare earth ions to play an antibacterial synergistic effect, so that the metal zinc powder can be effectively promoted to react in the ceramic glaze to form nanoscale zinc oxide and zinc blende crystals, and a glaze surface is promoted to form a hydrophobic structure, namely, the hydrophobic function is utilized to limit the humidity requirement of bacteria, thereby achieving the purpose of high-efficiency antibacterial.
Detailed Description
The present invention is specifically described below with reference to examples in order to facilitate understanding of the present invention by those skilled in the art. It should be particularly noted that the examples are given solely for the purpose of illustration and are not to be construed as limitations on the scope of the invention, as non-essential improvements and modifications to the invention may occur to those skilled in the art, which fall within the scope of the invention as defined by the appended claims. Meanwhile, the raw materials mentioned below are not specified in detail and are all commercial products; the process steps or preparation methods not mentioned in detail are all those known to the person skilled in the art.
Example 1
The rare earth antibacterial ceramic glaze comprises the following components in percentage by weight: 34% of transparent clinker powder with the fineness of 300 meshes, 4.3% of water-washed soil, 35% of metal zinc powder with the chemical purity of 90% and the fineness of 300 meshes, 0.3% of cerium nitrate, 0.2% of lanthanum chloride, 0.1% of methyl, 0.15% of sodium tripolyphosphate and 26% of water. Wherein the chemical composition of the transparent fusion cake powder is 40 percent of SiO in percentage by weight 2 10% of Al 2 O 3 12% of B 2 O 3 15% of CaO, 2% of MgO and 20% of K 2 O, 1% of Na 2 And (C) O.
And mixing the raw material components, and performing ball milling for 15min to obtain the finished glaze product of the embodiment 1. The glaze finished product of the example 1 is applied to the surface of a ceramic tile and subjected to an antibacterial test (by adopting standard JC/T897-2014), the antibacterial rate of escherichia coli is 94.2%, the antibacterial rate of staphylococcus aureus is 96.9%, and the glazed surface of the ceramic tile is subjected to a contact angle test, wherein the contact angle is 110.5 degrees.
Example 2
The rare earth antibacterial ceramic glaze comprises the following components in percentage by weight: 30% of transparent clinker powder with the fineness of 300 meshes, 3.4% of water-washed soil, 32% of metallic zinc powder with the chemical purity of 95% and the fineness of 300 meshes, 0.25% of samarium nitrate, 0.1% of europium acetate, 0.1% of methyl, 0.15% of sodium tripolyphosphate and 30% of water. Wherein the chemical composition of the transparent fusion cake powder is 45 percent of SiO in percentage by weight 2 5% of Al 2 O 3 15% of B 2 O 3 10% of CaO, 3% of MgO and 20% of K 2 O, 2% of Na 2 And (C) O.
And mixing the raw material components, and performing ball milling for 25min to obtain the finished glaze product of the embodiment 2. The glaze finished product of the example 2 is applied to the surface of a ceramic tile and subjected to an antibacterial test (by adopting standard JC/T897-2014), the antibacterial rate of escherichia coli is 97.2%, the antibacterial rate of staphylococcus aureus is 98.5%, and the glazed surface of the ceramic tile is subjected to a contact angle test, wherein the contact angle is 118.3 degrees.
Example 3
The rare earth antibacterial ceramic glaze comprises the following components in percentage by weight: 25% of transparent clinker powder with the fineness of 300 meshes, 5% of water-washed soil, 40% of metal zinc powder with the chemical purity of 93% and the fineness of 300 meshes, 0.2% of samarium nitrate, 0.1% of europium acetate, 0.1% of lanthanum chloride, 0.1% of methyl, 0.15% of sodium tripolyphosphate and 29.35% of water. Wherein the chemical composition of the transparent clinker powder is 50 percent of SiO in percentage by weight 2 5% of Al 2 O 3 12% of B 2 O 3 10% of CaO, 2% of MgO and 20% of K 2 O, 1% of Na 2 And (C) O.
And mixing the raw material components, and performing ball milling for 10min to obtain the finished glaze product of the embodiment 3. The glaze finished product of the embodiment 3 is applied to the surface of a ceramic tile and subjected to an antibacterial test (by adopting standard JC/T897-2014), the antibacterial rate of escherichia coli is measured to be 98.1%, the antibacterial rate of staphylococcus aureus is measured to be 97.9%, and the glazed surface of the ceramic tile is subjected to a contact angle test, wherein the contact angle is 115.4 degrees.
The above embodiments are preferred embodiments of the present invention, and all similar processes and equivalent variations to those of the present invention should fall within the scope of the present invention.

Claims (1)

1. The rare earth antibacterial ceramic glaze is characterized by comprising the following components in percentage by weight: 25-35% of transparent clinker powder, 3.5-5% of water-washed soil, 30-40% of metal zinc powder, 0.1-0.5% of mixed rare earth salt, 0.1-0.15% of methyl, 0.15-0.2% of sodium tripolyphosphate and 25-30% of water;
the mixed rare earth salt is selected from at least two of cerium nitrate, lanthanum chloride, europium acetate and samarium nitrate;
the chemical components of the transparent clinker powder are 40-50% of SiO in percentage by weight 2 5 to 10% of Al 2 O 3 12 to 20% of B 2 O 3 10-15% of CaO, 2-5% of MgO and 20-30% of K 2 O, 1-2% of Na 2 O composition;
the fineness of the transparent clinker powder is 250-400 meshes;
the chemical purity of the metal zinc powder is more than 90%;
the fineness of the metal zinc powder is 250-400 meshes;
the ball milling time of the rare earth antibacterial ceramic glaze is 10-25 min.
CN201810714220.9A 2018-07-03 2018-07-03 Rare earth antibacterial ceramic glaze Active CN110759642B (en)

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CN110759642B true CN110759642B (en) 2022-09-06

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CN113860734B (en) * 2021-09-30 2023-03-28 广东松发陶瓷股份有限公司 Ceramic glaze with antibacterial function and preparation method and application thereof
CN116041043B (en) * 2022-12-13 2024-02-09 佛山欧神诺陶瓷有限公司 Black antibacterial antistatic ceramic deck plate and preparation method thereof
CN116730749B (en) * 2023-08-14 2023-11-03 广东大角鹿新材料有限公司 Matte anti-slip Yi Jiechao wear-resistant diamond glaze, ceramic tile and preparation method thereof

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