CN110644705B - 一种聚晶马赛克板及其制备方法 - Google Patents

一种聚晶马赛克板及其制备方法 Download PDF

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CN110644705B
CN110644705B CN201911178936.2A CN201911178936A CN110644705B CN 110644705 B CN110644705 B CN 110644705B CN 201911178936 A CN201911178936 A CN 201911178936A CN 110644705 B CN110644705 B CN 110644705B
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parts
layer
polycrystalline
oxide
mosaic
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CN110644705A (zh
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胡元军
李龙建
胡先权
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Foshan Zhiwu New Decoration Materials Co ltd
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Shaoxing Kahashi Furong Textile Co ltd
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Abstract

本发明公开了一种聚晶马赛克板及其制备方法，马赛克板的顶端设有若干个聚晶层，聚晶层的四周均设有防滑层，马赛克板的底部设有基层，基层的顶端设有防水层，聚晶层的顶端设有印刷层，印刷层的顶端设有保护层，防滑层的顶端设有防滑钉。该马赛克板，让聚晶微粉与基层烧结在一起，解决市场上采用粘接不牢固易脱落的问题，也提高马赛克板整体稳定性能，而且马赛克采用聚晶微粉高温烧结制成，具有高强的耐磨性，还具有折强度高、吸水率低等优点，外观上产品的立体效果更加的突出，更加的接近于天然的石材，在聚晶微粉层的四周设有的防滑层不仅增加马赛克板的稳定牢固性，而且在使用的使用，不会出现马赛克上玻璃摩擦力小而滑倒的现象。

Description

一种聚晶马赛克板及其制备方法
技术领域
本发明涉及马赛克板领域，具体为一种聚晶马赛克板及其制备方法。
背景技术
马赛克是在建筑上用于拼成各种装饰图案用的片状小瓷砖。坯料经半干压成形，窑内焙烧成锦砖。泥料中有时用氧化钙、Fe2O3等作为着色剂。主要用于铺地或内墙装饰，也可用于外墙饰面。马赛克的种类多，应用也十分广泛，尤其涉及到玻璃马赛克，玻璃马赛克主要用于游泳池、科技馆、影剧院、酒吧、俱乐部等公用场合。也常常把小小的马赛克粘接在基层板上，形成马赛克板，马赛克板的应用也十分广泛，很多地面或墙面铺设马赛克，由于体积较小，铺设难度大，效率低，采用马赛克板可以提高效率，节约时间，而且增加马赛克之间连接的美观性。
玻璃马赛克它是一种小规格的彩色饰面玻璃。一般规格为20毫米×20毫米、30毫米×30毫米、40毫米×40毫米。厚度为4-6毫米。属于各种颜色的小块玻璃质镶嵌材料，很多马赛克板是把每块小的玻璃马赛克粘接在基层板上，容易出现脱落的现象，而且大多的玻璃马赛克表面十分光滑，人们在使用的时候容易出现滑倒的现象，防水性能差，耐磨性差，而且采用玻璃马赛克制成的马赛克板容易断裂，会对使用者造成伤害，玻璃马赛克板外观也比较单一，防污性能差，其坚硬度、防水性能、防火性能、防潮性能、耐酸耐碱性能均较差，粘附力也比较弱，釉面容易褪色、变色。
发明内容
本发明的目的是针对现有技术的缺陷，提供一种聚晶马赛克板及其制备方法，以解决上述背景技术提出的问题。
为实现上述目的，本发明提供如下技术方案：一种聚晶马赛克板，包括马赛克板，所述马赛克板的顶端设有若干个聚晶层，所述聚晶层的四周均设有防滑层，所述马赛克板的底部设有基层，所述基层的顶端设有防水层，所述聚晶层的顶端设有印刷层，所述印刷层的顶端设有保护层，所述防滑层的顶端设有防滑钉。
作为本发明的一种优选技术方案，所述基层、所述防水层、所述聚晶层、所述印刷层和所述保护层为叠加结构，所述基层、所述防水层和所述防滑层为叠加结构。
作为本发明的一种优选技术方案，所述基层包括如下重量份数的组分：硅酸盐40-55份、粘土20-35份、石英15-20份、氟化物5-10份、抗菌剂10-15份、菱镁矿3-5份、滑石1-5份、无水硼砂1-5份、叶蜡石1-5份、锂辉石1-5份和绿柱石1-5份，其中抗菌剂为纳米银抗菌剂。
作为本发明的一种优选技术方案，所述防水层包括如下重量份数的组分：丙烯酸乳胶25-30份、硅酸盐水泥30-35份、氯化钠1-5份、聚氨酯树脂5-10份以及重质碳酸钙5-10份。
作为本发明的一种优选技术方案，所述防滑层包括如下重量份数的组分：硅藻土20-27份、高岭土 15-20份、红泥 12-17份、钛白粉 12-17份、膨胀珍珠岩粉 12-17份、氧化镁 8-11份、氯化镁 8-11份、氧化铝 8-11份、明矾 3-7份、三乙醇胺 2-5份和纳米二氧化硅4-8份以及附着力促进剂。
作为本发明的一种优选技术方案，所述聚晶层包括如下重量百分数的组分：氧化硅 56％、氧化铝 24％、氧化钠 4％、氧化钾 6％、氧化钙 5％、氧化镁 4％、氧化铁 0.5％和氧化钛 0.5％ 。
作为本发明的一种优选技术方案，所述印刷层内设有马赛克印刷粘接剂，所述保护层包括为釉层，所述保护层包括如下重量份数的组分：长石20-25份、石英20-25份、滑石20-25份和高岭土20-25份。
一种聚晶马赛克板的制备方法，具体步骤如下；
步骤一：基层材料的制备，将硅酸盐、粘土、石英、氟化物、抗菌剂、菱镁矿、滑石、无水硼砂、叶蜡石、锂辉石和绿柱石按照比例称取，然后通过混合、粉碎、球磨和干燥得到基层的混合物粉料，然后把混合物粉料放入自动压机进行基层胚模的制作，基层胚模的厚度、长和宽均可以根据需要定制，得到的基层胚模待用；
步骤二：防水层材料的制备，将丙烯酸乳胶、硅酸盐水泥、氯化钠、聚氨酯树脂以及重质碳酸钙混合搅拌浇注在步骤一中的基层胚模顶部上，然后进行烘干；
步骤三：聚晶层材料的制备，将氧化硅 56％、氧化铝 24％、氧化钠 4％、氧化钾6％、氧化钙 5％、氧化镁 4％、氧化铁 0.5％和氧化钛 0.5％按重量百分数分别定量称取后，混合均匀，依据常规的聚晶微粉制备工艺，烧制即可得到聚晶微粉待用；
步骤四：防滑层材料的制备，将硅藻土 、高岭土、红泥 、钛白粉、膨胀珍珠岩粉、氧化镁、氯化镁 、氧化铝、明矾、三乙醇胺和纳米二氧化硅以及附着力促进剂按重量份分别定量称取后，混合均匀，通过混合、粉碎、球磨和干燥得到防滑层的混合物粉料，
步骤五：将步骤三中的聚晶微粉和步骤四中的防滑层混合物粉料均通过模具和粘接剂固定在防水层的顶部上，利用防滑层把聚晶微粉层相互隔开，让聚晶微粉层呈现为格子形状，然后通过压制模具进行压制让防滑层顶部凸出防滑钉；
步骤六：在聚晶微粉层的顶部涂刷马赛克印刷粘接剂，然后利用印刷机进行印刷，然后在印刷层的顶部施釉，再通过烧结、表面抛光得到聚晶马赛克板。
本发明的有益效果是：该马赛克板，让聚晶微粉与基层烧结在一起，解决市场上采用粘接不牢固易脱落的问题，也提高马赛克板整体稳定性能，而且马赛克采用聚晶微粉高温烧结制成，具有高强的耐磨性，还具有折强度高、吸水率低等优点，外观上产品的立体效果更加的突出，更加的接近于天然的石材，聚晶微粉制成的马赛克表面可见的晶体熔块、花纹更加的细腻，其防污性能比普通的马赛克更加的优越；在聚晶微粉层的四周设有的防滑层不仅增加马赛克板的稳定牢固性，而且在使用的使用，不会出现马赛克上玻璃摩擦力小而滑倒的现象，也增加马赛克的整体外观，马赛克板中部的防水层有效的避免水涉入到基层内，从而提高马赛克板的使用寿命，该马赛克板的生产工艺，简单易操作，可以根据需求生产不同大小的马赛克板，该马赛克板坚硬、防水、防火、防潮、耐酸耐碱、釉面永不褪色、变色，粘附力更好。
附图说明
图1为本发明马赛克板的剖视图；
图2为本发明马赛克板的立体结构示意图；
图3为本发明马赛克板的生产流程图；
图中：1、马赛克板，2、防滑层，3、基层，4、防水层，5、保护层，6、聚晶层，7、印刷层，8、防滑钉。
具体实施方式
下面结合附图对本发明的较佳实施例进行详细阐述，以使本发明的优点和特征能更易被本领域人员理解，从而对本发明的保护范围做出更为清楚明确的界定。
请参阅图1-3，本发明提供一种技术方案：一种聚晶马赛克板，包括马赛克板1，马赛克板1的顶端设有若干个聚晶层6，聚晶层6的四周均设有防滑层2，马赛克板1的底部设有基层3，基层3的顶端设有防水层4，聚晶层6的顶端设有印刷层7，印刷层7的顶端设有保护层5，防滑层2的顶端设有防滑钉8。
基层3、防水层4、聚晶层6、印刷层7和保护层5为叠加结构，基层3、防水层4和防滑层2为叠加结构。
基层3包括如下重量份数的组分：硅酸盐40-55份、粘土20-35份、石英15-20份、氟化物5-10份、抗菌剂10-15份、菱镁矿3-5份、滑石1-5份、无水硼砂1-5份、叶蜡石1-5份、锂辉石1-5份和绿柱石1-5份，其中抗菌剂为纳米银抗菌剂；防水层4包括如下重量份数的组分：丙烯酸乳胶25-30份、硅酸盐水泥30-35份、氯化钠1-5份、聚氨酯树脂5-10份以及重质碳酸钙5-10份；防滑层2包括如下重量份数的组分：硅藻土 20-27份、高岭土 15-20份、红泥 12-17份、钛白粉 12-17份、膨胀珍珠岩粉 12-17份、氧化镁 8-11份、氯化镁 8-11份、氧化铝8-11份、明矾 3-7份、三乙醇胺 2-5份和纳米二氧化硅4-8份以及附着力促进剂；聚晶层6包括如下重量百分数的组分：氧化硅 56％、氧化铝 24％、氧化钠 4％、氧化钾 6％、氧化钙5％、氧化镁 4％、氧化铁 0.5％和氧化钛 0.5％ ；印刷层7内设有马赛克印刷粘接剂，保护层5包括为釉层，保护层5包括如下重量份数的组分：长石20-25份、石英20-25份、滑石20-25份和高岭土20-25份。
一种聚晶马赛克板的制备方法，具体步骤如下；
步骤一：基层材料的制备，将硅酸盐、粘土、石英、氟化物、抗菌剂、菱镁矿、滑石、无水硼砂、叶蜡石、锂辉石和绿柱石按照比例称取，然后通过混合、粉碎、球磨和干燥得到基层的混合物粉料，然后把混合物粉料放入自动压机进行基层胚模的制作，基层胚模的厚度、长和宽均可以根据需要定制，得到的基层胚模待用；
步骤二：防水层材料的制备，将丙烯酸乳胶、硅酸盐水泥、氯化钠、聚氨酯树脂以及重质碳酸钙混合搅拌浇注在步骤一中的基层胚模顶部上，然后进行烘干；
步骤三：聚晶层材料的制备，将氧化硅 56％、氧化铝 24％、氧化钠 4％、氧化钾6％、氧化钙 5％、氧化镁 4％、氧化铁 0.5％和氧化钛 0.5％按重量百分数分别定量称取后，混合均匀，依据常规的聚晶微粉制备工艺，烧制即可得到聚晶微粉待用；
步骤四：防滑层材料的制备，将硅藻土 、高岭土、红泥 、钛白粉、膨胀珍珠岩粉、氧化镁、氯化镁 、氧化铝、明矾、三乙醇胺和纳米二氧化硅以及附着力促进剂按重量份分别定量称取后，混合均匀，通过混合、粉碎、球磨和干燥得到防滑层的混合物粉料，
步骤五：将步骤三中的聚晶微粉和步骤四中的防滑层混合物粉料均通过模具和粘接剂固定在防水层的顶部上，利用防滑层把聚晶微粉层相互隔开，让聚晶微粉层呈现为格子形状，然后通过压制模具进行压制让防滑层顶部凸出防滑钉；
步骤六：在聚晶微粉层的顶部涂刷马赛克印刷粘接剂，然后利用印刷机进行印刷，然后在印刷层的顶部施釉，再通过烧结、表面抛光得到聚晶马赛克板。
实施例1
原料配方：
基层：硅酸盐40份、粘土20份、石英15份、氟化物5份、抗菌剂10份、菱镁矿3份、滑石1份、无水硼砂1份、叶蜡石1份、锂辉石1份和绿柱石1份；
防水层：丙烯酸乳胶25份、硅酸盐水泥30份、氯化钠1份、聚氨酯树脂5份以及重质碳酸钙5份；
防滑层：硅藻土 20份、高岭土 15份、红泥 12份、钛白粉 12份、膨胀珍珠岩粉 12份、氧化镁 8份、氯化镁 8份、氧化铝 8份、明矾 3份、三乙醇胺 2份和纳米二氧化硅4份以及附着力促进剂；
聚晶层：氧化硅 56％、氧化铝 24％、氧化钠 4％、氧化钾 6％、氧化钙 5％、氧化镁 4％、氧化铁 0.5％和氧化钛 0.5％ 。
具体步骤如下：
步骤一：基层材料的制备，将硅酸盐、粘土、石英、氟化物、抗菌剂、菱镁矿、滑石、无水硼砂、叶蜡石、锂辉石和绿柱石按照比例称取，然后通过混合、粉碎、球磨和干燥得到基层的混合物粉料，然后把混合物粉料放入自动压机进行基层胚模的制作，基层胚模的厚度、长和宽均可以根据需要定制，得到的基层胚模待用；
步骤二：防水层材料的制备，将丙烯酸乳胶、硅酸盐水泥、氯化钠、聚氨酯树脂以及重质碳酸钙混合搅拌浇注在步骤一中的基层胚模顶部上，然后进行烘干；
步骤三：聚晶层材料的制备，将氧化硅 56％、氧化铝 24％、氧化钠 4％、氧化钾6％、氧化钙 5％、氧化镁 4％、氧化铁 0.5％和氧化钛 0.5％按重量百分数分别定量称取后，混合均匀，依据常规的聚晶微粉制备工艺，烧制即可得到聚晶微粉待用；
步骤四：防滑层材料的制备，将硅藻土 、高岭土、红泥 、钛白粉、膨胀珍珠岩粉、氧化镁、氯化镁 、氧化铝、明矾、三乙醇胺和纳米二氧化硅以及附着力促进剂按重量份分别定量称取后，混合均匀，通过混合、粉碎、球磨和干燥得到防滑层的混合物粉料，
步骤五：将步骤三中的聚晶微粉和步骤四中的防滑层混合物粉料均通过模具和粘接剂固定在防水层的顶部上，利用防滑层把聚晶微粉层相互隔开，让聚晶微粉层呈现为格子形状，然后通过压制模具进行压制让防滑层顶部凸出防滑钉；
步骤六：在聚晶微粉层的顶部涂刷马赛克印刷粘接剂，然后利用印刷机进行印刷，然后在印刷层的顶部施釉，再通过烧结、表面抛光得到聚晶马赛克板。
实施例2
原料配方：
基层：硅酸盐50份、粘土30份、石英17份、氟化物8份、抗菌剂12份、菱镁矿4份、滑石3份、无水硼砂3份、叶蜡石3份、锂辉石3份和绿柱石3份；
防水层：丙烯酸乳胶27份、硅酸盐水泥33份、氯化钠4份、聚氨酯树脂7份以及重质碳酸钙7份；
防滑层：硅藻土 25份、高岭土 18份、红泥 15份、钛白粉15份、膨胀珍珠岩粉 15份、氧化镁10份、氯化镁10份、氧化铝 10份、明矾5份、三乙醇胺 3份和纳米二氧化硅6份以及附着力促进剂；
聚晶层：氧化硅 56％、氧化铝 24％、氧化钠 4％、氧化钾 6％、氧化钙 5％、氧化镁 4％、氧化铁 0.5％和氧化钛 0.5％ 。
具体步骤如下：
步骤一：基层材料的制备，将硅酸盐、粘土、石英、氟化物、抗菌剂、菱镁矿、滑石、无水硼砂、叶蜡石、锂辉石和绿柱石按照比例称取，然后通过混合、粉碎、球磨和干燥得到基层的混合物粉料，然后把混合物粉料放入自动压机进行基层胚模的制作，基层胚模的厚度、长和宽均可以根据需要定制，得到的基层胚模待用；
步骤二：防水层材料的制备，将丙烯酸乳胶、硅酸盐水泥、氯化钠、聚氨酯树脂以及重质碳酸钙混合搅拌浇注在步骤一中的基层胚模顶部上，然后进行烘干；
步骤三：聚晶层材料的制备，将氧化硅 56％、氧化铝 24％、氧化钠 4％、氧化钾6％、氧化钙 5％、氧化镁 4％、氧化铁 0.5％和氧化钛 0.5％按重量百分数分别定量称取后，混合均匀，依据常规的聚晶微粉制备工艺，烧制即可得到聚晶微粉待用；
步骤四：防滑层材料的制备，将硅藻土 、高岭土、红泥 、钛白粉、膨胀珍珠岩粉、氧化镁、氯化镁 、氧化铝、明矾、三乙醇胺和纳米二氧化硅以及附着力促进剂按重量份分别定量称取后，混合均匀，通过混合、粉碎、球磨和干燥得到防滑层的混合物粉料，
步骤五：将步骤三中的聚晶微粉和步骤四中的防滑层混合物粉料均通过模具和粘接剂固定在防水层的顶部上，利用防滑层把聚晶微粉层相互隔开，让聚晶微粉层呈现为格子形状，然后通过压制模具进行压制让防滑层顶部凸出防滑钉；
步骤六：在聚晶微粉层的顶部涂刷马赛克印刷粘接剂，然后利用印刷机进行印刷，然后在印刷层的顶部施釉，再通过烧结、表面抛光得到聚晶马赛克板。
实施例3
原料配方：
基层：硅酸盐55份、粘土35份、石英20份、氟化物10份、抗菌剂15份、菱镁矿5份、滑石5份、无水硼砂5份、叶蜡石5份、锂辉石5份和绿柱石5份；
防水层：丙烯酸乳胶30份、硅酸盐水泥35份、氯化钠5份、聚氨酯树脂10份以及重质碳酸钙10份；
防滑层：硅藻土 27份、高岭土 20份、红泥17份、钛白粉17份、膨胀珍珠岩粉17份、氧化镁11份、氯化镁11份、氧化铝11份、明矾7份、三乙醇胺5份和纳米二氧化硅8份以及附着力促进剂；
聚晶层：氧化硅 56％、氧化铝 24％、氧化钠 4％、氧化钾 6％、氧化钙 5％、氧化镁 4％、氧化铁 0.5％和氧化钛 0.5％ 。
具体步骤如下：
步骤一：基层材料的制备，将硅酸盐、粘土、石英、氟化物、抗菌剂、菱镁矿、滑石、无水硼砂、叶蜡石、锂辉石和绿柱石按照比例称取，然后通过混合、粉碎、球磨和干燥得到基层的混合物粉料，然后把混合物粉料放入自动压机进行基层胚模的制作，基层胚模的厚度、长和宽均可以根据需要定制，得到的基层胚模待用；
步骤二：防水层材料的制备，将丙烯酸乳胶、硅酸盐水泥、氯化钠、聚氨酯树脂以及重质碳酸钙混合搅拌浇注在步骤一中的基层胚模顶部上，然后进行烘干；
步骤三：聚晶层材料的制备，将氧化硅 56％、氧化铝 24％、氧化钠 4％、氧化钾6％、氧化钙 5％、氧化镁 4％、氧化铁 0.5％和氧化钛 0.5％按重量百分数分别定量称取后，混合均匀，依据常规的聚晶微粉制备工艺，烧制即可得到聚晶微粉待用；
步骤四：防滑层材料的制备，将硅藻土 、高岭土、红泥 、钛白粉、膨胀珍珠岩粉、氧化镁、氯化镁 、氧化铝、明矾、三乙醇胺和纳米二氧化硅以及附着力促进剂按重量份分别定量称取后，混合均匀，通过混合、粉碎、球磨和干燥得到防滑层的混合物粉料，
步骤五：将步骤三中的聚晶微粉和步骤四中的防滑层混合物粉料均通过模具和粘接剂固定在防水层的顶部上，利用防滑层把聚晶微粉层相互隔开，让聚晶微粉层呈现为格子形状，然后通过压制模具进行压制让防滑层顶部凸出防滑钉；
步骤六：在聚晶微粉层的顶部涂刷马赛克印刷粘接剂，然后利用印刷机进行印刷，然后在印刷层的顶部施釉，再通过烧结、表面抛光得到聚晶马赛克板。
实验：根据国家 GB 7697-1987《玻璃马赛克》标准及相关标准，对本发明的聚晶马赛克板进行产品质量检测，抽样方案按照 GB 7697-1987的规定，在实施例1-3制成的每100块马赛克板中采用随机取抽样的方法进行抽取10块马赛克板，检测结果如下 ：
实施例1-3的与对照组实验检测表格；对照组为普通马赛克板10块；
试验组 光泽度 裂纹及变形 吸水率% 断裂模数MPa 抗热性 耐酸碱性 抗冻性 抗弯曲性能N 耐磨性
实施例1 合格 无裂纹和变形 7 60 合格 合格 合格 1590 合格
实施例2 优 无裂纹和变形 5.6 65 优 优 优 1750 优
实施例3 合格 无裂纹和变形 6.8 63 合格 合格 合格 1680 合格
对照组 合格 有裂纹，无变形 9.8 51 合格 合格 合格 1370 合格
该马赛克板，让聚晶微粉与基层烧结在一起，解决市场上采用粘接不牢固易脱落的问题，也提高马赛克板整体稳定性能，而且马赛克采用聚晶微粉高温烧结制成，具有高强的耐磨性，还具有折强度高、吸水率低等优点，外观上产品的立体效果更加的突出，更加的接近于天然的石材，聚晶微粉制成的马赛克表面可见的晶体熔块、花纹更加的细腻，其防污性能比普通的马赛克更加的优越；在聚晶微粉层的四周设有的防滑层不仅增加马赛克板的稳定牢固性，而且在使用的使用，不会出现马赛克上玻璃摩擦力小而滑倒的现象，也增加马赛克的整体外观，马赛克板中部的防水层有效的避免水涉入到基层内，从而提高马赛克板的使用寿命，该马赛克板的生产工艺，简单易操作，可以根据需求生产不同大小的马赛克板，该马赛克板坚硬、防水、防火、防潮、耐酸耐碱、釉面永不褪色、变色，粘附力更好。
以上所述实施例仅表达了本发明的几种实施方式，其描述较为具体和详细，但并不能因此而理解为对发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护。

Claims (1)

1.一种聚晶马赛克板，包括马赛克板(1)，其特征在于，所述马赛克板(1)的顶端设有若干个聚晶层(6)，所述聚晶层(6)的四周均设有防滑层(2)，所述马赛克板(1)的底部设有基层(3)，所述基层(3)的顶端设有防水层(4)，所述聚晶层(6)的顶端设有印刷层(7)，所述印刷层(7)的顶端设有保护层(5)，所述防滑层(2)的顶端设有防滑钉(8)；所述基层(3)、所述防水层(4)、所述聚晶层(6)、所述印刷层(7)和所述保护层(5)为叠加结构，所述基层(3)、所述防水层(4)和所述防滑层(2)为叠加结构；所述基层(3)包括如下重量份数的组分：硅酸盐40-55份、粘土20-35份、石英15-20份、氟化物5-10份、抗菌剂10-15份、菱镁矿3-5份、滑石1-5份、无水硼砂1-5份、叶蜡石1-5份、锂辉石1-5份和绿柱石1-5份，其中抗菌剂为纳米银抗菌剂；所述防水层(4)包括如下重量份数的组分：丙烯酸乳胶25-30份、硅酸盐水泥30-35份、氯化钠1-5份、聚氨酯树脂5-10份以及重质碳酸钙5-10份；所述防滑层(2)包括如下重量份数的组分：硅藻土20-27份、高岭土15-20份、红泥12-17份、钛白粉12-17份、膨胀珍珠岩粉12-17份、氧化镁8-11份、氯化镁8-11份、氧化铝8-11份、明矾3-7份、三乙醇胺2-5份和纳米二氧化硅4-8份以及附着力促进剂；所述聚晶层(6)包括如下重量百分数的组分：氧化硅56％、氧化铝24％、氧化钠4％、氧化钾6％、氧化钙5％、氧化镁4％、氧化铁0.5％和氧化钛0.5％；所述印刷层(7)内设有马赛克印刷粘接剂，所述保护层(5)包括为釉层，所述保护层(5)包括如下重量份数的组分：长石20-25份、石英20-25份、滑石20-25份和高岭土20-25份；
具体步骤如下：
步骤一：基层材料的制备，将硅酸盐、粘土、石英、氟化物、抗菌剂、菱镁矿、滑石、无水硼砂、叶蜡石、锂辉石和绿柱石按照比例称取，然后通过混合、粉碎、球磨和干燥得到基层的混合物粉料，然后把混合物粉料放入自动压机进行基层胚模的制作，基层胚模的厚度、长和宽均可以根据需要定制，得到的基层胚模待用；
步骤二：防水层材料的制备，将丙烯酸乳胶、硅酸盐水泥、氯化钠、聚氨酯树脂以及重质碳酸钙混合搅拌浇注在步骤一中的基层胚模顶部上，然后进行烘干；
步骤三：聚晶层材料的制备，将氧化硅56％、氧化铝24％、氧化钠4％、氧化钾6％、氧化钙5％、氧化镁4％、氧化铁0.5％和氧化钛0.5％按重量百分数分别定量称取后，混合均匀，依据常规的聚晶微粉制备工艺，烧制即可得到聚晶微粉待用；
步骤四：防滑层材料的制备，将硅藻土、高岭土、红泥、钛白粉、膨胀珍珠岩粉、氧化镁、氯化镁、氧化铝、明矾、三乙醇胺和纳米二氧化硅以及附着力促进剂按重量份分别定量称取后，混合均匀，通过混合、粉碎、球磨和干燥得到防滑层的混合物粉料，
步骤五：将步骤三中的聚晶微粉和步骤四中的防滑层混合物粉料均通过模具和粘接剂固定在防水层的顶部上，利用防滑层把聚晶微粉层相互隔开，让聚晶微粉层呈现为格子形状，然后通过压制模具进行压制让防滑层顶部凸出防滑钉；
步骤六：在聚晶微粉层的顶部涂刷马赛克印刷粘接剂，然后利用印刷机进行印刷，然后在印刷层的顶部施釉，再通过烧结、表面抛光得到聚晶马赛克板。
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