CN106673604A - 环保型多层复合陶瓷制品及其制备方法 - Google Patents

环保型多层复合陶瓷制品及其制备方法 Download PDF

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CN106673604A
CN106673604A CN201611213605.4A CN201611213605A CN106673604A CN 106673604 A CN106673604 A CN 106673604A CN 201611213605 A CN201611213605 A CN 201611213605A CN 106673604 A CN106673604 A CN 106673604A
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郑德荣
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Quanzhou Fujian Shun Da Da Group Co Ltd
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Abstract

本发明涉及陶瓷制造技术领域，具体的涉及一种环保型多层复合陶瓷制品及其制备方法及其制作方法。该种环保型多层复合陶瓷制品，包括内层坯体、外层坯体，所述内层坯体与外层坯体通过注浆紧密结合。本发明提供的环保型多层复合陶瓷制品，具有外层坯体和内层坯体，其外层坯体使用美观档次高的原料制成，与釉料的结合度好，发色明亮、档次高，其内层坯体使用价格低廉的原料和节能环保的废料制成，从而节省原料成本和制造成本；使用该种环保型多层复合陶瓷制品的制作工艺，可减少外层坯体的厚度，保证内层陶瓷坯体与外层陶瓷坯体紧密结合，不会断裂、分离，使其强度满足日用需求，具有可观的社会效益和经济效益。

Description

环保型多层复合陶瓷制品及其制备方法
技术领域
本发明涉及陶瓷制造技术领域，具体的涉及一种环保型多层复合陶瓷制品及其制备方法。
背景技术
陶瓷制品无论作为日用陶瓷还是作为家居、装饰等建筑用陶瓷，都与人们的日常生活息息相关，近20年来，陶瓷行业进入了日新月异的发展阶段，新技术、新设备的大量使用，陶瓷产量也有较大幅度增长。目前，由于大量开采，瓷土资源正以惊人的速度减少。同时，随着人们生活水平的不断提高，环境与健康的意识正在逐步增强，绿色材料及环保产品将日益被人们所关注。
对此陶瓷行业中将改革角度投向原料的改良，利用废料或者廉价原料制备陶瓷制品，如申请公布号CN 103922699 A公开的利用粉煤灰制备日用陶瓷的方法，通过引入粉煤灰作为陶瓷原料，从而实现降低生产成本的需求。但是作为日常使用的日用陶瓷，对日用陶瓷的健康性、环保性的要求很高，而对于工艺品来说，对于釉色的发色表现也有的具体标准，粉煤灰或尾矿废料后工业废料的原料其本身的原料组分不确定，引入后制成的陶瓷制品，在使用的健康性和颜色效果上都有很大的不确定性，由此可见，开发具有使用健康、外形美观、节能环保的陶瓷制品具有重要意义。
发明内容
为了克服现有技术的不足，本发明提供了一种环保型多层复合陶瓷制品及其制备方法及其制作工艺。
优化的，内层坯体、外层坯体，所述内层坯体与外层坯体通过注浆紧密结合。
优化的，内层坯体的厚度大于外层坯体的厚度。
优化的，还包括釉料层，该釉料层附着于内层坯体和/或外层坯体上。
优化的，内层坯体原料的重量份如下：红壤土35-45份、膨润土10-20份、滑石10-20份、碳化钙5-10份、植物纤维5-10份、灰泥5-10份、固化剂1-5份、铅硼熔块1-5份。
优化的，外层坯体原料的重量份如下：高岭土35-45份、白云土20-30份、长石10-20份、石英5-10份、滑石5-10份、骨粉1-5份、氧化铝1-5份。
环保型多层复合陶瓷制品的制备方法，制备上述任意一项所述的环保型多层复合陶瓷制品及其制备方法，具体步骤如下：
步骤1，按照原料配方分别制备内层坯体浆料和外层坯体浆料，该内层坯体浆料和外层坯体浆料的密度为1.5-2.0g/cm3；
步骤2，制备石膏模具；
步骤3，将外层坯体浆料注入石膏模具中，浸渍一段时间后将外层坯浆倒出；
步骤4，将内层坯体浆料再次注入石膏模具中，等待内层坯体浆料成型至坯体所需厚度；
步骤5，脱模后获得多层复合陶瓷制品生坯；
步骤6，将多层复合陶瓷制品生坯烧制成型，获得多层复合陶瓷制品。
进一步的，复合陶瓷生坯烧制前在坯体上施釉。
进一步的，外层陶瓷坯体注浆时，旋转模具。
进一步的，内层陶瓷坯体注浆时，坯体静置并将模具加热至50-60℃。
进一步的，步骤6中烧成温度为1150-1280℃，且升温至烧成温度后保温3-5小时。
由上述对本发明的描述可知，本发明提供的环保型多层复合陶瓷制品，具有外层坯体和内层坯体，当多层复合陶瓷制品制作餐具、茶具等日用陶瓷时，其内层坯体使用美观档次高的原料制成，与釉料的结合度好，发色明亮、使用安全，其外层坯体使用价格低廉的原料和节能环保的废料制成，从而节省原料成本和制造成本；当多层复合陶瓷制品制作工艺品、摆设用品或艺术品时，其外层坯体使用美观档次高的原料制成、内层坯体使用价格低廉的原料和节能环保的废料制成；使用该种环保型多层复合陶瓷制品的制作工艺，可减少外层坯体的厚度，保证内层陶瓷坯体与外层陶瓷坯体紧密结合，不会断裂、分离，使其强度满足日用需求，具有可观的社会效益和经济效益。
附图说明
图1为具体实施例一环保型多层复合陶瓷制品的结构示意图。
图2为具体实施例二环保型多层复合陶瓷制品的结构示意图。
图3为具体实施例三环保型多层复合陶瓷制品的结构示意图。
具体实施方式
以下通过具体实施方式对本发明作进一步的描述。
环保型多层复合陶瓷制品，包括内层坯体、外层坯体和釉料层，所述内层坯体与外层坯体通过注浆紧密结合，釉料层附着于内层坯体和/或外层坯体上；其中内层坯体的厚度大于外层坯体的厚度。
内层坯体原料/外层坯体原料的重量份如下：红壤土35-45份、膨润土10-20份、滑石10-20份、碳化钙5-10份、植物纤维5-10份、灰泥5-10份、固化剂1-5份、铅硼熔块1-5份；
外层坯体原料/内层坯体原料的重量份如下：高岭土35-45份、白云土20-30份、长石10-20份、石英5-10份、滑石5-10份、骨粉1-5份、氧化铝1-5份。
具体实施例一：
参照图1所示，多层复合陶瓷制品制作工艺品、摆设用品或艺术品时，具有外形美观的外层坯体1和节能环保的内层坯体2，还包括附着于外层坯体上的釉料层3；
内层坯体原料的重量份如下：红壤土39份、膨润土18份、滑石12份、碳化钙8份、植物纤维9份、灰泥8份、固化剂1份、铅硼熔块5份；
外层坯体原料的重量份如下：高岭土44份、白云土21份、长石18份、石英8份、滑石5份、骨粉3份、氧化铝1份；
釉料层3采用透明釉。
具体实施例二：
多层复合陶瓷制品制作茶具时，具有节能环保、复古效果好的外层坯体1a和使用健康、美观、透气性强的内层坯体2a，还包括附着于内层坯体上的釉料层3a；
外层坯体原料的重量份如下：红壤土40份、膨润土14份、滑石18份、碳化钙6份、植物纤维7份、灰泥9份、固化剂3份、铅硼熔块3份；
内层坯体原料的重量份如下：高岭土35-45份、白云土41份、长石24份、石英16份、滑石7份、骨粉4份、氧化铝2份；
釉料层3a采用透明釉。
具体实施例三：
多层复合陶瓷制品制作餐具时，具有节能环保的外层坯体1b、使用健康、美观的内层坯体2b，还包括附着于外层坯体1b和内层坯体2b上的釉料层3b。
外层坯体原料的重量份如下：红壤土44份、膨润土11份、滑石15份、碳化钙9份、植物纤维5份、灰泥7份、固化剂5份、铅硼熔块4份；
内层坯体原料的重量份如下：高岭土37份、白云土28份、长石12份、石英9份、滑石9份、骨粉2份、氧化铝3份；
釉料层3b采用透明釉。
环保型多层复合陶瓷制品的制备方法，制备上述任意一具体实施例所述的环保型多层复合陶瓷制品及其制备方法，具体步骤如下：
步骤1，按照原料配方分别制备内层坯体浆料和外层坯体浆料，该内层坯体浆料和外层坯体浆料的密度为1.5-2.0g/cm3；
步骤2，制备石膏模具；
步骤3，旋转模具，将外层坯体浆料注入石膏模具中，浸渍一段时间后将外层坯浆倒出，模具旋转时产生的离心力使注入的外层坯体浆料紧贴模具的内壁，形成致密的坯体外层，外层坯体浆料在石膏模具中的浸渍时间根据外层坯体的厚度、石膏模具的吸水率、以及外层坯体浆料的流动性进行调整，只要石膏模具吸收并能实现一定厚度的外层坯体即可；
步骤4，坯体静置，将内层坯体浆料再次注入石膏模具中，接着模具加热至50-60℃，降低内层坯体浆料的流动性，同时加快吸浆速度使内层坯体内层坯体浆料与外层坯体浆料快速结合，避免烧成后产生脱离、断层，内层坯体浆料成型后外层坯体与内层坯之和即为多层复合陶瓷制品生坯的厚度；
步骤5，脱模后获得多层复合陶瓷制品生坯，在陶瓷生坯的外层坯体上施釉；
步骤6，将多层复合陶瓷制品生坯烧制成型，成温度为1150-1280℃，且升温至烧成温度后保温3-5小时，获得多层复合陶瓷制品。
由上述对本发明的描述可知，本发明提供的环保型多层复合陶瓷制品，具有外层坯体和内层坯体，当多层复合陶瓷制品制作餐具、茶具等日用陶瓷时，其内层坯体使用美观档次高的原料制成，与釉料的结合度好，发色明亮、使用安全，其外层坯体使用价格低廉的原料和节能环保的废料制成，从而节省原料成本和制造成本；当多层复合陶瓷制品制作工艺品、摆设用品或艺术品时，其外层坯体使用美观档次高的原料制成、内层坯体使用价格低廉的原料和节能环保的废料制成；使用该种环保型多层复合陶瓷制品的制作工艺，可减少外层坯体的厚度，保证内层陶瓷坯体与外层陶瓷坯体紧密结合，不会断裂、分离，使其强度满足日用需求，具有可观的社会效益和经济效益。
上述仅为本发明的具体实施方式，但本发明的设计构思并不局限于此，凡利用此构思对本发明进行非实质性的改动，均应属于侵犯本发明保护范围的行为。

Claims (10)

1.环保型多层复合陶瓷制品，其特征在于：包括内层坯体、外层坯体，所述内层坯体与外层坯体通过注浆紧密结合。
2.根据权利要求1所述的环保型多层复合陶瓷制品，其特征在于：所述内层坯体的厚度大于外层坯体的厚度。
3.根据权利要求1所述的环保型多层复合陶瓷制品，其特征在于:还包括釉料层，该釉料层附着于内层坯体和/或外层坯体上。
4.根据权利要求1所述的环保型多层复合陶瓷制品及其制备方法，其特征在于，所述内层坯体原料/外层坯体原料的重量份如下：红壤土35-45份、膨润土10-20份、滑石10-20份、碳化钙5-10份、植物纤维5-10份、灰泥5-10份、固化剂1-5份、铅硼熔块1-5份。
5.根据权利要求4所述的环保型多层复合陶瓷制品及其制备方法，其特征在于，所述外层坯体原料/内层坯体原料的重量份如下：高岭土35-45份、白云土20-30份、长石10-20份、石英5-10份、滑石5-10份、骨粉1-5份、氧化铝1-5份。
6.环保型多层复合陶瓷制品的制备方法，制备权利要求1-5任意一项所述的环保型多层复合陶瓷制品及其制备方法，具体步骤如下：
步骤1，按照原料配方分别制备内层坯体浆料和外层坯体浆料，该内层坯体浆料和外层坯体浆料的密度为1.5-2.0g/cm3；
步骤2，制备石膏模具；
步骤3，将外层坯体浆料注入石膏模具中，浸渍一段时间后将外层坯浆倒出；
步骤4，将内层坯体浆料再次注入石膏模具中，等待内层坯体浆料成型至坯体所需厚度；
步骤5，脱模后获得多层复合陶瓷制品生坯；
步骤6，将多层复合陶瓷制品生坯烧制成型，获得多层复合陶瓷制品。
7.根据权利要求5所述的环保型多层复合陶瓷制品及其制备方法的制作方法，其特征在于：所述复合陶瓷生坯烧制前在坯体上施釉。
8.根据权利要求1所述的环保型多层复合陶瓷制品及其制备方法的制作方法，其特征在于：所述外层陶瓷坯体注浆时，旋转模具。
9.根据权利要求6或8所述的环保型多层复合陶瓷制品及其制备方法的制作方法，其特征在于:所述内层陶瓷坯体注浆时，坯体静置并将模具加热至50-60℃。
10.根据权利要求7所述的环保型多层复合陶瓷制品及其制备方法的制作方法，其特征在于：所述步骤6中烧成温度为1150-1280℃，且升温至烧成温度后保温3-5小时。
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