CN110634784B - 一种硅晶电池小片串焊机上的送料框结构 - Google Patents

一种硅晶电池小片串焊机上的送料框结构 Download PDF

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CN110634784B
CN110634784B CN201910895810.0A CN201910895810A CN110634784B CN 110634784 B CN110634784 B CN 110634784B CN 201910895810 A CN201910895810 A CN 201910895810A CN 110634784 B CN110634784 B CN 110634784B
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罗永胜
刘继波
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Taizhou Crystal Amperex Technology Ltd
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Abstract

本发明公开了一种硅晶电池小片串焊机上的送料框结构，包括输送平板，输送平板的前后端成型有定位槽孔，定位槽孔阵列在输送平板的前、后端，相邻定位槽孔之间的输送平板和输送平板两侧定位槽孔外侧壁上均成型有贯穿输送平板前、后端面的T型槽，输送平板两侧的T型槽内插接有L型的外导条，定位槽孔之间的T型槽内插接有内导条，外导条的内侧壁上成型有若干与T型槽相对的外垫块，内导条的两侧壁上成型有若干与T型槽相对的内垫块，内垫块和外垫块均插设在输送平板的定位槽孔内。

Description

一种硅晶电池小片串焊机上的送料框结构
技术领域
本发明涉及光伏组件的技术领域，更具体地说涉及一种硅晶电池小片串焊机上的送料框结构。
背景技术
光伏板组件是一种暴露在阳光下便会产生直流电的发电装置，由几乎全部以半导体物料(例如硅)制成的薄身固体光伏电池组成。目前光伏板的生产工序由电池检测、正面焊接、背面串焊、敷设、层压、去毛边、装边框和焊接接线盒等等，电池片背面的串焊时光伏板生产的重要工序，目前的电池片串焊一般在串焊设备上，串焊设备一般设有一个个安置电池片的定位凹槽，焊接时需要人工或机械手将电池片一个个安放到定位凹槽内，一个个安放电池片需要耗费较长的时间，可否缩短电池片安放的时间，从而提高串焊的生产效率。
发明内容
本发明的目的就是针对现有技术之不足，而提供了一种硅晶电池小片串焊机上的送料框结构，其能缩小电池片进料的时间，从而可以提高串焊的生产效率。
为实现上述目的，本发明采用的技术方案如下：
一种硅晶电池小片串焊机上的送料框结构，包括输送平板，输送平板的前后端成型有若干个矩形的定位槽孔，定位槽孔对称分布在输送平板的前、后端，相邻定位槽孔之间的输送平板和输送平板两侧定位槽孔外侧壁上均成型有贯穿输送平板前、后端面的T型槽，输送平板两侧的T型槽内插接有L型的外导条，定位槽孔之间的T型槽内插接有内导条，外导条的内侧壁上成型有若干与T型槽相对的外垫块，内导条的两侧壁上成型有若干与T型槽相对的内垫块，内垫块和外垫块均插设在输送平板的定位槽孔内；所述输送平板下端面的中部成型有矩形的凹槽，凹槽内插接有横向的连接板，连接板的两端固定在外导条和内导条上或相邻的两根内导条上，所述输送平板的凹槽底面上成型有贯穿输送平板上端面的纵向导槽，连接板上成型有竖直的挡块，挡块插设在输送平板的纵向导槽内并露出输送平板的上端面，所述的挡块固定有第一永磁体块，第一永磁体块的后侧设有与第一永磁体块相斥的第二永磁体块，第二永磁体块插接固定在输送平板上；所述输送平板两侧的下端面上设有滚轮。
优选的，所述输送平板上的T型槽位于横向相邻的定位槽孔之间，输送平板前、后端纵向相邻的定位槽孔之间的间距等于外垫块的宽度，外垫块的宽度等于内垫块的宽度。
优选的，所述的外垫块呈线性均匀分布在外导条上，内垫块呈线性均匀分布在内导条上，外垫块的厚度等于内垫块的厚度。
优选的，所述输送平板上的T型槽贯穿定位槽孔的两侧壁，T型槽由上部的水平槽和下部的竖直槽组成，T型槽上水平槽的深度等于外垫块的厚度，外垫块的上端面和T型槽的内侧底面在同一平面内。
优选的，所述外垫块的上端面和前端面和内垫块的上端面和前端面分别相齐平，所述的第一永磁体块位于挡块的后侧，第一永磁体块至纵向导槽后侧壁的距离等于定位槽孔后侧壁至定位槽孔中内垫块前端面的距离。
优选的，所述第一永磁体块与第二永磁体块相对端面的磁极相同。
优选的，所述输送平板的后端面上成型有凸块，凸块上成型有T型的卡槽。
优选的，所述滚轮与输送平板的连接方式为，输送平板的两侧壁成型有圆弧形的插孔，滚轮插接在输送平板的插孔内并露出输送平板的下端面。
本发明的有益效果在于：其采用的送料框可以在电池片焊接时进行添加电池片，进入串焊机能便捷将多块电池片一次性安放到串焊机的定位焊槽内，能缩小电池片进料的时间，从而可以提高串焊的生产效率。
附图说明
图1为本发明立体的结构示意图；
图2为本发明另一角度的立体结构示意图；
图3为本发明俯视的结构示意图；
图4为本发明正视的结构示意图。
图中：1、输送平板；11、定位槽孔；12、T型槽；13、凹槽；14、纵向导槽；15、凸块；16、卡槽；17、插孔；2、外导条；21、外垫块；3、内导条；31、内垫块；4、连接板；41、挡块；5、第一永磁体块；6、第二永磁体块；7、滚轮。
具体实施方式
实施例：见图1至4所示，一种硅晶电池小片串焊机上的送料框结构，包括输送平板1，输送平板1的前后端成型有若干个矩形的定位槽孔11，定位槽孔11对称分布在输送平板1的前、后端，相邻定位槽孔11之间的输送平板1和输送平板1两侧定位槽孔11外侧壁上均成型有贯穿输送平板1前、后端面的T型槽12，输送平板1两侧的T型槽12内插接有L型的外导条2，定位槽孔11之间的T型槽12内插接有内导条3，外导条2的内侧壁上成型有若干与T型槽12相对的外垫块21，内导条3的两侧壁上成型有若干与T型槽12相对的内垫块31，内垫块31和外垫块21均插设在输送平板1的定位槽孔11内；所述输送平板1下端面的中部成型有矩形的凹槽13，凹槽13内插接有横向的连接板4，连接板4的两端固定在外导条2和内导条3上或相邻的两根内导条3上，所述输送平板1的凹槽13底面上成型有贯穿输送平板1上端面的纵向导槽14，连接板4上成型有竖直的挡块41，挡块41插设在输送平板1的纵向导槽14内并露出输送平板1的上端面，所述的挡块41固定有第一永磁体块5，第一永磁体块5的后侧设有与第一永磁体块5相斥的第二永磁体块6，第二永磁体块6插接固定在输送平板1上；所述输送平板1两侧的下端面上设有滚轮7。
优选的，所述输送平板1上的T型槽12位于横向相邻的定位槽孔11之间，输送平板1前、后端纵向相邻的定位槽孔11之间的间距等于外垫块21的宽度，外垫块21的宽度等于内垫块31的宽度。
优选的，所述的外垫块21呈线性均匀分布在外导条2上，内垫块31呈线性均匀分布在内导条3上，外垫块21的厚度等于内垫块31的厚度。
优选的，所述输送平板1上的T型槽12贯穿定位槽孔11的两侧壁，T型槽12由上部的水平槽和下部的竖直槽组成，T型槽12上水平槽的深度等于外垫块21的厚度，外垫块21的上端面和T型槽12的内侧底面在同一平面内。
优选的，所述外垫块21的上端面和前端面和内垫块31的上端面和前端面分别相齐平，所述的第一永磁体块5位于挡块41的后侧，第一永磁体块5至纵向导槽14后侧壁的距离等于定位槽孔11后侧壁至定位槽孔11中内垫块31前端面的距离。
优选的，所述第一永磁体块5与第二永磁体块6相对端面的磁极相同。
优选的，所述输送平板1的后端面上成型有凸块15，凸块15上成型有T型的卡槽16。
优选的，所述滚轮7与输送平板1的连接方式为，输送平板1的两侧壁成型有圆弧形的插孔17，滚轮7插接在输送平板1的插孔17内并露出输送平板1的下端面。
工作原理：本发明为硅晶电池小片串焊机上的送料框结构，其采用的送料框为板体结构，主要为输送平板1，输送平板1上开设有多个安放电池片的定位槽孔11，定位槽孔11为外垫块21和内垫块31所支撑，利用输送平板1输送，当移动到串焊机内侧定位凹槽处前，可以在串焊机内设置限位挡条，限位挡条可以阻挡挡块41移动，从而组成内导条3和外导条2移动，内导条3和外导条2两者不动，而输送平板1仍移动，从而外垫块21和内垫块31会伸缩到纵向相邻的定位槽孔11之间，从而电池片就可以下落落入串焊机的定位凹槽内；
而将滚轮7设置呈插设时，可以尽量降低输送平板1的高度，可以实现输送平板1内的电池片平稳落入串焊机的定位凹槽内；串焊机串焊作业时可以往送料框内填放电池片。
所述实施例用以例示性说明本发明，而非用于限制本发明。任何本领域技术人员均可在不违背本发明的精神及范畴下，对所述实施例进行修改，因此本发明的权利保护范围，应如本发明的权利要求所列。

Claims (6)

1.一种硅晶电池小片串焊机上的送料框结构，包括输送平板(1)，输送平板(1)的前后端成型有若干个矩形的定位槽孔(11)，定位槽孔(11)对称分布在输送平板(1)的前、后端，其特征在于：相邻定位槽孔(11)之间的输送平板(1)和输送平板(1)两侧定位槽孔(11)外侧壁上均成型有贯穿输送平板(1)前、后端面的T型槽(12)，输送平板(1)两侧的T型槽(12)内插接有L型的外导条(2)，定位槽孔(11)之间的T型槽(12)内插接有内导条(3)，外导条(2)的内侧壁上成型有若干与T型槽(12)相对的外垫块(21)，内导条(3)的两侧壁上成型有若干与T型槽(12)相对的内垫块(31)，内垫块(31)和外垫块(21)均插设在输送平板(1)的定位槽孔(11)内；所述输送平板(1)下端面的中部成型有矩形的凹槽(13)，凹槽(13)内插接有横向的连接板(4)，连接板(4)的两端固定在外导条(2)和内导条(3)上或相邻的两根内导条(3)上，所述输送平板(1)的凹槽(13)底面上成型有贯穿输送平板(1)上端面的纵向导槽(14)，连接板(4)上成型有竖直的挡块(41)，挡块(41)插设在输送平板(1)的纵向导槽(14)内并露出输送平板(1)的上端面，所述的挡块(41)固定有第一永磁体块(5)，第一永磁体块(5)的后侧设有与第一永磁体块(5)相斥的第二永磁体块(6)，第二永磁体块(6)插接固定在输送平板(1)上；所述输送平板(1)两侧的下端面上设有滚轮(7)；
所述输送平板(1)上的T型槽(12)位于横向相邻的定位槽孔(11)之间，输送平板(1)前、后端纵向相邻的定位槽孔(11)之间的间距等于外垫块(21)的宽度，外垫块(21)的宽度等于内垫块(31)的宽度；
所述的外垫块(21)呈线性均匀分布在外导条(2)上，内垫块(31)呈线性均匀分布在内导条(3)上，外垫块(21)的厚度等于内垫块(31)的厚度。
2.根据权利要求1所述的一种硅晶电池小片串焊机上的送料框结构，其特征在于：所述输送平板(1)上的T型槽(12)贯穿定位槽孔(11)的两侧壁，T型槽(12)由上部的水平槽和下部的竖直槽组成，T型槽(12)上水平槽的深度等于外垫块(21)的厚度，外垫块(21)的上端面和T型槽(12)的内侧底面在同一平面内。
3.根据权利要求2所述的一种硅晶电池小片串焊机上的送料框结构，其特征在于：所述外垫块(21)的上端面和前端面和内垫块(31)的上端面和前端面分别相齐平，所述的第一永磁体块(5)位于挡块(41)的后侧，第一永磁体块(5)至纵向导槽(14)后侧壁的距离等于定位槽孔(11)后侧壁至定位槽孔(11)中内垫块(31)前端面的距离。
4.根据权利要求1所述的一种硅晶电池小片串焊机上的送料框结构，其特征在于：所述第一永磁体块(5)与第二永磁体块(6)相对端面的磁极相同。
5.根据权利要求1所述的一种硅晶电池小片串焊机上的送料框结构，其特征在于：所述输送平板(1)的后端面上成型有凸块(15)，凸块(15)上成型有T型的卡槽(16)。
6.根据权利要求1所述的一种硅晶电池小片串焊机上的送料框结构，其特征在于：所述滚轮(7)与输送平板(1)的连接方式为，输送平板(1)的两侧壁成型有圆弧形的插孔(17)，滚轮(7)插接在输送平板(1)的插孔(17)内并露出输送平板(1)的下端面。
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