CN110629571A - 一种人棉纱的清洁染色工艺 - Google Patents
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Abstract
本发明公开了一种人棉纱的清洁染色工艺,所述清洁染色工艺依次包括碱洗工序、水洗工序、染色工序、后处理工序,其中,所述碱洗工序包括如下步骤:步骤A:称重;步骤B:碱洗;所述水洗工序包括如下步骤:步骤C:水热处理;步骤D:常温水处理;所述染色工艺包括如下步骤:步骤E:染料配置;步骤F:人棉纱染色;所述后处理工序包括如下步骤:步骤G;步骤H:烘干;步骤I:收卷;通过采用本发明提供的一种人棉纱的清洁染色工艺,提高了染色的成品率以及染色的固色率。
Description
技术领域
本发明涉及一种人棉纱的清洁染色工艺,属于纺织技术领域。
背景技术
人棉纱是一种粘胶纤维,其特性很类似于棉花,所以故名人棉,而且在部分性能上,他还高过棉花,所以不仅仅是棉花的替代品;人造棉光泽好,手感较光滑,可染性好,鲜艳度和色牢度高,穿着舒适,耐稀碱,吸湿性与棉接近等优点,受到越来越多消费者的喜爱;人棉纱紫色系列属于敏感色系,染色的质量不容易控制,现有的染色工艺中,对操作工人的技能熟练度有很大的依赖,染色的废品率较高,且染色的固色率较低。
发明内容
为解决现有技术的不足,本发明提供一种人棉纱的清洁染色工艺,提高了染色的成品率以及染色的固色率。
本发明所采用的技术方案为:
一种人棉纱的清洁染色工艺,所述清洁染色工艺依次包括碱洗工序、水洗工序、染色工序、后处理工序,其中,所述碱洗工序包括如下步骤:步骤A:称重:称取一定重量的待染色人棉纱备用;步骤B:碱洗:将待染色人棉纱从盛有氢氧化钠的处理缸液面下经过,对待染色人棉纱进行表面处理;所述水洗工序包括如下步骤:步骤C:水热处理:将步骤B中碱洗后待染色人棉纱放置在盛有常温水的电水浴器中,加热升温,待电水浴器中温度升至90-95℃后,保温0.5-0.7h后取出待染色人棉纱;步骤D:常温水处理:将步骤C中热处理后的待染色人棉纱放入常温水池中溢洗10-20min后取出;所述染色工艺包括如下步骤:步骤E:染料配置:将染料、染料改性剂、软化水混合投入染缸中进行染料改性,制得改性染料溶液;步骤F:人棉纱染色:将步骤D中常温水处理后的待染色人棉纱放入盛有步骤E中改性染料溶液的染缸中进行染色处理;所述后处理工序包括如下步骤:步骤G:温水洗:将步骤F中染色后的人棉纱放入温度为50-60℃的温水箱内进行水洗;步骤H:烘干:将步骤G中温水处理后的染色后的人棉纱经过烘干箱烘干;步骤I:收卷:将步骤G中烘干后的人棉纱收卷。
优选的是,所述步骤E中软化水为总硬度为20-25ppmCaCO3的软水。
进一步的优选,所述步骤E中改性染料溶液中各组分按以下体积比进行混合制备而成,其中染料、染料改性剂、软化水的体积比为:50-60:1:30-40。
进一步的优选,所述步骤E和步骤F中染缸为带有温控功能的染缸。
进一步的优选,所述步骤F中染缸内的温度为50-60℃,染色时间1-1.2h。
进一步的优选,所述步骤G中温水洗时间为0.5-1h。
进一步的优选,所述步骤H中烘干箱温度为100-120℃。
进一步的优选,所述染料为阳离子染料。
进一步的优选,所述染料包括阳离子金黄X-GL、阳离子红X-GRL、阳离子兰X-BL。
进一步的优选,在所述步骤E中制得的改性染料溶液中还添加有改性染料溶液总体积5%的促染剂,所述促染剂包括以下重量份的原料,其中,弱阳离子缩合物10-12,复配盐硫酸钠15-17,氯化钠3-4,柠檬酸钠13-16,聚氧乙烯苯乙烯基苯基醚3-6,烷醇酰胺2-3,助溶剂8-9,乙醇胺亚硫酸脂6-8,十二烷基甜菜碱9-10,磷酸脂5-7,去离子水32-45。
本发明的有益效果在于:
在促染剂中加入特定比例的复配盐硫酸钠,氯化钠,柠檬酸钠,提高了对人棉纱的染色固色率,进而提高了产品质量;且采用该染色工艺,方便了工人操作,提高了产品成品率。
具体实施方式
下面结合实施例对本发明做具体的介绍。
实施例1:一种人棉纱的清洁染色工艺,所述清洁染色工艺依次包括碱洗工序、水洗工序、染色工序、后处理工序,其中,所述碱洗工序包括如下步骤:步骤A:称重:称取一定重量的待染色人棉纱备用;步骤B:碱洗:将待染色人棉纱从盛有氢氧化钠的处理缸液面下经过,对待染色人棉纱进行表面处理;所述水洗工序包括如下步骤:步骤C:水热处理:将步骤B中碱洗后待染色人棉纱放置在盛有常温水的电水浴器中,加热升温,待电水浴器中温度升至90℃后,保温0.5h后取出待染色人棉纱;步骤D:常温水处理:将步骤C中热处理后的待染色人棉纱放入常温水池中溢洗10min后取出;所述染色工艺包括如下步骤:步骤E:染料配置:将染料、染料改性剂、软化水混合投入染缸中进行染料改性,制得改性染料溶液;步骤F:人棉纱染色:将步骤D中常温水处理后的待染色人棉纱放入盛有步骤E中改性染料溶液的染缸中进行染色处理;所述后处理工序包括如下步骤:步骤G:温水洗:将步骤F中染色后的人棉纱放入温度为50℃的温水箱内进行水洗,温水洗时间为0.5h;步骤H:烘干:将步骤G中温水处理后的染色后的人棉纱经过烘干箱烘干,烘干箱温度为100℃;步骤I:收卷:将步骤G中烘干后的人棉纱收卷。
本实施例中,步骤E中软化水为总硬度为20ppmCaCO3的软水。
本实施例中,步骤E中改性染料溶液中各组分按以下体积比进行混合制备而成,其中染料、染料改性剂、软化水的体积比为:50:1:30。
本实施例中,步骤E和步骤F中染缸为带有温控功能的染缸,且步骤F中染缸内的温度为50℃,染色时间1h。
本实施例中,染料为阳离子染料。
本实施例中,染料包括阳离子金黄X-GL、阳离子红X-GRL、阳离子兰X-BL。
本实施例中,在步骤E中制得的改性染料溶液中还添加有改性染料溶液总体积5%的促染剂,所述促染剂包括以下重量份的原料,其中,弱阳离子缩合物10,复配盐硫酸钠15,氯化钠3,柠檬酸钠13,聚氧乙烯苯乙烯基苯基醚3,烷醇酰胺2,助溶剂8,乙醇胺亚硫酸脂6,十二烷基甜菜碱9,磷酸脂5,去离子水32。
实施例2:一种人棉纱的清洁染色工艺,所述清洁染色工艺依次包括碱洗工序、水洗工序、染色工序、后处理工序,其中,所述碱洗工序包括如下步骤:步骤A:称重:称取一定重量的待染色人棉纱备用;步骤B:碱洗:将待染色人棉纱从盛有氢氧化钠的处理缸液面下经过,对待染色人棉纱进行表面处理;所述水洗工序包括如下步骤:步骤C:水热处理:将步骤B中碱洗后待染色人棉纱放置在盛有常温水的电水浴器中,加热升温,待电水浴器中温度升至93℃后,保温0.6h后取出待染色人棉纱;步骤D:常温水处理:将步骤C中热处理后的待染色人棉纱放入常温水池中溢洗15min后取出;所述染色工艺包括如下步骤:步骤E:染料配置:将染料、染料改性剂、软化水混合投入染缸中进行染料改性,制得改性染料溶液;步骤F:人棉纱染色:将步骤D中常温水处理后的待染色人棉纱放入盛有步骤E中改性染料溶液的染缸中进行染色处理;所述后处理工序包括如下步骤:步骤G:温水洗:将步骤F中染色后的人棉纱放入温度为55℃的温水箱内进行水洗,温水洗时间为0.7h;步骤H:烘干:将步骤G中温水处理后的染色后的人棉纱经过烘干箱烘干,烘干箱温度为110℃;步骤I:收卷:将步骤G中烘干后的人棉纱收卷。
本实施例中,步骤E中软化水为总硬度为23ppmCaCO3的软水。
本实施例中,步骤E中改性染料溶液中各组分按以下体积比进行混合制备而成,其中染料、染料改性剂、软化水的体积比为:55:1:35。
本实施例中,步骤E和步骤F中染缸为带有温控功能的染缸,且步骤F中染缸内的温度为55℃,染色时间1.1h。
本实施例中,染料为阳离子染料。
本实施例中,染料包括阳离子金黄X-GL、阳离子红X-GRL、阳离子兰X-BL。
本实施例中,在步骤E中制得的改性染料溶液中还添加有改性染料溶液总体积5%的促染剂,所述促染剂包括以下重量份的原料,其中,弱阳离子缩合物11,复配盐硫酸钠16,氯化钠3.5,柠檬酸钠14,聚氧乙烯苯乙烯基苯基醚5,烷醇酰胺2.5,助溶剂8.5,乙醇胺亚硫酸脂6.5,十二烷基甜菜碱9.5,磷酸脂5.5,去离子水37。
实施例3: 一种人棉纱的清洁染色工艺,所述清洁染色工艺依次包括碱洗工序、水洗工序、染色工序、后处理工序,其中,所述碱洗工序包括如下步骤:步骤A:称重:称取一定重量的待染色人棉纱备用;步骤B:碱洗:将待染色人棉纱从盛有氢氧化钠的处理缸液面下经过,对待染色人棉纱进行表面处理;所述水洗工序包括如下步骤:步骤C:水热处理:将步骤B中碱洗后待染色人棉纱放置在盛有常温水的电水浴器中,加热升温,待电水浴器中温度升至95℃后,保温0.7h后取出待染色人棉纱;步骤D:常温水处理:将步骤C中热处理后的待染色人棉纱放入常温水池中溢洗20min后取出;所述染色工艺包括如下步骤:步骤E:染料配置:将染料、染料改性剂、软化水混合投入染缸中进行染料改性,制得改性染料溶液;步骤F:人棉纱染色:将步骤D中常温水处理后的待染色人棉纱放入盛有步骤E中改性染料溶液的染缸中进行染色处理;所述后处理工序包括如下步骤:步骤G:温水洗:将步骤F中染色后的人棉纱放入温度为60℃的温水箱内进行水洗,温水洗时间为1h;步骤H:烘干:将步骤G中温水处理后的染色后的人棉纱经过烘干箱烘干,烘干箱温度为120℃;步骤I:收卷:将步骤G中烘干后的人棉纱收卷。
本实施例中,步骤E中软化水为总硬度为25ppmCaCO3的软水。
本实施例中,步骤E中改性染料溶液中各组分按以下体积比进行混合制备而成,其中染料、染料改性剂、软化水的体积比为:60:1:40。
本实施例中,步骤E和步骤F中染缸为带有温控功能的染缸,且步骤F中染缸内的温度为60℃,染色时间1.2h。
本实施例中,染料为阳离子染料。
本实施例中,染料包括阳离子金黄X-GL、阳离子红X-GRL、阳离子兰X-BL。
本实施例中,在步骤E中制得的改性染料溶液中还添加有改性染料溶液总体积5%的促染剂,所述促染剂包括以下重量份的原料,其中,弱阳离子缩合物12,复配盐硫酸钠17,氯化钠4,柠檬酸钠16,聚氧乙烯苯乙烯基苯基醚6,烷醇酰胺3,助溶剂9,乙醇胺亚硫酸脂8,十二烷基甜菜碱10,磷酸脂7,去离子水45。
以上所述仅是本发明专利的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明专利原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明专利的保护范围。
Claims (10)
1.一种人棉纱的清洁染色工艺,其特征在于:所述清洁染色工艺依次包括碱洗工序、水洗工序、染色工序、后处理工序,其中,所述碱洗工序包括如下步骤:步骤A:称重:称取一定重量的待染色人棉纱备用;步骤B:碱洗:将待染色人棉纱从盛有氢氧化钠的处理缸液面下经过,对待染色人棉纱进行表面处理;所述水洗工序包括如下步骤:步骤C:水热处理:将步骤B中碱洗后待染色人棉纱放置在盛有常温水的电水浴器中,加热升温,待电水浴器中温度升至90-95℃后,保温0.5-0.7h后取出待染色人棉纱;步骤D:常温水处理:将步骤C中热处理后的待染色人棉纱放入常温水池中溢洗10-20min后取出;所述染色工艺包括如下步骤:步骤E:染料配置:将染料、染料改性剂、软化水混合投入染缸中进行染料改性,制得改性染料溶液;步骤F:人棉纱染色:将步骤D中常温水处理后的待染色人棉纱放入盛有步骤E中改性染料溶液的染缸中进行染色处理;所述后处理工序包括如下步骤:步骤G:温水洗:将步骤F中染色后的人棉纱放入温度为50-60℃的温水箱内进行水洗;步骤H:烘干:将步骤G中温水处理后的染色后的人棉纱经过烘干箱烘干;步骤I:收卷:将步骤G中烘干后的人棉纱收卷。
2.根据权利要求1所述的一种人棉纱的清洁染色工艺,其特征在于,所述步骤E中软化水为总硬度为20-25ppmCaCO3的软水。
3.根据权利要求1所述的一种人棉纱的清洁染色工艺,其特征在于,所述步骤E中改性染料溶液中各组分按以下体积比进行混合制备而成,其中染料、染料改性剂、软化水的体积比为:50-60:1:30-40。
4.根据权利要求1所述的一种人棉纱的清洁染色工艺,其特征在于,所述步骤E和步骤F中染缸为带有温控功能的染缸。
5.根据权利要求4所述的一种人棉纱的清洁染色工艺,其特征在于,所述步骤F中染缸内的温度为50-60℃,染色时间1-1.2h。
6.根据权利要求1所述的一种人棉纱的清洁染色工艺,其特征在于,所述步骤G中温水洗时间为0.5-1h。
7.根据权利要求1所述的一种人棉纱的清洁染色工艺,其特征在于,所述步骤H中烘干箱温度为100-120℃。
8.根据权利要求1所述的一种人棉纱的清洁染色工艺,其特征在于,所述染料为阳离子染料。
9.根据权利要求1所述的一种人棉纱的清洁染色工艺,其特征在于,所述染料包括阳离子金黄X-GL、阳离子红X-GRL、阳离子兰X-BL。
10.根据权利要求1所述的一种人棉纱的清洁染色工艺,其特征在于,在所述步骤E中制得的改性染料溶液中还添加有占改性染料溶液总体积5%的促染剂,所述促染剂包括以下重量份的原料,其中,弱阳离子缩合物10-12,复配盐硫酸钠15-17,氯化钠3-4,柠檬酸钠13-16,聚氧乙烯苯乙烯基苯基醚3-6,烷醇酰胺2-3,助溶剂8-9,乙醇胺亚硫酸脂6-8,十二烷基甜菜碱9-10,磷酸脂5-7,去离子水32-45。
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