CN110626834A - A fully automatic reel loading and unloading device - Google Patents
A fully automatic reel loading and unloading device Download PDFInfo
- Publication number
- CN110626834A CN110626834A CN201910977166.1A CN201910977166A CN110626834A CN 110626834 A CN110626834 A CN 110626834A CN 201910977166 A CN201910977166 A CN 201910977166A CN 110626834 A CN110626834 A CN 110626834A
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- reel
- loading
- unloading device
- fully automatic
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- 238000004804 winding Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000002372 labelling Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
- B65H19/305—Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/417—Handling or changing web rolls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
- B65H2701/1944—Wrapping or packing material
Landscapes
- Replacement Of Web Rolls (AREA)
Abstract
本发明公开了一种全自动卷盘上下料装置,包括操作面板、工作台和控制柜,所述工作台上设有一更换轨道、一载带收料装置和导向柱,所述更换轨道上设置有一导向块,所述导向块可在所述更换轨道上移动;所述导向块上设有吸盘装载构件、转轴、和定位片,所述吸盘装载构件用以将穿过所述导向柱放置的卷盘取下或放上,所述定位片可放置所述卷盘,并随所述转轴转动。本发明的全自动卷盘上下料装置,卷盘效率高、错漏率低,利用本发明的全自动卷盘上下料装置进行卷带,实现了全自动上下料,解决目前卷盘机器所遇到的效率低、错漏率高的问题。
The invention discloses a fully automatic reel loading and unloading device, which includes an operation panel, a workbench and a control cabinet. The workbench is provided with a replacement track, a carrier tape receiving device and a guide column. There is a guide block, and the guide block can move on the replacement track; the guide block is provided with a suction cup loading member, a rotating shaft, and a positioning piece, and the suction cup loading member is used to pass through the guide column. When the reel is removed or put on, the positioning piece can place the reel and rotate with the rotating shaft. The automatic reel loading and unloading device of the present invention has high reel efficiency and low error and leakage rate, and the automatic reel loading and unloading device of the present invention is used to carry out tape winding, realizing automatic loading and unloading, and solving the problems encountered by current reel machines The problem of low efficiency and high error and omission rate.
Description
技术领域technical field
本发明涉及卷带技术领域,尤其涉及一种全自动卷盘上下料装置。The invention relates to the technical field of reels, in particular to a fully automatic reel loading and unloading device.
背景技术Background technique
现有的卷盘为人工检查、收盘、核对标签,这样的作业,效率低,且容易错漏。为了改善这种现状,亟待开发一种装置以解决上述问题实现产品全自动上下料。The existing reels require manual inspection, closing, and label checking, which is inefficient and prone to mistakes. In order to improve this situation, it is urgent to develop a device to solve the above problems and realize automatic loading and unloading of products.
因此,亟需提供一种全自动卷盘上下料装置,以解决上述问题。Therefore, there is an urgent need to provide a fully automatic reel loading and unloading device to solve the above problems.
发明内容Contents of the invention
本发明的目的在于提供一种全自动卷盘上下料装置,卷盘效率高、错漏率低,实现了产品全自动上下料。The object of the present invention is to provide a fully automatic reel loading and unloading device, which has high reel efficiency and low error and leakage rate, and realizes automatic product loading and unloading.
为了实现上述目的,本发明提供了一种全自动卷盘上下料装置,包括操作面板、工作台和控制柜,所述工作台上设有一更换轨道、一载带收料装置和导向柱,所述更换轨道上设置有一导向块,所述导向块可在所述更换轨道上移动,以更换卷盘;In order to achieve the above object, the present invention provides a fully automatic reel loading and unloading device, which includes an operation panel, a workbench and a control cabinet. The workbench is provided with a replacement track, a carrier tape receiving device and a guide column. A guide block is arranged on the replacement track, and the guide block can move on the replacement track to replace the reel;
所述导向块上设有至少一吸盘装载构件、转轴和定位片,所述吸盘装载构件用以将穿过所述导向柱放置的卷盘取下或放上,所述定位片用于放置所述卷盘,并随所述转轴转动。The guide block is provided with at least one suction cup loading component, a rotating shaft and a positioning piece, the suction cup loading component is used to remove or put on the reel placed through the guide post, and the positioning piece is used to place the reel The reel rotates with the shaft.
进一步,所述导向柱包括空卷盘导向柱和满盘导向柱,所述空卷盘导向柱旁还固设有固定片,用以固定所述卷盘的方向。Further, the guide column includes an empty reel guide column and a full reel guide column, and a fixing piece is fixed beside the empty reel guide column to fix the direction of the reel.
进一步,所述工作台上还设有一可引导载带的载带导入轨道,用以将所述载带导入所述定位片上的放置的所述卷盘。Further, a carrier tape introduction track that can guide the carrier tape is also provided on the workbench for guiding the carrier tape into the reel placed on the positioning piece.
进一步,所述操作面板包括显示屏和操作按钮。Further, the operation panel includes a display screen and operation buttons.
进一步,所述工作台上还固设有固定轨,其形态与所述卷盘相匹配,以防所述定位片上的放置的所述卷盘在卷料时脱落。Further, a fixed rail is fixed on the workbench, the shape of which matches the reel, so as to prevent the reel placed on the positioning sheet from falling off when the material is rolled.
进一步,所述固定轨的位置与所述导向柱及所述定位片的位置相匹配,使所述定位片上的卷盘能够准确的转移至所述导向柱上。Further, the position of the fixed rail matches the positions of the guide post and the positioning piece, so that the reel on the positioning piece can be accurately transferred to the guide post.
进一步,所述全自动卷盘上下料装置还设有一读码器。Further, the automatic reel loading and unloading device is also provided with a code reader.
本发明的有益效果在于:本发明的全自动卷盘上下料装置,具有卷盘效率高、错漏率低的特点,能够实现产品全自动上下料,有效减少了人力成本,提高工作效率。利用本发明的全自动卷盘上下料装置,员工一次可贴多卷放入工作台上,减少贴标和装卷盘时间,同时还减少标签贴错风险。本发明所述全自动卷盘上下料装置一次性能够上盘许多个,收盘间隔拉长,满盘后,机器会停止并蜂鸣提醒,避免散料的现象。本发明的全自动卷盘上下料装置还设有读码器,可对卷盘上的标码进行机器读码,自动检查标签产品信息并自动与流程卡比对,有效防止错料混料。The beneficial effect of the present invention is that: the automatic reel loading and unloading device of the present invention has the characteristics of high reel efficiency and low error and leakage rate, can realize automatic product loading and unloading, effectively reduces labor costs, and improves work efficiency. Using the fully automatic reel loading and unloading device of the present invention, employees can put multiple reels on the workbench at one time, reducing the time for labeling and reel loading, and at the same time reducing the risk of labeling mistakes. The automatic reel loading and unloading device of the present invention can load many reels at one time, and the closing interval is elongated. When the reels are full, the machine will stop and buzz to remind, so as to avoid the phenomenon of bulk materials. The automatic reel loading and unloading device of the present invention is also equipped with a code reader, which can machine read the code on the reel, automatically check the label product information and automatically compare it with the process card, effectively preventing wrong materials and mixing materials.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1为本发明实施例中全自动卷盘上下料装置的立体结构示意图;Fig. 1 is a three-dimensional structural schematic diagram of a fully automatic reel loading and unloading device in an embodiment of the present invention;
图2为本发明实施例中全自动卷盘上下料装置的局部主视结构示意图;Fig. 2 is a partial front structural schematic diagram of a fully automatic reel loading and unloading device in an embodiment of the present invention;
图3为本发明实施例中全自动卷盘上下料装置中导向块的局部结构示意图;Fig. 3 is a partial structural schematic diagram of the guide block in the fully automatic reel loading and unloading device in the embodiment of the present invention;
图4为本发明实施例中全自动卷盘上下料装置的俯视结构示意图。Fig. 4 is a top view structural schematic diagram of a fully automatic reel loading and unloading device in an embodiment of the present invention.
图中的标号分别为:The labels in the figure are:
1、操作面板;1. Operation panel;
2、工作台;2. Workbench;
3、控制柜;3. Control cabinet;
4、更换轨道;4. Replace the track;
5、载带收料装置;5. Carrier belt receiving device;
6、导向柱;6. Guide column;
7、导向块;7. Guide block;
701、吸盘装载构件;701. Suction cup loading member;
702、转轴;702, rotating shaft;
703、定位片;703. Positioning film;
8、载带导入轨道;8. Carrier tape guide track;
9、卷盘;9. Reel;
10、固定片;10. Fixed piece;
11、固定轨;11. Fixed rail;
12、读码器;12. Code reader;
101、显示屏;101. Display screen;
102、操作按钮;102. Operation button;
103、警示灯。103. Warning lights.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts fall within the protection scope of the present invention.
如图1至图4所示,本实施例提供一种全自动卷盘上下料装置,包括操作面板1、工作台2和控制柜3,所述工作台2上设有一更换轨道4、一载带收料装置5和导向柱6,所述更换轨道4上设置有一导向块7,所述导向块7可在所述更换轨道4上移动。As shown in Figures 1 to 4, this embodiment provides a fully automatic reel loading and unloading device, including an operation panel 1, a workbench 2 and a control cabinet 3, and the workbench 2 is provided with a replacement track 4, a loading With a material receiving device 5 and a guide column 6 , a guide block 7 is arranged on the replacement track 4 , and the guide block 7 can move on the replacement track 4 .
如图3所示,所述导向块7上设有吸盘装载构件701、转轴702和定位片703(图3中所述吸盘装载构件701未画出,可参见图2或图4所示的)。所述吸盘装载构件701用以将穿过所述导向柱6放置的卷盘9取下或放上。所述定位片703可放置所述卷盘9,并随所述转轴702转动。As shown in Figure 3, the guide block 7 is provided with a suction cup loading member 701, a rotating shaft 702 and a positioning piece 703 (the suction cup loading member 701 is not shown in Figure 3, and can be referred to in Figure 2 or Figure 4) . The suction cup loading member 701 is used to take off or put on the reel 9 placed through the guide column 6 . The positioning piece 703 can place the reel 9 and rotate with the rotating shaft 702 .
在本实施例中,如图4所示的,所述导向柱6包括空卷盘导向柱和满盘导向柱,所述空卷盘导向柱旁还固设有固定片10,用以固定所述卷盘9的方向。In this embodiment, as shown in Figure 4, the guide post 6 includes an empty reel guide post and a full reel guide post, and a fixing piece 10 is fixed beside the empty reel guide post to fix the reel guide post. Describe the direction of the reel 9.
在本实施例中,如图1或图4所示的,所述工作台2上还设有一可引导载带导入的载带导入轨道8,用以将所述载带导入所述定位片703上的放置的所述卷盘9。如图3或图4所示的,所述工作台2上还固设有固定轨11,其形态与所述卷盘9相匹配,以防所述定位片703上的放置的所述卷盘9在卷料时脱落。In this embodiment, as shown in FIG. 1 or FIG. 4 , a carrier tape introduction track 8 that can guide the introduction of the carrier tape is also provided on the workbench 2 to guide the carrier tape into the positioning piece 703 Place the reel 9 on. As shown in Figure 3 or Figure 4, a fixed rail 11 is also fixed on the workbench 2, and its shape matches the reel 9, so as to prevent the reel placed on the positioning piece 703 from 9 falls off during coiling.
如图1所示的,所述操作面板1包括显示屏101和操作按钮102,所述操作面板1上还设有一警示灯103,作警示作用,以提醒满盘。As shown in FIG. 1 , the operation panel 1 includes a display screen 101 and operation buttons 102 , and a warning light 103 is provided on the operation panel 1 for a warning function to remind that the tray is full.
在本实施例中,如图2所示,所述全自动卷盘上下料装置还设有一读码器12,以自动检查标签产品信息及与流程卡比对,有效防止错料混料。In this embodiment, as shown in FIG. 2 , the automatic reel loading and unloading device is also equipped with a code reader 12 to automatically check the product information on the label and compare it with the process card, effectively preventing wrong and mixed materials.
本实施例的全自动卷盘上下料装置的工作过程如下:The working process of the fully automatic reel loading and unloading device of the present embodiment is as follows:
在设有空卷盘导向柱的卷盘区域放置满空卷盘,利用所述导向块7上的吸盘装载构件701将一空卷盘固定在定位片703上并转移至所述固定轨11的上方,经所述载带导入轨道8导入载带后进行卷带工作,卷带结束后,所述导向块7携带卷盘沿所述更换轨道4方向移动至所述固定轨11的上方,再利用所述吸盘装载构件701将卷盘转移至所述满盘导向柱上,卷盘穿过所述满盘导向柱。所述导向块7回到原来的位置继续对所述空卷盘进行卷带工作,反复前述操作,直至空卷盘全部满盘,机器会停止工作并出现蜂鸣、警示以作提醒,避免散料。上述过程中,所述读码器12能够自动检查标签产品信息及自动与流程卡比对,防止错料混料。Place a full and empty reel in the reel area where the empty reel guide column is provided, and use the suction cup loading member 701 on the guide block 7 to fix an empty reel on the positioning piece 703 and transfer it to the top of the fixed rail 11 , after the carrier tape is introduced into the carrier tape through the carrier tape guide track 8, the reeling work is carried out. After the tape reel is completed, the guide block 7 carries the reel and moves to the top of the fixed rail 11 along the direction of the replacement track 4, and then uses The suction cup loading member 701 transfers the reel onto the full reel guide post through which the reel passes. The guide block 7 returns to the original position and continues to wind the empty reel. Repeat the aforementioned operations until the empty reel is completely full. material. During the above process, the code reader 12 can automatically check the label product information and automatically compare it with the process card to prevent wrong materials and mixed materials.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications should also be considered Be the protection scope of the present invention.
Claims (6)
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CN114852754A (en) * | 2022-05-23 | 2022-08-05 | 富金森(南通)科技有限公司 | Automatic carrier tape disc changer |
CN114852754B (en) * | 2022-05-23 | 2024-05-28 | 富金森(南通)科技有限公司 | Automatic disc changer for carrier tape |
CN116674807A (en) * | 2023-06-07 | 2023-09-01 | 广东微容电子科技有限公司 | A tape reel packaging line |
CN116674807B (en) * | 2023-06-07 | 2024-04-12 | 广东微容电子科技有限公司 | A tape-reel packaging line |
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