CN110562843A - long-distance two-end buckle ring-shaped sling production line and production method thereof - Google Patents
long-distance two-end buckle ring-shaped sling production line and production method thereof Download PDFInfo
- Publication number
- CN110562843A CN110562843A CN201910806264.9A CN201910806264A CN110562843A CN 110562843 A CN110562843 A CN 110562843A CN 201910806264 A CN201910806264 A CN 201910806264A CN 110562843 A CN110562843 A CN 110562843A
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- sheath
- wire harness
- machine body
- annular
- roller
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 238000004804 winding Methods 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/12—Slings comprising chains, wires, ropes, or bands; Nets
- B66C1/18—Band-type slings
Abstract
the invention relates to a long-distance two-end buckle ring-shaped sling production line which comprises a machine body, wherein a driving roller is arranged on one side of a working table surface of the machine body, and a driven roller is vertically arranged on a sliding seat; a first hook is arranged on the machine body on one side of the driving roller, and a second hook is arranged on the sliding seat. S1, according to the length of the needed annular sling, S2, the front end of the wire harness is bound with the wire harness after bypassing the driven roller and the driving roller; s3, winding the wire harness into a preset number of turns; s4, cutting the wire harness, wherein the annular wire harness penetrates through the first side sheath and the second side sheath; s5, taking the middle sheath, and inserting the inner ends of the first and second side sheaths into the middle sheath; and S6, fixing the positions of the first side sheath, the second side sheath, the middle sheath and the annular wiring harness. The labor participation of the two-end buckle annular hanging strip in the production process is reduced, the production efficiency of the two-end buckle annular hanging strip is improved, and the product quality of the two-end buckle annular hanging strip is ensured.
Description
Technical Field
the invention relates to a long-distance two-end buckle ring-shaped sling production line and a production method thereof.
Background
The flexible annular hoisting belt is used for being matched with hoisting objects such as a lifting hook and the like, can be suitable for hoisting the objects under various hoisting conditions, has high strength, can not damage the surface of the object, is light and soft, and can be used in various combinations.
In the flexible annular hoisting belt, the processing and manufacturing of the two-end buckle-ring-shaped hoisting belt are relatively troublesome, in particular to the hoisting belt with long distance (more than or equal to 5 meters); the two-end buckle ring-shaped sling comprises three sheaths, two end edge sheaths and a middle sheath, the three sheaths are required to be installed on an annular wire harness, the existing two-end buckle ring-shaped sling is mainly processed by means of cooperation of a plurality of workers, and production efficiency is low.
Disclosure of Invention
the technical problem to be solved by the invention is as follows: the defects of the prior art are overcome, the long-distance two-head buckle annular sling production line and the production method thereof are provided, and the problem of low manufacturing efficiency of the long-distance two-head buckle annular sling in the current industry is solved.
The technical scheme adopted by the invention for solving the technical problems is as follows: a long-distance two-end buckle ring-shaped sling production line comprises a machine body, wherein a working table is formed at the upper end of the machine body, a driving roller is arranged on one side of the working table of the machine body, and the driving roller is vertically arranged;
The machine body is provided with a sliding seat which longitudinally moves along the working table surface, and the sliding seat is vertically provided with a driven roller;
the machine body on one side of the driving roller is provided with a first hook used for being connected with a first edge sheath, and the sliding seat is provided with a second hook used for being connected with a second edge sheath.
Furthermore, a tension roller is vertically arranged on the working table surface at one side of the driving roller;
The machine body is provided with a driving shaft, a driven shaft and a first speed reducing motor, the driving shaft is provided with a driving gear, the driven shaft is provided with a driven gear, the first speed reducing motor is directly connected with the driving shaft, and the driving gear is meshed with the driven gear.
further, a winding roll is arranged on the other side of the working table surface of the machine body, a stay cable is wound on the winding roll, the front end of the stay cable is connected with the sliding seat, the winding roll is connected with a second speed reduction motor, and the second speed reduction motor is fixedly arranged on the machine body.
furthermore, the middle part of the working table surface of the machine body is provided with a lightening hole which penetrates through the machine body up and down, a wire dragging disc is arranged in the lightening hole, and a guy cable between the winding roller and the sliding seat is positioned in the wire dragging disc.
Further, the length of the machine body is more than or equal to 5 meters.
furthermore, a wire frame is arranged on one side of the machine body, and a wire harness coil is placed on the wire frame.
in another aspect, a production method of the long-distance two-head buckle annular hanging strip adopts the production line of the long-distance two-head buckle annular hanging strip, and comprises the following steps:
S1, adjusting the distance between the sliding seat and the driving roller according to the length of the required annular hanging strip;
S2, leading the front end of the wire harness on the wire taking frame to pass through a first edge sheath and a second edge sheath respectively, then hooking one end of the first edge sheath by a first hook, hooking one end of the second edge sheath by a second hook, and binding the front end of the wire harness with the wire harness after bypassing a driven roller and a driving roller, so that the wire harness between the driving roller and the driven roller forms a first ring of annular wire harness;
s3, rotating the driving roller to drive the first circle of annular wire harness to rotate around the driving roller and the driven roller in a reciprocating mode, and winding the wire harness into preset circles;
S4, cutting off the wire harness, binding the broken wire on the annular wire harness, and then taking off the annular wire harness, wherein the annular wire harness penetrates through the first side sheath and the second side sheath;
S5, taking the middle sheath, and passing the annular wire harness through the middle sheath to enable the inner ends of the first side sheath and the second side sheath to be inserted into the middle sheath;
and S6, fixing the positions of the first side sheath, the second side sheath, the middle sheath and the annular wire harness to obtain a finished product.
Further, in step S2, the wire harness is passed around the inside of the tension roller.
The invention has the beneficial effects that:
By adopting the long-distance two-end buckle-ring-shaped sling production line and the production method thereof, the two-end buckle-ring-shaped sling with the length being more than or equal to 5 m can be prepared, the manual participation of the two-end buckle-ring-shaped sling in the production process is reduced, the production efficiency of the two-end buckle-ring-shaped sling is improved, and the product quality of the two-end buckle-ring-shaped sling is ensured.
drawings
the invention is further described below with reference to the accompanying drawings.
FIG. 1 is a front view of a production line;
FIG. 2 is a top view of the production line;
FIG. 3 is a drive gear and driven gear combination;
FIG. 4 is a view of the structure of the first gear motor, the driving gear, the driving roller, the driven gear and the tension roller;
FIG. 5 is a schematic illustration of the production line in operation;
FIG. 6 is a schematic illustration of a first side jacket and a second side jacket on a looped wire harness;
FIG. 7 is a schematic view of the intermediate sheath being telescoped over the annular bundle of FIG. 6;
FIG. 8 is a schematic view of a finished annular wire bundle;
The device comprises a machine body 1, a machine body 2, a driving roller 21, a driving gear 22, a first speed reducing motor 3, a driven roller 31, a sliding seat 32, a winding roller 33, a second speed reducing motor 34, a wire dragging disc 4, a tensioning roller 41, a driven gear 51, a first hook 52, a second hook 61, a first edge sheath 62, a second edge sheath 63 and a middle sheath.
Detailed Description
the invention will now be further described with reference to specific examples. These drawings are simplified schematic diagrams only illustrating the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
Example one
as shown in fig. 1 to 4, the long-distance two-head buckle ring-shaped sling production line comprises a machine body 1, wherein a working table is formed at the upper end of the machine body 1, a driving roller 2 is arranged on one side of the working table of the machine body 1, and the driving roller 2 is vertically arranged.
a sliding seat 31 is arranged on the machine body 1, the sliding seat 31 longitudinally moves along a working table, a driven roller 3 is vertically arranged on the sliding seat 31, and the driven roller 3 is fixedly arranged; the machine body 1 on one side of the driving roller 2 is provided with a first hook 51 for connecting a first side sheath 61, and the sliding seat 31 is provided with a second hook 52 for connecting a second side sheath 62.
specifically, in order to improve the friction force of the annular wire harness during winding, a tension roller 4 is vertically arranged on the working table surface on one side of the driving roller 2; the machine body 1 is provided with a driving shaft, a driven shaft and a first speed reducing motor 22, the driving shaft is provided with a driving gear 21, the driven shaft is provided with a driven gear 41, the first speed reducing motor 22 is directly connected with the driving shaft, and the driving gear 21 is meshed with the driven gear 41.
Specifically, in order to conveniently control the position of the sliding seat 31 on the working table, a winding roll 32 is arranged on the other side of the working table of the machine body 1, a guy cable is wound on the winding roll 32, the front end of the guy cable is connected with the sliding seat 31, the winding roll 32 is connected with a second speed reduction motor 33, and the second speed reduction motor 33 is fixedly arranged on the machine body 1; the second speed reducing motor 33 drives the winding roll 32 to rotate, the sliding seat 31 is driven to move on the working table surface when the inhaul cable is wound, after the position is adjusted, the speed reducing mechanism of the second speed reducing motor 33 can form self-locking, the inhaul cable cannot be pulled to move, and the motor shaft cannot rotate at the moment.
Specifically, the middle part of the working table surface of the machine body 1 is provided with a lightening hole which penetrates through the machine body up and down, a wire dragging disc 34 is arranged in the lightening hole, and a guy cable between the winding roller 32 and the sliding seat 31 is positioned in the wire dragging disc 34.
Specifically, the length of the machine body 1 is not less than 5 meters, and in this embodiment, the length of the machine body 1 is 10 meters.
specifically, in order to facilitate paying off, a wire frame is arranged on one side of the machine body 1, and a wire harness coil is placed on the wire frame. The wire harness on the wire harness roll is a fiber harness.
the long-distance two-end buckle-shaped harness production line of the embodiment can reduce the participation of workers, is convenient for winding the wire harness, and can quickly connect the first edge sheath 61 and the second edge sheath 62 to the annular wire harness.
Example two
As shown in fig. 5, the method for producing the long-distance two-head-buckle annular sling by using the production line comprises the following steps:
s1, adjusting the distance between the sliding seat 31 and the driving roller 2 according to the length of the required annular sling; the adjustment of the position of the slide 31 is effected by means of a second reduction motor 33.
S2, the front end of the wire harness on the wire taking frame penetrates through the first side sheath 61 and the second side sheath 62 respectively, then one end of the first side sheath 61 is hooked by the first hook 51, one end of the second side sheath 62 is hooked by the second hook 52, the front end of the wire harness bypasses the driven roller 3 and the driving roller 2 and then is bound with the wire harness, and the wire harness between the driving roller 2 and the driven shaft forms a first ring of annular wire harness. The way of the wire harness passing through the edge sheath: the front end of the wire harness is arranged at the front end of a penetrating rod, and the wire harness passes through the sheath through the penetrating rod, so that the wire harness passes through the sheath.
and secondly, the wire harness bypasses from the inner side of the tension roller 4 and is used for tensioning the wire harness.
s3, the first speed reduction motor 22 drives the driving roller 2 to rotate, drives the first circle of annular wire harness to rotate around the driving roller 2 and the driven roller 3 in a reciprocating mode, and winds the wire harness into preset circles;
s4, cutting off the wire harness, binding the broken wire on the annular wire harness, and then taking off the annular wire harness, wherein the annular wire harness penetrates through the first side sheath 61 and the second side sheath 62; as shown in fig. 6;
S5, taking the middle sheath 63, passing the ring-shaped wire harness through the middle sheath 63, and inserting the inner ends of the first and second side sheaths 62 into the middle sheath 63; as shown in fig. 7;
And S6, fixing the positions of the first side sheath 61, the second side sheath 62, the middle sheath 63 and the annular wire harness to obtain a finished product. As shown in fig. 8. The intermediate sheath 63 is passed through in the same manner as the wiring harness is passed through the side sheath.
The production method of the embodiment is adopted to produce the long-distance hanging strip, manual participation is reduced, winding of the wiring harness can be realized by means of reciprocating rotation of the driving roller 2 and the driven roller 3, production efficiency is high, and quality can be guaranteed.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (8)
1. a long-distance two-end buckle ring-shaped sling production line is characterized by comprising a machine body, wherein a working table is formed at the upper end of the machine body, a driving roller is arranged on one side of the working table of the machine body, and the driving roller is vertically arranged;
The machine body is provided with a sliding seat which longitudinally moves along the working table surface, and the sliding seat is vertically provided with a driven roller;
The machine body on one side of the driving roller is provided with a first hook used for being connected with a first edge sheath, and the sliding seat is provided with a second hook used for being connected with a second edge sheath.
2. The long-distance two-end buckle ring-shaped sling production line as claimed in claim 1, wherein a tension roller is vertically arranged on the working table surface on one side of the driving roller;
The machine body is provided with a driving shaft, a driven shaft and a first speed reducing motor, the driving shaft is provided with a driving gear, the driven shaft is provided with a driven gear, the first speed reducing motor is directly connected with the driving shaft, and the driving gear is meshed with the driven gear.
3. the production line of the long-distance two-end buckle ring-shaped sling according to claim 1, wherein a winding roller is arranged on the other side of the working platform of the machine body, a pull rope is wound on the winding roller, the front end of the pull rope is connected with a sliding seat, the winding roller is connected with a second speed reduction motor, and the second speed reduction motor is fixedly arranged on the machine body.
4. The production line of the long-distance two-end buckle ring-shaped hanging strip as claimed in claim 3, wherein a lightening hole which penetrates through the machine body working table top from top to bottom is formed in the middle of the machine body working table top, a wire dragging disc is arranged in the lightening hole, and a pull cable between the wire winding roller and the sliding seat is positioned in the wire dragging disc.
5. The long-distance two-head buckle loop-shaped sling production line as claimed in claim 1, wherein the length of the machine body is more than or equal to 5 m.
6. The long distance two-end buckle loop harness production line of claim 1 wherein a wire rack is provided on one side of said machine body, said wire rack having a coil of wire harness placed thereon.
7. A method for producing a long-distance two-head buckle annular sling, which is characterized in that the production line of the long-distance two-head buckle annular sling according to any one of claims 1 to 6 is adopted, and comprises the following steps:
S1, adjusting the distance between the sliding seat and the driving roller according to the length of the required annular hanging strip;
s2, leading the front end of the wire harness on the wire taking frame to pass through a first edge sheath and a second edge sheath respectively, then hooking one end of the first edge sheath by a first hook, hooking one end of the second edge sheath by a second hook, and binding the front end of the wire harness with the wire harness after bypassing a driven roller and a driving roller, so that the wire harness between the driving roller and the driven roller forms a first ring of annular wire harness;
s3, rotating the driving roller to drive the first circle of annular wire harness to rotate around the driving roller and the driven roller in a reciprocating mode, and winding the wire harness into preset circles;
S4, cutting off the wire harness, binding the broken wire on the annular wire harness, and then taking off the annular wire harness, wherein the annular wire harness penetrates through the first side sheath and the second side sheath;
s5, taking the middle sheath, and passing the annular wire harness through the middle sheath to enable the inner ends of the first side sheath and the second side sheath to be inserted into the middle sheath;
And S6, fixing the positions of the first side sheath, the second side sheath, the middle sheath and the annular wiring harness to obtain the product.
8. The method of claim 7, wherein the harness is passed around the tension roller in step S2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910806264.9A CN110562843B (en) | 2019-08-29 | 2019-08-29 | Long-distance double-end buckle annular sling production line and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910806264.9A CN110562843B (en) | 2019-08-29 | 2019-08-29 | Long-distance double-end buckle annular sling production line and production method thereof |
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| Publication Number | Publication Date |
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| CN110562843A true CN110562843A (en) | 2019-12-13 |
| CN110562843B CN110562843B (en) | 2024-02-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910806264.9A Active CN110562843B (en) | 2019-08-29 | 2019-08-29 | Long-distance double-end buckle annular sling production line and production method thereof |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1292083A (en) * | 1969-10-13 | 1972-10-11 | Pierre Brindejonc De Treglode | Improvements in or relating to slings |
| CN102292497A (en) * | 2009-01-20 | 2011-12-21 | 俞根任 | Round sling and method for manufacturing same |
| CN107447561A (en) * | 2017-09-01 | 2017-12-08 | 中交第航务工程局有限公司 | A kind of sling structure part and processing method |
| CN210558872U (en) * | 2019-08-29 | 2020-05-19 | 泰州力虎工具有限公司 | Long-distance two-end buckle annular sling production line |
-
2019
- 2019-08-29 CN CN201910806264.9A patent/CN110562843B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1292083A (en) * | 1969-10-13 | 1972-10-11 | Pierre Brindejonc De Treglode | Improvements in or relating to slings |
| CN102292497A (en) * | 2009-01-20 | 2011-12-21 | 俞根任 | Round sling and method for manufacturing same |
| CN107447561A (en) * | 2017-09-01 | 2017-12-08 | 中交第航务工程局有限公司 | A kind of sling structure part and processing method |
| CN210558872U (en) * | 2019-08-29 | 2020-05-19 | 泰州力虎工具有限公司 | Long-distance two-end buckle annular sling production line |
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| Publication number | Publication date |
|---|---|
| CN110562843B (en) | 2024-02-02 |
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