CN106743997B - Trunk wire-collecting and spool wire-collecting integrated multifunctional wire-collecting machine - Google Patents
Trunk wire-collecting and spool wire-collecting integrated multifunctional wire-collecting machine Download PDFInfo
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- CN106743997B CN106743997B CN201710031992.8A CN201710031992A CN106743997B CN 106743997 B CN106743997 B CN 106743997B CN 201710031992 A CN201710031992 A CN 201710031992A CN 106743997 B CN106743997 B CN 106743997B
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- wire
- trunk
- synchronous pulley
- take
- main shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/10—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
Abstract
The invention discloses a multifunctional wire-rewinding machine integrating trunk wire rewinding and spool wire rewinding, which comprises a trunk wire-rewinding machine and an spool wire-rewinding machine, wherein the trunk wire-rewinding machine is arranged above the spool wire-rewinding machine; the trunk wire winding machine comprises a frame, wherein an air core main shaft is arranged in the frame, a flange plate is fixedly arranged on the air core main shaft, a winch is fixedly arranged on the flange plate, a winding drum is further arranged on the air core main shaft, and a winding drum synchronous pulley is arranged on the winding drum; a rotating shaft is arranged on the winch through a bearing, a synchronous pulley I and a synchronous pulley II are respectively fixed at two ends of the rotating shaft, the synchronous pulley I is in transmission connection with a reel synchronous pulley, and the synchronous pulley II is in transmission connection with a main shaft synchronous pulley of the hollow main shaft; the main shaft synchronous belt pulley is fixed on the frame through a bearing, and is fixedly connected with a power driving device. The invention has simple structure, stability and reliability, simultaneously has trunk wire collection and spool wire collection, has multiple functions, saves the occupied area of equipment and improves the utilization rate of the equipment.
Description
Technical Field
The invention relates to the field of wire winding machines, in particular to a multifunctional winding machine integrating trunk winding and spool winding.
Background
In the production of wire rod equipment, the packaging form and the production process of the product determine the configuration and the style of the equipment, the final packaging form of the product is various, and the packaging form comprises winding reel layer winding packaging, packaging barrel packaging, loose coil bundling packaging and the like, wherein the layer winding packaging and barrel packaging need to wind the wire rod on a spool before packaging, namely, the spool is adopted for winding the wire rod in the previous working procedure, the loose coil bundling does not need to collect the wire rod on the spool, the inverted lower wire rod can be adopted for collecting the wire coil, or the wire coil can be directly taken from a winding drum of a wire drawing machine, and the trunk winding machine can also be adopted for winding the wire rod. These equipments all have some drawbacks, for example need to shut down when getting the silk, take the silk roll from the reel just more inconvenient, have certain danger moreover, more importantly, same production line if adopt the reciprocal type to roll off the line and trunk admission machine collect the wire rod, receive the line just can't adopt the spool admission. Sometimes, the production process requires that the drawn wire is subjected to annealing treatment, the wire is directly wound on the spool, the spool is deformed during annealing, the service life of the spool is greatly shortened, a trunk winding is adopted in most factories, the production factories have to purchase production lines in two winding modes to meet the requirements of packaging and processes, and when one order quantity is large, one production line is added with a team to catch up with a production task, and the other production line cannot meet the requirements. The traditional trunk wire winding machine is a wire winding mechanism matched with a wire drawing machine, and the wire outlet after the finished product of the wire drawing machine is wound on the 400mm position at the upper part of a winding drum for 3-5 circles through a wire roller group, a main shaft middle hole, a turning guide wheel on the main shaft, a rotating disc inclined hole, an inclined guide wheel group, a vertical straightener and a horizontal straightener. After the trunk type wire winding machine is started and started, the steel wires are aligned to uniformly fall onto the wire falling frame from the winding drum to the trunk type wire falling arm, and the wire falling frame does not need to be stopped after normal operation until the wire falling frame is full. The trunk is fixed by the lifting hook on the suspension arm, so that the trunk is rotated, lifted and fallen down to achieve the purpose of replacing the falling wire frame during wire falling, the empty falling wire frame is placed in a fixed position, the trunk falls onto the falling wire frame by self weight, and the wire falling work can be continuously completed through repeated operation. The trunk falls onto the wire falling frame by self weight, so that rotation of the trunk is limited, but the principle structure limits fusion and integration of the trunk and the spool wire collection, so that the utilization rate of equipment is greatly reduced.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide a multifunctional wire winding machine integrating trunk wire winding and spool wire winding.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the trunk wire-rewinding machine and the spool wire-rewinding machine are integrated into a whole, and the trunk wire-rewinding machine comprises a trunk wire-rewinding machine A and an I-shaped wire-rewinding machine B, wherein the trunk wire-rewinding machine A is arranged above the I-shaped wire-rewinding machine B; the trunk wire winding machine A comprises a frame 23, wherein a hollow main shaft 3 is arranged in the frame 23, a flange 4 is fixedly arranged on the hollow main shaft 3, a winch 5 is fixedly arranged on the flange 4, a winding drum 12 is also arranged on the hollow main shaft 3, and a winding drum synchronous pulley 14 is arranged on the winding drum 12; a rotating shaft 15 is arranged on the winch 5 through a bearing, a synchronous pulley I16 and a synchronous pulley II 17 are respectively fixed at two ends of the rotating shaft 15, the synchronous pulley I16 is in transmission connection with the reel synchronous pulley 14 through a synchronous belt I18, and the synchronous pulley II 17 is in transmission connection with a main shaft synchronous pulley 28 of the hollow main shaft 3 through a synchronous belt II 19; the main shaft synchronous pulley 28 is fixed on the frame 23 through a bearing, and the main shaft synchronous pulley 28 is fixedly connected with a power driving device.
The speed ratio of the reel synchronous pulley 14 to the synchronous pulley I16 and the speed ratio of the main shaft synchronous pulley 28 to the synchronous pulley II 17 are the same.
The driving device comprises a large gear 20 and a small gear 21 connected with the large gear 20, wherein the small gear 21 is arranged on a speed reducing motor 22, and cylindrical gear transmission is arranged between the large gear 20 and the small gear 21; the gear motor 22 has self-locking and braking functions.
The outer side of the frame 23 is provided with a trunk-shaped lower wire frame 13, the front end of the lower wire frame 13 is connected to the winding drum 12, and the lower wire frame 13 is provided with a screw blocking rod 24 and a limiting rod 25.
The screw blocking rod 24 is fixedly connected with the lower wire frame 13 through a shaft 26, and the screw blocking rod 24 can axially move along the shaft 26.
The limit rod 25 is provided with a groove 25a.
One end of the hollow main shaft 3 is provided with a blind hole 3a, the middle part of the hollow main shaft is provided with a groove 3b, and the blind hole 3a is communicated with the groove 3 b.
The winch 5 is fixedly provided with a spindle guide wheel seat 6, the spindle guide wheel seat 6 is fixedly provided with a spindle guide wheel 7, the spindle guide wheel 7 is in clearance fit with the groove 3b, and the spindle guide wheel 7 can rotate in the groove 3 b.
The invention has simple structure, stability and reliability, and through the transmission principle, in one transmission system, the speed of one belt wheel is zero, the speed of the other belt wheel is also zero, and the winding drum and the trunk are fixed to meet the necessary condition of trunk winding; the trunk is driven to turn by the gear motor, so that the trunk reeling lower space is fully applied. The multifunctional wire winding machine provided by the invention does not need to stop for winding when in wire winding in a loose way, can ensure continuous operation of equipment, is compatible with spool winding, can meet the requirements of any product and process, has multiple functions, saves the occupied area of the equipment, and improves the utilization rate of the equipment.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a top view of the present invention.
Fig. 4 is a schematic cross-sectional view of a hollow spindle guide.
Fig. 5 is a trunk wire spacing schematic.
Fig. 6 is a schematic view of a stop lever.
Detailed Description
For a better understanding of the present invention, those skilled in the art will further describe the present invention with reference to the following detailed description:
as shown in fig. 1 to 6, the multifunctional wire winding machine integrating trunk wire winding and spool wire winding comprises a trunk wire winding machine A and an spool wire winding machine B, wherein the trunk wire winding machine A is arranged above the spool wire winding machine B; the trunk wire winding machine comprises a frame 23, a guide wheel 1 and a straightener 2 are arranged on the outer side of the frame 23, a hollow main shaft 3 is arranged in the frame 23, one end of the hollow main shaft 3 is provided with a blind hole 3a, the middle part of the hollow main shaft is provided with a groove 3b, and the blind hole 3a is communicated with the groove 3 b; the hollow main shaft 3 is fixedly provided with a flange 4, the flange 4 is fixedly provided with a winch 5, the winch 5 is fixedly provided with a main shaft guide wheel seat 6, the main shaft guide wheel seat 6 is fixedly provided with a main shaft guide wheel 7, the main shaft guide wheel 7 is in clearance fit with the groove 3b, and the main shaft guide wheel 7 can rotate in the groove 3 b; the winch 5 is also provided with a winch guide wheel 8, a straightener 9 and a straightener guide wheel 10;
a winding drum 12 is arranged on the hollow main shaft 3, and a winding drum synchronous pulley 14 is arranged on the winding drum; a rotating shaft 15 is arranged on the winch 5 through a bearing, a synchronous pulley I (16) and a synchronous pulley II 17 are respectively fixed at two ends of the rotating shaft 15, the synchronous pulley I16 is connected with a reel synchronous pulley 14 through a synchronous belt I18, and the synchronous pulley II 17 is connected with a main shaft synchronous pulley 28 of the hollow main shaft 3 through a synchronous belt II 19; the main shaft synchronous pulley 28 is fixed on the frame 23 through a bearing;
the lower wire frame 13 of trunk shape is installed to the frame 23 outside, and the front end of lower wire frame 13 is connected on reel 12, and lower wire frame 13 lower part is equipped with wiring frame 27, install wire blocking rod 24 and gag lever post 25 on the lower wire frame 13, when wiring frame 27 wire rod is received fully, steerable wire blocking rod 24 restriction wire rod gliding, with wire blocking rod 24 reset after changing empty wiring frame 27 can, guaranteed the continuity of process.
The speed ratio of the drum synchronous pulley 14 to the synchronous pulley I16 is the same as the speed ratio of the main shaft synchronous pulley 28 to the synchronous pulley II 17, so that the normal operation of the transmission system is ensured.
The main shaft synchronous pulley 28 is fixedly provided with a large gear 20, the large gear 20 is connected with a small gear 21, the large gear 20 is in cylindrical gear transmission connection with the small gear 21, and the small gear 21 is arranged on a gear motor 22; the gear motor 22 has self-locking and braking functions. In operation, when the hollow spindle 3 rotates, the gear motor 22 controls the pinion 21 to not rotate, the pinion 21 is fixed and not rotated, so that the large gear 20 is fixed and then the spindle synchronous pulley 28 is fixed. When the hollow main shaft 3 rotates, the winch 5 is driven to rotate, the rotating shaft 15 and the synchronous pulleys I16 and II 17 at two ends of the rotating shaft 15 rotate around the hollow main shaft 3, the speed ratio of the drum synchronous pulley 14 to the synchronous pulley I16 and the speed ratio of the main shaft synchronous pulley 28 to the synchronous pulley II 17 are the same, the main shaft synchronous pulley 28 is fixed and not rotated, the speed is equal to zero, the drum synchronous pulley 14 is fixed and not rotated, the speed is zero, the drum 12 and the trunk-shaped lower wire frame 13 are fixed and not moved, the drum 12 and the trunk-shaped lower wire frame 13 shake caused by the rotation of the hollow main shaft 3 is avoided, and the winding quality is ensured.
The wire blocking rod 24 is fixedly connected with the lower wire frame 13 through the shaft 26, the wire blocking rod 24 can axially move along the shaft 26, when wires are fully collected on the wire blocking frame 27, the wire blocking rod 24 is pulled up, the wire blocking rod is pushed up to the position of the limiting rod 25 along the shaft 26 and used for limiting the wires to slide down continuously, the wire blocking frame 27 and the wires can be transferred to the next procedure, the empty wire blocking frame 27 is placed, the wire blocking rod 24 is pulled back to reset along the shaft 26, and therefore continuous operation of equipment can be guaranteed without stopping and winding.
The limiting rod 25 is provided with a groove 25a for fixing the position of the screw blocking rod 24.
As shown in fig. 1 to 6, the working principle of the present invention is as follows: the wire enters the hollow spindle 3 after passing through the guide wheel 1 and the corrector 2, passes through the spindle guide wheel 7 and the winch guide wheel 8 after coming out through the blind hole 3a and the groove 3b of the hollow spindle 3, is wound on the winding drum 12, comes out after being wound on the winding drum 12 for a plurality of circles and enters the straightener 9 and the straightener guide wheel 10, is wound on the outer side of the winding drum 12, and is orderly placed on the wiring frame 27 in a layering manner through the trunk-shaped wire discharging frame 13.
When the trunk-shaped lower wire frame 13 is required to be wound, the gear motor 22 is electrified to rotate, the pinion 21 drives the large gear 20 to rotate, the large gear 20 drives the main shaft synchronous pulley 28, the main shaft synchronous pulley 28 drives the synchronous pulley II 17, the rotating shaft 15 and the like of the winch 5 to rotate, and finally the drum synchronous pulley 14, the drum 12 and the trunk-shaped lower wire frame 13 are driven to rotate, so that the lower wire frame 13 is turned over, and the trunk-shaped lower wire frame 13 is vertically downward; when the spool take-up machine B is required to take up, the gear motor 22 drives the transmission system to turn over the trunk-shaped lower wire frame 13, so that the trunk-shaped lower wire frame 13 is vertically upwards, and the operation of the spool take-up machine B is not affected.
When the wire rod of the trunk wire-collecting A wiring frame 27 is fully collected, the wire blocking rod 24 on the trunk-shaped lower wire frame 13 is pulled up to the position of the limiting rod 25, the position of the wire blocking rod 24 is fixed by the groove 25a of the limiting rod, the wire blocking rod 24 limits the continuous sliding of the wire rod, at the moment, the wiring frame 27 and the wire rod can be transferred to the next working procedure, and after the empty wiring frame 27 is placed, the wire blocking rod 24 is pulled back to reset.
Through above working process, can realize this multi-functional admission machine and can be the trunk receipts line, also can the multiple requirement of spool receipts line, satisfies the non-stop operation when trunk receipts line moreover.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that it will be apparent to those skilled in the art that several changes and modifications can be made without departing from the general inventive concept, and these should also be regarded as the scope of the invention.
Claims (8)
1. Trunk wire winding and spool wire winding integrative multi-functional admission machine, its characterized in that: the device comprises a trunk wire winding machine (A) and an I-shaped wire winding machine (B), wherein the trunk wire winding machine (A) is arranged above the I-shaped wire winding machine (B); the trunk wire winding machine (A) comprises a frame (23), a hollow main shaft (3) is arranged in the frame (23), a flange plate (4) is fixedly arranged on the hollow main shaft (3), a winch (5) is fixedly arranged on the flange plate (4), a winding drum (12) is further arranged on the hollow main shaft (3), and a winding drum synchronous pulley (14) is arranged on the winding drum (12);
a rotating shaft (15) is arranged on the winch (5) through a bearing, a synchronous pulley I (16) and a synchronous pulley II (17) are respectively fixed at two ends of the rotating shaft (15), the synchronous pulley I (16) is in transmission connection with a winding drum synchronous pulley (14), and the synchronous pulley II (17) is in transmission connection with a main shaft synchronous pulley (28) of the hollow main shaft (3); the main shaft synchronous belt wheel (28) is fixed on the frame (23) through a bearing, and the main shaft synchronous belt wheel (28) is fixedly connected with a power driving device.
2. The trunk take-up and spool take-up integrated multifunctional take-up machine according to claim 1, wherein: the speed ratio of the reel synchronous pulley (14) to the synchronous pulley I (16) and the speed ratio of the main shaft synchronous pulley (28) to the synchronous pulley II (17) are the same.
3. The trunk take-up and spool take-up integrated multifunctional take-up machine according to claim 2, wherein: the lower wire frame (13) of trunk shape is installed in the frame (23) outside, and the front end of lower wire frame (13) is connected on reel (12), install on lower wire frame (13) and keep off lead screw (24) and gag lever post (25).
4. The trunk take-up and spool take-up integrated multifunctional take-up machine according to claim 1, wherein: the driving device comprises a large gear (20) and a small gear (21) connected with the large gear (20), the small gear (21) is arranged on a speed reducing motor (22), and cylindrical gear transmission is arranged between the large gear (20) and the small gear (21); the gear motor (22) has self-locking and braking functions.
5. A trunk take-up and spool take-up integrated multifunctional take-up machine according to claim 3, wherein: the screw blocking rod (24) is fixedly connected with the lower wire frame (13) through a shaft (26), and the screw blocking rod (24) can axially move along the shaft (26).
6. The trunk take-up and spool take-up integrated multifunctional take-up machine according to claim 5, wherein: the limiting rod (25) is provided with a groove (25 a).
7. The trunk take-up and spool take-up integrated multifunctional take-up machine according to claim 1, wherein: one end of the hollow main shaft (3) is provided with a blind hole (3 a), the middle part of the hollow main shaft is provided with a groove (3 b), and the blind hole (3 a) is communicated with the groove (3 b).
8. The trunk take-up and spool take-up integrated multifunctional take-up machine of claim 7, wherein: the winch (5) is fixedly provided with a spindle guide wheel seat (6), the spindle guide wheel seat (6) is fixedly provided with a spindle guide wheel (7), and the spindle guide wheel (7) is in clearance fit with the groove (3 b).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710031992.8A CN106743997B (en) | 2017-01-17 | 2017-01-17 | Trunk wire-collecting and spool wire-collecting integrated multifunctional wire-collecting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710031992.8A CN106743997B (en) | 2017-01-17 | 2017-01-17 | Trunk wire-collecting and spool wire-collecting integrated multifunctional wire-collecting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106743997A CN106743997A (en) | 2017-05-31 |
| CN106743997B true CN106743997B (en) | 2023-06-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710031992.8A Active CN106743997B (en) | 2017-01-17 | 2017-01-17 | Trunk wire-collecting and spool wire-collecting integrated multifunctional wire-collecting machine |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107931360B (en) * | 2017-11-28 | 2023-06-20 | 河南省西工机电设备有限公司 | Automatic threading trunk wire winding machine with thick wire drawing function |
| CN107983795B (en) * | 2017-12-29 | 2024-02-13 | 无锡常欣科技股份有限公司 | Inverted wire winding machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB160295A (en) * | 1919-12-29 | 1921-03-24 | Singer Mfg Co | Thread controlling mechanism for sewing machines |
| CN102310121A (en) * | 2011-05-15 | 2012-01-11 | 无锡平盛科技有限公司 | Trunk type take-up machine |
| CN202479261U (en) * | 2012-02-17 | 2012-10-10 | 东莞市科力钢铁线材有限公司 | Counter weight device of trunk-type take-up machine |
| CN206427855U (en) * | 2017-01-17 | 2017-08-22 | 河南省西工机电设备有限公司 | A kind of trunk take-up and the Multifunctional rewinding machine of spool spooling one |
-
2017
- 2017-01-17 CN CN201710031992.8A patent/CN106743997B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB160295A (en) * | 1919-12-29 | 1921-03-24 | Singer Mfg Co | Thread controlling mechanism for sewing machines |
| CN102310121A (en) * | 2011-05-15 | 2012-01-11 | 无锡平盛科技有限公司 | Trunk type take-up machine |
| CN202479261U (en) * | 2012-02-17 | 2012-10-10 | 东莞市科力钢铁线材有限公司 | Counter weight device of trunk-type take-up machine |
| CN206427855U (en) * | 2017-01-17 | 2017-08-22 | 河南省西工机电设备有限公司 | A kind of trunk take-up and the Multifunctional rewinding machine of spool spooling one |
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| CN106743997A (en) | 2017-05-31 |
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