CN204991457U - Full -automatic stepless speed control self -adaptation winding device - Google Patents
Full -automatic stepless speed control self -adaptation winding device Download PDFInfo
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- CN204991457U CN204991457U CN201520747616.5U CN201520747616U CN204991457U CN 204991457 U CN204991457 U CN 204991457U CN 201520747616 U CN201520747616 U CN 201520747616U CN 204991457 U CN204991457 U CN 204991457U
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Abstract
The utility model discloses a full -automatic stepless speed control self -adaptation winding device of the power transformer coil that the transformer manufacturing was used. Full -automatic stepless speed control self -adaptation winding device constructs including the admission machine that is suitable for the coiling lines and constructs with paying out machine, is equipped with winding displacement mechanism between admission machine structure and paying out machine construct, winding displacement mechanism includes that frame and sliding connection lead line block in the frame, leads and is equipped with the line hole that a set of confession lines passed on the line block, the aperture in line hole with the lines external diameter is unanimous, winding displacement mechanism is still including locating the paying out machine structure and leading a set of leading wheel between the line block, the leading wheel rotates to be connected in the frame, the lines pile warp a set of leading wheel, lines twine two rings at the most on single leading wheel. This patent has overcome the lines roughness out -of -control's that exists technical defect among the prior art, provide one kind can automatic adjustment lines roughness full -automatic stepless speed control self -adaptation winding device.
Description
Technical field
The utility model relates to the Full-automatic stepless speed governing adaptive winding device of the power transformer winding that a kind of Transformer-Manufacturing Trade uses.
Background technology
In the prior art, as Chinese patent CN972455159 " power transformer high-tension coil automatic winding machine " disclosed in the 28 days July in 1999, the operation principle of this power transformer high-tension coil automatic winding machine is as follows, under computer program controls, motor drives Wire winding shaft to rotate by magnetic powder cluth, Wire winding shaft is provided with take-up reel, passes through magnetic powder cluth, the moments of torsion such as motor realization export, the tensile force that during guarantee take-up, lines are constant.And the support body of above-mentioned whole responsible take-up is connected with base sliding, can coiling while conversion take-up reel winding position, the lines of take-up reel can be uniformly distributed.Output torque due to magnetic powder cluth changes with the change of current signal size, there is not so-called gear, so magnetic powder cluth coordinates with motor, forms Full-automatic stepless speed adjusting gear.
But there is following technological deficiency in above-mentioned patented technology:
Coil winding machine comprises take-up mechanism and payingoff mechanism, only improves take-up mechanism, can only solve the problem of winding tension, but the evenness of uncontrollable lines; Lines are from payingoff mechanism to take-up mechanism, and through necessarily rotating, lines are easy to axial torsion occurs, and cause lines out-of-flatness.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of Full-automatic stepless speed governing adaptive winding device that automatically can adjust lines evenness.
For solving the problems of the technologies described above, the utility model provides following technical scheme:
Full-automatic stepless speed governing adaptive winding device, comprise the take-up mechanism and payingoff mechanism that are suitable for coiling lines, take-up mechanism comprises base, be slidably connected to the support body on base, be installed on take-up unit on support body, described take-up unit comprises and motor, magnetic powder cluth, the Wire winding shaft of transmission successively, Wire winding shaft is provided with the take-up reel for take-up; Wire-arranging mechanism is provided with between take-up mechanism and payingoff mechanism; Described wire-arranging mechanism comprises frame and is slidably connected to the wire block in frame, and wire block is provided with one group of string holes of passing for lines, and the aperture of described string holes is consistent with described lines external diameter; Described wire-arranging mechanism also comprises the one group of directive wheel be located between payingoff mechanism and wire block, and described directive wheel is rotatably connected in frame, and one group of directive wheel described in described lines pile warp, lines are wound around two circles at the most on single directive wheel.
Adopt the technical solution of the utility model, have the following advantages:
When starting to settle lines, the end of a thread of the lines be wrapped on payingoff mechanism be found out, then successively by directive wheel, guide pad, finally be connected on take-up reel.Wherein lines want the curved surfaces of pile warp guide roller, and then pass the string holes of guide pad.
Start the motor at take-up mechanism place, take-up reel starts to rotate, and the lines on payingoff mechanism are drawn gradually, through the guiding of directive wheel, and through only for the string holes that lines pass through, is finally wound on take-up reel.In this process, described guide roller had both played the effect guiding lines trend, played again the effect controlling lines tensile force, level and smooth lines surface degree; Described string holes plays the effect to lines alignment, if lines distortion in transport process, lines are just difficult to by string holes, thus ensure that the evenness of lines.
If from the unexpected break-in of tractive effort of take-up mechanism, described guide pad also can slide a segment distance in frame, reaches self-reacting effect, after such tractive effort break-in, described lines still can pass through string holes as the crow flies, can not be reversed and stuck in string holes by lines.
Further, described guide roller comprises longitudinally guiding wheel and guide roller.
Longitudinally guiding wheel and guide roller are set, multi-faceted tensioning and smoothing processing can be carried out to lines.
Further, described take-up mechanism is provided with one group of take-up unit, and each take-up unit is arranged on support body successively by short transverse.
The quantity of described take-up unit is corresponding with the quantity of string holes in guide pad.Well imagine, multiple string holes can be set on single guide pad, but take-up unit must be attached on support body, if be each take-up cell location support body, then can occupy large number of ground space.Therefore, foldedly on frame multiple take-up unit is established, to reach the object saved floor occupying area.
Further, described string holes comprises the entrance hole and wire hole that pass through successively for lines, and the axis of short-term hole and long string holes is on same straight line.
If string holes is too short, do not have the effect of alignment, so by two at collinear string holes (entrance hole and wire hole), realize the alignment to lines large span.
Accompanying drawing explanation
Fig. 1 is the package assembly schematic diagram of payingoff mechanism and wire-arranging mechanism in the utility model Full-automatic stepless speed governing adaptive winding device embodiment.
Fig. 2 is the plan structure schematic diagram of wire-arranging mechanism in the utility model Full-automatic stepless speed governing adaptive winding device embodiment.
Fig. 3 is the cutaway view of wire block in the utility model Full-automatic stepless speed governing adaptive winding device embodiment.
Fig. 4 is the structural representation of take-up mechanism in the utility model Full-automatic stepless speed governing adaptive winding device embodiment.
Embodiment
Below by embodiment, the utility model is described in further detail:
Reference numeral is as follows: motor 61, magnetic powder cluth 62, Wire winding shaft 66, take-up reel 65, support body 52, base 51, setting reeler 12, lines 1, frame 10, wire block 30, wire block body 32, wing plate 22, entrance hole 24, wire hole 34, slide bar 10a, the first bolt 38, first cushion block 36, second bolt 26, second cushion block 24, longitudinally guiding wheel 16, guide roller 14.
The present embodiment Full-automatic stepless speed governing adaptive winding device, comprises the take-up mechanism and payingoff mechanism that are suitable for coiling lines, also comprises the wire-arranging mechanism be located between take-up mechanism and payingoff mechanism.
As shown in Figure 4, take-up mechanism comprises base 51, is slidably connected to the support body 52 on base, is installed on take-up unit on support body, described take-up unit comprises motor 61, magnetic powder cluth 62, the Wire winding shaft 66 of transmission successively, Wire winding shaft is provided with the take-up reel 65 for take-up.
Be provided with two take-up unit altogether in the present embodiment Full-automatic stepless speed governing adaptive winding device, two take-up unit from top to bottom arrange, and are all fixed on support body.And Wire winding shaft 66 towards identical.
As shown in Figure 1, the payingoff mechanism in the present embodiment Full-automatic stepless speed governing adaptive winding device is only made up of one group of setting reeler 12.Setting reeler 12 is wound with a large amount of lines 1.
As shown in Figure 1,3, described wire-arranging mechanism comprises frame 10 and is slidably connected to the wire block 30 in frame, wire block 30 comprises wire block body 32 and is fixed on the wing plate 22 on wire block body 32, wing plate offers one group of entrance hole 24, wire block body is in collinear wire hole 34 with entrance hole.Frame is provided with and the slide bar 10a be slidably connected for wire block body.
Described wire block body 32 is locked on slide bar by the first bolt 38 and the first cushion block 36, and described wing plate is locked on wire block body by the second bolt 26 and the second cushion block 24.In use, described wire block body 32 usually not by locking, thus keeps the function of wire block automatic position adjusting function.
Aperture and the described lines external diameter of described entrance hole and wire hole are consistent.
Described wire-arranging mechanism also comprises the one group of longitudinally guiding be located between payingoff mechanism and wire block and takes turns 16 and guide roller 14.
As shown in Figure 2, row to direction (refers to the above-below direction of Fig. 2 herein), two kinds of directive wheels distribute alternately, discharged on (referring to the left and right directions of Fig. 2 herein) directive wheel of the same race be in line.Described directive wheel is rotatably connected in frame, and described lines pile warp one row directive wheel also passes guide pad by rectilinear direction.
As shown in Figure 1, lines are wound around two circles at the most on single directive wheel.
Above-described is only embodiment of the present utility model, and in scheme, the general knowledge such as known concrete structure and characteristic does not do too much description at this.Should be understood that; for a person skilled in the art, under the prerequisite not departing from the utility model structure, some distortion and improvement can also be made; these also should be considered as protection range of the present utility model, and these all can not affect effect and the practical applicability of the utility model enforcement.The protection range that this application claims should be as the criterion with the content of its claim, and the embodiment in specification etc. record the content that may be used for explaining claim.
Claims (4)
1. Full-automatic stepless speed governing adaptive winding device, comprise the take-up mechanism and payingoff mechanism that are suitable for coiling lines, take-up mechanism comprises base, be slidably connected to the support body on base, be installed on take-up unit on support body, described take-up unit comprises and motor, magnetic powder cluth, the Wire winding shaft of transmission successively, Wire winding shaft is provided with the take-up reel for take-up; It is characterized in that: between take-up mechanism and payingoff mechanism, be provided with wire-arranging mechanism; Described wire-arranging mechanism comprises frame and is slidably connected to the wire block in frame, and wire block is provided with one group of string holes of passing for lines, and the aperture of described string holes is consistent with described lines external diameter; Described wire-arranging mechanism also comprises the one group of directive wheel be located between payingoff mechanism and wire block, and described directive wheel is rotatably connected in frame, and one group of directive wheel described in described lines pile warp, lines are wound around two circles at the most on single directive wheel.
2. Full-automatic stepless speed governing adaptive winding device according to claim 1, is characterized in that: described guide roller comprises longitudinally guiding wheel and guide roller.
3. Full-automatic stepless speed governing adaptive winding device according to claim 2, it is characterized in that: described take-up mechanism is provided with one group of take-up unit, each take-up unit is arranged on support body successively by short transverse.
4. Full-automatic stepless speed governing adaptive winding device according to claim 3, is characterized in that: described string holes comprises the entrance hole and wire hole that pass through successively for lines, and the axis of short-term hole and long string holes is on same straight line.
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CN201520747616.5U CN204991457U (en) | 2015-09-25 | 2015-09-25 | Full -automatic stepless speed control self -adaptation winding device |
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CN201520747616.5U CN204991457U (en) | 2015-09-25 | 2015-09-25 | Full -automatic stepless speed control self -adaptation winding device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107268310A (en) * | 2017-06-27 | 2017-10-20 | 嘉善精田精密机械制造有限公司 | A kind of torsade device |
CN115631943A (en) * | 2022-12-19 | 2023-01-20 | 四川富美高电子有限公司 | Winding device of transformer coil |
-
2015
- 2015-09-25 CN CN201520747616.5U patent/CN204991457U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107268310A (en) * | 2017-06-27 | 2017-10-20 | 嘉善精田精密机械制造有限公司 | A kind of torsade device |
CN115631943A (en) * | 2022-12-19 | 2023-01-20 | 四川富美高电子有限公司 | Winding device of transformer coil |
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