CN103754692A - Bilateral upper shaft feeder - Google Patents

Bilateral upper shaft feeder Download PDF

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Publication number
CN103754692A
CN103754692A CN201410011723.1A CN201410011723A CN103754692A CN 103754692 A CN103754692 A CN 103754692A CN 201410011723 A CN201410011723 A CN 201410011723A CN 103754692 A CN103754692 A CN 103754692A
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tension
pay
shaft
axle center
coil holder
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CN201410011723.1A
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徐明煃
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Dongguan New Enshiang Machinery Enterprise Co ltd
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Dongguan New Enshiang Machinery Enterprise Co ltd
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Abstract

The invention belongs to the technical field of wire feeding equipment, and particularly relates to a double-side upper shaft feeding rack which comprises a rack, a plurality of paying-off shafts, an axle center, a plurality of guide wheels and a plurality of tension adjusting mechanisms, wherein the paying-off shafts are arranged on the rack, two ends of each paying-off shaft are fixed on the axle center through a top, the axle center is connected with the tension adjusting mechanisms, the paying-off shafts correspond to the tension adjusting mechanisms one by one, and the guide wheels are arranged on the rack. Compared with the prior art, the pay-off device has the advantages that the tension adjusting mechanisms which correspond to the axes one by one are arranged, so that the pay-off tension of each pay-off shaft can be effectively adjusted, the tension stability of each pay-off shaft during pay-off operation is ensured, the center line is always in a tightened state in the pay-off process, the phenomenon of disordered pay-off is avoided, the pay-off operation of each pay-off shaft is smoothly carried out, the production efficiency is improved, the tension adjusting is convenient, the operation is very convenient, and the pay-off device can be conveniently applied to various pay-off occasions.

Description

双边上轴给线架Bilateral upper shaft feeder

技术领域 technical field

本发明属于给线设备技术领域,尤其涉及一种双边上轴给线架。 The invention belongs to the technical field of wire feeding equipment, and in particular relates to a double-sided upper shaft wire feeding frame.

背景技术 Background technique

在电线制备企业中,一般需要将线连续不断地放入绞线设备中,以进行绞线操作。现有技术中,有许多的被动放线架,即需要机器带动才能放线的设备。但是,现有技术中的被动放线架一般没有有效的张力调节机构,导致放线过程中的张力不稳定,有时候甚至出现放线混乱的现象,扰乱了正常的放线秩序,降低了生产效率。 In wire preparation enterprises, it is generally necessary to continuously put wires into the stranding equipment for stranding operations. In the prior art, there are many passive pay-off racks, that is, equipment that needs to be driven by a machine to pay-off. However, the passive pay-off racks in the prior art generally do not have an effective tension adjustment mechanism, resulting in unstable tension during the pay-off process, and sometimes even confusion in pay-off, disrupting the normal pay-off order and reducing production. efficiency.

有鉴于此,确有必要提供一种双边上轴给线架,其包含有能够有效地调节放线张力的机构,使得放线过程中线始终处于绷紧的状态,不至于出现放线混乱的现象,提高了生产效率,而且其张力调节方便,可以应用于各种不同的放线场合。 In view of this, it is indeed necessary to provide a double-sided upper shaft wire feeder, which includes a mechanism that can effectively adjust the tension of the pay-off, so that the wire is always in a tight state during the pay-off process, so that there will be no confusion in the pay-off , improves production efficiency, and its tension adjustment is convenient, and can be applied to various pay-off occasions.

发明内容 Contents of the invention

本发明的目的在于:针对现有技术的不足,而提供一种双边上轴给线架,其包含有能够有效地调节放线张力的机构,使得放线过程中线始终处于绷紧的状态,不至于出现放线混乱的现象,提高了生产效率,而且其张力调节方便,可以应用于各种不同的放线场合。 The object of the present invention is to aim at the deficiencies of the prior art, and provide a double-sided upper shaft wire feeder, which includes a mechanism that can effectively adjust the tension of the pay-off wire, so that the wire is always in a tight state during the pay-off process, without As for the phenomenon of confusion in payout, the production efficiency is improved, and its tension adjustment is convenient, so it can be applied to various payout occasions.

为了实现上述发明目的,本发明提供如下技术方案: In order to realize the foregoing invention object, the present invention provides following technical scheme:

一种双边上轴给线架,包括机架、设置于所述机架上的若干个放线轴、轴心、若干个导轮和若干个张力调节机构,所述放线轴的两端均通过顶头固定于所述轴心上,所述轴心与所述张力调节机构连接,并且所述放线轴和所述张力调节机构一一对应,若干个所述导轮设置在所述机架上。 A double-sided upper shaft wire feeding frame, comprising a frame, several pay-off shafts arranged on the frame, a shaft center, several guide wheels and several tension adjustment mechanisms, the two ends of the pay-off shaft are The plug is fixed on the shaft, the shaft is connected to the tension adjustment mechanism, and the pay-off shaft corresponds to the tension adjustment mechanism one by one, and several guide wheels are arranged on the frame superior.

作为本发明双边上轴给线架的一种改进,所述张力调节机构包括张力手转轮、张力弹簧、张力盘、张力摩擦片、轴承、轴承座、张力轴、张力皮带和张力皮带轮,所述张力弹簧的一端与所述张力手转轮连接,所述张力弹簧的另一端与所述张力盘的一侧连接,并且所述张力弹簧环绕在所述张力轴上,所述张力盘的另一侧与所述张力摩擦片的一侧接触,所述张力盘固定在所述张力轴上,并且所述张力摩擦片的另一侧固定在所述轴承座上,所述轴承座固定在所述轴承上,所述轴承座安装在所述张力轴上,所述张力皮带轮安装在所述张力轴上,并且所述张力皮带轮和所述轴心通过张力皮带连接,所述轴承设置于所述轴承座和所述张力皮带轮之间。 As an improvement of the bilateral upper shaft feeder frame of the present invention, the tension adjustment mechanism includes a tension hand wheel, a tension spring, a tension disc, a tension friction plate, a bearing, a bearing seat, a tension shaft, a tension belt and a tension pulley. One end of the tension spring is connected to the tension handwheel, the other end of the tension spring is connected to one side of the tension disc, and the tension spring is wrapped around the tension shaft, and the other end of the tension disc is One side is in contact with one side of the tension friction plate, the tension disk is fixed on the tension shaft, and the other side of the tension friction plate is fixed on the bearing seat, and the bearing seat is fixed on the The bearing seat is installed on the tension shaft, the tension pulley is installed on the tension shaft, and the tension pulley and the shaft center are connected by a tension belt, and the bearing is arranged on the tension shaft. between the bearing housing and the tension pulley.

作为本发明双边上轴给线架的一种改进,所述给线架还包括张力枪,所述张力枪内部设置有调节拉簧,所述调节拉簧的末端设置有梅花头螺丝。 As an improvement of the double-sided upper-shaft wire feeding frame of the present invention, the wire feeding frame further includes a tension gun, an adjusting tension spring is arranged inside the tension gun, and a torx head screw is arranged at the end of the adjusting tension spring.

作为本发明双边上轴给线架的一种改进,所述轴心上还安装有刹车皮带轮,所述刹车皮带轮的表面绕设有刹车皮带。 As an improvement of the present invention, a brake pulley is installed on the shaft center, and a brake belt is wound around the surface of the brake pulley.

作为本发明双边上轴给线架的一种改进,所述刹车皮带和所述张力枪通过吊杆连接。 As an improvement to the double-sided upper shaft feeder of the present invention, the brake belt and the tension gun are connected through a hanger.

相对于现有技术,本发明通过设置与轴心一一对应的张力调节机构,可以有效调节每一个放线轴的放线张力,保证每一个放线轴放线操作时的张力稳定性,使得放线过程中线始终处于绷紧的状态,不至于出现放线混乱的现象,从而使得每个放线轴的放线操作顺利进行,提高了生产效率,而且其张力调节方便,操作十分方便,使其可以方便地应用于各种不同的放线场合。 Compared with the prior art, the present invention can effectively adjust the pay-off tension of each pay-off shaft by setting a tension adjustment mechanism corresponding to the shaft center one by one, so as to ensure the tension stability of each pay-off shaft during the pay-off operation, so that During the pay-off process, the thread is always in a tight state, so that the phenomenon of pay-off confusion will not occur, so that the pay-off operation of each pay-off shaft can be carried out smoothly, and the production efficiency is improved. Moreover, the tension is easy to adjust and the operation is very convenient. It can be conveniently applied to various pay-off occasions.

附图说明 Description of drawings

图1为本发明的主视图。 Fig. 1 is the front view of the present invention.

图2为从图1的A-A方向看过去的主视图。 Fig. 2 is a front view viewed from the direction A-A of Fig. 1 .

图3为本发明给线时的主视图。 Fig. 3 is the front view of the present invention when feeding the thread.

图4为本发明的侧视图。 Figure 4 is a side view of the present invention.

图5为本发明的立体图。 Fig. 5 is a perspective view of the present invention.

图6为本发明中张力调节机构的剖视图。 Fig. 6 is a cross-sectional view of the tension adjusting mechanism in the present invention.

其中,1-机架,2-放线轴,3-轴心,4-导轮,5-张力调节机构,51-张力手转轮,52-张力弹簧,53-张力盘,54-张力摩擦片,55-轴承,56-轴承座,57-张力轴,58-张力皮带,59-张力皮带轮,6-顶头,7-张力枪,8-梅花头螺丝,9-线,10-刹车皮带轮,11-刹车皮带,12-吊杆。 Among them, 1-frame, 2-pay-off shaft, 3-axis center, 4-guide wheel, 5-tension adjustment mechanism, 51-tension hand wheel, 52-tension spring, 53-tension disc, 54-tension friction Sheet, 55-bearing, 56-bearing seat, 57-tension shaft, 58-tension belt, 59-tension pulley, 6-head, 7-tension gun, 8-torx head screw, 9-line, 10-brake pulley, 11-brake belt, 12-hanging rod.

具体实施方式 Detailed ways

下面结合实施例和说明书附图,对本发明作进一步详细的描述,但本发明的实施方式不仅限于此。 The present invention will be described in further detail below in conjunction with the examples and the accompanying drawings, but the embodiments of the present invention are not limited thereto.

如图1至6所示,本发明提供了一种双边上轴给线架,包括机架1、设置于机架1上的若干个放线轴2、轴心3、若干个导轮4和若干个张力调节机构5,放线轴2的两端均通过顶头6固定于轴心3上,轴心3与张力调节机构5连接,并且放线轴2和张力调节机构5一一对应,若干个导轮4设置在机架1上。位于外侧的顶头6可以拆卸,以方便更换、安装、维修放线轴2。 As shown in Figures 1 to 6, the present invention provides a double-sided upper shaft wire feeder, including a frame 1, several pay-off shafts 2 arranged on the frame 1, a shaft center 3, several guide wheels 4 and Several tension adjustment mechanisms 5, both ends of the pay-off shaft 2 are fixed on the axis 3 through the top 6, the axis 3 is connected with the tension adjustment mechanism 5, and the pay-off shaft 2 and the tension adjustment mechanism 5 correspond one by one, several A guide wheel 4 is arranged on the frame 1. The top 6 positioned at the outside can be disassembled to facilitate the replacement, installation and maintenance of the pay-off shaft 2.

其中,如图6所示,张力调节机构5包括张力手转轮51、张力弹簧52、张力盘53、张力摩擦片54、轴承55、轴承座56、张力轴57、张力皮带58和张力皮带轮59,张力弹簧52的一端与张力手转轮51连接,张力弹簧52的另一端与张力盘53的一侧连接,并且张力弹簧52环绕在张力轴57上,张力盘53的另一侧与张力摩擦片54的一侧接触,张力盘53固定在张力轴57上,并且张力摩擦片54的另一侧固定在轴承座56上,轴承座56固定在轴承55上,轴承55安装在张力轴57上,张力皮带轮59安装在张力轴57上,并且张力皮带轮59和轴心3通过张力皮带58连接,轴承55设置于轴承座56和张力皮带轮59之间。 Wherein, as shown in Figure 6, the tension adjustment mechanism 5 includes a tension hand wheel 51, a tension spring 52, a tension disc 53, a tension friction plate 54, a bearing 55, a bearing seat 56, a tension shaft 57, a tension belt 58 and a tension pulley 59 , one end of the tension spring 52 is connected with the tension hand wheel 51, the other end of the tension spring 52 is connected with one side of the tension disc 53, and the tension spring 52 is wrapped around the tension shaft 57, and the other side of the tension disc 53 rubs against the tension One side of the sheet 54 contacts, the tension disk 53 is fixed on the tension shaft 57, and the other side of the tension friction sheet 54 is fixed on the bearing seat 56, the bearing seat 56 is fixed on the bearing 55, and the bearing 55 is installed on the tension shaft 57 , the tension pulley 59 is installed on the tension shaft 57, and the tension pulley 59 and the shaft center 3 are connected by a tension belt 58, and the bearing 55 is arranged between the bearing block 56 and the tension pulley 59.

使用时,转动张力手转轮51可以调整张力弹簧52与张力盘53之间的压力,该压力转化成张力盘53和张力摩擦片54之间的摩擦力,该摩擦力进一步传递到张力轴57上,再通过张力轴57传递到张力皮带轮59上,并通过张力皮带58进一步传递到轴心3上,成为一个阻力,以防止放线轴2随意转动导致线9处于松弛状态而扰乱正常的放线秩序。 During use, turning the tension handwheel 51 can adjust the pressure between the tension spring 52 and the tension disk 53, and the pressure is converted into a friction force between the tension disk 53 and the tension friction plate 54, and the friction force is further transmitted to the tension shaft 57 Then, it is transmitted to the tension pulley 59 through the tension shaft 57, and further transmitted to the axis 3 through the tension belt 58, which becomes a resistance to prevent the wire 9 from being in a slack state due to the random rotation of the pay-off shaft 2 and disturbing the normal discharge. line order.

给线架还包括张力枪7,张力枪7内部设置有调节拉簧,调节拉簧的末端设置有梅花头螺丝8,张力枪7还包括有一个导轮4。张力枪7是一个辅助调节张力的机构。调整梅花头螺丝8可以调整调节拉簧的长短,进而调整张力枪7的张力。 The wire rack also includes a tension gun 7, the inside of the tension gun 7 is provided with an adjustment extension spring, and the end of the adjustment extension spring is provided with a torx head screw 8, and the tension gun 7 also includes a guide wheel 4. The tension gun 7 is an auxiliary mechanism for adjusting the tension. Adjusting the plum blossom head screw 8 can adjust the length of the extension spring, and then adjust the tension of the tension gun 7.

轴心3上还安装有刹车皮带轮10,刹车皮带轮10的表面绕设有刹车皮带11。 A brake pulley 10 is also installed on the axle center 3 , and a brake belt 11 is wound around the surface of the brake pulley 10 .

刹车皮带11和张力枪7通过吊杆12连接。当出现停机、断线或其他需要停机的状况时,张力枪7被弹回,进而通过吊杆12带动刹车皮带11,刹车皮带11带动刹车皮带轮10,阻止轴心3继续转动,从而停止给线,起到刹车作用。 Brake belt 11 and tension gun 7 are connected by suspension rod 12. When there is shutdown, disconnection or other situations that require shutdown, the tension gun 7 is bounced back, and then the suspension rod 12 drives the brake belt 11, and the brake belt 11 drives the brake pulley 10, preventing the axis 3 from continuing to rotate, thereby stopping the wire feeding , to act as a brake.

使用时,如图3所示,先将放线轴2穿过轴心3,到位后用顶头6将放线轴2的两端固定,将放线轴2上的线9从导轮4上引到绞线机等机器上,通过旋转的放线轴2即可给线到机器上。在给线过程中,可以通过张力手动轮51的转动调整张力弹簧52与张力盘53之间的压力,从而改变放线轴2的张力大小,还可以通过调整梅花头螺丝8来调整张力枪7的张力大小,从而调整给线过程中线9的张力大小,以满足不同的需求。 During use, as shown in Figure 3, first pass the pay-off shaft 2 through the shaft center 3, and then use the top 6 to fix the two ends of the pay-off shaft 2 after it is in place, and move the line 9 on the pay-off shaft 2 from the guide wheel 4 Lead to machines such as stranding machines, and the wire can be fed to the machine by the rotating pay-off shaft 2. During the wire feeding process, the pressure between the tension spring 52 and the tension disc 53 can be adjusted by the rotation of the tension manual wheel 51, thereby changing the tension of the pay-off shaft 2, and the tension gun 7 can also be adjusted by adjusting the torx head screw 8 The tension of the thread 9 can be adjusted to meet different needs.

根据上述说明书的揭示和启示,本发明所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本发明并不局限于上面揭示和描述的具体实施方式,对本发明的一些修改和变更也应当归入本发明的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本发明构成任何限制。 According to the disclosure and enlightenment of the above specification, those skilled in the art to which the present invention belongs can also make changes and modifications to the above embodiment. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should also be included in the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present invention.

Claims (5)

1. a bilateral upper axle is to coil holder, it is characterized in that: comprise frame, be arranged at several paying out reels, axle center, several guide wheels and several governing mechanism of tension in described frame, the two ends of described paying out reel are all fixed on described axle center by top, described axle center is connected with described governing mechanism of tension, and described paying out reel and described governing mechanism of tension are corresponding one by one, and described in several, guide wheel is arranged in described frame.
2. bilateral upper axle according to claim 1 is to coil holder, it is characterized in that: described governing mechanism of tension comprises tension force hand runner, tension spring, tension pulley, tensofriction sheet, bearing, bearing seat, tension axis, tension strap and tension strap wheel, one end of described tension spring is connected with described tension force hand runner, the other end of described tension spring is connected with a side of described tension pulley, and described tension spring is looped around on described tension axis, one side contacts of the opposite side of described tension pulley and described tensofriction sheet, described tension pulley is fixed on described tension axis, and the opposite side of described tensofriction sheet is fixed on described bearing seat, described bearing seat is fixed on described bearing, described bearing is arranged on described tension axis, described tension strap wheel is arranged on described tension axis, and described tension strap wheel is connected by tension strap with described axle center, described bearing is arranged between described bearing seat and described tension strap wheel.
3. bilateral upper axle according to claim 1, to coil holder, is characterized in that: describedly to coil holder, also comprise tension gun, described tension gun inside is provided with adjusting extension spring, and the end of described adjusting extension spring is provided with wabbler screw.
4. bilateral upper axle according to claim 3, to coil holder, is characterized in that: brake rubber block belt wheel is also installed on described axle center, and the surface of described brake rubber block belt wheel is arranged with brake belt.
5. bilateral upper axle according to claim 1, to coil holder, is characterized in that: described brake belt is connected by suspension rod with described tension gun.
CN201410011723.1A 2014-01-10 2014-01-10 Bilateral upper shaft feeder Pending CN103754692A (en)

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CN104495496A (en) * 2014-12-04 2015-04-08 芜湖福马汽车零部件有限公司 Movable pay-off rack
CN106516865A (en) * 2016-11-10 2017-03-22 无锡威格斯电气有限公司 Bidirectional paying-off wheel installation device
CN107601159A (en) * 2017-10-16 2018-01-19 无锡通用钢绳有限公司 A kind of steel wire rope puts rope device
CN108046006A (en) * 2017-11-23 2018-05-18 芜湖润林包装材料有限公司 Paper frame on combined corrugated board corner protector
CN110526036A (en) * 2019-09-03 2019-12-03 重庆泰山电缆有限公司 The pay off rack of Tension Adjustable
CN111424354A (en) * 2020-04-21 2020-07-17 江苏金呢工程织物股份有限公司 Warper bobbin unwinding device

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