CN214243226U

CN214243226U - Automatic winding device

Info

Publication number: CN214243226U
Application number: CN202023092287.5U
Authority: CN
Inventors: 张宗红; 刘庭亮
Original assignee: Suzhou Fu Jia Lin Automation Technology Co ltd
Current assignee: Suzhou Fu Jia Lin Automation Technology Co ltd
Priority date: 2020-12-21
Filing date: 2020-12-21
Publication date: 2021-09-21
Anticipated expiration: 2030-12-21

Abstract

The utility model discloses an automatic winding device, including support plate, bearing, hollow shaft, carousel, sprocket, gear motor, lifter, U type collet, rack, servo, platform, slip table, wire winding driving lever, traction lever, wire winding platform, elevating platform, inlay the bearing on the support plate, the bearing inscription hollow shaft, the carousel is connected to the hollow shaft upper end, the hollow shaft lower extreme is provided with the sprocket, the sprocket passes through the chain and is connected to gear motor, gear motor carries in the support plate bottom, vertical grafting lifter in the hollow shaft, the elevating platform is connected to the lifter lower extreme, U type collet is connected to elevating platform bottom. In this way, the utility model provides an automatic winding device, it is automatic to realize that the cable end is fixed and tensioning dish line function, can effectual improvement production efficiency to reduction manual work intensity that can also be great.

Description

Automatic winding device

Technical Field

The utility model relates to a cable processing equipment field especially relates to an automatic winding device.

Background

The large cable coil purchased at the upstream needs to be unwound, cut to a fixed length, rewound and bundled. The working conditions of the working procedures at each stage still stay in a manual working mode. The integration level of mechanical equipment is low, the structure of a production line is loose, the production efficiency is low, the ratio of manual labor is large, and the working intensity is high.

SUMMERY OF THE UTILITY MODEL

The utility model discloses the main technical problem who solves provides an automatic winding device, and the automatic fixed and tensioning line coiling function of cable end that realizes can effectual improvement production efficiency to reduction manual work intensity that can also be great.

In order to solve the technical problem, the utility model discloses a technical scheme be: the utility model provides an automatic winding device, including support plate, bearing, hollow shaft, carousel, sprocket, gear motor, lifter, U type collet, rack, servo, platform, slip table, wire winding driving lever, traction lever, wire winding platform, elevating platform, inlay the bearing on the support plate, the hollow shaft is inscribed to the bearing, the carousel is connected to the hollow shaft upper end, the hollow shaft lower extreme is provided with the sprocket, the sprocket is connected to gear motor through the chain, gear motor carries in the support plate bottom, the vertical grafting lifter in the hollow shaft, the elevating platform is connected to the lifter lower extreme, U type collet is connected to the elevating platform bottom, U type collet is connected to servo through the rack, servo carries under the platform of support plate bottom, the four-way equidistance distribution slip table of carousel quotation, install the wire winding driving lever on the slip table, the slip table passes through the traction lever and is connected with the lifter transmission, and a winding table is erected on the turntable.

In a preferred embodiment of the present invention, the winding table is provided with a slot for accommodating the winding lever, the length of the slot matches with the stroke of the sliding table, and the winding lever passes through the slot and is vertically arranged on the winding table.

In a preferred embodiment of the present invention, the turntable is provided with a finger cylinder for clamping the thread end, and the finger cylinder is vertically and upwardly disposed on the outer edge of the winding table.

In a preferred embodiment of the present invention, the insert hole is a circular through hole, the hanging platform is provided with a guide sleeve, a guide post is inscribed in the guide sleeve, and the guide post props the lifting platform.

In a preferred embodiment of the present invention, the winding lever is symmetrical about the center of the lifting rod.

The utility model has the advantages that: the utility model provides a pair of automatic winding device, it is automatic to realize that the cable end is fixed and tensioning dish line function, can effectual improvement production efficiency to reduction manual work intensity that can also be great.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained without inventive work, wherein:

fig. 1 is a structural diagram of a preferred embodiment of an automatic winding device of the present invention;

fig. 2 is a structural diagram of a preferred embodiment of an automatic winding device according to the present invention;

fig. 3 is a structural diagram of a preferred embodiment of an automatic winding device according to the present invention;

fig. 4 is a structural diagram of a preferred embodiment of an automatic winding device of the present invention;

fig. 5 is a structural diagram of a preferred embodiment of an automatic winding device of the present invention;

fig. 6 is a structural diagram of a preferred embodiment of an automatic winding device according to the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it should be apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

As shown in fig. 1-4, an embodiment of the present invention includes:

an automatic winding device comprises a carrier plate 1, a bearing 2, a hollow shaft 3, a turntable 4, a chain wheel 5, a speed reducing motor 6, a lifting rod 7, a U-shaped bottom support 8, a rack 9, a servo 10, a hanging platform 11, a sliding table 12, a winding deflector rod 13, a traction rod 14, a winding platform 15 and a lifting platform 20, wherein the bearing 2 is embedded on the carrier plate 1, the hollow shaft 3 is internally connected with the bearing 2, the turntable 4 is connected with the upper end of the hollow shaft 3, the lower end of the hollow shaft 3 is provided with the chain wheel 5, the chain wheel 5 is connected to the speed reducing motor 6 through a chain, the speed reducing motor 6 is hung at the bottom of the carrier plate 1, the lifting rod 7 is vertically inserted in the hollow shaft 3, the lower end of the lifting rod 7 is connected with the lifting platform 20, the U-shaped bottom support 8 is connected with the servo 10 through the rack 9, the servo 10 is hung under the hanging platform 11 at the bottom of the carrier plate 1, the turntable is characterized in that sliding tables 12 are distributed on the surface of the turntable 4 at equal intervals in four directions, a winding deflector rod 13 is arranged on each sliding table 12, each sliding table 12 is in transmission connection with the lifting rod 7 through a traction rod 14, and a winding table 15 is erected on the turntable 4.

The winding table 15 is provided with a slot 16 for accommodating the winding shift lever 13, the length of the slot 16 is matched with the stroke of the sliding table 12, and the winding shift lever 13 penetrates through the slot 16 and is vertically arranged on the winding table 15.

Further, a finger cylinder 17 for clamping the thread end is arranged on the rotary table 4, and the finger cylinder 17 is vertically and upwardly arranged at the outer edge of the winding table 15.

Further, a guide sleeve 18 is arranged on the hanging platform 11, a guide column 19 is connected in the guide sleeve 18, and the lifting platform 20 is supported by the guide column 19.

Furthermore, the winding deflector rod 13 is symmetrical with respect to the center of the lifting rod 7.

The working principle of the device is that the head of a cable is put into the finger cylinder 17 to be clamped tightly, the cable is placed on the winding table 15, and the cable is placed on the outer side of the winding deflector rod 13. After the wire is put in place, the servo 10 operates to drive the rack 9 to lift, adjust the position of the winding deflector rod 13 and determine the radius of the inner ring of the cable. After the operation preparation is completed, the speed reducing motor 6 is started to drive the turntable 4 to rotate, and the cable is wound on the winding table 15 in a stacking manner around the winding deflector rod 13 until the machine is stopped.

In the second embodiment, as shown in fig. 5-6, a complete set of automatic wire winding and binding assembly line production equipment is provided, wherein the device of the present application is included. In the figure, the production line equipment is controlled by a PLC with an operation interface to carry out processing from right to left, and according to the sequence of the working procedures, the equipment is sequentially provided with a wire opening station 100, a meter recording station 101, a wire position twisting station 102, a cutting station 103, a wire pulling station 104, a wire lifting station 105, a winding station 106 (namely the station where the device is located), a blanking station 107 and a wire binding station 108 from right to left.

The opening station 100 is used to cut the twin cable into individual strands;

the meter recording station 101 is used for controlling the length of the cable, and the encoder reads length data of the cable and sends the length data to the PLC;

the twisting station is used for twisting the horizontally laid twin-wire cable into a vertical stacking posture;

the cutting station 103 is controlled to cut the cable;

after each cable cut, the wire pulling station 104 is used for pulling and releasing the cut cable end again to the winding station 106;

the winding station 106, namely the station where the device is located, is used for coiling the cable in real time;

the blanking station 107 is used to transport the coiled cable to the tying station 108 for tying.

Specifically, a first thread end is manually threaded at each station of the whole equipment, the thread end is clamped on a winding station 106 (namely the finger cylinder 17), a thread pulling station 104 starts to act, the thread end is pulled to the winding station 106 for winding, an encoder records the required length during winding, when the tail of the required length reaches a cutting station 103, the cutting station 103 acts to cut the thread, then a blanking station 107 takes the coiled thread to a binding station 108 for binding, the binding is performed to prevent the coiled thread from scattering, and a finished product is dropped into a material frame after the thread is bound. And alarming to prompt the operator to replace the material frame after a certain number of frames are reached.

The complete equipment mainly realizes the functions of cutting and binding the cable with fixed length according to the specification and the length of the required cable. The compatible wire gauge is designed to be a double-parallel cable with 8 x 18 to 14 x 30, the compatible wire length is 2.6 to 8 meters, the productivity per hour can reach 300, and the specification parameters can be put into production by changing the formula according to the required wire gauge length.

To sum up, the utility model provides an automatic winding device realizes that the fixed and tensioning line coiling function of cable end is automatic, can effectual improvement production efficiency to reduction manual work intensity that can also be great.

The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all of which utilize the equivalent structure or equivalent flow transformation made by the content of the specification of the present invention, or directly or indirectly applied to other related technical fields, all included in the same way in the patent protection scope of the present invention.

Claims

1. An automatic winding device is characterized by comprising a support plate, a bearing, a hollow shaft, a turntable, a chain wheel, a speed reducing motor, a lifting rod, a U-shaped bottom support, a rack, a servo, a hanging platform, a sliding platform, a winding lifting rod, a traction rod, a winding platform and a lifting platform, wherein the bearing is embedded on the support plate, the hollow shaft is internally connected with the bearing, the turntable is connected to the upper end of the hollow shaft, the chain wheel is arranged at the lower end of the hollow shaft, the chain wheel is connected to the speed reducing motor through a chain, the speed reducing motor is hung at the bottom of the support plate, the lifting rod is vertically inserted in the hollow shaft, the lower end of the lifting rod is connected with the lifting platform, the U-shaped bottom support is connected with the servo through the rack, the servo is hung under the hanging platform at the bottom of the support plate, the sliding platforms are distributed at equal intervals in four directions on the turntable surface, the winding platform is installed on the sliding platform, and the sliding platform is in transmission connection with the lifting rod through the traction rod, and a winding table is erected on the turntable.

2. The automatic winding device according to claim 1, wherein the winding table is provided with a slot for accommodating a winding shift lever, the length of the slot is matched with the stroke of the sliding table, and the winding shift lever passes through the slot and is vertically arranged on the winding table.

3. The automatic winding device according to claim 1, wherein a finger cylinder for clamping the thread end is provided on the turntable, and the finger cylinder is vertically and upwardly arranged at the outer edge of the winding table.

4. The automatic winding device according to claim 1, wherein a guide sleeve is arranged on the hanging platform, a guide post is internally connected with the guide sleeve, and the guide post supports the lifting platform.

5. The automatic winding device according to claim 1, wherein said winding lever is centrally symmetrical with respect to said lifting rod.