CN110562843B - Long-distance double-end buckle annular sling production line and production method thereof - Google Patents
Long-distance double-end buckle annular sling production line and production method thereof Download PDFInfo
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- CN110562843B CN110562843B CN201910806264.9A CN201910806264A CN110562843B CN 110562843 B CN110562843 B CN 110562843B CN 201910806264 A CN201910806264 A CN 201910806264A CN 110562843 B CN110562843 B CN 110562843B
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- wire harness
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- wire
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 238000004804 winding Methods 0.000 claims abstract description 17
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000005491 wire drawing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/12—Slings comprising chains, wires, ropes, or bands; Nets
- B66C1/18—Band-type slings
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Unwinding Of Filamentary Materials (AREA)
Abstract
The invention relates to a long-distance two-end clasp-ring-shaped sling production line, which comprises a machine body, wherein a driving roller is arranged on one side of a working table of the machine body, and a driven roller is vertically arranged on a sliding seat; the machine body on one side of the driving roller is provided with a first hook, and the sliding seat is provided with a second hook. S1, according to the length of the annular sling needed, S2, the front end of the wire harness bypasses the driven roller and the driving roller and then is bound with the wire harness together; s3, winding the wire harness into a preset number of turns; s4, cutting off the wire harness, and enabling the annular wire harness to pass through the first side sheath and the second side sheath; s5, taking the middle sheath, and inserting the inner ends of the first side sheath and the second side sheath into the middle sheath; s6, fixing the positions of the first side sheath, the second side sheath, the middle sheath and the annular wire harness. Reduces the manual participation of the two-end clasp-shaped suspender in the production process, improves the production efficiency of the two-end clasp-shaped suspender, and ensures the product quality of the two-end clasp-shaped suspender.
Description
Technical Field
The invention relates to a long-distance double-end buckle annular sling production line and a production method thereof.
Background
The flexible annular lifting belt is used for being matched with lifting hooks and the like to lift objects, can be suitable for lifting objects under various lifting conditions, has high strength, can not hurt the surfaces of the objects, is light and soft, and can be used in various combined modes.
In the flexible annular lifting belt, the processing and manufacturing of the two-end buckle-shaped hanging belt are relatively troublesome, especially for the lifting belt with long distance (more than or equal to 5 meters); the two-end buckle-shaped hanging belt comprises three jackets, two end-edge jackets and a middle jacket, the three jackets are required to be installed on an annular wire harness, the existing two-end buckle-shaped hanging belt is finished by means of a plurality of manual cooperation processes, and production efficiency is low.
Disclosure of Invention
The invention aims to solve the technical problems that: the production line and the production method thereof for the long-distance double-end buckle annular hanging strip overcome the defects of the prior art, and solve the problem of low manufacturing efficiency for the long-distance double-end buckle annular hanging strip in the current industry.
The technical scheme adopted for solving the technical problems is as follows: the long-distance two-end clasp-shaped sling production line comprises a machine body, wherein a workbench surface is formed at the upper end of the machine body, a driving roller is arranged on one side of the workbench surface of the machine body, and the driving roller is vertically arranged;
the machine body is provided with a sliding seat, the sliding seat longitudinally moves along the workbench surface, and the sliding seat is vertically provided with a driven roller;
the machine body on one side of the driving roller is provided with a first hook used for connecting the first side sheath, and the sliding seat is provided with a second hook used for connecting the second side sheath.
Further, a tensioning roller is vertically arranged on the workbench surface at one side of the driving roller;
the machine body is provided with a driving shaft, a driven shaft and a first gear motor, the driving shaft is provided with a driving gear, the driven shaft is provided with a driven gear, the first gear motor is directly connected with the driving shaft, and the driving gear is meshed with the driven gear.
Further, the other side of the working table surface of the machine body is provided with a wire winding roller, a guy cable is wound on the wire winding roller, the front end of the guy cable is connected with the sliding seat, the wire winding roller is connected with a second gear motor, and the second gear motor is fixedly arranged on the machine body.
Further, a weight reducing hole penetrating through the middle of the workbench surface of the machine body is formed in the middle of the workbench surface of the machine body, a wire dragging disc is arranged in the weight reducing hole, and a inhaul cable between the wire coiling roller and the sliding seat is positioned in the wire dragging disc.
Further, the length of the machine body is more than or equal to 5 meters.
Further, a wire frame is arranged on one side of the machine body, and a wire harness coil is placed on the wire frame.
In still another aspect, a method for producing a long-distance two-end buckle-shaped sling, which adopts the long-distance two-end buckle-shaped sling production line, includes the following steps:
s1, adjusting the distance between the sliding seat and the driving roller according to the length of the required annular hanging strip;
s2, the front end of the wire harness on the wire taking frame passes through the first side sheath and the second side sheath respectively, then one end of the first side sheath is hooked by the first hook, one end of the second side sheath is hooked by the second hook, and the front end of the wire harness is bound with the wire harness after bypassing the driven roller and the driving roller, so that the wire harness between the driving roller and the driven shaft forms a first ring-shaped wire harness;
s3, the driving roller rotates to drive the first ring-shaped wire harness to rotate reciprocally around the driving roller and the driven roller, and the wire harness is wound into a preset number of turns;
s4, cutting off the wire harness, binding the broken wire on the annular wire harness, and then taking down the annular wire harness, wherein the annular wire harness passes through the first side sheath and the second side sheath;
s5, taking the middle sheath, and enabling the annular wire harness to pass through the middle sheath, so that the inner ends of the first side sheath and the second side sheath are inserted into the middle sheath;
s6, fixing the positions of the first side sheath, the second side sheath, the middle sheath and the annular wire harness to obtain a finished product.
Further, in step S2, the wire harness is wound around the tension roller.
The beneficial effects of the invention are as follows:
by adopting the long-distance two-end buckle annular sling production line and the production method thereof, the two-end buckle annular sling with the length more than or equal to 5 meters can be prepared, the manual participation of the two-end buckle annular sling in the production process is reduced, the production efficiency of the two-end buckle annular sling is improved, and the product quality of the two-end buckle annular sling is ensured.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a front view of a production line;
FIG. 2 is a top view of a production line;
FIG. 3 is a mating diagram of a driving gear and a driven gear;
FIG. 4 is a diagram showing the cooperation of the first gear motor, the driving gear, the driving roller, the driven gear and the tension roller;
FIG. 5 is a schematic diagram of a production line during operation;
FIG. 6 is a schematic view of a first side jacket and a second side jacket over a ring harness;
FIG. 7 is a schematic illustration of the intermediate sheath sleeved over the looped harness of FIG. 6;
FIG. 8 is a schematic view of a finished ring harness;
the wire drawing machine comprises a machine body 1, a machine body 2, a driving roller 21, a driving gear 22, a first gear motor 3, a driven roller 31, a sliding seat 32, a wire winding roller 33, a second gear motor 34, a wire drawing disc 4, a tensioning roller 41, a driven gear 51, a first hook 52, a second hook 61, a first side sheath 62, a second side sheath 63 and a middle sheath.
Detailed Description
The invention will now be further described with reference to specific examples. These drawings are simplified schematic views illustrating the basic structure of the present invention by way of illustration only, and thus show only the constitution related to the present invention.
Example 1
As shown in fig. 1 to 4, a long-distance double-end buckle annular sling production line comprises a machine body 1, wherein a workbench surface is formed at the upper end of the machine body 1, a driving roller 2 is arranged on one side of the workbench surface of the machine body 1, and the driving roller 2 is vertically arranged.
The machine body 1 is provided with a sliding seat 31, the sliding seat 31 longitudinally moves along the workbench surface, the sliding seat 31 is vertically provided with a driven roller 3, and the driven roller 3 is fixedly arranged; the machine body 1 on one side of the driving roller 2 is provided with a first hook 51 for connecting with a first side sheath 61, and the slide seat 31 is provided with a second hook 52 for connecting with a second side sheath 62.
Specifically, in order to promote the friction force of the annular wire harness during winding, a tensioning roller 4 is vertically arranged on the workbench surface at one side of the driving roller 2; the machine body 1 is provided with a driving shaft, a driven shaft and a first gear motor 22, the driving shaft is provided with a driving gear 21, the driven shaft is provided with a driven gear 41, the first gear motor 22 is directly connected with the driving shaft, and the driving gear 21 is meshed with the driven gear 41.
Specifically, in order to control the position of the sliding seat 31 on the workbench surface conveniently, a wire winding roller 32 is arranged on the other side of the workbench surface of the machine body 1, a guy rope is wound on the wire winding roller 32, the front end of the guy rope is connected with the sliding seat 31, the wire winding roller 32 is connected with a second gear motor 33, and the second gear motor 33 is fixedly arranged on the machine body 1; the second gear motor 33 drives the winding roller 32 to rotate, and when the inhaul cable is wound, the sliding seat 31 is driven to move on the workbench surface, after the position is adjusted, the speed reducing mechanism of the second gear motor 33 can form self-locking, and the inhaul cable cannot be pulled to move, because the motor shaft cannot rotate at the moment.
Specifically, a lightening hole penetrating up and down is formed in the middle of the working table of the machine body 1, a wire dragging disc 34 is arranged in the lightening hole, and a inhaul cable between the wire winding roller 32 and the sliding seat 31 is positioned in the wire dragging disc 34.
Specifically, the length of the machine body 1 is not less than 5 meters, and in this embodiment, the length of the machine body 1 is 10 meters.
Specifically, for the convenience unwrapping wire, set up the line frame in organism 1 one side, place the pencil and roll on the line frame. The wire harness on the wire harness reel is a fiber bundle.
The long-distance two-end buckle-shaped sling production line of the embodiment can reduce manual participation, is convenient for winding a wire harness, and can be used for rapidly connecting the first side sheath 61 and the second side sheath 62 to the annular wire harness.
Example two
As shown in FIG. 5, the production method of the long-distance two-end buckle ring-shaped sling adopts the long-distance two-end buckle ring-shaped sling production line and comprises the following steps:
s1, adjusting the distance between the sliding seat 31 and the driving roller 2 according to the length of the required annular hanging belt; the adjustment of the position of the slide 31 is effected by means of a second gear motor 33.
S2, the front end of the wire harness on the wire taking frame passes through the first side sheath 61 and the second side sheath 62 respectively, one end of the first side sheath 61 is hooked by the first hook 51, one end of the second side sheath 62 is hooked by the second hook 52, and the front end of the wire harness is bound with the wire harness after bypassing the driven roller 3 and the driving roller 2, so that the wire harness between the driving roller 2 and the driven shaft forms a first ring-shaped wire harness. The mode that the wire harness passes through the edge sheath: the front end of the wire harness is supported at the front end of a threading rod, and the wire harness passes through the sheath first through the threading rod.
Secondly, the wire harness is wound from the inside of the tensioning roller 4 and is used for tensioning the wire harness.
S3, a first gear motor 22 drives the driving roller 2 to rotate, drives a first ring-shaped wire harness to reciprocally rotate around the driving roller 2 and the driven roller 3, and winds the wire harness into a preset number of turns;
s4, cutting off the wire harness, binding the broken wire on the annular wire harness, and then taking down the annular wire harness, wherein the annular wire harness passes through the first side sheath 61 and the second side sheath 62; as shown in fig. 6;
s5, taking the middle sheath 63, and passing the annular wire harness through the middle sheath 63, so that the inner ends of the first side sheath 62 and the second side sheath 62 are inserted into the middle sheath 63; as shown in fig. 7;
and S6, fixing the positions of the first side sheath 61, the second side sheath 62, the middle sheath 63 and the annular wire harness, and obtaining a finished product. As shown in fig. 8. The intermediate sheath 63 is passed in the same manner as the wire harness is passed through the edge sheath.
The long-distance hanging belt is produced by adopting the production method of the embodiment, so that the manual participation is reduced, the winding of the wire harness can be realized by virtue of the reciprocating rotation of the driving roller 2 and the driven roller 3, the production efficiency is high, and the quality can be ensured.
With the above-described preferred embodiments according to the present invention as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present invention. The technical scope of the present invention is not limited to the description, but must be determined according to the scope of claims.
Claims (6)
1. The long-distance two-end clasp-shaped sling production line is characterized by comprising a machine body, wherein a workbench surface is formed at the upper end of the machine body, a driving roller is arranged on one side of the workbench surface of the machine body, and the driving roller is vertically arranged;
the machine body is provided with a sliding seat, the sliding seat longitudinally moves along the workbench surface, and the sliding seat is vertically provided with a driven roller;
a first hook used for connecting a first side sheath is arranged on the machine body at one side of the driving roller, and a second hook used for connecting a second side sheath is arranged on the sliding seat;
a tensioning roller is vertically arranged on the workbench surface at one side of the driving roller;
the machine body is provided with a driving shaft, a driven shaft and a first gear motor, the driving shaft is provided with a driving gear, the driven shaft is provided with a driven gear, the first gear motor is directly connected with the driving shaft, and the driving gear is meshed with the driven gear;
the other side of the working table surface of the machine body is provided with a wire winding roller, a guy cable is wound on the wire winding roller, the front end of the guy cable is connected with the sliding seat, the wire winding roller is connected with a second gear motor, and the second gear motor is fixedly arranged on the machine body.
2. The long-distance two-end buckle-shaped sling production line according to claim 1, wherein a weight reducing hole penetrating up and down is formed in the middle of the working table surface of the machine body, a wire dragging disc is arranged in the weight reducing hole, and a stay rope between the wire winding roller and the sliding seat is positioned in the wire dragging disc.
3. The long-distance two-head clasp brace production line according to claim 1, wherein the length of the machine body is equal to or more than 5 meters.
4. The long-distance two-headed loop harness production line according to claim 1, wherein a wire frame is provided on one side of the machine body, and a wire harness coil is placed on the wire frame.
5. A method for producing a long-distance double-end buckle ring-shaped sling, which is characterized by adopting the long-distance double-end buckle ring-shaped sling production line as defined in any one of claims 1-4, and comprising the following steps:
s1, adjusting the distance between the sliding seat and the driving roller according to the length of the required annular hanging strip;
s2, the front end of the wire harness on the wire taking frame passes through the first side sheath and the second side sheath respectively, then one end of the first side sheath is hooked by the first hook, one end of the second side sheath is hooked by the second hook, and the front end of the wire harness is bound with the wire harness after bypassing the driven roller and the driving roller, so that the wire harness between the driving roller and the driven shaft forms a first ring-shaped wire harness;
s3, the driving roller rotates to drive the first ring-shaped wire harness to rotate reciprocally around the driving roller and the driven roller, and the wire harness is wound into a preset number of turns;
s4, cutting off the wire harness, binding the broken wire on the annular wire harness, and then taking down the annular wire harness, wherein the annular wire harness passes through the first side sheath and the second side sheath;
s5, taking the middle sheath, and enabling the annular wire harness to pass through the middle sheath, so that the inner ends of the first side sheath and the second side sheath are inserted into the middle sheath;
s6, fixing the positions of the first side sheath, the second side sheath, the middle sheath and the annular wire harness to obtain a finished product.
6. The method of producing a long distance two-headed loop harness according to claim 5, wherein in step S2, the wire harness is wound around the tension roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910806264.9A CN110562843B (en) | 2019-08-29 | 2019-08-29 | Long-distance double-end buckle annular sling production line and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910806264.9A CN110562843B (en) | 2019-08-29 | 2019-08-29 | Long-distance double-end buckle annular sling production line and production method thereof |
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| Publication Number | Publication Date |
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| CN110562843A CN110562843A (en) | 2019-12-13 |
| CN110562843B true CN110562843B (en) | 2024-02-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910806264.9A Active CN110562843B (en) | 2019-08-29 | 2019-08-29 | Long-distance double-end buckle annular sling production line and production method thereof |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1292083A (en) * | 1969-10-13 | 1972-10-11 | Pierre Brindejonc De Treglode | Improvements in or relating to slings |
| CN102292497A (en) * | 2009-01-20 | 2011-12-21 | 俞根任 | Round sling and method for manufacturing same |
| CN107447561A (en) * | 2017-09-01 | 2017-12-08 | 中交第航务工程局有限公司 | A kind of sling structure part and processing method |
| CN210558872U (en) * | 2019-08-29 | 2020-05-19 | 泰州力虎工具有限公司 | Long-distance two-end buckle annular sling production line |
-
2019
- 2019-08-29 CN CN201910806264.9A patent/CN110562843B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1292083A (en) * | 1969-10-13 | 1972-10-11 | Pierre Brindejonc De Treglode | Improvements in or relating to slings |
| CN102292497A (en) * | 2009-01-20 | 2011-12-21 | 俞根任 | Round sling and method for manufacturing same |
| CN107447561A (en) * | 2017-09-01 | 2017-12-08 | 中交第航务工程局有限公司 | A kind of sling structure part and processing method |
| CN210558872U (en) * | 2019-08-29 | 2020-05-19 | 泰州力虎工具有限公司 | Long-distance two-end buckle annular sling production line |
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| Publication number | Publication date |
|---|---|
| CN110562843A (en) | 2019-12-13 |
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