CN110560952A - automatic reinforcing mesh welding system - Google Patents
automatic reinforcing mesh welding system Download PDFInfo
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- CN110560952A CN110560952A CN201910898331.4A CN201910898331A CN110560952A CN 110560952 A CN110560952 A CN 110560952A CN 201910898331 A CN201910898331 A CN 201910898331A CN 110560952 A CN110560952 A CN 110560952A
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- 230000003014 reinforcing effect Effects 0.000 title claims abstract description 98
- 238000003466 welding Methods 0.000 title claims abstract description 62
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 68
- 239000010959 steel Substances 0.000 claims abstract description 68
- 238000003860 storage Methods 0.000 claims abstract description 24
- 238000003825 pressing Methods 0.000 claims description 19
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 13
- 239000003638 chemical reducing agent Substances 0.000 claims description 13
- 210000000078 claw Anatomy 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 7
- 239000004744 fabric Substances 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 239000000969 carrier Substances 0.000 claims 2
- 238000009826 distribution Methods 0.000 abstract description 9
- 238000004134 energy conservation Methods 0.000 abstract description 3
- 239000002994 raw material Substances 0.000 abstract description 3
- 230000002787 reinforcement Effects 0.000 description 12
- 210000003205 muscle Anatomy 0.000 description 10
- 238000000034 method Methods 0.000 description 6
- 238000000926 separation method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
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Abstract
The invention discloses an automatic reinforcing mesh welding system, which comprises a vertical reinforcing bar distribution chain module, a vertical reinforcing bar forward stepping conveying module, a welding module, a transverse reinforcing bar feeding module, a mesh stepping moving module and a mesh storage module which are sequentially arranged, wherein vertical reinforcing bars are placed on a chain of the vertical reinforcing bar distribution chain module, the vertical reinforcing bar forward stepping conveying module conveys the distributed vertical reinforcing bars forward, the transverse reinforcing bar feeding module containing the transverse reinforcing bars is positioned at the top of the welding module, the welding module is used for welding the vertical reinforcing bars and the transverse reinforcing bars, the mesh stepping moving module moves the welded reinforcing bars forward, and the mesh storage module is used for storing welded finished reinforcing meshes. The system uses the straightened and cut steel bars as raw materials, and has the characteristics of simple structure, energy conservation and high efficiency.
Description
Technical Field
The invention relates to the technical field of steel bar welding, in particular to an automatic steel mesh welding system.
Background
At present, the manufacturing method of the reinforcing mesh comprises the following steps: the full manual ligature and full process automatic weld equipment two kinds, wherein the shortcoming of full manual ligature is: the steel bar lifting machine is operated manually, steel bars are lifted manually to be pre-placed into finished products at intervals, so that the labor requirement is high, the occupied space is large, and the efficiency is low; the operators work in a squatting mode, and the labor intensity is high; the whole-process automatic welding equipment solves the problem of labor intensity, but is mostly purchased imported equipment, the imported equipment is extremely high in manufacturing cost, large in occupied space and high in requirements on related supporting facilities, the domestic equipment technology is immature, the failure rate is high, the whole welding equipment is often shut down and overhauled due to the failure of one small link, and the efficiency of the equipment is greatly influenced.
Disclosure of Invention
The invention aims to provide an automatic reinforcing mesh welding system, which is used for solving the problems in the prior art, uses the straightened cutting reinforcing steel bars as raw materials, and has the characteristics of simple structure, energy conservation and high efficiency.
In order to achieve the purpose, the invention provides the following scheme: the invention provides an automatic reinforcing mesh welding system which comprises a vertical reinforcing bar distribution chain module, a vertical reinforcing bar forward stepping conveying module, a welding module, a transverse reinforcing bar feeding module, a mesh stepping moving module and a mesh storage module which are sequentially arranged, wherein a chain of the vertical reinforcing bar distribution chain module is used for placing vertical reinforcing bars, the vertical reinforcing bar forward stepping conveying module forwards distributed vertical reinforcing bars, the transverse reinforcing bar feeding module containing transverse reinforcing bars is positioned at the top of the welding module, the welding module is used for welding the vertical reinforcing bars and the transverse reinforcing bars, the mesh stepping moving module forwards welded reinforcing bars, and the mesh storage module is used for storing welded finished reinforcing mesh.
Further, vertical reinforcing bar cloth chain module includes that the chain line supports support body, a plurality of chain line action wheels and a plurality of chain line driven take-up pulleys, chain line action wheel and the driven take-up pulley of chain line correspond to be fixed the both sides that the support body was supported to the chain line, and it is a plurality of connect through the transmission shaft between the chain line action wheel, servo motor's output drives behind the speed reducer the epaxial chain line action wheel rotates, and every group corresponds the setting install vertical reinforcing bar sideslip chain between chain line action wheel and the chain line driven take-up pulley, and vertical reinforcing bar is used for putting on vertical reinforcing bar sideslip chain.
Furthermore, V-shaped grooves are uniformly distributed on the vertical steel bar transverse moving chain at equal intervals, and the vertical steel bars are placed in the V-shaped grooves.
Furthermore, the vertical steel bar forward stepping conveying module comprises a guide rail assembly and a plurality of clamping claws, the guide rail assembly is a door-type guide rail assembly, an upper cross beam is arranged on rails on two sides through guide wheel frames at two ends of a guide rail, and the rails are fixed on the ground through a lower support frame body; and the clamping claws are fixed on a lower cross beam, the lower cross beam is hinged with the upper cross beam, and the lower cross beam is driven by a pressing cylinder fixed on the upper cross beam to drive the claws to move up and down.
furthermore, a rack is installed on the track, gears are further installed at two ends of the upper cross beam, the upper cross beam drives the gears to move on the rack through a stepping servo motor reducer, and therefore the upper cross beam moves along the track in a stepping mode.
furthermore, the clamping paw comprises a clamping cylinder, a connecting rod and a clamping jaw, and the connecting rod connected with the operation end of the clamping cylinder drives the clamping jaw to clamp the vertical steel bar.
Furthermore, the welding module comprises an upper electrode, a lower electrode, an upper electrode pressing cylinder, a wire penetrating bell mouth and a transverse bar positioning magnet, the vertical steel bar passes through the wire penetrating bell mouth by the vertical steel bar forward stepping conveying module, the transverse bar positioning magnet is used for fixing a transverse steel bar, the upper electrode pressing cylinder which is respectively connected with the electric cabinet and the electric cabinet drives the upper electrode pressing cylinder to press the transverse steel bar, the vertical steel bar is positioned on the lower electrode, and the upper electrode which is connected with the electric cabinet is arranged corresponding to the lower electrode.
Further, horizontal reinforcing bar feed module is including supporting support body, reinforcing bar limit for height strip, rebar separation wheel and driving actuating cylinder, be provided with on the support body by the horizontal reinforcing bar storage area that reinforcing bar limit for height strip formed when the horizontal reinforcing bar is supplied with to needs, power actuating cylinder drives the rack, and the rack drives gear drive, rebar separation wheel with gear coaxial arrangement, the gear drives the rebar separation wheel rotates, set up on the rebar separation wheel with the diameter assorted recess of horizontal reinforcing bar.
Furthermore, the mesh stepping moving module comprises a guide rail assembly and a plurality of hooks, the guide rail assembly is a door-type guide rail assembly, the upper cross beam is arranged on the rails at two sides through guide wheel frames at two ends of the guide rail, and the rails are fixed on the ground through the lower support frame body; the hooks are fixed on the lower cross beam, the lower cross beam is hinged with the upper cross beam, the lower cross beam is driven by a pressing cylinder fixed on the upper cross beam to drive the hooks to move up and down, and the hooks are used for hooking the front ends of the mesh reinforcing steel bars to move forwards.
Further, the mesh storage module is divided into a mesh stacking module and a mesh temporary storage module, the mesh stacking module is arranged at the bottom side of the mesh stepping moving module, a mesh supporting plate is arranged between the mesh stepping moving module and the mesh stacking module and used for turning over and opening and dropping welded mesh reinforcing steel bars onto the mesh stacking module, and after stacking is completed, the mesh conveying chain conveys meshes to the mesh temporary storage module.
Compared with the prior art, the invention has the following technical effects:
Compared with manual binding, the automatic reinforcing mesh welding system greatly improves the processing efficiency and the size precision of the reinforcing mesh, and the equipment is simple and reliable, low in failure rate, low in equipment cost, small in occupied space, capable of greatly reducing the labor intensity of workers and improving the working environment.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic diagram of the overall structure of an automatic reinforcing mesh welding system;
FIG. 2 is a schematic structural view of a vertical steel bar distribution chain module;
FIG. 3 is a view of a chain structure for vertical reinforcement bar traverse movement;
FIG. 4 shows a vertical bar stepping forward transport module;
FIG. 5 is a view of a clamping gripper;
FIG. 6 is a schematic view of a welding module;
FIG. 7 is a schematic view of a transverse bar feeding module;
FIG. 8 is a view of the structure of the steel bar separating wheel;
FIG. 9 is a schematic structural view of a mesh stepping movement module;
FIG. 10 is a schematic view of a mesh stacking or staging module;
Wherein, 1, vertical steel bar distribution chain module; 11 supporting the frame body by the chain line; 12 chain line driven tension pulley; 13 a servo motor; 14 speed reducers; 15 chain line driving wheel; 16, transversely moving the chains by the vertical steel bars; 2, the vertical steel bar is stepped forward to transmit the die set; 21 supporting the frame body; 22 a rotating gear; 23, a guide wheel; 24 clamping the gripper; 241 clamping the cylinder; 242 connecting rods; 243 clamping jaws; 25 pressing the air cylinder; 26 servo motor speed reducer; 27 leading the auxiliary wheel; 28 rack bars; 29 tracks; 3, welding a module; 31 an electric cabinet; 32 a compressed air storage tank; 33 upper electrode down-pressure cylinder; 34, threading a horn mouth; 35 horizontal rib positioning magnets; 36 transverse reinforcing steel bars; 37 a lower electrode; 38 an upper electrode; 39 a pneumatic control box; 4, a transverse steel bar feeding module; 41 gear wheels; 42 rack gear; 43 replacing the reinforcing steel bar specification adjusting block; 44 steel bar blanking guide plates; 45 reinforcing steel bar separating wheels; 46 reinforcing steel bar height limiting bars; 47 a support frame body; 48 a locking device; 49 power cylinders; 5, a mesh stepping moving module; 51 a frame body; 52, hooking; 53 pressing down the cylinder; 54 servo motor reducer; 55 rack bar; 56 tracks; 57 a gear; 58 guide wheels; 6, a net piece supporting plate; 61, transversely adjusting the supporting plate; 62, a supporting plate overturning cylinder; 7, a mesh stacking module; 71 a driven tension pulley; 72 mesh conveying chain; 73 a frame body; 74 a drive sprocket; 75 motor speed reducers; 8 net piece module of keeping in.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention aims to provide an automatic reinforcing mesh welding system, which is used for solving the problems in the prior art, uses the straightened cutting reinforcing steel bars as raw materials, and has the characteristics of simple structure, energy conservation and high efficiency.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
As shown in fig. 1-10, the invention provides an automatic reinforcing mesh welding system, which comprises a vertical reinforcing bar distribution chain module 1, a vertical reinforcing bar forward stepping transmission module 2, a welding module 3, a transverse reinforcing bar supply module 4, a mesh stepping movement module 5 and a mesh storage module, which are arranged in sequence, wherein the chain of the vertical reinforcing bar distribution chain module 1 is used for placing vertical reinforcing bars, the vertical reinforcing bar forward stepping transmission module 2 forwards distributed vertical reinforcing bars, the transverse reinforcing bar supply module 4 containing transverse reinforcing bars is positioned at the top of the welding module 3, the welding module 3 is used for welding the vertical reinforcing bars and the transverse reinforcing bars, the mesh stepping movement module 5 forwards welded reinforcing bars, and the mesh storage module is used for storing welded finished reinforcing mesh.
The processing flow of the automatic reinforcing mesh welding system is as follows: manually placing vertical reinforcements → transversely moving the vertical reinforcements → conveying the vertical reinforcements forward → feeding the transverse reinforcements → welding the cross points of the transverse reinforcements and the vertical reinforcements → moving the welded mesh in a stepping forward manner → continuously feeding the transverse reinforcements → continuously welding the cross points of the transverse reinforcements and the vertical reinforcements → completing mesh welding → removing the finished mesh. The transverse steel bars only need to be placed into the transverse steel bar storage tank, the vertical steel bars are manually placed at the fixed positions on one side of the net piece, and the system moves the vertical steel bars transversely through the chains to distribute materials.
The vertical reinforcing bar distribution chain module 1 comprises a chain line supporting frame body 11, a plurality of chain line driving wheels 15 and a plurality of chain line driven tensioning wheels 12, the chain line driving wheels 15 and the chain line driven tensioning wheels 12 are correspondingly fixed on two sides of the chain line supporting frame body 11, the chain line driving wheels 15 are connected through transmission shafts, the output end of a servo motor 13 drives the chain line driving wheels 15 on the transmission shafts to rotate after passing through a speed reducer 14, a vertical reinforcing bar transverse moving chain 16 is installed between each group of correspondingly arranged chain line driving wheels 15 and the chain line driven tensioning wheels 12, and vertical reinforcing bars are placed on the vertical reinforcing bar transverse moving chain 16; v-shaped grooves are uniformly distributed on the vertical steel bar transverse moving chain 16 at equal intervals, and the vertical steel bars are placed in the V-shaped grooves.
The workman will straighten the vertical reinforcement who cuts off and put the V type inslot (the interval is 50 mm's multiple) of vertical reinforcement conveying chain one by one, and every puts a perpendicular muscle back, the chain can drive a reinforcing bar interval of perpendicular muscle lateral shifting, and all putting completions of required perpendicular muscle of net piece, all perpendicular muscle cloth finish.
The overall parameters of the automatic mesh-reinforcement welding system are shown in table 1.
Table 1 overall parameters of automatic rebar mesh welding system
The vertical steel bar forward stepping conveying module 2 comprises a guide rail assembly and a plurality of clamping claws 24, the guide rail assembly is a door-type guide rail assembly, an upper cross beam is erected on rails 29 on two sides through guide auxiliary wheels 27 at two ends of a guide rail, and the rails 29 are fixed on the ground through a lower support frame body 21; a plurality of clamping claws 24 are fixed on the lower cross beam, the lower cross beam is hinged with the upper cross beam, and the lower cross beam is driven by a pressing cylinder 25 fixed on the upper cross beam to drive the claws to move up and down.
The track 29 is provided with a rack 28, two ends of the upper cross beam are also provided with a rotating gear 22, the upper cross beam drives the rotating gear 22 to move on the rack 28 through a stepping servo motor reducer 26, so that the upper cross beam moves along the track 29 in a stepping mode, and the guide auxiliary wheel 27 plays an auxiliary guide role to enable two ends of the upper cross beam to reciprocate along the track 29. The clamping gripper 24 comprises a clamping cylinder 241, a connecting rod 242 and a clamping jaw 243, and the connecting rod 242 connected with the working end of the clamping cylinder 241 drives the clamping jaw 243 to clamp the vertical reinforcing steel bar.
The working process of the vertical steel bar forward stepping conveying module 2 is as follows: after all the vertical bar materials are distributed, the pressing cylinder 25 is started to press the whole row of clamping claws 24 to the vertical bar position, the clamping cylinder 241 of each clamping claw 24 is started to drive the clamping jaw 243 to clamp each vertical bar through the connecting rod 242, the servo motor reducer 26, the rotating gear 22 and the rack 28 drive the upper cross beam of the module to drive the lower cross beam and the clamped vertical bar to move forwards to the welding position, after the transverse steel bars are fed and welded, the upper cross beam drives the lower cross beam and the clamped vertical bar to continue stepping forward to weld the next transverse bar, the clamping jaw is loosened, the upper cross beam moves backwards, then the steel bars are clamped, the vertical bars continue stepping forward to be conveyed until the front end of the mesh can be hooked by the hook 52 of the mesh stepping movement module 5, the clamping jaw is loosened, and the pressing cylinder 25 drives the lower cross beam and all the clamping claws 24 to return.
The welding module 3 comprises an upper electrode 38, a lower electrode 37, an upper electrode pressing cylinder 33, a wire penetrating bell mouth 34 and a transverse bar positioning magnet 35, wherein the vertical steel bar passes through the wire penetrating bell mouth 34 by the vertical steel bar forward stepping conveying module 2, the transverse bar positioning magnet 35 is used for fixing the transverse steel bar, the upper electrode pressing cylinder 33 respectively connected with the electric cabinet 31 and the electric cabinet 39 drives the upper electrode 38 to press the transverse steel bar, the vertical steel bar is positioned on the lower electrode 37, and the upper electrode 38 connected with the electric cabinet 31 is arranged corresponding to the lower electrode 37. Still be provided with the compressed air holding vessel 32 for the air feed of upper electrode air cylinder 3 down in the welding module 3, air control box 39 realizes exerting pressure to the difference of horizontal reinforcing bar through the atmospheric pressure of controlling upper electrode air cylinder 3 down.
Vertical reinforcing bar is step-by-step conveying module 2 forward will erect the muscle and pass wire feed horn mouth 34 conveying to welding electrode position, and horizontal reinforcing bar feed module 4 control falls welding position with a horizontal muscle down, and horizontal muscle location magnet 35 is fixed this horizontal muscle, goes up electrode down and presses cylinder 33 drive whole row of upper electrode 38 to push down horizontal muscle (lower electrode 37 is motionless, erects the muscle and arranges on it), and the switch-on power welds.
the transverse steel bar feeding module 4 comprises a support frame body 47, steel bar height-limiting strips 46, a steel bar separating wheel 45 and a driving air cylinder 49, wherein a transverse steel bar storage area formed by the steel bar height-limiting strips 46 is arranged on the support frame body 47, when transverse steel bars need to be supplied, the power air cylinder 49 drives a rack 42, the rack 42 drives a gear 41 to transmit, the steel bar separating wheel 45 is coaxially installed with the gear 41, the gear 41 drives the steel bar separating wheel 45 to rotate, a plurality of grooves matched with the diameters of the transverse steel bars are formed in the steel bar separating wheel 45 at intervals, preferably, the number of the grooves is two, the gear 41 drives the steel bar separating wheel 45 to rotate, the transverse steel bar at the lowest position falls into the groove of the steel bar separating wheel 45, in the rotating process of the steel bar separating wheel 45, the groove faces downwards, the transverse steel bar in the groove falls into the welding steel bar module 3, and the next transverse steel bar falls into the, carry out the unloading in the rotation of next round, being provided with of two recesses does benefit to the unloading of horizontal reinforcing bar equation of time to make each horizontal reinforcing bar equidistant and vertical steel bar welding.
the mesh stepping moving module 5 comprises a guide rail assembly and a plurality of hooks 52, the guide rail assembly is a door-type guide rail assembly, an upper cross beam is erected on rails 56 at two sides through guide wheels 58 at two ends of the guide rail, and the rails 56 are fixed on the ground through a frame body 51 supported at the lower part; a plurality of hooks 52 are fixed on the lower cross beam, the lower cross beam is hinged with the upper cross beam, the lower cross beam is driven by a pressing cylinder 53 fixed on the upper cross beam to drive the hooks 52 to move up and down, and the hooks 52 are used for hooking the front ends of the mesh reinforcing steel bars to move forwards.
After the front end of the mesh is conveyed to a position away from the welding module 3 by the vertical steel bar forward stepping conveying module 2, the downward-pressing air cylinder 53 drives the hook 52 to press downward, the front end of the mesh is hooked, the front end of the mesh continues to move forward by a transverse rib distance, the next transverse rib falls down, the mesh continues to move in steps after welding until the whole mesh is welded, the downward-pressing air cylinder 53 drives the hook 52 to return, and the mesh is loosened; at this moment, the welded mesh drops on the mesh supporting plate 6, the mesh supporting plate is composed of two plates arranged on the two vertical sides of the frame body 51, the mesh supporting plate 6 is hinged to the frame body 51, the supporting plate overturning air cylinder 62 drives the mesh supporting plate 6 to realize overturning of the supporting plate, and when the mesh supporting plate 6 overturns, the welded mesh drops on the mesh stacking module 7.
Further, the mesh supporting plate 6 further comprises a supporting plate transverse adjustment 61, and the supporting plate transverse adjustment 6 is used for adjusting the position of the mesh supporting plate 6 for bearing the mesh according to the length of the steel bars for welding the mesh.
the net piece storage module is divided into a net piece stacking module 7 and a net piece temporary storage module 8, the net piece stacking module 7 is arranged on the bottom side of the net piece stepping moving module 5, a net piece supporting plate 6 is arranged between the net piece stepping moving module 5 and the net piece stacking module 7, the net piece supporting plate 6 is used for overturning and opening and dropping welded net piece reinforcing steel bars onto the net piece stacking module 7, and after stacking is completed, the net piece temporary storage module 8 is conveyed to the net piece by the net piece conveying chain 72.
The structure composition of net piece stack module 7 and net piece module 8 of keeping in is the same, and only the effect is different, and the net piece stack module is used for carrying out the pile up neatly to the net piece after the step-by-step removal module 5 unloading of net piece, and the good net piece of pile up neatly carries net piece module 8 of keeping in and keeps in. The mesh supporting plate 6 controls welded meshes to fall onto the mesh conveying chain 72 of the mesh stacking module 7, and the welded meshes can be stacked onto the conveying chain repeatedly, after stacking is completed, the mesh conveying chain 72 is driven by the motor speed reducer 75 and the driving chain wheel 74 to convey the stacked meshes to the conveying chain of the mesh temporary storage module 8 for temporary storage, and workers are waited to transport the stacked meshes away.
The mesh stacking module 7 comprises a frame body 73, driven tension wheels 71 and driving chain wheels 74 are installed at the top of the frame body 73 along the two ends of the mesh conveying direction, a mesh conveying chain 72 is in transmission connection with the driven tension wheels 71 and the driving chain wheels 74, a motor speed reducer 75 drives the driving chain wheels 74 to rotate, and therefore movement of the mesh conveying chain 72 is achieved, and the mesh is driven to be conveyed.
The automatic reinforcing mesh welding system solves the problems of low efficiency, poor quality, high labor intensity and high labor consumption of manual binding of reinforcing meshes; the whole process automatic welding equipment has the problems of large occupied area, high manufacturing cost, great power consumption and the like. Compared with manual binding, the processing efficiency is greatly improved, the size precision of the reinforcing mesh sheet is improved, the equipment is simple and reliable, the failure rate is low, the equipment cost is lower, the occupied space is small, the labor intensity of workers is greatly reduced, and the operation environment is improved.
The principle and the implementation mode of the invention are explained by applying a specific example, and the description of the embodiment is only used for helping to understand the method and the core idea of the invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the above, the present disclosure should not be construed as limiting the invention.
Claims (10)
1. The utility model provides an automatic reinforcing bar net piece welding system which characterized in that: including the vertical reinforcing bar cloth chain module, the forward step-by-step conveying module of vertical reinforcing bar, welding module, horizontal reinforcing bar feed module, the step-by-step removal module of net piece and the net piece storage module that set up in order, be used for putting vertical reinforcing bar on the chain of vertical reinforcing bar cloth chain module, vertical reinforcing bar is the forward step-by-step conveying module of vertical reinforcing bar conveys the vertical reinforcing bar that the cloth is good forward, holds horizontal reinforcing bar feed module is located the welding module top, the welding module is used for welding vertical reinforcing bar and horizontal reinforcing bar, the step-by-step removal module of net piece is with the forward movement of welded reinforcing bar, the net piece storage module is used for storing the finished product reinforcing bar net piece that the welding.
2. The automatic rebar mesh welding system of claim 1, wherein: vertical reinforcing bar cloth chain module includes that the chain line supports support body, a plurality of chain line action wheels and the driven take-up pulley of a plurality of chain line, the driven take-up pulley of chain line action wheel and chain line corresponds to be fixed the both sides that the support body was supported to the chain line, and is a plurality of connect through the transmission shaft between the chain line action wheel, servo motor's output drives behind the speed reducer the epaxial chain line action wheel rotates, and every group corresponds the setting install vertical reinforcing bar sideslip chain between chain line action wheel and the driven take-up pulley of chain line, and vertical reinforcing bar is used for putting vertical reinforcing bar sideslip chain is last.
3. The automatic rebar mesh welding system of claim 2, wherein: v-shaped grooves are uniformly distributed on the vertical steel bar transverse moving chain at equal intervals, and vertical steel bars are placed in the V-shaped grooves.
4. The automatic rebar mesh welding system of claim 1, wherein: the vertical steel bar forward stepping conveying module comprises a guide rail assembly and a plurality of clamping claws, the guide rail assembly is a door-type guide rail assembly, an upper cross beam is arranged on rails on two sides through guide wheel carriers at two ends of a guide rail, and the rails are fixed on the ground through a lower support frame body; and the clamping claws are fixed on a lower cross beam, the lower cross beam is hinged with the upper cross beam, and the lower cross beam is driven by a pressing cylinder fixed on the upper cross beam to drive the claws to move up and down.
5. The automatic rebar mesh welding system of claim 4, wherein: the track is provided with a rack, gears are further mounted at two ends of the upper cross beam, the upper cross beam drives the gears to move on the rack through a speed reducer of a stepping servo motor, and therefore the upper cross beam moves along the track in a stepping mode.
6. The automatic rebar mesh welding system of claim 4, wherein: the clamping paw comprises a clamping cylinder, a connecting rod and a clamping jaw, and the connecting rod is connected with the operation end of the clamping cylinder and drives the clamping jaw to clamp the vertical steel bar.
7. The automatic rebar mesh welding system of claim 1, wherein: the welding module comprises an upper electrode, a lower electrode, an upper electrode pressing cylinder, a wire penetrating horn mouth and a transverse rib positioning magnet, wherein the vertical steel bar is conveyed forwards by the stepping conveying module to penetrate through the wire penetrating horn mouth, the transverse rib positioning magnet is used for fixing a transverse steel bar, the upper electrode pressing cylinder which is respectively connected with the electric cabinet and the electric cabinet drives the upper electrode to press the transverse steel bar, the vertical steel bar is positioned on the lower electrode, and the upper electrode which is connected with the electric cabinet is arranged corresponding to the lower electrode.
8. The automatic rebar mesh welding system of claim 1, wherein: horizontal reinforcing bar feed module is including supporting support body, reinforcing bar limit for height strip, steel bar separating wheel and drive actuating cylinder, be provided with on the support body by the horizontal reinforcing bar storage area that reinforcing bar limit for height strip formed when the horizontal reinforcing bar is supplied with to needs, power actuating cylinder drives the rack, and the rack drives gear drive, steel bar separating wheel with gear coaxial arrangement, the gear drives the steel bar separating wheel rotates, set up on the steel bar separating wheel with the diameter assorted recess of horizontal reinforcing bar.
9. The automatic rebar mesh welding system of claim 1, wherein: the mesh sheet stepping moving module comprises a guide rail assembly and a plurality of hooks, the guide rail assembly is a door-type guide rail assembly, an upper cross beam is arranged on rails on two sides through guide wheel carriers at two ends of a guide rail, and the rails are fixed on the ground through a lower support frame body; the hooks are fixed on the lower cross beam, the lower cross beam is hinged with the upper cross beam, the lower cross beam is driven by a pressing cylinder fixed on the upper cross beam to drive the hooks to move up and down, and the hooks are used for hooking the front ends of the mesh reinforcing steel bars to move forwards.
10. the automatic rebar mesh welding system of claim 1, wherein: the mesh storage module is divided into a mesh stacking module and a mesh temporary storage module, the mesh stacking module is arranged at the bottom side of the mesh stepping moving module, a mesh supporting plate is arranged between the mesh stepping moving module and the mesh stacking module, the mesh supporting plate is used for turning over and opening and dropping welded mesh reinforcing steel bars onto the mesh stacking module, and after stacking is completed, the mesh conveying chain conveys meshes to the mesh temporary storage module.
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| CN201910898331.4A CN110560952A (en) | 2019-09-23 | 2019-09-23 | automatic reinforcing mesh welding system |
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| CN201910898331.4A CN110560952A (en) | 2019-09-23 | 2019-09-23 | automatic reinforcing mesh welding system |
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| CN111438069A (en) * | 2020-04-26 | 2020-07-24 | 浙江精功科技股份有限公司 | Automatic steel bar feeding and detecting equipment |
| CN112047073A (en) * | 2020-09-23 | 2020-12-08 | 广东博智林机器人有限公司 | Material conveying device |
| CN112192113A (en) * | 2020-09-07 | 2021-01-08 | 李冰娜 | Construction steel mesh welding device |
| CN112621037A (en) * | 2020-12-21 | 2021-04-09 | 天津天康金属制品有限公司 | Cold-rolled ribbed steel bar welded mesh processing device with intelligent feeding mechanism and process |
| CN112974694A (en) * | 2021-02-06 | 2021-06-18 | 德阳优博络客新型建材有限公司 | Quick positioning device for reinforcing steel bar mesh cage forming mesh |
| CN113059092A (en) * | 2021-03-30 | 2021-07-02 | 优博络客新型建材(天津)有限公司 | Aerated concrete panel reinforcing bar net piece welding equipment |
| CN113714673A (en) * | 2021-09-06 | 2021-11-30 | 河南省鼎鼎实业有限公司 | Many specifications reinforcing bar net piece automatic weld machine |
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| CN113941790A (en) * | 2020-07-16 | 2022-01-18 | 广东博智林机器人有限公司 | Welding production line |
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| CN113941790A (en) * | 2020-07-16 | 2022-01-18 | 广东博智林机器人有限公司 | Welding production line |
| CN113941790B (en) * | 2020-07-16 | 2023-11-21 | 广东博智林机器人有限公司 | Welding production line |
| CN112192113A (en) * | 2020-09-07 | 2021-01-08 | 李冰娜 | Construction steel mesh welding device |
| CN112047073A (en) * | 2020-09-23 | 2020-12-08 | 广东博智林机器人有限公司 | Material conveying device |
| CN112047073B (en) * | 2020-09-23 | 2022-03-08 | 广东博智林机器人有限公司 | Material conveying device |
| CN112621037A (en) * | 2020-12-21 | 2021-04-09 | 天津天康金属制品有限公司 | Cold-rolled ribbed steel bar welded mesh processing device with intelligent feeding mechanism and process |
| CN112621037B (en) * | 2020-12-21 | 2022-06-24 | 天津天康金属制品有限公司 | Cold-rolled ribbed steel bar welded mesh processing device with intelligent feeding mechanism and process |
| CN112974694A (en) * | 2021-02-06 | 2021-06-18 | 德阳优博络客新型建材有限公司 | Quick positioning device for reinforcing steel bar mesh cage forming mesh |
| CN112974694B (en) * | 2021-02-06 | 2022-09-20 | 德阳优博络客新型建材有限公司 | Quick positioning device for reinforcing steel bar mesh cage forming mesh |
| CN113059092B (en) * | 2021-03-30 | 2022-08-23 | 优博络客新型建材(天津)有限公司 | Aerated concrete panel reinforcing bar net piece welding equipment |
| CN113059092A (en) * | 2021-03-30 | 2021-07-02 | 优博络客新型建材(天津)有限公司 | Aerated concrete panel reinforcing bar net piece welding equipment |
| CN114986706A (en) * | 2021-04-26 | 2022-09-02 | 福建江夏学院 | Automatic manufacturing device and method for civil engineering laboratory samples |
| CN114986706B (en) * | 2021-04-26 | 2023-05-26 | 福建江夏学院 | Automatic manufacturing device and method for civil engineering laboratory samples |
| CN113714673A (en) * | 2021-09-06 | 2021-11-30 | 河南省鼎鼎实业有限公司 | Many specifications reinforcing bar net piece automatic weld machine |
| CN113878070A (en) * | 2021-09-30 | 2022-01-04 | 山东中恒建设集团有限公司 | Reinforcing mesh manufacturing device and manufacturing method thereof |
| CN113878070B (en) * | 2021-09-30 | 2024-04-30 | 山东中恒建设集团有限公司 | Reinforcing mesh manufacturing device and manufacturing method thereof |
| CN116638625A (en) * | 2023-07-04 | 2023-08-25 | 山东阳光众泰机械工程有限公司 | Net piece hanging mechanism, automatic net hanging system comprising same and process |
| CN116638625B (en) * | 2023-07-04 | 2024-04-19 | 山东阳光众泰机械工程有限公司 | Net piece hanging mechanism, automatic net hanging system comprising same and process |
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