CN111438069A - Automatic steel bar feeding and detecting equipment - Google Patents
Automatic steel bar feeding and detecting equipment Download PDFInfo
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- CN111438069A CN111438069A CN202010337841.7A CN202010337841A CN111438069A CN 111438069 A CN111438069 A CN 111438069A CN 202010337841 A CN202010337841 A CN 202010337841A CN 111438069 A CN111438069 A CN 111438069A
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- conveying
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- rack
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 28
- 239000010959 steel Substances 0.000 title claims abstract description 28
- 238000001514 detection method Methods 0.000 claims abstract description 36
- 239000000463 material Substances 0.000 claims description 20
- 230000003014 reinforcing effect Effects 0.000 claims description 20
- 238000003825 pressing Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 6
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 4
- 238000012360 testing method Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000012546 transfer Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/08—Sorting according to size measured electrically or electronically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- Specific Conveyance Elements (AREA)
Abstract
The invention discloses automatic steel bar feeding detection equipment which comprises a rack, wherein a plurality of groups of parallel conveying devices are arranged on the rack, the conveying devices are provided with a plurality of groups of middle traversing devices, two ends of each conveying device are provided with centering detection devices, one end of each conveying device is provided with an automatic blanking device, and the other end of each conveying device is provided with an automatic feeding device. The automatic sorting and conveying device can realize automatic sorting and conveying of the steel bars after the steel bars are bent, is suitable for steel bars with different specifications, keeps the symmetrical center plane of each steel bar with different specifications unchanged during conveying, does not deviate in the conveying process, can reduce the labor intensity of workers, and improves the production efficiency.
Description
Technical Field
The invention relates to the technical field of steel structure equipment manufacturing, in particular to automatic steel bar feeding and detecting equipment.
Background
At present, the development policy of assembly type buildings in China is good, the demand of composite type prefabricated parts is increased rapidly, especially C-shaped stirrups are welded in H steel, but factors restricting the healthy development of the prefabricated part industry are many, and the steel bars need to be conveyed and transferred after being welded. Among the prior art, the most leading still relies on the manual work to sort and transport, and the operation is wasted time and energy, and efficiency ratio is lower, increases the cost of labor, and brings the potential safety hazard that the reinforcing bar landing leads to the industrial injury easily.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides automatic steel bar feeding and detecting equipment, which can realize automatic sorting and conveying of steel bars after hoop bending, reduce the labor intensity of workers and improve the production efficiency.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a reinforcing bar automatic feeding check out test set, includes the frame, be provided with a plurality of groups conveyor side by side in the frame, conveyor is provided with a plurality of groups and violently moves the device to the well, conveyor's both ends are provided with centering detection device, and one end is provided with automatic unloader, and the other end is provided with automatic feeding device.
Can adjust a set of conveyor's interval through centering sideslip device and can be applicable to the reinforcing bar letter sorting of different specifications and carry, and the symmetry central plane of each specification reinforcing bar remains unchanged when carrying. Centering detection device can carry out automated inspection, the qualified or defective work of automatic sorting to the length of reinforcing bar.
Further, every group conveyor includes two delivery beams, the delivery beam is followed the frame sideslip slides the setting, the both ends of delivery beam are provided with the chain dish, be connected with the conveying chain between the chain dish, wherein one end is two to having worn the slip drive shaft between the chain dish, the slip drive shaft is connected with driving motor. A sliding driving shaft penetrates through the driving end pairs of the conveying chains and is synchronously conveyed by a driving motor, and guide pieces are arranged on two sides of each group of conveying chains and are symmetrically arranged for guiding.
Furthermore, the centering and traversing device comprises two belt wheels arranged on the rack, a belt is connected between the belt wheels, the upper end and the lower end of the belt are respectively connected with a belt clamping block, the belt clamping blocks are respectively connected with two conveying beams in a group, and the belt wheel on one side is connected with a traversing driving device.
The transverse moving driving device is set as a motor, the motor is installed on the rack and connected with one belt wheel, the belt is wound around the two belt wheels, and the upper belt and the lower belt are respectively connected with the conveying beam through belt clamping blocks. The motor drives the belt wheel to rotate, so that the belt drives the two conveying beams to move in a centering and transverse mode.
Furthermore, a plurality of groups of the centering and transverse moving devices are connected through a synchronous shaft, and the plurality of groups of the centering and transverse moving devices are driven by a synchronous shaft series motor to move together, so that the deviation cannot be generated in the conveying process.
Furthermore, the centering detection device comprises a horizontal guide rail arranged on the rack, racks are connected to the upper side and the lower side of the horizontal guide rail in a sliding mode, a central gear is arranged on the rack and meshed with the two racks, the outer end portions of the two racks are connected with detection chucks, a detection cylinder is arranged on the rack and connected with one of the racks.
One end of the detection cylinder is fixed on the rack, the other end of the detection cylinder is connected with one rack, and the detection cylinder operates to push the rack connected with the detection cylinder to slide along the horizontal guide rail, so that the central gear meshed with the detection cylinder drives the other rack to slide, thereby realizing the centering sliding of the two racks and driving a group of detection chucks to perform centering clamping action. The detection cylinder with the position sensor can measure the length of the steel bar after clamping every time. The centering detection device ensures the centering synchronization and the simultaneous opening and closing by the meshing mechanical linkage of the double-rack central gear.
Furthermore, the automatic blanking device comprises two blanking swinging disks which are respectively arranged at one end of the conveying beam, a sliding synchronizing shaft is connected between the blanking swinging disks, and a plurality of V-shaped clamping grooves are formed in the blanking swinging disks. The blanking swinging plate is a disc, and a plurality of V-shaped clamping grooves are arranged at intervals along the circumference of the blanking swinging plate. The sliding synchronous shaft is connected with a motor to drive the two blanking swinging disks to synchronously rotate.
Furthermore, the automatic feeding device and the automatic discharging device are symmetrically arranged at the other end of the conveying beam and comprise two feeding swinging disks, the feeding swinging disks are provided with a plurality of V-shaped clamping grooves, and magnets are arranged in the V-shaped clamping grooves. A plurality of V-arrangement draw-in grooves set up along the circumference interval of material loading balance weight, and every kind of V-arrangement draw-in groove adapts to a reinforcing bar diameter, and the built-in magnet of draw-in groove assists the reinforcing bar to adsorb the transfer toward the material loading balance weight on the conveying chain.
Further, a material pressing plate is installed on the conveying beam and located at the front end of the feeding swing disc, and a gap between the material pressing plate and the conveying beam is set to allow only one reinforcing steel bar to pass through. The gap between the material pressing plate and the conveying beam is 1-1.5 times of the diameter of the steel bar, only one steel bar is allowed to pass through each time, and material stacking is prevented in the conveying process.
Further, the both ends of transfer beam are provided with the material stopping block, and the material stopping block is supplementary to be shifted the reinforcing bar to the conveying chain on, avoids appearing the transport card and dunes, the condition of unloading not under.
Further, automatic feeding device below is provided with charging chute and play hopper, and the reinforcing bar is at transportation process, if detect and meet unqualified product, unloading balance weight counter-clockwise turning falls in to the storage hopper through the charging chute.
In conclusion, the invention has the following beneficial effects: the chain pitch can be adjusted to adapt to reinforcing steel bars with different specifications, and the symmetrical center plane of each reinforcing steel bar with different specifications is kept unchanged during conveying; the pair of conveying chains are driven by the sliding synchronous shaft at the same time, and do not deviate in the conveying process; the upper and lower charging trays are provided with V-shaped clamping groove synchronizing shafts for driving in series, so that the synchronization in the charging and discharging process is ensured; the centering detection device ensures that centering synchronization is realized by a double-rack central gear meshing machine, the same opening and the same closing are ensured, and the detection cylinder with the position sensor can measure the length and the size after being clamped every time. According to the invention, the feeding tray rotates clockwise to feed to the conveying chain, and rotates reversely to discharge unqualified products to the recovery frame, and qualified and unqualified products are sorted out by positive and negative selection, so that the control is simple and convenient.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a conveyor chain structure according to the present invention;
FIG. 3 is a schematic view of a centering and traversing device according to the present invention;
FIG. 4 is a schematic structural diagram of the centering detection device according to the present invention;
FIG. 5 is a schematic structural view of an automatic blanking device according to the present invention;
FIG. 6 is a schematic structural view of an automatic loading device according to the present invention.
Description of the labeling: 1. a conveying device; 2. centering and traversing devices; 3. a synchronizing shaft; 4. a traverse driving device; 5. a centering detection device; 6. an automatic blanking device; 7. an automatic feeding device; 8. a sliding drive shaft is penetrated; 9. a drive motor; 10. a charging chute; 11. a storage hopper; 21. a chain plate; 22. a transfer beam; 23. a conveyor chain; 24. a guide piece; 31. a pulley; 32. a frame; 33. a belt; 41. a sun gear; 42. a centering rack; 43. a rack; 44. a horizontal guide rail; 45. detecting a cylinder; 46. detecting a chuck; 51. blanking and placing a plate; 52. a sliding synchronizing shaft; 53. a sliding key; 54. a V-shaped clamping groove; 55. a material blocking block; 61. feeding and placing a plate; 62. a material pressing plate.
Detailed Description
The embodiment of the automatic steel bar feeding and detecting apparatus according to the present invention will be further described with reference to fig. 1 to 6.
The automatic steel bar feeding and detecting equipment comprises a rack 32, wherein a plurality of groups of side-by-side conveying devices 1 are arranged on the rack 32, a plurality of groups of middle traversing devices 2 are arranged on each conveying device 1, centering detection devices 5 are arranged at two ends of each conveying device 1, an automatic blanking device 6 is arranged at one end of each conveying device, and an automatic feeding device 7 is arranged at the other end of each conveying device. The device sets up two sets ofly, and centering sideslip device 2 sets up three groups, is located conveyor 1's both ends and intermediate position respectively, and the direction of delivery of reinforcing bar is for transferring to material loading conveyor 7 from unloading conveyor 6 to conveyor 1.
Can adjust the interval that a set of conveyor 1 through centering sideslip device 2 and can be applicable to the reinforcing bar letter sorting of different specifications and carry, the symmetry central plane of each specification reinforcing bar remains unchanged when just carrying. Centering detection device 5 can carry out automated inspection, the qualified or defective work of automatic sorting to the length of reinforcing bar.
As shown in fig. 2, each set of the conveying device 1 includes two conveying beams 22, the conveying beams 22 are arranged in a sliding manner along the rack 32, chain plates 21 are arranged at two ends of the conveying beams 22, a conveying chain 23 is connected between the chain plates 21, a sliding driving shaft is penetrated between the two chain plates 21 at one end, and the driving motor 9 is connected to the sliding driving shaft. The driving end of one group of conveying chains 23 is penetrated with a sliding driving shaft and is synchronously conveyed by a driving motor 9, and the two sides of the group of conveying chains 23 are provided with guide pieces 24 which are symmetrically arranged and used for guiding.
As shown in fig. 3, the centering and traversing device 2 includes two belt wheels 31 mounted on the frame 32, a belt 33 is connected between the belt wheels 31, belt clamping blocks are respectively connected to the upper and lower ends of the belt 33, the belt clamping blocks are respectively connected to two conveying beams 22 in one group, and a traversing driving device 4 is connected to one belt wheel 31.
The transverse moving driving device 4 is set as a motor, the motor is arranged on the frame 32 and connected with one belt wheel 31, the belt 33 winds around the two belt wheels 31, and the upper belt and the lower belt are respectively connected with the conveying beam 22 through belt clamping blocks. The motor drives the pulley 31 to rotate, so that the belt 33 drives the two conveying beams 22 to move in a centering manner.
Preferably, in this embodiment, a plurality of groups of the centering and traversing devices 2 are connected through the synchronizing shaft 2, and the plurality of groups of the centering and traversing devices 2 are driven by the synchronizing shaft 2 connected with a motor in series to move together, so that no deviation is generated in the conveying process.
As shown in fig. 4, the centering detection device 5 includes a horizontal guide rail 44 mounted on a centering frame 42, racks 43 are slidably connected to upper and lower sides of the horizontal guide rail 44, a central gear 41 is mounted on the frame 32, the central gear 41 is engaged with the two racks 43, the outer ends of the two racks 43 are connected to a detection chuck 46, a detection cylinder 45 is mounted on the frame 32, and the detection cylinder 45 is connected to one of the racks 43.
One end of the detection cylinder 45 is fixed on the frame 32, and the other end is connected with a rack 43, the detection cylinder 45 operates to push the rack 43 connected with the detection cylinder to slide along the horizontal guide rail 44, so that the central gear 41 engaged with the detection cylinder drives the other rack 43 to slide, thereby realizing the centering and sliding of the two racks 43 and driving a group of detection chucks 46 to perform centering and clamping actions. The detection cylinder 45 with a position sensor can measure the length of the steel bar after clamping each time. The centering detection device 5 ensures centering synchronization and simultaneous opening and closing by the meshing mechanical linkage of the central gear 41 of the double rack 43.
As shown in fig. 5, the automatic blanking device 6 includes two blanking swinging disks 51 respectively installed at one end of a group of the conveying beams 22, a sliding synchronizing shaft 52 is connected between the blanking swinging disks 51, and a plurality of V-shaped slots 54 are arranged on the blanking swinging disks 51. The blanking swinging plate 51 is a circular plate, the two circular plates are respectively connected through a sliding key 53 of a sliding synchronizing shaft 52, and a plurality of V-shaped clamping grooves 54 are arranged at intervals along the circumference of the blanking swinging plate 51. The sliding synchronizing shaft 52 is connected with a motor to drive the two blanking swinging disks 51 to synchronously rotate.
As shown in fig. 6, the automatic feeding device 7 and the automatic discharging device 6 are symmetrically arranged at the other end of the conveying beam 22, and include two feeding balance pans 61, the feeding balance pans 61 are provided with a plurality of V-shaped slots 54, and magnets are arranged in the V-shaped slots 54. A plurality of V-arrangement draw-in grooves 54 set up along the circumference interval of material loading balance 61, and every kind of V-arrangement draw-in groove 54 adapts to a reinforcing bar diameter, and the built-in magnet of draw-in groove assists the reinforcing bar to adsorb the transfer in material loading balance 61 on conveying chain 23.
In this embodiment, preferably, a pressure plate 62 is installed on the conveying beam 22, the pressure plate 62 is located at the front end of the loading swing disc 61, and a gap between the pressure plate 62 and the conveying beam 22 is set to allow only one steel bar to pass through. The gap between the material pressing plate 62 and the conveying beam 22 is 1-1.5 times of the diameter of the steel bars, only one steel bar is allowed to pass through each time, and material stacking is prevented in the conveying process.
In this embodiment, the two ends of the conveying beam 22 are provided with the material blocking blocks 55, and the material blocking blocks 55 assist in transferring the reinforcing steel bars to the conveying chain 23, so that the situation that the conveying is blocked and the discharging is not performed is avoided.
This embodiment is preferred, automatic feeding device 7 below is provided with charging chute 10 and play hopper, and the reinforcing bar is at transportation process, if detect and meet unqualified product, unloading balance 51 counter-clockwise turning falls in to storage hopper 11 through charging chute 10.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (10)
1. The utility model provides a reinforcing bar automatic feeding check out test set which characterized in that: the automatic blanking device comprises a frame, be provided with a plurality of groups conveyor side by side in the frame, conveyor is provided with a plurality of groups and violently moves the device to the well, conveyor's both ends are provided with centering detection device, and one end is provided with automatic unloader, and the other end is provided with automatic feeding device.
2. The automatic steel bar feeding and detecting device according to claim 1, wherein: each group of conveying devices comprises two conveying beams, the conveying beams are arranged in a sliding mode along the transverse moving direction of the rack, chain discs are arranged at two ends of each conveying beam, a conveying chain is connected between the chain discs, a sliding driving shaft penetrates between the two chain discs at one end, and the sliding driving shaft is connected with a driving motor.
3. The automatic steel bar feeding and detecting device according to claim 1, wherein: the centering and traversing device comprises two belt wheels arranged on the rack, a belt is connected between the belt wheels, the upper end and the lower end of the belt are respectively connected with a belt clamping block, the belt clamping blocks are respectively connected with two conveying beams in a group, and the belt wheel on one side is connected with a traversing driving device.
4. The automatic reinforcing bar feeding and detecting device of claim 3, wherein: and the plurality of groups of centering transverse moving devices are connected through a synchronous shaft.
5. The automatic steel bar feeding and detecting device according to claim 1, wherein: the centering detection device comprises a horizontal guide rail arranged on the rack, racks are connected to the upper side and the lower side of the horizontal guide rail in a sliding mode, a central gear is arranged on the rack and meshed with the two racks, the outer end portions of the two racks are connected with detection chucks, a detection cylinder is arranged on the rack and connected with one of the racks.
6. The automatic steel bar feeding and detecting device according to claim 1, wherein: the automatic blanking device comprises two blanking swinging disks which are respectively arranged at one end of a group of conveying beams, a sliding synchronizing shaft is connected between the blanking swinging disks, and a plurality of V-shaped clamping grooves are formed in the blanking swinging disks.
7. The automatic steel bar feeding and detecting device according to claim 6, wherein: the automatic feeding device and the automatic discharging device are symmetrically arranged at the other end of the conveying beam and comprise two feeding swinging plates, the feeding swinging plates are provided with a plurality of V-shaped clamping grooves, and magnets are arranged in the V-shaped clamping grooves.
8. The automatic reinforcing bar feeding and detecting device of claim 7, wherein: the material pressing plate is arranged on the conveying beam and located at the front end of the feeding swing disc, and a gap between the material pressing plate and the conveying beam is set to allow only one reinforcing steel bar to pass through.
9. The automatic reinforcing bar feeding and detecting device of claim 7, wherein: and material blocking blocks are arranged at two ends of the conveying beam.
10. The automatic steel bar feeding and detecting device according to claim 1, wherein: and a charging chute and a discharging hopper are arranged below the automatic feeding device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010337841.7A CN111438069A (en) | 2020-04-26 | 2020-04-26 | Automatic steel bar feeding and detecting equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010337841.7A CN111438069A (en) | 2020-04-26 | 2020-04-26 | Automatic steel bar feeding and detecting equipment |
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| CN111438069A true CN111438069A (en) | 2020-07-24 |
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| CN202010337841.7A Pending CN111438069A (en) | 2020-04-26 | 2020-04-26 | Automatic steel bar feeding and detecting equipment |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112571082A (en) * | 2020-12-29 | 2021-03-30 | 浙江精功科技股份有限公司 | Stirrup welding production line |
| CN112623607A (en) * | 2020-12-22 | 2021-04-09 | 建科机械（天津）股份有限公司 | Hook bar sliding device and reinforcing mesh production line |
| CN113617686A (en) * | 2021-08-13 | 2021-11-09 | 广州市稳建工程检测有限公司 | Device and method for detecting structural performance of assembled reinforced concrete assembly |
| CN116773335A (en) * | 2022-05-30 | 2023-09-19 | 南通凤成工具有限公司 | Welded reinforcement detection mechanism of reinforcing steel bar mesh welding machine for civil engineering |
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