CN113941790A - Welding production line - Google Patents
Welding production line Download PDFInfo
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- CN113941790A CN113941790A CN202010687899.4A CN202010687899A CN113941790A CN 113941790 A CN113941790 A CN 113941790A CN 202010687899 A CN202010687899 A CN 202010687899A CN 113941790 A CN113941790 A CN 113941790A
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- 238000003466 welding Methods 0.000 title claims abstract description 227
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 51
- 230000007246 mechanism Effects 0.000 claims abstract description 127
- 230000002787 reinforcement Effects 0.000 claims abstract description 95
- 230000007306 turnover Effects 0.000 claims abstract description 21
- 230000008439 repair process Effects 0.000 claims abstract description 7
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
- B21F27/20—Making special types or portions of network by methods or means specially adapted therefor of plaster-carrying network
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
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Abstract
The invention provides a welding production line. The welding production line includes: the welding machine frame is provided with a first welding device and a second welding device which are arranged at intervals; the feeding device comprises a longitudinal bar conveying mechanism, a stirrup conveying mechanism and a welding unit, wherein the welding unit is used for welding a first longitudinal bar and a stirrup; the supporting device is used for bearing the stirrups and the first longitudinal bars conveyed by the feeding device; the supporting device is also used for bearing a second longitudinal bar conveyed by the feeding device, and the first welding device is allowed to perform welding operation on the second longitudinal bar and part of stirrups after the second longitudinal bar is conveyed to a preset position; and the turnover device is used for bearing the stirrups conveyed by the supporting device, the first longitudinal bars and the second longitudinal bars, and the turnover device can drive the stirrups, the first longitudinal bars and the second longitudinal bars to overturn so as to allow the second welding device to perform repair welding operation on the stirrups and the second longitudinal bars. The welding production line solves the problem of low automation level of welding production of the reinforcement cage in the prior art.
Description
Technical Field
The invention relates to the field of steel bar engineering, in particular to a welding production line.
Background
The steel bar engineering is one of core processes in the building industry, the traditional steel bar cage is made seriously depending on manpower, the production efficiency is low, the product quality cannot be reliably guaranteed, the number of cross operations is large, the construction operation environment is complex, and the personal safety of workers is seriously threatened. Moreover, as construction site workers age, the cost of reinforcement cage fabrication will gradually increase. Particularly for the welding production of the reinforcement cage on the residential building site, no welding equipment suitable for the reinforcement cage on the residential building site exists at the present stage, and the automation level is low.
Disclosure of Invention
The invention mainly aims to provide a welding production line to solve the problem that the automation level of welding production of a reinforcement cage in the prior art is low.
In order to achieve the above object, the present invention provides a welding production line including: the welding machine comprises a welding rack, wherein a first welding device and a second welding device which are arranged at intervals are arranged on the welding rack, and both the first welding device and the second welding device comprise a plurality of welding mechanisms; the feeding device comprises a longitudinal bar conveying mechanism, a stirrup conveying mechanism and a welding unit, wherein the welding unit is used for welding a first longitudinal bar on the longitudinal bar conveying mechanism and a stirrup on the stirrup conveying mechanism; the supporting device is positioned below the first welding device and used for bearing the welded stirrups and the first longitudinal bars conveyed by the feeding device; the supporting device is also used for bearing a second longitudinal bar conveyed by the feeding device, and the first welding device is allowed to perform welding operation on the second longitudinal bar and part of stirrups after the second longitudinal bar is conveyed to a preset position; the turnover device is located below the second welding device and used for bearing stirrups conveyed by the supporting device, first longitudinal bars and second longitudinal bars, and the turnover device can drive the stirrups, the first longitudinal bars and the second longitudinal bars to overturn so as to allow the second welding device to repair welding operation on the stirrups and the second longitudinal bars.
Further, the stirrup conveying mechanism conveys stirrups along the X direction, and the longitudinal rib conveying mechanism conveys a first longitudinal rib and a second longitudinal rib along the X direction; the supporting device comprises: the conveying line extends along the X direction and is used for receiving the stirrups and the first longitudinal bars conveyed by the feeding device; and the at least one guide mechanism is arranged on one side of the conveying line so as to guide the stirrups moving along the conveying line.
Further, the guide mechanism comprises a conveying support part and a guide part connected with the conveying support part, and the guide part is used for guiding the stirrups moving along the conveying line; the conveying support part is used for supporting the stirrup, the first longitudinal bar and the second longitudinal bar; the welding production line still includes: ground rail, ground rail extend along the Y direction, carry support piece and ground rail to be connected and set up for ground rail slidable on the Y direction to make guiding mechanism indulge muscle with stirrup, first muscle and second and carry to turning device.
Furthermore, the conveying line comprises a plurality of sections of conveying sliding tables which are arranged at intervals along the X direction, and a moving channel is formed between every two adjacent conveying sliding tables; a ground rail and a guide mechanism are arranged in each moving channel; the transfer chain has the transport head end and carries the tail end of relative setting, carries the head end to keep away from one side of carrying the tail end and is provided with ground rail and guiding mechanism, carries the tail end to keep away from one side of carrying the head end and is provided with ground rail and guiding mechanism.
Further, the ground rail comprises a first guide rail, a first gear and a first rack, and the first rack is arranged on the first guide rail; the first gear is connected with the guide mechanism, meshed with the first rack and rotatably arranged so that the guide mechanism moves along the first guide rail under the action of the first gear and the first rack.
Further, the turning device further comprises: a support platform; upset platform, upset platform are connected and relative supporting platform rotationally sets up with supporting platform, and the upset platform is used for bearing stirrup, the first muscle and the second of indulging that guiding mechanism carried and indulges the muscle to drive stirrup, the first muscle and the second of indulging indulge the muscle upset predetermined angle.
Further, the flipping platform includes a plurality of flipping supports, the flipping supports including: a support portion for supporting the stirrup, the first longitudinal bar, and the second longitudinal bar; a fixing part connected with the supporting part; the movable part is rotatably connected with the supporting part and provided with an avoiding position and a clamping position, and when the movable part is positioned at the avoiding position, the stirrup, the first longitudinal rib and the second longitudinal rib are allowed to move onto the supporting part; when the movable part is located at the clamping position, the movable part, the fixed part and the supporting part form a clamping space in a surrounding mode, so that the stirrup, the first longitudinal rib and the second longitudinal rib are clamped in the clamping space.
Further, the movable portion is movably disposed with respect to the supporting portion to move closer to or away from the fixed portion.
Further, the supporting platform comprises a first supporting platform and a second supporting platform which are arranged at intervals; the upset platform still includes: the turnover main body is provided with a first connecting end and a second connecting end which are arranged oppositely, and the first connecting end is connected with the first supporting platform and can be arranged rotatably relative to the first supporting platform; the second connecting end is connected with the second supporting platform and is rotatably arranged relative to the second supporting platform; the upset main part extends along the X direction, and a plurality of upset support piece set up along the extending direction interval of upset main part.
Further, the welding mechanism includes: the welding module is movably arranged along the X direction, the Y direction and the Z direction; the clamping cylinder module comprises a clamping cylinder and a chuck, wherein the clamping cylinder drives the chuck to be arranged in an openable mode so as to clamp the stirrup and the second longitudinal bar.
Furthermore, the welding mechanism also comprises a longitudinal rib auxiliary rib feeding assembly, and the longitudinal rib auxiliary rib feeding assembly comprises a friction wheel and a guide wheel; the friction pulley is located the below of leading wheel, and the muscle is indulged to the second and is inserted and establish between friction pulley and leading wheel, and the friction pulley is used for supporting the second and indulges the muscle, and the leading wheel rotationally sets up to the muscle is indulged to the drive second removes along the X direction.
Further, loading attachment still includes: a feeding rack; the horizontal adjusting mechanism is arranged on the feeding rack, and at least part of the horizontal adjusting mechanism is movably arranged along the Y direction so as to adjust the positions of the stirrups on the stirrup conveying mechanism and the first longitudinal reinforcements on the longitudinal reinforcement conveying mechanism in the Y direction; the lifting mechanism is arranged on the feeding rack, and at least part of the lifting mechanism is movably arranged along the Z direction so as to adjust the position of a stirrup positioned on the stirrup conveying mechanism and a first longitudinal bar positioned on the longitudinal bar conveying mechanism in the Z direction.
The welding production line is suitable for welding the reinforcement cage, and particularly is used for welding the reinforcement cage of an assembly type residential building factory, and comprises a welding rack, a feeding device, a supporting device and a turnover device, wherein a first longitudinal bar is arranged on the welding production line through a longitudinal bar conveying mechanism, a stirrup is arranged on the stirrup conveying mechanism, and the stirrup and the first longitudinal bar are welded together by a welding unit; conveying the welded stirrups and the first longitudinal reinforcements to a supporting device, and conveying the second longitudinal reinforcements to the supporting device by a longitudinal reinforcement conveying mechanism of the feeding device so that the first welding device welds the second longitudinal reinforcements and part of stirrups in the stirrups together, and at the moment, only needing to ensure that the second longitudinal reinforcements do not fall off the stirrups; then the supporting device conveys the stirrups, the first longitudinal reinforcements and the second longitudinal reinforcements to the turnover device, so that the second welding device performs repair welding on the second longitudinal reinforcements and the rest stirrups, namely the stirrups which are not welded on the supporting device are welded with the second longitudinal reinforcements; the second welding device is used for welding the second longitudinal bars on different sides of the stirrup; blanking can be carried out after welding is finished. This welding production line can arrange the stirrup automatically, first muscle of indulging, wear the second automatically and indulge the muscle, automatic weld stirrup with first muscle of indulging and the muscle shaping is indulged to the second, automatic unloading, realized steel reinforcement cage welded automation, and then, this welding production line can upgrade traditional intensive work operation into the automatic operation of mill, reduces the construction operation personnel, reduces steel reinforcement cage's cost of manufacture, improves production efficiency, improves steel reinforcement cage whole forming quality, reduces intensity of labour. In addition, this welding production line's first welding set and second welding set all include a plurality of welding mechanism, have further improved welding efficiency.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 shows a schematic view of an embodiment of a welding line according to the present invention;
fig. 2 shows a schematic view of a feeding device of a welding line according to the invention;
FIG. 3 shows a schematic view of a welding stand, a welding mechanism and a linear motion module assembly of a welding line according to the present invention;
FIG. 4 shows a schematic view of a welding mechanism of a welding line according to the present invention;
figure 5 shows a schematic view of a support device of a welding line according to the invention;
figure 6 shows a schematic view of a turning device of a welding line according to the invention;
figure 7 shows a partially enlarged view of the support device of the welding line according to the invention;
FIG. 8 shows a schematic view of a rectangular rebar cage;
figure 9 shows a schematic view of an L-shaped reinforcement cage;
fig. 10 shows a schematic view of a T-shaped rebar cage.
Wherein the figures include the following reference numerals:
1. welding the frame; 11. a welding mechanism; 100. a first moving assembly; 101. a second moving assembly; 102. a third moving assembly; 103. a rotating assembly; 104. the longitudinal bar auxiliary bar feeding assembly; 105. welding the module; 106. clamping the cylinder module; 107. a wire feeder; 12. a linear motion module assembly;
2. a feeding device; 20. a lifting mechanism; 21. a longitudinal rib conveying mechanism; 22. a stirrup conveying mechanism; 23. a horizontal adjustment mechanism; 24. a welding unit; 25. a first longitudinal rib; 26. hooping; 27. a feeding rack;
3. a support device; 30. a guide mechanism; 31. a conveying line; 311. a conveying sliding table; 312. a moving channel; 32. a ground rail; 321. a first guide rail; 322. a first rack; 33. a guide member; 34. a transport support;
4. a turning device; 41. a swing mechanism; 42. overturning the platform; 421. turning over the supporting piece; 422. a support portion; 423. a fixed part; 424. a movable portion; 425. a clamping space; 426. turning over the main body; 44. a support platform; 441. a first support platform; 442. a second support platform.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
The present invention provides a welding production line, please refer to fig. 1 to 10, including: the welding machine comprises a welding machine frame 1, wherein a first welding device and a second welding device which are arranged at intervals are arranged on the welding machine frame 1, and both the first welding device and the second welding device comprise a plurality of welding mechanisms 11; the feeding device 2 comprises a longitudinal rib conveying mechanism 21, a stirrup conveying mechanism 22 and a welding unit 24, wherein the welding unit 24 is used for welding a first longitudinal rib 25 on the longitudinal rib conveying mechanism 21 and a stirrup 26 on the stirrup conveying mechanism 22; the supporting device 3 is positioned below the first welding device, and the supporting device 3 is used for bearing the welded stirrups 26 and the first longitudinal bars 25 conveyed by the feeding device 2; the supporting device 3 is further used for carrying the second longitudinal bars conveyed by the feeding device 2, and allowing the first welding device to perform welding operation on the second longitudinal bars and part of the stirrups 26 after the second longitudinal bars are conveyed to a preset position; turning device 4 is located second welding set's below, and turning device 4 is used for bearing stirrup 26, the first muscle 25 and the second of indulging that is carried by strutting arrangement 3 and indulges the muscle, and turning device 4 can drive stirrup 26, the first muscle 25 and the upset of indulging the muscle of second to allow second welding set to indulge the muscle to stirrup 26 and second and carry out repair welding operation.
The welding production line is suitable for welding the reinforcement cage, in particular to the reinforcement cage of an assembly type residential building factory, and comprises a welding rack 1, a feeding device 2, a supporting device 3 and a turnover device 4, wherein the welding production line is provided with a first longitudinal reinforcement 25 through a longitudinal reinforcement conveying mechanism 21, is provided with a stirrup 26 through a stirrup conveying mechanism 22, and enables a welding unit 24 to weld the stirrup 26 and the first longitudinal reinforcement 25 together; the welded stirrups 26 and the first longitudinal reinforcements 25 are conveyed to the supporting device 3, then the longitudinal reinforcement conveying mechanism 21 of the feeding device 2 conveys the second longitudinal reinforcements to the supporting device 3, so that the first welding device welds the second longitudinal reinforcements and part of the stirrups in the stirrups 26 together, and at the moment, the second longitudinal reinforcements do not fall off from the stirrups 26; then the supporting device 3 conveys the stirrups 26, the first longitudinal reinforcements 25 and the second longitudinal reinforcements to the turnover device 4, so that the second welding device performs repair welding on the second longitudinal reinforcements and the rest stirrups 26, that is, the stirrups 26 which are not welded on the supporting device 3 are welded with the second longitudinal reinforcements; wherein, at least part of the turning device 4 is matched to rotate to drive the stirrup 26, the first longitudinal bar 25 and the second longitudinal bar to turn over, so that the second welding device can weld the second longitudinal bar on different sides of the stirrup 26; blanking can be carried out after welding is finished. This welding production line can arrange stirrup 26 automatically, first muscle 25 of indulging, wear the second automatically and indulge the muscle, automatic weld stirrup 26 with first muscle 25 and the second of indulging indulge the muscle shaping, automatic unloading, the automation of steel reinforcement cage welded has been realized, and then, this welding production line can upgrade traditional intensive work operation into the automatic operation of mill, reduce the construction operation personnel, reduce steel reinforcement cage's cost of manufacture, improve production efficiency, improve steel reinforcement cage whole forming quality, reduce intensity of labour. In addition, the first welding device and the second welding device of the welding production line both comprise a plurality of welding mechanisms 11, and the welding efficiency is further improved.
The longitudinal rib located at the corner of the stirrup 26 is the first longitudinal rib 25, and the longitudinal rib located between adjacent corner positions on the side of the stirrup 26 is the second longitudinal rib.
In the present embodiment, the stirrup conveying mechanism 22 conveys the stirrups 26 in the X direction, and the longitudinal bar conveying mechanism 21 conveys the first longitudinal bars 25 and the second longitudinal bars in the X direction; the supporting device 3 includes: a conveying line 31 extending in the X direction to receive the stirrup 26 and the first longitudinal bar 25 conveyed by the feeding device 2; at least one guide mechanism 30 is provided on one side of the conveying line 31 to guide the stirrup 26 moving along the conveying line 31.
During the concrete implementation, transfer chain 31 includes fourth motor, third hold-in range, third synchronizing wheel and cylinder to support semi-manufactured goods steel reinforcement cage, reduce steel reinforcement cage transportation process's frictional resistance.
In the present embodiment, the guide mechanism 30 includes a conveying support 34 and a guide 33 connected to the conveying support 34, the guide 33 being used to guide the stirrup 26 moving along the conveying line 31; the conveying support 34 is used for supporting the stirrup 26, the first longitudinal bar 25 and the second longitudinal bar; the welding production line still includes: the ground rail 32, the ground rail 32 extends along the Y direction, and the conveying support member 34 is connected to the ground rail 32 and slidably disposed in the Y direction relative to the ground rail 32, so that the guide mechanism 30 conveys the stirrup 26, the first longitudinal bar 25, and the second longitudinal bar to the turnover device 4.
During the concrete implementation, guide 33 includes third motor, second hold-in range, second synchronizing wheel and direction link joint to guarantee that semi-manufactured goods reinforcement cage smoothly carries along the X direction is automatic.
In this embodiment, the conveying line 31 includes a plurality of conveying sliding tables 311 arranged at intervals in the X direction, and a moving channel 312 is formed between two adjacent conveying sliding tables 311; the ground rail 32 and the guide mechanism 30 are arranged in each moving channel 312; the conveying line 31 is provided with a conveying head end and a conveying tail end which are oppositely arranged, one side of the conveying head end, which is far away from the conveying tail end, is provided with a ground rail 32 and a guide mechanism 30, and one side of the conveying tail end, which is far away from the conveying head end, is provided with a ground rail 32 and a guide mechanism 30.
In the present embodiment, the ground rail 32 includes a first guide rail 321, a first gear and a first rack 322, the first rack 322 is disposed on the first guide rail 321; the first gear is connected to the guide mechanism 30, the first gear is engaged with the first rack 322, and the first gear is rotatably disposed so that the guide mechanism 30 moves along the first guide rail 321 under the action of the first gear and the first rack 322. The welded semi-finished reinforcement cage is conveyed to a turnover device 4.
In specific implementation, the first gear is driven by a motor to rotate.
In this embodiment, the turnover device 4 further includes: a support platform 44; upset platform 42, upset platform 42 and supporting platform 44 are connected and relative supporting platform 44 rotationally sets up, and upset platform 42 is used for bearing stirrup 26, the first muscle 25 and the second of indulging that guiding mechanism 30 carried and indulges the muscle to drive stirrup 26, the first muscle 25 and the second of indulging indulge the muscle upset predetermined angle.
Wherein, turning device 4's main effect is circulation with higher speed, reduces the production beat. And welding the left side surface and the right side surface and then welding the upper surface and the lower surface, welding the second longitudinal ribs on the rest side surfaces, rotating the reinforcement cage by 90 degrees after welding, and continuously welding the second longitudinal ribs on the upper surface and the lower surface.
During specific implementation, the turning device 4 further comprises a turning mechanism 41, the turning mechanism 41 comprises a turning motor and a turning speed reducer, and the turning motor is connected with the turning platform 42 through the turning speed reducer to drive the turning platform 42 to rotate. Wherein, there are two slewing mechanisms 41, one slewing mechanism 41 is connected with one end of the platform 42, and the other slewing mechanism 41 is connected with the other end of the platform 42. After welding of longitudinal ribs on the left side surface and the right side surface of the reinforcement cage is completed, the reinforcement cage is turned over by 90 degrees integrally, and the longitudinal ribs on the remaining 2 surfaces are continuously welded.
In this embodiment, the turning platform 42 includes a plurality of turning supporting members 421, and the turning supporting members 421 include: a support portion 422 for supporting the stirrup 26, the first longitudinal rib 25 and the second longitudinal rib; a fixing portion 423 connected to the support portion 422; the movable portion 424 is connected to the support portion 422 and is rotatably provided with respect to the support portion 422, the movable portion 424 has a retracted position at which the stirrup 26, the first longitudinal rib 25, and the second longitudinal rib are moved to the support portion 422 and a clamping position at which the clamping space 425 is defined by the fixed portion 423 and the support portion 422, and the movable portion 424 is rotatably provided between the retracted position and the clamping position. When the movable portion 424 is in the retracted position, the stirrup 26, the first longitudinal rib 25 and the second longitudinal rib are allowed to move onto the support portion 422; when the movable portion 424 is in the clamping position, the movable portion 424, the fixing portion 423 and the supporting portion 422 enclose a clamping space 425, so that the stirrup 26, the first longitudinal rib 25 and the second longitudinal rib are clamped in the clamping space 425.
In specific implementation, the supporting part 422 is formed by welding square tube materials so as to support the weight of the whole reinforcement cage; the fixed portion 423 and the movable portion 424 are each a rod-like structure, and the fixed portion 423 extends in the Z direction.
In particular, the movable portion 424 is rotated between the retracted position and the clamping position by an air cylinder disposed on the support portion 422. When the cylinder was opened, movable part 424 level was placed, waited after the semi-manufactured goods steel reinforcement cage was put on supporting part 422, the cylinder was closed in order to press from both sides tight steel reinforcement cage, can be according to steel reinforcement cage size automatically regulated.
In the present embodiment, the movable portion 424 is movably disposed relative to the supporting portion 422, so that the movable portion 424 moves closer to or away from the fixing portion 423. The movable portion 424 is driven by a moving motor, a moving gear and a moving rack to move along the Y direction, wherein the moving motor is disposed on the supporting portion 422.
Specifically, a moving rail is further disposed on the supporting portion 422, so that the movable portion 424 moves along the moving rail to perform a limiting function.
In the present embodiment, the support platform 44 includes a first support platform 441 and a second support platform 442 that are spaced apart; the roll-over platform 42 further comprises: the turnover main body 426, the turnover main body 426 has a first connecting end and a second connecting end which are oppositely arranged, the first connecting end is connected with the first supporting platform 441 and is rotatably arranged relative to the first supporting platform 441; the second connecting end is connected to the second supporting platform 442 and is rotatably disposed relative to the second supporting platform 442; the flip body 426 extends in the X direction, and a plurality of flip supports 421 are provided at intervals along the extending direction of the flip body 426.
In the present embodiment, the welding mechanism 11 includes: the welding module 105, the welding module 105 is movably arranged along X direction, Y direction and Z direction; the clamping cylinder module 106 comprises a clamping cylinder and a chuck, and the clamping cylinder drives the chuck to be arranged in an openable manner so as to clamp the stirrup 26 and the second longitudinal bar. Any two of the X direction, the Y direction and the Z direction are vertical, the Z direction is a vertical direction, and the X direction and the Y direction are horizontal directions.
The welding module 105 is formed by a carbon dioxide arc welding gun and a fixed seat, is installed according to a certain design angle, is convenient for welding and arcing, and reduces the gun cleaning times.
The clamping cylinder module 106 is used for tensioning the longitudinal bars before welding to abut against the stirrups, so that the phenomenon that the gaps between the longitudinal bars and the stirrups at the welding positions are too large and arc striking cannot be performed due to excessive deformation of the previous process is avoided, and the welding quality is ensured.
In this embodiment, the welding mechanism 11 further includes a longitudinal rib auxiliary rib feeding assembly 104, and the longitudinal rib auxiliary rib feeding assembly 104 includes a friction wheel and a guide wheel; the friction pulley is located the below of leading wheel, and the muscle is indulged to the second and is inserted and establish between friction pulley and leading wheel, and the friction pulley is used for supporting the second and indulges the muscle, and the leading wheel rotationally sets up to the muscle is indulged to the drive second removes along the X direction. Wherein, the leading wheel is rotated by motor drive, indulges the muscle and assists and send muscle subassembly 104 to be used for indulging the muscle power that provides auxiliary stay and carry in the transportation process, guarantees to indulge the muscle and can straight steady transport.
In specific implementation, the welding rack 1 is formed by welding square tube materials; optionally, eight linear motion module assemblies 12 capable of moving independently are carried on the welding rack 1, and each linear motion module assembly 12 is used for installing a different welding mechanism 11; wherein the first welding device and the second welding device both comprise four linear motion module assemblies 12.
In specific implementation, the welding mechanism 11 further includes a wire feeder 107, which mainly includes a welding wire and a wire feeder, and mainly provides a required welding material for welding.
In specific implementation, the linear motion module assembly 12 includes a Z-direction linear motion module and a Y-direction linear motion module connected to the Z-direction linear motion module; the welding mechanism 11 is connected to the linear motion module 12 to drive the welding mechanism 11 to move linearly in the X direction and the Y direction, so as to transport the welding mechanism 11 to a certain spatial coordinate point.
In specific implementation, the welding mechanism 11 includes a first moving assembly 100, a second moving assembly 101, a third moving assembly 102, and a rotating assembly 103; the first moving assembly 100 comprises a first servo motor, a second gear, a second rack and a linear guide rail, so as to drive the longitudinal rib auxiliary rib feeding assembly 104, the welding module 105 and the clamping cylinder module 106 to move along the Y direction; the second moving assembly 101 comprises a first linear motor and a first sliding block, so as to drive the welding module 105 to move in the Y direction, so as to accurately adjust the position of the welding module 105 in the Y direction, facilitate accurate positioning to a welding position, and ensure welding quality; the third moving assembly 102 comprises a second linear motor and a second sliding block, and can drive the welding module 105 to move in the X direction, so that the position of the welding module 105 in the X direction can be accurately adjusted, the welding position can be conveniently and accurately positioned, and the welding quality can be ensured; the rotating assembly 103 comprises a second servo motor and a planetary reducer to drive the clamping cylinder module 106 to rotate around the X direction, so that the second longitudinal bar is conveniently welded in a downward welding mode or a upward welding mode.
In this embodiment, the feeding device 2 further includes: a feeder frame 27; the horizontal adjusting mechanism 23 is arranged on the feeding rack 27, and at least part of the horizontal adjusting mechanism 23 is movably arranged along the Y direction so as to adjust the positions of the stirrup 26 on the stirrup conveying mechanism 22 and the first longitudinal rib 25 on the longitudinal rib conveying mechanism 21 in the Y direction; and the lifting mechanism 20 is arranged on the feeding rack 27, and at least part of the lifting mechanism 20 is movably arranged along the Z direction so as to adjust the positions of the stirrup 26 on the stirrup conveying mechanism 22 and the first longitudinal rib 25 on the longitudinal rib conveying mechanism 21 in the Z direction.
Wherein, loading attachment 2 can be according to steel reinforcement cage's size, can flexibly switch over in order to adapt to the size of different stirrups and vertical muscle. The stirrup conveying mechanism 22 can realize automatic positioning and stirrup shifting; the longitudinal rib conveying mechanism 21 can automatically position the longitudinal ribs to the spatial coordinate points and then automatically convey the longitudinal ribs to the welding station.
Specifically, the positions of the first longitudinal bars 25 and the stirrups 26 are adjusted through the horizontal adjusting mechanism 23 and the lifting mechanism 20, so that reinforcement cages of different specifications and sizes can be positioned.
When the welding production line is specifically implemented, the welding production line can be used for welding reinforcement cages of different specifications (including rectangles, L-shaped and T-shaped) and different sizes, and one machine with multiple purposes is achieved. The number of the first longitudinal ribs at the corner of the rectangular reinforcement cage is 4, and the other longitudinal ribs to be arranged are all the second longitudinal ribs, as shown in fig. 8; the number of the first longitudinal ribs at the corner of the L-shaped reinforcement cage is 6, and the other longitudinal ribs to be arranged are all the second longitudinal ribs, as shown in fig. 9; the first longitudinal bars at the corner positions of the T-shaped reinforcement cage are 8, and the other longitudinal bars to be arranged are the second longitudinal bars, as shown in fig. 10.
During specific implementation, the longitudinal rib conveying mechanism 21 comprises a first motor, a first synchronous belt, a first synchronous wheel, a conveying friction wheel and a conveying guide wheel, and mainly functions to realize the automation of longitudinal rib feeding along the X axial direction.
In specific implementation, the stirrup conveying mechanism 22 comprises a second motor, a third gear, a conveying chain and stirrup teeth, and mainly functions to realize automation of stirrup feeding.
During the concrete implementation, elevating system 20 includes third servo motor, lift leading wheel, fourth gear, fourth rack and counter weight, and the main function can be according to the steel reinforcement cage height dimension of difference, and the position of stirrup and first vertical reinforcement in the Z direction is adjusted to the accuracy, guarantees the welding size precision.
During the concrete implementation, horizontal adjustment mechanism 23 includes fourth servo motor, ball screw and linear guide, and the main function can be according to the width size of the steel reinforcement cage of difference, and the position of stirrup and vertical rod in the Y direction is adjusted to the accuracy, guarantees the welding size precision.
In specific implementation, the welding unit 24 is fixed on the feeding frame 27 and is independent of the lifting mechanism 20 and the horizontal adjusting mechanism 23. Mainly by 4 welder, cross quadrature axis arm and tight cylinder subassembly of clamp, welder fixes on cross quadrature axis arm, and Y direction and Z direction motion can be followed to word quadrature axis arm, and the primary function can be according to the steel reinforcement cage overall dimension of difference, adjusts welder to treating the welding position in advance, presss from both sides tight cylinder subassembly effect and will indulge the taut stirrup of pressing close to before the welding, reduces the clearance of welding position, makes things convenient for welder to strike.
Use rectangle steel reinforcement cage as an example, the theory of operation of the welding production line of this application is:
setting parameters: the drawing information of the reinforcement cage is automatically imported based on the BIM information, and welding parameters can be manually set and modified through a control operation interface; according to MES scheduling and BIM information of products, software program instructions automatically adjust the lifting mechanism 20 and the horizontal adjusting mechanism 23 to proper positions, so that loading is facilitated; and simultaneously adjusting the welding unit 24 to adjust the welding gun to the position of the point to be welded.
A preparation process: the stirrups 26 are welded and formed in the previous process and are orderly stacked on the stirrup conveying mechanism 22; the working procedures of longitudinal rib cutting, wire stripping and the like are completed by the previous working procedure, 4 longitudinal ribs (namely, the first longitudinal ribs) at the corners are fed into the longitudinal rib conveying mechanism 21 at one time, and the longitudinal ribs are automatically conveyed to the welding point position.
Welding a semi-finished product: the computer sends an instruction to the welding unit 24 to weld the 4 longitudinal bars and the first stirrup 26 together; and (3) controlling the longitudinal bar conveying mechanism 21 and the stirrup conveying mechanism 22 in a program linkage manner, feeding the longitudinal bars by an interval respectively, shifting one stirrup 26 forwards, welding 4 longitudinal bars and a second stirrup together by the welding unit 24, and repeating the steps until the 4 longitudinal bars and all stirrups 26 are welded together.
A stirrup 26 is welded on the reinforcement cage, a section of formed semi-finished product is pushed forward to the supporting device 3 by the longitudinal reinforcement conveying mechanism 21, a section of pushing is welded, the reinforcement cage semi-finished product entering the supporting device 3 is stably conveyed to a welding station under the support of the conveying line 31 and the rolling of the guide piece 33 until the whole reinforcement cage is conveyed in.
After the welding of the 4 longitudinal bars at the corners is completed, the longitudinal bar conveying mechanism 21 needs to feed the remaining longitudinal bars (i.e., the second longitudinal bars) into the supporting device 3. Sending 2 longitudinal bars each time, and before sending the bars, sending an instruction by the computer to control the first welding device and the first moving assembly 100 to move to a specified spatial position; the longitudinal bar auxiliary bar feeding assembly 104 provides support and power in the bar feeding process, and stably and straightly conveys the longitudinal bars to the other end of the reinforcement cage; indulge the muscle and send muscle back die clamping cylinder module 106 to press close to the stirrup with indulging the muscle tensioning, the welding module 105 welds, will indulge a plurality of points of muscle spot welding fast, need not all weld, only indulge the muscle with the second and decide on the stirrup can. The clamp cylinder module 106 opens the clamp cylinder, releases the longitudinal bars and the welding module 105 is pushed to the safety position. And then, sending 2 longitudinal bars again, and repeating the steps until all the longitudinal bars are fixed on the reinforcement cage in a spot welding manner.
And (3) sliding the semi-finished product of the reinforcement cage from the supporting device 3 to the turnover device 4 through the ground rail 32, and clamping the reinforcement cage by the movable part 424 to finish secondary positioning.
The computer sends out instructions to control the second welding device and the first moving assembly 100 to move to the designated positions. The welding module 105 is adjusted to the weldable position using laser guided trim second moving assembly 101, third moving assembly 102, and rotating assembly 103. Then, the clamping cylinder module 106 is used for tensioning the longitudinal ribs to be close to the stirrups, the welding module 105 is used for welding, and the longitudinal ribs on the left side and the right side are firstly repaired and welded. After all the unwelded welding spots are welded, the slewing mechanism 41 overturns the whole reinforcement cage by 90 degrees, overturns the longitudinal ribs on the upper surface and the lower surface to the left side and the right side by 2 sides, and continues to perform repair welding, so that overhead welding is avoided, and the inaccessible position of a welding gun is eliminated.
And (5) welding the finished product lower piece after welding.
From the above description, it can be seen that the above-described embodiments of the present invention achieve the following technical effects:
this application realizes the welding of different specification steel reinforcement cages through automated control system. The full-automatic welding production line adopts a modular design, occupies a small area, is convenient to directly fall on the ground in an assembly type building factory, realizes full-automatic industrial production of the reinforcement cage, and realizes economic benefits.
The method provides a solution for realizing the full-automatic and intelligent aspects of manufacturing the reinforcement cage; the labor investment is reduced, the labor cost is reduced, the labor intensity is reduced, and the potential safety hazard of construction in a construction site is reduced; the technology can improve the quality of the finished product of the reinforcement cage; the manual ligature forming process of fungible traditional steel reinforcement cage can realize steel reinforcement cage preparation mill automated production, improves work efficiency, reduction in production cost.
The method and the device adopt a high-efficiency and stable control mode, and provide software support for high-efficiency and stable operation of the equipment. And the control system is provided with a communication unit with the BIM system and the multi-machine scheduling system, so that the automatic operation capability of the equipment can be effectively improved. Through the automatic leading-in steel reinforcement cage drawing of BIM system, realize that automatic positioning steel reinforcement cage indulges muscle position and big or small distance to realize the many specifications of flexible welding rectangle steel reinforcement cage's characteristics. Realize intelligent production, make material information synchronous simultaneously to improve overall efficiency.
This application reduces the production of reinforcing bar clout, waste material through the accurate stirrup that arranges of optimization algorithm, solves secondary work and the safety problem in the reinforcing bar engineering.
This application adopts automatic flexible servo location to indulge muscle and stirrup, satisfies not unidimensional reinforcing bar and different overall dimension size steel reinforcement cage, wherein, to every orientation and fixed establishment that indulges the muscle needs independence, just so can the flexible rectangle steel reinforcement cage welding that covers multiple specification. Can realize the free switching of different products, satisfy the demand of flexible production line. The shape of the steel reinforcement cage can be covered: rectangular reinforcement cage, L shaped steel reinforcement cage, T shaped steel reinforcement cage and other abnormal shape reinforcement cages.
The device has the advantages of being simple in operation, friendly in interface, convenient to use, capable of supporting single operation, capable of being matched and linked with each mechanism, capable of reducing unnecessary waiting and capable of reducing working cycle time.
The feeding machine, the main machine and the discharging frame can be fast disassembled and assembled and can be integrally lifted.
The diameter range of the welding longitudinal bar is 12 mm-25 mm, and the diameter range of the bar is 6 mm-12 mm; maximum operating range: the minimum 200X 300 and the maximum 800X 1200 rectangular reinforcement cage welding (the minimum distance between stirrups is 50mm) of the external dimension can be met, and the maximum length can reach 12000 mm.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (12)
1. A welding production line, comprising:
the welding machine comprises a welding machine frame, wherein a first welding device and a second welding device which are arranged at intervals are arranged on the welding machine frame, and both the first welding device and the second welding device comprise a plurality of welding mechanisms;
the feeding device comprises a longitudinal bar conveying mechanism, a stirrup conveying mechanism and a welding unit, wherein the welding unit is used for welding a first longitudinal bar on the longitudinal bar conveying mechanism and a stirrup on the stirrup conveying mechanism;
the supporting device is positioned below the first welding device and used for bearing the hoop reinforcement and the first longitudinal reinforcement which are conveyed by the feeding device and are welded; the supporting device is also used for bearing a second longitudinal bar conveyed by the feeding device, and the first welding device is allowed to perform welding operation on the second longitudinal bar and part of the stirrups after the second longitudinal bar is conveyed to a preset position;
the turnover device is located below the second welding device and used for bearing the stirrups, the first longitudinal reinforcements and the second longitudinal reinforcements which are conveyed by the supporting device, and the turnover device can drive the stirrups, the first longitudinal reinforcements and the second longitudinal reinforcements to turn over so as to allow the second welding device to repair and weld the stirrups and the second longitudinal reinforcements.
2. The welding production line of claim 1, wherein the stirrup conveying mechanism conveys the stirrups in an X direction, and the longitudinal bar conveying mechanism conveys the first longitudinal bar and the second longitudinal bar in the X direction; the support device includes:
a conveying line extending along the X direction and used for receiving the stirrups and the first longitudinal bars conveyed by the feeding device; the transfer chain includes the multistage and carries the slip table along the interval setting of X direction, and adjacent two carry and form removal passageway between the slip table.
3. Welding line according to claim 2, characterized in that said support means further comprise:
the guide mechanism comprises a conveying support and a guide piece connected with the conveying support, and the guide piece is used for guiding the stirrups moving along the conveying line; the conveying support member is used for supporting the stirrup, the first longitudinal bar and the second longitudinal bar.
4. The welding production line of claim 3, further comprising:
the ground rail extends along the Y direction, and the conveying support piece is connected with the ground rail and is arranged in a sliding manner relative to the ground rail in the Y direction so that the guide mechanism conveys the stirrup, the first longitudinal rib and the second longitudinal rib to the turnover device;
the ground rail and the guide mechanism are arranged in each moving channel; the conveying line is provided with a conveying head end and a conveying tail end which are arranged oppositely, one side, away from the conveying tail end, of the conveying head end is provided with the ground rail and the guide mechanism, and one side, away from the conveying head end, of the conveying tail end is provided with the ground rail and the guide mechanism.
5. The welding production line of claim 4, wherein the ground rail comprises a first rail, a first gear, and a first rack, the first rack disposed on the first rail; the first gear is connected with the guide mechanism, the first gear is meshed with the first rack, and the first gear is rotatably arranged so that the guide mechanism moves along the first guide rail under the action of the first gear and the first rack.
6. The welding production line of claim 3, wherein the flipping mechanism further comprises:
a support platform;
the overturning platform is rotatably connected to the supporting platform and used for bearing the stirrups, the first longitudinal bars and the second longitudinal bars conveyed by the guide mechanism and driving the stirrups, the first longitudinal bars and the second longitudinal bars to overturn for a preset angle.
7. The welding production line of claim 6, wherein the flipping platform comprises a plurality of flipping supports, the flipping supports comprising:
a support portion for supporting the stirrup, the first longitudinal bar, and the second longitudinal bar;
a fixing part connected with the supporting part;
the movable part is rotatably connected with the supporting part and provided with an avoiding position and a clamping position, and when the movable part is located at the avoiding position, the stirrup, the first longitudinal rib and the second longitudinal rib are allowed to move onto the supporting part; when the movable part is located at the clamping position, the movable part, the fixed part and the supporting part enclose a clamping space, so that the stirrup, the first longitudinal bar and the second longitudinal bar are clamped in the clamping space.
8. Welding line according to claim 7, wherein the movable part is movably arranged with respect to the support part to be close to or remote from the fixed part.
9. The welding production line of claim 7, wherein the support platforms comprise first and second support platforms spaced apart; the upset platform still includes:
the turnover main body is provided with a first connecting end and a second connecting end which are arranged oppositely, and the first connecting end is connected with the first supporting platform and can be rotatably arranged relative to the first supporting platform; the second connecting end is connected with the second supporting platform and is rotatably arranged relative to the second supporting platform; the upset main part extends along the X direction, and is a plurality of upset support piece follows the extending direction interval of upset main part sets up.
10. The welding production line of claim 1, wherein the welding mechanism comprises:
the welding module is movably arranged along the X direction, the Y direction and the Z direction;
and the clamping cylinder module comprises a clamping cylinder and a chuck, and the clamping cylinder drives the chuck to be arranged in an openable manner so as to clamp the stirrup and the second longitudinal bar.
11. The welding production line of claim 10, wherein the welding mechanism further comprises a longitudinal bar auxiliary bar feeding assembly comprising a friction wheel and a guide wheel; the friction wheel is located below the guide wheel, the second longitudinal rib is inserted between the friction wheel and the guide wheel, the friction wheel is used for supporting the second longitudinal rib, and the guide wheel is rotationally arranged to drive the second longitudinal rib to move along the X direction.
12. The welding production line of claim 1, wherein the feeding device further comprises:
a feeding rack;
the horizontal adjusting mechanism is arranged on the feeding rack, and at least part of the horizontal adjusting mechanism is movably arranged along the Y direction so as to adjust the positions of the stirrup on the stirrup conveying mechanism and the first longitudinal bar on the longitudinal bar conveying mechanism in the Y direction;
and the lifting mechanism is arranged on the feeding rack, and at least part of the lifting mechanism is movably arranged along the Z direction so as to adjust the position of the stirrup on the stirrup conveying mechanism and the position of the first longitudinal rib on the longitudinal rib conveying mechanism on the Z direction.
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| CN114273832A (en) * | 2022-01-20 | 2022-04-05 | 广东省科学院中乌焊接研究所 | Welding equipment and welding method |
| CN114733984A (en) * | 2022-04-08 | 2022-07-12 | 山东送变电工程有限公司 | Auxiliary equipment for processing cylindrical reinforcement cage |
| CN116393880A (en) * | 2023-06-06 | 2023-07-07 | 成都环龙智能机器人有限公司 | Welding equipment with magnesium aluminum tray clamp |
| CN117905284A (en) * | 2024-03-19 | 2024-04-19 | 中铁四局集团有限公司 | Self-propelled rail trolley for transporting and assembling stirrup sheets and use method thereof |
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