CN113878070B - Reinforcing mesh manufacturing device and manufacturing method thereof - Google Patents
Reinforcing mesh manufacturing device and manufacturing method thereof Download PDFInfo
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- CN113878070B CN113878070B CN202111159153.7A CN202111159153A CN113878070B CN 113878070 B CN113878070 B CN 113878070B CN 202111159153 A CN202111159153 A CN 202111159153A CN 113878070 B CN113878070 B CN 113878070B
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- steel bar
- reinforcing
- mesh
- limiting
- cover plate
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- 230000003014 reinforcing effect Effects 0.000 title claims abstract description 107
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims abstract description 67
- 229910000831 Steel Inorganic materials 0.000 claims description 159
- 239000010959 steel Substances 0.000 claims description 159
- 238000003466 welding Methods 0.000 claims description 7
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000010276 construction Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000009435 building construction Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000002787 reinforcement Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/08—Making wire network, i.e. wire nets with additional connecting elements or material at crossings
- B21F27/10—Making wire network, i.e. wire nets with additional connecting elements or material at crossings with soldered or welded crossings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
- B21F27/20—Making special types or portions of network by methods or means specially adapted therefor of plaster-carrying network
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
- E04C5/02—Reinforcing elements of metal, e.g. with non-structural coatings of low bending resistance
- E04C5/04—Mats
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses a reinforcing mesh manufacturing device and a manufacturing method thereof, and relates to the technical field of building construction reinforcing mesh manufacturing stacking equipment. The beneficial effects of the invention are as follows: according to the invention, the reinforcing mesh is manufactured on the reinforcing fixed base, the transverse reinforcing is placed in the transverse reinforcing clamping groove, the reinforcing fixed cover plate is attached to the reinforcing fixed base, a good positioning effect is achieved, the longitudinal reinforcing is inserted into the longitudinal reinforcing clamping groove from one side, deviation is avoided, positioning is rapid, and time and labor are saved; the device can repeatedly operate, and the multiple reinforcing steel bar meshes can be overlapped and stacked in the reinforcing steel bar mesh collecting box, so that the reinforcing steel bar meshes can be conveniently forked onto a transport truck through a forklift, and the production and construction efficiency is greatly improved.
Description
Technical Field
The invention relates to the technical field of building construction reinforcing mesh manufacturing stacking equipment, in particular to a reinforcing mesh manufacturing device and a manufacturing method thereof.
Background
The steel bar net sheet is formed by crisscross placement of transverse steel bars and longitudinal steel bars and binding or welding, is widely applied to the fields of beam column floors, roofs, walls, concrete pavements, bridge pavement, airport runways, tunnel linings, box culverts, wharf terraces, prefabricated components and the like of industrial and civil houses, is generally manually bound, has slow progress, poor quality and high cost, is difficult to fix the steel bars in the binding process, is easy to cause the conditions of inclination, deviation and even uneven dispersion of the steel bar net sheet to affect the quality of the building engineering, and has large power consumption and energy waste if being welded by an automatic welding machine;
The area of the reinforcing steel bar net piece is large, the weight is large, a large amount of labor is consumed when a plurality of reinforcing steel bar net pieces are stacked together, and when the reinforcing steel bar net pieces are shipped to a truck, shaking is very easy to occur in the lifting process, the construction efficiency is very low, and the safety cannot be guaranteed.
Disclosure of Invention
In order to achieve the above object, the present invention provides a reinforcing mesh manufacturing device and a manufacturing method thereof, aiming at the above technical problems.
The technical scheme is that the steel mesh overturning device comprises a bracket, a steel bar fixing base and a steel bar fixing cover plate, wherein the steel bar fixing base is arranged on the bracket and used for placing transverse steel bars and longitudinal steel bars of a steel mesh, and the steel bar fixing cover plate is arranged above the steel bar fixing base;
The reinforcing mesh overturning mechanism comprises limiting rods arranged on two sides of the reinforcing fixed base and limiting rod driving units for overturning the limiting rods, wherein the limiting rods are arranged on two sides of the reinforcing fixed base in a close fit manner, the length of each limiting rod is equal to that of the reinforcing fixed base, and the two limiting rods respectively clamp the end parts of the reinforcing mesh;
Two the gag lever post is kept away from reinforcing bar unable adjustment base's one side all is provided with electric putter, and electric putter's movable end upper surface fixation is provided with a plurality of bracing piece, the gag lever post sets up between the bracing piece.
The driving unit of the limiting rod comprises a rotating shaft, the end part of the limiting rod is provided with a limiting rod fixing end, two ends of the rotating shaft are respectively movably sleeved with the two limiting rod fixing ends, the middle part of the rotating shaft is coaxially and fixedly provided with a driven gear, one side of the driven gear, which is far away from the reinforcing steel bar fixing base, is provided with a driving gear, the driving gear is meshed with the driven gear, one side of the driving gear is provided with a driving gear driving motor, and the driving gear is coaxially arranged with an output shaft of the driving gear driving motor;
Two ends of the rotating shaft are provided with horizontal limiting plates, and limiting grooves corresponding to the limiting plates in shape are formed in the fixed ends of the limiting rods.
The steel bar fixing base is horizontally arranged, the steel bar fixing cover plate is far away from the end part of one end of the limiting rod driving unit, the cover plate fixing end is fixedly provided with a cover plate rotating shaft, the cover plate rotating shaft is driven by the cover plate rotating shaft driving motor, and the cover plate rotating shaft is coaxially and fixedly connected with an output shaft of the cover plate rotating shaft driving motor.
The upper surface of reinforcing bar unable adjustment base has seted up a plurality of with reinforcing bar net piece's horizontal reinforcing bar matched with horizontal reinforcing bar draw-in groove, reinforcing bar stationary cover plate with reinforcing bar unable adjustment base laminating one side has seted up a plurality of with reinforcing bar net piece's vertical reinforcing bar matched with vertical reinforcing bar draw-in groove, horizontal reinforcing bar draw-in groove and vertical reinforcing bar draw-in groove appear the cross.
The cross points of the transverse steel bars and the longitudinal steel bars of the steel bar meshes, which are arranged on the steel bar fixing base, are longitudinal and transverse steel bar binding points, and a plurality of working grooves are formed in the positions, corresponding to the longitudinal and transverse steel bar binding points, on the steel bar fixing base. The working groove is used for carrying out binding or welding operation at the binding points of the longitudinal and transverse reinforcing steel bars.
The width of the steel bar fixing base is larger than the distance between two longitudinal and transverse steel bar binding points at the two side ends of the transverse steel bar, and the width of the steel bar fixing base is smaller than the length of the transverse steel bar.
The upper surface of gag lever post is provided with a plurality of linear arrangement's inclined baffle, and the direction of inclined baffle slope on two gag lever posts is opposite. After the binding of the reinforcing steel bar net sheet is completed, the electric push rods push the two limit rods to the two sides of the reinforcing steel bar fixing base, the end parts of the transverse reinforcing steel bars are just clamped inside the two inclined baffle plates which are opposite in the transverse direction, and the reinforcing steel bar net sheet cannot fall off in the process of being lifted and rotated.
A reinforcing steel bar net collecting box is further arranged on one side of the limiting rod driving unit, the reinforcing steel bar net is flatly paved in the reinforcing steel bar net collecting box, and a plurality of limiting columns are arranged at the bottom of the reinforcing steel bar net collecting box;
The two sides of the reinforcing steel bar net collecting box are respectively provided with an electric push rod, the upper surface of the movable end part of each electric push rod is fixedly provided with a plurality of support rods, and when the limit rods are turned over to the upper side of the reinforcing steel bar net collecting box from two sides of the reinforcing steel bar fixing base, the limit rods are clamped between the support rods.
The manufacturing method of the reinforcing mesh based on the reinforcing mesh manufacturing device comprises the following steps:
s1, in an initial state, a steel bar fixing cover plate is turned over to one side of a steel bar fixing base, limiting rods at two sides of the steel bar fixing base are in a contracted state, and steel bars are sequentially placed in transverse steel bar clamping grooves on the upper surface of the steel bar fixing base;
S2, starting a cover plate rotating shaft driving motor, driving the cover plate rotating shaft to rotate, and enabling the steel bar fixing cover plate to be overturned to be right above the steel bar fixing base, wherein the steel bar fixing cover plate is attached to the steel bar fixing base, at the moment, a plurality of longitudinal steel bars are inserted from one side of the steel bar fixing cover plate far away from the cover plate rotating shaft driving motor, and the longitudinal steel bars are arranged in a longitudinal steel bar clamping groove in a crisscross manner, so that a structure of a steel bar net sheet is formed;
S3, binding or welding operation is carried out at the binding points of the longitudinal and transverse reinforcing steel bars at the working groove to form a complete reinforcing steel bar net sheet, the cover plate rotating shaft driving motor is started, and the reinforcing steel bar fixing cover plate is turned over to one side of the reinforcing steel bar fixing base again;
s4, limiting rods on two sides of the steel bar fixing base are pushed towards the steel bar fixing base until the limiting rods are close to two sides of the steel bar fixing base, at the moment, limiting grooves on the fixing ends of the limiting rods are clamped with limiting plates on two ends of the rotating shaft, and the end parts of the transverse steel bars are just clamped in two transversely opposite inclined baffles;
S5, starting a driving gear driving motor, driving a driven gear to rotate, and clamping a fixed end of a limiting rod with a rotating shaft, wherein the fixed end of the limiting rod rotates along with the rotating shaft, the limiting rod drives a reinforcing mesh to overturn to be right above a reinforcing mesh collecting box, and the limiting rod is clamped between supporting rods of electric push rods positioned on two sides of the reinforcing mesh collecting box;
S6, the electric push rods positioned at two sides of the reinforcing mesh collecting box shrink, are separated from the end parts of the transverse reinforcing bars, the reinforcing mesh vertically falls into the reinforcing mesh collecting box, and the limiting columns are inserted into gaps of the reinforcing mesh;
S7, the electric push rod moves towards the steel bar net piece collecting box, when the electric push rod reaches the initial position, the driving gear drives the motor to start, the fixed end of the limiting rod rotates along with the rotating shaft, the limiting rod overturns to the two sides of the steel bar fixed base, the limiting rod is clamped between the supporting rods of the electric push rods on the two sides of the steel bar fixed base, and then the limiting rod returns to the contracted state;
S8, repeatedly stacking the plurality of reinforcing steel bar meshes in the reinforcing steel bar mesh collecting box, and conveniently forking the reinforcing steel bar meshes onto a transport truck through a forklift.
The technical scheme provided by the embodiment of the invention has the beneficial effects that: the invention provides a reinforcing mesh manufacturing device and a reinforcing mesh manufacturing method, wherein reinforcing mesh is manufactured on a reinforcing fixed base, transverse reinforcing steel bars are placed in transverse reinforcing steel bar clamping grooves, a reinforcing steel bar fixed cover plate is attached to the reinforcing steel bar fixed base, a good positioning effect is achieved, longitudinal reinforcing steel bars are inserted into the longitudinal reinforcing steel bar clamping grooves from one side, deviation is avoided, positioning is rapid, and time and labor are saved;
the fixed apron of reinforcing bar of this device can overturn, after the reinforcing bar net piece preparation is accomplished, through fixed and the upset of gag lever post, turn over the reinforcing bar net piece to reinforcing bar net piece collecting box top and drop, the reinforcing bar net piece falls into in the reinforcing bar net piece collecting box, can operate repeatedly, the stacking that the multi-disc reinforcing bar net piece can overlap is put in the reinforcing bar net piece collecting box, conveniently fork to the transport truck through fork truck, reduce the technical problem that the reinforcing bar ligature speed that exists among the prior art is slow, inefficiency and the in-process rocking sways, production efficiency of construction has been greatly improved, the security of construction has also been guaranteed.
Drawings
Fig. 1 is a schematic overall structure of an embodiment of the present invention.
Fig. 2 is a schematic structural view of a reinforcing bar fixing base according to an embodiment of the present invention.
Fig. 3 is a schematic structural view of a reinforcing bar fixing cover plate according to an embodiment of the present invention.
Fig. 4 is a schematic structural diagram of an electric putter according to an embodiment of the present invention.
Fig. 5 is a schematic structural view of a reinforcing mesh collecting box according to an embodiment of the present invention.
Fig. 6 is a schematic structural view of a reinforcing mesh and a stop lever according to an embodiment of the present invention.
Fig. 7 is a schematic structural view of the reinforcement mat when the reinforcement mat is packaged according to the embodiment of the present invention.
Wherein, the reference numerals are as follows: 1. reinforcing steel bar meshes; 2. a reinforcing steel bar fixing base; 3. a cover plate is fixed by the steel bars; 4. a reinforcing mesh overturning mechanism; 8. a bracket; 401. a limit rod; 402. a rotation shaft; 403. a driven gear; 404. a drive gear; 405. a driving gear driving motor; 406. an electric push rod; 407. a support rod; 408. a fixed end of the limiting rod; 409. a tilting baffle; 301. a cover plate fixed end; 303. the cover plate rotates the shaft driving motor; 5. a transverse steel bar clamping groove; 6. a longitudinal steel bar clamping groove; 7. a working groove; 9. a steel bar net collecting box; 10. a limit column; 11. and a limit groove.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. Of course, the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
It should be noted that, without conflict, the embodiments of the present invention and features of the embodiments may be combined with each other.
In the description of the invention, it should be understood that the terms "center," "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships that are based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the invention and simplify the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be configured and operate in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the creation of the present invention can be understood by those of ordinary skill in the art in a specific case.
Example 1
Referring to fig. 1 to 7, the invention provides a reinforcing mesh manufacturing device and a manufacturing method thereof, wherein the reinforcing mesh manufacturing device comprises a bracket 8, a reinforcing fixed base 2 which is arranged on the bracket 8 and is used for placing transverse reinforcing steel bars and longitudinal reinforcing steel bars of a reinforcing mesh 1, and a reinforcing fixed cover plate 3 which is arranged above the reinforcing fixed base 2, wherein one end of the reinforcing fixed base 2 is provided with a reinforcing mesh overturning mechanism 4;
The reinforcing mesh overturning mechanism 4 comprises limiting rods 401 arranged on two sides of the reinforcing mesh fixing base 2 and limiting rod driving units for overturning the limiting rods 401, wherein the limiting rods 401 are tightly attached to two sides of the reinforcing mesh fixing base 2, the limiting rods 401 are equal to the reinforcing mesh fixing base 2 in length, and the two limiting rods 401 respectively clamp the end parts of the reinforcing mesh 1;
One side of the two limiting rods 401 far away from the reinforcing steel bar fixing base 2 is provided with an electric push rod 406, the upper surface of the movable end part of the electric push rod 406 is fixedly provided with a plurality of supporting rods 407, and the limiting rods 401 are arranged between the supporting rods 407.
The stop lever driving unit comprises a rotating shaft 402, stop lever fixing ends 408 are arranged at the end parts of the stop levers 401, two ends of the rotating shaft 402 are respectively movably sleeved with the two stop lever fixing ends 408, a driven gear 403 is coaxially and fixedly arranged in the middle of the rotating shaft 402, a driving gear 404 is arranged on one side, away from the reinforcing steel bar fixing base 2, of the driven gear 403, the driving gear 404 is meshed with the driven gear 403, a driving gear driving motor 405 is arranged on one side of the driving gear 404, and the driving gear 404 and an output shaft of the driving gear driving motor 405 are coaxially arranged;
two ends of the rotating shaft 402 are provided with horizontal limiting plates, and the fixed end 408 of the limiting rod is provided with a limiting groove 11 corresponding to the shape of the limiting plate.
The reinforcing bar unable adjustment base 2 level sets up, and reinforcing bar fixed cover plate 3 is kept away from the fixed apron stiff end 301 that is provided with of one end tip of gag lever post drive unit, and the inside fixed apron axis of rotation that is provided with of apron stiff end 301, apron axis of rotation pass through apron axis of rotation driving motor 303 drive, and the coaxial fixed connection of apron axis of rotation and the output shaft of apron axis of rotation driving motor 303.
The upper surface of the steel bar fixing base 2 is provided with a plurality of transverse steel bar clamping grooves 5 matched with transverse steel bars of the steel bar net sheet 1, one surface of the steel bar fixing cover plate 3, which is attached to the steel bar fixing base 2, is provided with a plurality of longitudinal steel bar clamping grooves 6 matched with longitudinal steel bars of the steel bar net sheet 1, and the transverse steel bar clamping grooves 5 and the longitudinal steel bar clamping grooves 6 are crossed.
The crossing points of the transverse steel bars and the longitudinal steel bars of the steel bar net sheet 1 placed on the steel bar fixing base 2 are longitudinal and transverse steel bar binding points, and a plurality of working grooves 7 are formed in the positions, corresponding to the longitudinal and transverse steel bar binding points, of the steel bar fixing base 2. The working groove 7 is used for binding or welding operation at the binding points of the longitudinal and transverse reinforcing steel bars.
The width of the steel bar fixing base 2 is larger than the distance between two longitudinal and transverse steel bar binding points at the two side ends of the transverse steel bar, and the width of the steel bar fixing base 2 is smaller than the length of the transverse steel bar.
The upper surface of the limiting rod 401 is provided with a plurality of inclined baffles 409 which are linearly arranged, and the inclined baffles 409 on the two limiting rods 401 incline in opposite directions. After the binding of the reinforcing mesh 1 is completed, the electric push rods 406 push the two limiting rods 401 to the two sides of the reinforcing fixed base 2, and the end parts of the transverse reinforcing steel bars are just clamped inside the two inclined baffle plates 409 opposite in the transverse direction, so that the reinforcing mesh 1 cannot fall off in the process of being lifted and rotated.
One side of the limiting rod driving unit is also provided with a reinforcing mesh collecting box 9, the reinforcing mesh 1 is flatly paved in the reinforcing mesh collecting box 9, and a plurality of limiting columns 10 are arranged at the bottom of the reinforcing mesh collecting box 9;
the both sides of reinforcing bar net piece collecting box 9 all are provided with electric putter 406, and electric putter 406's movable end upper surface fixed is provided with a plurality of bracing piece 407, and when gag lever post 401 overturn to reinforcing bar net piece collecting box 9 top from reinforcing bar unable adjustment base 2 both sides, gag lever post 401 card is between bracing piece 407.
The manufacturing method of the reinforcing mesh based on the reinforcing mesh manufacturing device comprises the following steps:
S1, in an initial state, the steel bar fixing cover plate 3 is turned over to one side of the steel bar fixing base 2, the limiting rods 401 at two sides of the steel bar fixing base 2 are in a contracted state, and steel bars are sequentially placed in the transverse steel bar clamping grooves 5 on the upper surface of the steel bar fixing base 2;
s2, starting a cover plate rotating shaft driving motor 303, driving the cover plate rotating shaft to rotate, overturning a steel bar fixing cover plate 3 to be right above a steel bar fixing base 2, attaching the steel bar fixing cover plate 3 to the steel bar fixing base 2, inserting a plurality of longitudinal steel bars from one side of the steel bar fixing cover plate 3 far away from the cover plate rotating shaft driving motor 303, wherein the longitudinal steel bars are in a longitudinal steel bar clamping groove 6, and realizing crisscross arrangement of transverse steel bars and longitudinal steel bars to form a structure of a steel bar net sheet 1;
S3, binding or welding operation is carried out at the binding points of the longitudinal and transverse steel bars at the working groove 7 to form a complete steel bar net sheet 1, the cover plate rotating shaft driving motor 303 is started, and the steel bar fixing cover plate 3 is turned over to one side of the steel bar fixing base 2 again;
s4, the limiting rods 401 at two sides of the steel bar fixing base 2 are pushed towards the steel bar fixing base 2 until the limiting rods are close to two sides of the steel bar fixing base 2, at the moment, the limiting grooves 11 on the fixed ends 408 of the limiting rods are clamped with limiting plates at two ends of the rotating shaft 402, and the end parts of the transverse steel bars are just clamped in the two transversely opposite inclined baffles 409;
S5, starting a driving gear driving motor 405, driving a driven gear 403 to rotate by a driving gear 404, and because a limiting rod fixed end 408 is clamped with a rotating shaft 402, the limiting rod fixed end 408 rotates along with the rotating shaft 402, the limiting rod 401 turns over to be right above a reinforcing steel mesh collecting box 9 with a reinforcing steel mesh 1, and the limiting rod 401 is clamped between supporting rods 407 of electric push rods 406 positioned on two sides of the reinforcing steel mesh collecting box 9;
s6, the electric push rods 406 positioned at two sides of the reinforcing mesh collecting box 9 shrink, are separated from the end parts of the transverse reinforcing bars, the reinforcing mesh 1 vertically falls into the reinforcing mesh collecting box 9, and the limiting columns 10 are inserted into gaps of the reinforcing mesh 1;
S7, the electric push rod 406 moves to the steel bar mesh collecting box 9, when the electric push rod 406 stops when reaching the initial position, the driving gear driving motor 405 is started, the fixed end 408 of the limiting rod rotates along with the rotating shaft 402, the limiting rod 401 is turned back to two sides of the steel bar fixed base 2, the limiting rod 401 is clamped between the supporting rods 407 of the electric push rod 406 at two sides of the steel bar fixed base 2, and then the electric push rod is returned to the contracted state;
s8, repeatedly stacking the plurality of reinforcing steel bar meshes 1 in the reinforcing steel bar mesh collecting box 9 in an overlapping mode, and conveniently forking the reinforcing steel bar meshes onto a transport truck through a forklift.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.
Claims (2)
1. The manufacturing device of the reinforcing mesh is characterized by comprising a bracket (8), a reinforcing fixed base (2) which is arranged on the bracket (8) and is used for placing transverse reinforcing steel bars and longitudinal reinforcing steel bars of the reinforcing mesh (1), and a reinforcing fixed cover plate (3) which is arranged above the reinforcing fixed base (2), wherein one end of the reinforcing fixed base (2) is provided with a reinforcing mesh overturning mechanism (4);
The steel bar mesh overturning mechanism (4) comprises limiting rods (401) arranged on two sides of the steel bar fixed base (2) and limiting rod driving units for overturning the limiting rods (401), wherein the limiting rods (401) are tightly attached to two sides of the steel bar fixed base (2), the limiting rods (401) are equal to the steel bar fixed base (2) in length, and the two limiting rods (401) respectively clamp the end parts of the steel bar mesh (1);
an electric push rod (406) is arranged on one side, far away from the steel bar fixing base (2), of each of the two limiting rods (401), a plurality of supporting rods (407) are fixedly arranged on the upper surface of the movable end part of each electric push rod (406), and the limiting rods (401) are arranged between the supporting rods (407);
The limiting rod driving unit comprises a rotating shaft (402), wherein a limiting rod fixed end (408) is arranged at the end part of the limiting rod (401), two ends of the rotating shaft (402) are movably sleeved with the two limiting rod fixed ends (408) respectively, a driven gear (403) is coaxially and fixedly arranged in the middle of the rotating shaft (402), a driving gear (404) is arranged on one side, far away from the reinforcing steel bar fixed base (2), of the driven gear (403), the driving gear (404) is meshed with the driven gear (403), a driving gear driving motor (405) is arranged on one side of the driving gear (404), and the driving gear (404) and an output shaft of the driving gear driving motor (405) are coaxially arranged;
two ends of the rotating shaft (402) are provided with horizontal limiting plates, and a limiting groove (11) corresponding to the limiting plates in shape is formed in a limiting rod fixed end (408);
The steel bar fixing base (2) is horizontally arranged, a cover plate fixing end (301) is fixedly arranged at the end part of one end of the steel bar fixing cover plate (3) far away from the limiting rod driving unit, a cover plate rotating shaft is fixedly arranged in the cover plate fixing end (301), the cover plate rotating shaft is driven by a cover plate rotating shaft driving motor (303), and the cover plate rotating shaft is coaxially and fixedly connected with an output shaft of the cover plate rotating shaft driving motor (303);
The upper surface of the steel bar fixing base (2) is provided with a plurality of transverse steel bar clamping grooves (5) matched with transverse steel bars of the steel bar mesh (1), one surface of the steel bar fixing cover plate (3) attached to the steel bar fixing base (2) is provided with a plurality of longitudinal steel bar clamping grooves (6) matched with longitudinal steel bars of the steel bar mesh (1), and the transverse steel bar clamping grooves (5) and the longitudinal steel bar clamping grooves (6) are in a cross shape;
The cross points of the transverse steel bars and the longitudinal steel bars of the steel bar mesh (1) placed on the steel bar fixing base (2) are longitudinal and transverse steel bar binding points, and a plurality of working grooves (7) are formed in the steel bar fixing base (2) at positions corresponding to the longitudinal and transverse steel bar binding points;
the upper surface of the limiting rod (401) is provided with a plurality of inclined baffles (409) which are linearly arranged, and the inclined baffles (409) on the two limiting rods (401) are opposite in inclined direction;
A reinforcing steel bar net collecting box (9) is further arranged on one side of the limiting rod driving unit, the reinforcing steel bar net (1) is tiled in the reinforcing steel bar net collecting box (9), and a plurality of limiting columns (10) are arranged at the bottom of the reinforcing steel bar net collecting box (9);
The two sides of the reinforcing steel bar mesh collecting box (9) are respectively provided with an electric push rod (406), the upper surface of the movable end part of the electric push rod (406) is fixedly provided with a plurality of support rods (407), and when the limit rods (401) are turned over to the upper part of the reinforcing steel bar mesh collecting box (9) from the two sides of the reinforcing steel bar fixing base (2), the limit rods (401) are clamped between the support rods (407);
the manufacturing method of the reinforcing mesh based on the reinforcing mesh manufacturing device comprises the following steps:
S1, in an initial state, a steel bar fixing cover plate (3) is turned over to one side of a steel bar fixing base (2), limiting rods (401) on two sides of the steel bar fixing base (2) are in a contracted state, and steel bars are sequentially placed in transverse steel bar clamping grooves (5) on the upper surface of the steel bar fixing base (2);
s2, starting a cover plate rotating shaft driving motor (303), driving the cover plate rotating shaft to rotate, overturning a steel bar fixing cover plate (3) to be right above a steel bar fixing base (2), attaching the steel bar fixing cover plate (3) to the steel bar fixing base (2), inserting a plurality of longitudinal steel bars from one side of the steel bar fixing cover plate (3) far away from the cover plate rotating shaft driving motor (303), wherein the longitudinal steel bars are in a longitudinal steel bar clamping groove (6), and realizing crisscross arrangement of the transverse steel bars and the longitudinal steel bars to form a structure of a steel bar net sheet (1);
S3, binding or welding operation is carried out at the binding points of the longitudinal and transverse steel bars at the working groove (7) to form a complete steel bar net sheet (1), a cover plate rotating shaft driving motor (303) is started, and the steel bar fixing cover plate (3) is turned over to one side of the steel bar fixing base (2) again;
S4, limiting rods (401) on two sides of the steel bar fixing base (2) are pushed towards the steel bar fixing base (2) until the limiting rods are close to two sides of the steel bar fixing base (2), at the moment, limiting grooves (11) on the fixed ends (408) of the limiting rods are clamped with limiting plates on two ends of the rotating shaft (402), and the end parts of the transverse steel bars are just clamped in two transversely opposite inclined baffle plates (409);
S5, starting a driving gear driving motor (405), driving a driven gear (403) to rotate by a driving gear (404), and clamping a limiting rod fixed end (408) with a rotating shaft (402), wherein the limiting rod fixed end (408) rotates along with the rotating shaft (402), the limiting rod (401) rotates to a position right above a reinforcing steel mesh collecting box (9) with a reinforcing steel mesh (1), and the limiting rod (401) is clamped between supporting rods (407) of electric push rods (406) positioned at two sides of the reinforcing steel mesh collecting box (9);
S6, the electric push rods (406) positioned at two sides of the reinforcing steel bar mesh collecting box (9) shrink and are separated from the end parts of the transverse reinforcing steel bars, the reinforcing steel bar mesh (1) vertically falls into the reinforcing steel bar mesh collecting box (9), and the limiting columns (10) are inserted into gaps of the reinforcing steel bar mesh (1);
S7, the electric push rod (406) moves towards the steel bar mesh collecting box (9), when the electric push rod reaches the initial position, the driving gear driving motor (405) is started, the fixed end (408) of the limiting rod rotates along with the rotating shaft (402), the limiting rod (401) is turned back to two sides of the steel bar fixed base (2), the limiting rod (401) is clamped between supporting rods (407) of the electric push rod (406) at two sides of the steel bar fixed base (2), and then the electric push rod is returned to the contracted state;
s8, repeatedly stacking the plurality of reinforcing steel bar meshes (1) in the reinforcing steel bar mesh collecting box (9) in an overlapping mode, and conveniently forking the reinforcing steel bar meshes onto a transport truck through a forklift.
2. The reinforcing mesh manufacturing device according to claim 1, wherein the width of the reinforcing bar fixing base (2) is larger than the distance between two longitudinal and transverse reinforcing bar binding points at two side ends of the transverse reinforcing bar, and the width of the reinforcing bar fixing base (2) is smaller than the length of the transverse reinforcing bar.
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| CN107859232B (en) * | 2017-12-14 | 2023-07-18 | 陕西凝远新材料科技股份有限公司 | Sand aerated concrete plate with embedded wire box wire pipes and preparation method thereof |
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