CN208450478U - A kind of double layer bar plate machining device - Google Patents

A kind of double layer bar plate machining device Download PDF

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Publication number
CN208450478U
CN208450478U CN201820854404.0U CN201820854404U CN208450478U CN 208450478 U CN208450478 U CN 208450478U CN 201820854404 U CN201820854404 U CN 201820854404U CN 208450478 U CN208450478 U CN 208450478U
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China
Prior art keywords
stirrup
support
double layer
corresponding position
cross conveyor
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CN201820854404.0U
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Inventor
吴高见
李峥
巫世奇
舒向东
刚永才
张正勇
唐德胜
陈洋洋
王真平
孙晓晓
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Sinohydro Bureau 5 Co Ltd
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Sinohydro Bureau 5 Co Ltd
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Abstract

The utility model discloses a kind of double layer bar plate machining device, including stirrup conveying device, one end corresponding position is provided with reinforcing bar and erects device and flash butt welder, and other end corresponding position is equipped with perpendicular cross conveyor;Stirrup conveying device close to cross conveyor one end be provided with for by stirrup from plane to the first sliding device stood to setting;It further include that cross conveyor corresponding position is set for well laid lower layer's principal rod will to be divided to jack the principal rod jacking apparatus to stirrup;It further include being arranged in above cross conveyor corresponding position for upper layer principal rod to be distributed in the stacking and distribution platform of stirrup upper surface;The utility model improves construction efficiency, improves reinforcement installation quality pass rate, reduce cost of labor, improve concrete construction safety, reduce inclined-plane operation safety production risk.

Description

A kind of double layer bar plate machining device
Technical field
The utility model relates to mesh sheet processing unit (plant)s, and in particular to a kind of clad steel for rock slab reinforcement The Mechanized Processing device of muscle mesh sheet.
Background technique
Rock slab reinforcement process is the emphasis link of quality control, while being also to influence panel construction speed It is crucial;Traditional construction technique, which specifically includes that, carries out the bending machining molding of reinforcing bar in dam facing arrangement reinforcing steel processing shed first, then The semi-finished product reinforcing bar of machine-shaping is transported to installation storehouse surface using trolley, finally uses and manually carries out steel bar welding on slope Connect, bind and erect molding.
This method using the artificial overlap joint welding for carrying out splice, welding quality by welder technology it is horizontal and other because Element restricts larger, welding quality unstable;Slope carries out the operation such as reinforcement welding, erection, binding, cannot accurately carry out reinforcing bar Location and installation, formed reinforcing steel bars quality fluctuation are larger;Slope task is heavy, put into slope surface personnel and small device compared with More, safety management risk is larger;The production that tradition carries out rock slab reinforcement process has been unable to satisfy front wall and has applied Work technical requirements;Cannot reach front wall face-plate of rockfill dam reinforcing bar quickly, the construction purpose of safety, high quality;With water conservancy Water power and infrastructure construction are fast-developing, and conventional method not can solve increasingly in rock panel pouring construction A series of technical problems such as duration, quality and safety outstanding.
Utility model content
The utility model provides a kind of raising slab reinforcement construction quality progress, reduces construction safety hidden danger and cost, tool There is the double layer bar plate machining device of practicability.
The technical solution adopted in the utility model is: a kind of double layer bar plate machining device, including stirrup conveying device, One end corresponding position is provided with reinforcing bar and erects device and flash butt welder, and it is defeated that other end corresponding position is equipped with perpendicular transverse direction Send device;Stirrup conveying device close to cross conveyor one end be provided with for by stirrup from plane to stand to setting first Sliding device;It further include setting in the case where cross conveyor corresponding position is used to that well laid lower layer's principal rod will to be divided to jack to stirrup Principal rod jacking apparatus;It further include being arranged above cross conveyor corresponding position for upper layer principal rod to be distributed in hoop The stacking and distribution platform of muscle upper surface.
Further, the principal rod jacking apparatus includes the identical support post of multiple structures and the company of being disposed there above Connect the support beam of multiple support posts;Bar reinforcement positioning device is provided in support beam;Between support beam and support post It is provided with hydraulic cylinder.
Further, the cross conveyor includes the first chain and pan conveyor and is arranged in the first chain and pan conveyor First positioning device of upper surface.
Further, the first sliding device includes the second support frame and the sliding that the second support frame top is arranged in Face;Slide surface is angularly disposed plate structure, and the gradient is consistent with the first positioning device gradient.
It further, further include the conveying device for being parallel to stirrup conveying device and positioning and be distributed for lower layer's principal rod; Conveying device is arranged in principal rod jacking apparatus corresponding position and includes the second chain and pan conveyor and be disposed thereon the of surface Two positioning devices.
Further, the stacking and distribution platform include vertically arranged column and are arranged in first of column top Support;First support frame upper surface is provided with operation and positioning surface, is provided on operation and positioning surface for preformed hole.
Further, the stirrup conveying device is far from cross conveyor side and far from cross conveyor one end two Side is provided with the first operating platform.
It further, further include the second operating platform that conveying device corresponding position is set;Second operating platform includes Support frame and the support panel that its surface is set;Laterally disposed reinforcing bar baffle is provided on support panel;Second operation Platform is provided with the second sliding device close to one side of conveying device.
Further, first operating platform includes the branch that the connecting rod by vertically arranged upright bar and being laterally arranged is constituted Support structure;Support construction upper surface is provided with plate;Support construction side is provided with reinforced frame close to stirrup one side of conveying device Vertical device.
Further, the bar reinforcement positioning device top is two curved baffles being oppositely arranged, and lower part is and support beam The pedestal of connection.
The beneficial effects of the utility model are:
(1) the utility model reduces the difficulty of slope surface reinforcing bar binding installation compared with traditional construction, shortens reinforcing bar scene The time required to welding, binding, construction efficiency is substantially increased, reinforced process construction efficiency is put on compared with traditional construction technique 20~30%;
(2) the utility model improves reinforcement installation quality pass rate, reinforced mesh weld, binding, spacing control Etc. quality higher guarantee is installed compared with slope storehouse surface;
(3) the utility model can reduce cost of labor, and 50% or more storehouse surface operating personnel is reduced compared with traditional handicraft, is mentioned Concrete construction safety is risen, inclined-plane operation safety production risk is reduced;
(4) the utility model reinforced mesh can carry out pre-production, prepare the duration without occupying storehouse surface, can accelerate to construct into Degree.
Detailed description of the invention
FIG. 1 is a schematic structural view of the utility model.
Fig. 2 is the utility model top view.
Fig. 3 is the utility model side view.
Fig. 4 is the first operating platform of the utility model structural schematic diagram.
Fig. 5 is the first sliding of the utility model apparatus structure schematic diagram.
Fig. 6 is the second operating platform of the utility model structural schematic diagram.
Fig. 7 is the utility model cross conveyor structural schematic diagram.
Fig. 8 is the utility model conveying device structural schematic diagram.
Fig. 9 is the utility model principal rod jacking apparatus structural schematic diagram.
Figure 10 is the utility model stacking and distribution platform structural schematic diagram.
In figure: 1- reinforcing bar to be processed, the first operating platform of 2-, 21- upright bar, 22- connecting rod, 23- reinforcing bar erect device, 3- half Finished product reinforcing bar, 4- flash butt welder, 5- stirrup conveying device, the second operating platform of 6-, 61- support frame, 62- reinforcing bar baffle, 63- supports panel, 64- the second sliding device, 7- cross conveyor, the first chain and pan conveyor of 71-, the positioning dress of 72- first It sets, 8- principal rod jacking apparatus, 81- support post, 82- hydraulic cylinder, 83- bar reinforcement positioning device, 84- support beam, 9- is defeated Send device, the second chain and pan conveyor of 91-, the second positioning device of 92-, 10- stacks and distribution platform, 101- column, 102- the One support frame, 103- operation and positioning surface, 11- the first sliding device, the second support frame of 111-, 112- slide surface.
Specific embodiment
The utility model is described further in the following with reference to the drawings and specific embodiments.
As Figure 1-10 shows, a kind of double layer bar plate machining device, including stirrup conveying device 5, one end corresponding position It is provided with reinforcing bar and erects device 23 and flash butt welder 4, other end corresponding position is equipped with perpendicular cross conveyor 7; Stirrup conveying device 5 close to 7 one end of cross conveyor be provided with for by stirrup from plane to the first sliding stood to setting Device 11;It further include setting in the case where 7 corresponding position of cross conveyor is used to that well laid lower layer's principal rod will to be divided to jack to stirrup Principal rod jacking apparatus 8;It further include being arranged above 7 corresponding position of cross conveyor for upper layer principal rod to be distributed in The stacking and distribution platform 10 of stirrup upper surface;Principal rod jacking apparatus 8 includes the identical support post 81 of multiple structures and sets Set the support beam 84 for connecting multiple support posts 81 above it;Bar reinforcement positioning device 83 is provided in support beam 84;Branch Hydraulic cylinder 82 is provided between support crossbeam 84 and support post 81;Cross conveyor 7 includes the first chain and pan conveyor 71 With the first positioning device 72 that 71 upper surface of the first chain and pan conveyor is arranged in;First sliding device 11 includes the second support frame 11 and the slide surface 112 on 111 top of the second support frame is set;Slide surface 112 be angularly disposed plate structure, the gradient with First positioning device, 72 gradient is consistent;It further include being parallel to stirrup conveying device 5 to position and be distributed defeated for lower layer's principal rod Send device 9;The setting of conveying device 9 includes that the second chain and pan conveyor 91 and setting exist in 8 corresponding position of principal rod jacking apparatus Second positioning device 92 of its upper surface;It stacks and distribution platform 10 includes vertically arranged column 101 and is arranged in column 101 First support frame 102 on top;First support frame, 102 upper surface is provided with operation and positioning surface 103, operation and positioning surface 103 On be provided with for preformed hole;Stirrup conveying device 5 is far from 7 side of cross conveyor and far from 7 one end of cross conveyor Two sides are provided with the first operating platform 2;It further include the second operating platform 6 that 9 corresponding position of conveying device is set;Second operation Platform 6 includes support frame 61 and the support panel 63 that its surface is arranged in;Laterally disposed steel is provided on support panel 63 Muscle baffle 62;Second operating platform 6 is provided with the second sliding device 64 close to 9 side of conveying device;First operating platform 2 includes The support construction that the connecting rod 22 by vertically arranged upright bar 21 and being laterally arranged is constituted;Support construction upper surface is provided with plate; Support construction side is provided with reinforcing bar close to 5 side of stirrup conveying device and erects device 23.
The reinforced mesh of utility model device processing is bilayer zone stirrup type, and longitudinal main steel bar uses cold extrusion sleeve Connection, therefore stress main reinforcement carries out bending machining, processed reinforced mesh is having a size of design width × 9m × design height;First Operating platform 2 includes the support construction that the connecting rod 22 by vertically arranged upright bar 21 and being laterally arranged is constituted;Upright bar 21 and connecting rod 22 are prepared using square steel, and surface plate is using steel plate as operating platform;Its two sides for being arranged in stirrup conveying device 5, as Reinforcing bar 1 and semi-finished product reinforcing bar 3 to be processed are stacked, flash butt welder 4 is arranged and manually-operated platform;Supporting mechanism is close to stirrup 5 side of conveying device is provided with reinforcing bar and erects device 23;Reinforcing bar is erected device 23 and is prepared using square steel and steel plate, is connected with upright bar 21 It connects;Spacer bar is played the role of as crossbeam using square steel in top, and steel plate is erect as in reinforcing bar transportational process in crossbeam side Limit, so that reinforcing bar is limited and supported in steel bar meter transmission process;4 welding component of flash butt welder answers cloth It sets and is erecting 23 side of device by reinforcing bar;Stirrup conveying device 5 uses chain and pan conveyor, and flash butt welder 4 facilitates stirrup defeated Welding procedure can be carried out without being manually adjusted after sending device 5 to transport reinforcing bar to be processed to processing stand;Flash butt welder 4 Using automatic liquid die mould, welding machine model can be selected according to screwing steel bars area of section;First sliding device 11 includes the second support Frame 111 and and the slide surface 112 on 111 top of the second support frame is set;Slide surface 112 using steel plate make, ramp slope with The first positioning device gradient being arranged on cross conveyor 7 is consistent;Cross conveyor 7 includes the first chain and pan conveyor 71 and first positioning device 72;First chain and pan conveyor 70 arrangement height should be positioned and be distributed not less than lower layer's principal rod is used for Conveying device 9 plus the second positioning device 92 height, it is consistent that the second positioning device 92 arranges that spacing and stirrup design spacing;It is defeated Device 9 is sent to carry out longitudinal main steel bar positioning and distribution, the second positioning device 92 arranges that spacing designs spacing, conveying with principal rod The conveying of device 9 uses the second chain and pan conveyor 91, and arrangement height is considered as the second positioning device 92 revolution desired height;Stress Muscle jacking apparatus 8 includes the identical support post 81 of multiple structures and is disposed there above the support for connecting multiple support posts 81 Crossbeam 84;Bar reinforcement positioning device 83 is provided in support beam 84;83 top of bar reinforcement positioning device is two arcs being oppositely arranged Baffle, lower part are the pedestal connecting with support beam 84;Upper arcuate baffle facilitates reinforcing bar to place;Bar reinforcement positioning device 83 and branch Support crossbeam 84 welds after using Interal fixation;Hydraulic cylinder 82 is provided between support beam 84 and support post 81;Reinforcing bar is fixed Position device 83 arranges that spacing designs spacing with principal rod, and support beam 84 and support post 81 are main force structure, using side Steel carries out processing and fabricating, can also select other materials according to stress condition;Hydraulic cylinder 82 is mainly by the reinforcing bar after the completion of distribution Integral hydraulic jacking is carried out, uses after principal rod jacking with stirrup lower surface crosspoint and is manually bound;It stacks and distribution is flat Platform 10 is all made of square steel production as skeletal support, column 101 and the first support frame 102 using square steel;Side is arranged second On operating platform 6, the other side is arranged in reference ground plane;Second operating platform is using square steel as support frame 61, surface paving If steel plate as support panel 63, supports and is provided with laterally disposed reinforcing bar baffle 62 on panel 63;It is arranged in conveying device 9 On the outside of traffic direction, stacks and stack as lower layer's principal rod raw material and the skeleton of operating platform 10 is basic;In the second operation The second sliding device 64 is arranged close to 9 side of conveying device in platform 6, facilitates lower layer's principal rod from sliding on the second operating platform 6 To conveying device 9;Second sliding device 64 is using oblique steel plate as sliding face, the oblique steel plate gradient and the second operating platform 6 The gradient between conveying device 9 is consistent;Oblique lower part of steel plate is used as support using square steel, and connect with the second operating platform 6 It is integral;It stacks and distribution platform 10 uses steel plate as operation and positioning surface 103, side is reserved in operation and positioning surface 103 As upper layer stress cross dystopia of muscle and tendon away from device, square hole reserves width and is slightly larger than be distributed main reinforcement diameter, wrong distance degree and arrangement width in hole It is carried out by design requirement;Utility model device be mainly used for carry out large span stirrup and upper and lower layer principal rod processing, distribution and Binding needs to carry out artificial production if design mesh sheet has and hooks the deformed bars such as muscle.
Wherein the first positioning device 72 and 92 structure of the second positioning device are identical as bar reinforcement positioning device 83;First positioning dress It sets 72 and erects support to adapt to large span stirrup, highly customized according to large span stirrup height;Second positioning device 92 is main It is to be positioned for lower layer's principal rod, in order to guarantee not slide in lower layer's principal rod transportational process, width is slightly wide.
When use:
(1) each processing unit (plant) is subjected to site layout project first, the generation processing steel for then in-situ precast being completed using crane Muscle 1 and semi-finished product reinforcing bar 3 are placed on the first operating platform 2 by shown position is schemed;Artificial semi-finished product reinforcing bar 3 of placing is in flash of light pair In the stirrup conveying device 5 of 4 front side of welding machine, bar construction position middle line is directed at 4 clamp for machining center of flash butt welder;It will The alignment of reinforcing bar 1 to be processed has been installed 3 midline position of semi-finished product reinforcing bar, starts flash butt welder 4 after adjusting processing distance Carry out first splice processing of reinforcing bar;First splice starts stirrup conveying device 5 after processing is completed will be to be processed Reinforcing bar 1 is delivered to second welding point position;Second reinforcing bar 1 to be processed is placed in reinforcing bar to erect on device 23, adjustment Second splice welding of reinforcing bar is carried out using flash butt welder 4 after good welding distance and midline position, repeats above step Complete subsequent large span stirrup residue splice welding.
(2) start the large span that stirrup conveying device 5 will complete the process after the completion of all welds of large span stirrup Stirrup is moved at the first sliding device 11;It will be in large span stirrup sliding to 72 card slot of the first positioning device;Repeat the above step Suddenly it is completed to all large span stirrups by design quantity distribution.
(3) by principal rod to be distributed that the second operating platform 6 is placed by 64 sliding of the second sliding device to being fixed on the In the second positioning device 92 on two chain and pan conveyors 91, then start the second chain and pan conveyor 91 walk a reinforcing bar between Distance degree;Above step is repeated until reaching design reinforcing bar distribution number;Lower layer's principal rod that distribution is completed passes through stress top rib The hydraulic cylinder 82 risen on device 8 jacks upwards;Then by manually adjusting splice mistake away from adjustment is completed by design requirement Continue jacking rod afterwards until reaching specified altitude assignment;By manually carrying out tying up for lower layer's principal rod and large span stirrup crossover sites It pricks, carries out the fixation of lower layer's reinforcing bar.
(4) by the upper layer distribution bar being deposited in stacking and distribution platform 10 by being manually distributed, by design card Slot carries out being dislocatedly distributed for splice, and top bars are bound with large span stirrup crossover sites using automatic binding machine.
(5) after upper and lower level reinforcing bar, large span stirrup are all made by design requirement, are installed, by the first chain Apron conveyor 71 continues to driving front, and every one stirrup spacing of transmission is hooked by design requirement in transmission process forward The binding of muscle, the encryption deformed bars such as muscle, at the same repeat step (1) and step (2) carry out the production of large span stirrup, setting and Location and installation realizes the streamlined construction of reinforced mesh production.
(6) reinforced mesh of processing dimension to be designed is all sent out after 10 range of stacking and distribution platform by being arranged in The mesh sheet travelling bogie on ground removes molding reinforced mesh from the first positioning device 72, then along rail transport to reinforcing bar At mesh sheet transport trolley lifting;The reinforced mesh processed is transported to storehouse surface by reinforced mesh transport trolley and is installed; It is a circulation to process a bin level reinforcing bar, the circulation for carrying out reinforced mesh by different freight spaces rebar design size is prefabricated.
The structure design of the utility model is reasonable, realize panel concrete reinforced process construction mechanization, automation and Standardization;Traditional panel reinforcement fabrication is converted into plane prefabricated from slope processing, and tradition is substituted using flash butt welder 4 Overlap welding;Splice waste bring construction cost is greatly reduced to increase, while being realized in length and breadth by bar reinforcement positioning device 83 It is installed to the accurate positioning of reinforcing bar;Reduce manual operation bring mass deviation, the steel mesh that reinforced bar processing platform completes the process Piece is docked by plane transportation trolley with reinforced mesh transport trolley, realizes slab reinforcement from making, transport to installation Overall process mechanized construction;Reduce dependence of the traditional construction process to ancillary equipments such as crane, hoist engines;Using the utility model Device carries out that reinforced mesh is prefabricated only needs 13~15 people, reduces personnel with traditional slope steel bar meter and is dropped in 50% More than;It is greatly promoted in construction efficiency, the difficulty of slope surface reinforcement fabrication and installation is reduced compared with traditional handicraft, using adding Work platform progress reinforced mesh is prefabricated, the time required to shortening reinforcing bar site welding, binding;It is promoted compared with traditional construction technique Reinforced process construction efficiency 20~30%;Reinforcement installation quality pass rate is greatly promoted, reinforced process is carried out using the utility model Construction uses streamlined one-pass molding 9 × 12m reinforced mesh;The quality such as reinforced mesh weld, binding, spacing control are more oblique Storehouse surface installation in slope has higher guarantee;Promoted concrete construction safety, with traditional handicraft compared with reduction storehouse surface operating personnel 50% with On, reduce inclined-plane operation safety production risk;Reinforced mesh can carry out pre-production, prepare duration, opposite without occupying storehouse surface Board concrete for storehouse, accelerate construction progress aspect have significant advantage.

Claims (10)

1. a kind of double layer bar plate machining device, which is characterized in that including stirrup conveying device (5), one end corresponding position is set It is equipped with reinforcing bar and erects device (23) and flash butt welder (4), other end corresponding position is equipped with perpendicular cross conveyor (7);Stirrup conveying device (5) close to cross conveyor (7) one end be provided with for by stirrup from plane to standing to setting First sliding device (11);It further include that setting is used to that well laid lower layer's principal rod will be divided in cross conveyor (7) corresponding position It jacks to the principal rod jacking apparatus (8) under stirrup;It further include being arranged above cross conveyor (7) corresponding position for inciting somebody to action Upper layer principal rod is distributed in the stacking and distribution platform (10) of stirrup upper surface.
2. a kind of double layer bar plate machining device according to claim 1, which is characterized in that the principal rod jacking dress Set (8) include the identical support post of multiple structures (81) and being disposed there above connect multiple support posts (81) support it is horizontal Beam (84);Bar reinforcement positioning device (83) are provided in support beam (84);It is set between support beam (84) and support post (81) It is equipped with hydraulic cylinder (82).
3. a kind of double layer bar plate machining device according to claim 1, which is characterized in that the cross conveyor It (7) include the first positioning device of the first chain and pan conveyor (71) and setting in the first chain and pan conveyor (71) upper surface (72)。
4. a kind of double layer bar plate machining device according to claim 3, which is characterized in that the first sliding device It (11) include the slide surface (112) of the second support frame (111) and setting on the second support frame (111) top;Slide surface (112) is Angularly disposed plate structure, the gradient are consistent with the first positioning device (72) gradient.
5. a kind of double layer bar plate machining device according to claim 1, which is characterized in that further include being parallel to stirrup The conveying device (9) that conveying device (5) is positioned and is distributed for lower layer's principal rod;Conveying device (9) setting is jacked in principal rod Device (8) corresponding position includes the second chain and pan conveyor (91) and the second positioning device (92) for being disposed thereon surface.
6. a kind of double layer bar plate machining device according to claim 1, which is characterized in that the stacking and distribution are flat Platform (10) includes the first support frame (102) of vertically arranged column (101) and setting on column (101) top;First support Frame (102) upper surface is provided with operation and positioning surface (103), is provided on operation and positioning surface (103) for preformed hole.
7. a kind of double layer bar plate machining device according to claim 1, which is characterized in that the stirrup conveying device (5) the first operating platform (2) are provided with far from cross conveyor (7) side and far from cross conveyor (7) one end two sides.
8. a kind of double layer bar plate machining device according to claim 5, which is characterized in that further include that setting is conveying Second operating platform (6) of device (9) corresponding position;Second operating platform (6) includes support frame (61) and is arranged in its table The support panel (63) in face;Laterally disposed reinforcing bar baffle (62) is provided in support panel (63);Second operating platform (6) leans on Nearly conveying device (9) side is provided with the second sliding device (64).
9. a kind of double layer bar plate machining device according to claim 7, which is characterized in that first operating platform (2) include support construction that the connecting rod (22) by vertically arranged upright bar (21) and being laterally arranged is constituted;Support construction upper surface It is provided with plate;Support construction side is provided with reinforcing bar close to stirrup conveying device (5) side and erects device (23).
10. a kind of double layer bar plate machining device according to claim 2, which is characterized in that the reinforcing bar positioning dress Setting (83) top is two curved baffles being oppositely arranged, and lower part is the pedestal connecting with support beam (84).
CN201820854404.0U 2018-06-04 2018-06-04 A kind of double layer bar plate machining device Active CN208450478U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820854404.0U CN208450478U (en) 2018-06-04 2018-06-04 A kind of double layer bar plate machining device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820854404.0U CN208450478U (en) 2018-06-04 2018-06-04 A kind of double layer bar plate machining device

Publications (1)

Publication Number Publication Date
CN208450478U true CN208450478U (en) 2019-02-01

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ID=65159467

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Application Number Title Priority Date Filing Date
CN201820854404.0U Active CN208450478U (en) 2018-06-04 2018-06-04 A kind of double layer bar plate machining device

Country Status (1)

Country Link
CN (1) CN208450478U (en)

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