CN113878070A - Reinforcing mesh manufacturing device and manufacturing method thereof - Google Patents
Reinforcing mesh manufacturing device and manufacturing method thereof Download PDFInfo
- Publication number
- CN113878070A CN113878070A CN202111159153.7A CN202111159153A CN113878070A CN 113878070 A CN113878070 A CN 113878070A CN 202111159153 A CN202111159153 A CN 202111159153A CN 113878070 A CN113878070 A CN 113878070A
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- steel bar
- reinforcing
- reinforcing steel
- mesh
- fixing base
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- 230000003014 reinforcing effect Effects 0.000 title claims abstract description 81
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims abstract description 149
- 229910000831 Steel Inorganic materials 0.000 claims description 89
- 239000010959 steel Substances 0.000 claims description 89
- 230000002787 reinforcement Effects 0.000 claims description 22
- 230000007306 turnover Effects 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 7
- 238000003466 welding Methods 0.000 claims description 6
- 230000008602 contraction Effects 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000009435 building construction Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/08—Making wire network, i.e. wire nets with additional connecting elements or material at crossings
- B21F27/10—Making wire network, i.e. wire nets with additional connecting elements or material at crossings with soldered or welded crossings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
- B21F27/20—Making special types or portions of network by methods or means specially adapted therefor of plaster-carrying network
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
- E04C5/02—Reinforcing elements of metal, e.g. with non-structural coatings of low bending resistance
- E04C5/04—Mats
Abstract
The invention discloses a reinforcing mesh manufacturing device and a manufacturing method thereof, and relates to the technical field of building construction reinforcing mesh manufacturing and stacking equipment. The invention has the beneficial effects that: the reinforcing steel bar net piece is manufactured on the reinforcing steel bar fixing base, the transverse reinforcing steel bars are placed in the transverse reinforcing steel bar clamping grooves, the reinforcing steel bar fixing cover plate is attached to the reinforcing steel bar fixing base, a good positioning effect is achieved, the longitudinal reinforcing steel bars are inserted into the longitudinal reinforcing steel bar clamping grooves from one side, deviation is avoided, positioning is rapid, and time and labor are saved; this device can the operation repeatedly, and the piling up that the multi-disc reinforcing bar net piece can be overlapped promptly is in reinforcing bar net piece collecting box, on the transport truck was pitched to the convenience through the fork truck, greatly improved production efficiency of construction.
Description
Technical Field
The invention relates to the technical field of manufacturing and stacking equipment for steel mesh sheets in building construction, in particular to a steel mesh sheet manufacturing device and a manufacturing method thereof.
Background
The reinforcing mesh is a mesh which is made by crosswise arranging transverse reinforcing steel bars and longitudinal reinforcing steel bars and binding or welding, and is widely applied to the fields of beam column floors, roofs, walls, concrete pavements, bridge deck pavement, airport runways, tunnel linings, box culverts, wharf floors, prefabricated components and the like of industrial and civil houses;
the steel bar net piece area is big, and weight is big, and a large amount of manpowers also need to be consumed to the stack of multi-disc steel bar net piece together, and when loading and transporting to the truck, very easily takes place to rock in the lift in-process, and the efficiency of construction is very low, and the security also can not obtain the assurance.
Disclosure of Invention
In order to achieve the above object, the present invention provides a device and a method for manufacturing a mesh reinforcement sheet.
The technical scheme is that the steel bar mesh turnover device comprises a support, a steel bar fixing base and a steel bar fixing cover plate, wherein the steel bar fixing base is arranged on the support and used for placing transverse steel bars and longitudinal steel bars of a steel bar mesh, the steel bar fixing cover plate is arranged above the steel bar fixing base, and one end of the steel bar fixing base is provided with a steel bar mesh turnover mechanism;
the reinforcing bar net overturning mechanism comprises limiting rods arranged on two sides of a reinforcing bar fixing base and a limiting rod driving unit for overturning the limiting rods, the limiting rods are arranged close to two sides of the reinforcing bar fixing base, the length of each limiting rod is equal to that of the reinforcing bar fixing base, and the two limiting rods are respectively clamped at the end parts of reinforcing bar net pieces;
two one side that reinforcing bar unable adjustment base was kept away from to the gag lever post all is provided with electric putter, and electric putter's expansion end upper surface is fixed and is provided with a plurality of bracing piece, the gag lever post sets up between the bracing piece.
The limiting rod driving unit comprises a rotating shaft, limiting rod fixing ends are arranged at the end parts of the limiting rods, two ends of the rotating shaft are movably sleeved with the two limiting rod fixing ends respectively, a driven gear is coaxially and fixedly arranged in the middle of the rotating shaft, a driving gear is arranged on one side, away from the reinforcing steel bar fixing base, of the driven gear, the driving gear is meshed with the driven gear, a driving gear driving motor is arranged on one side of the driving gear, and an output shaft of the driving gear driving motor is coaxially arranged with the driving gear;
horizontal limiting plates are arranged at two ends of the rotating shaft, and limiting grooves corresponding to the limiting plates in shape are formed in the fixing ends of the limiting rods.
The reinforcing bar unable adjustment base level sets up, the reinforcing bar is fixed to be lapped and is kept away from the one end fixing of gag lever post drive unit is provided with the apron stiff end, the inside fixed apron axis of rotation that is provided with of apron stiff end, the apron axis of rotation is through apron axis of rotation driving motor drive, the apron axis of rotation with the coaxial fixed connection of apron axis of rotation driving motor's output shaft.
The upper surface of the steel bar fixing base is provided with a plurality of transverse steel bar clamping grooves matched with transverse steel bars of the steel bar net piece, the steel bar fixing cover plate is attached to one surface of the steel bar fixing base, the steel bar fixing cover plate is provided with a plurality of longitudinal steel bar clamping grooves matched with longitudinal steel bars of the steel bar net piece, and the transverse steel bar clamping grooves and the longitudinal steel bar clamping grooves are in a cross shape.
The intersection points of the transverse steel bars and the longitudinal steel bars of the steel bar net piece, which are placed on the steel bar fixing base, are longitudinal and transverse steel bar binding points, and a plurality of working grooves are formed in the positions, corresponding to the longitudinal and transverse steel bar binding points, on the steel bar fixing base. The working groove is used for binding or welding the binding points of the longitudinal and transverse steel bars.
The width of the steel bar fixing base is greater than the distance between two longitudinal and transverse steel bar binding points at the end parts of the two sides of the transverse steel bar, and the width of the steel bar fixing base is less than the length of the transverse steel bar.
The upper surface of the limiting rod is provided with a plurality of inclined baffles which are linearly arranged, and the inclined directions of the inclined baffles on the two limiting rods are opposite. After the reinforcing bar net piece ligature was accomplished, electric putter pushed away reinforcing bar unable adjustment base's both sides with two gag lever posts, and the tip of horizontal reinforcing bar just in time blocks in the inside of horizontal relative two slope baffles for the reinforcing bar net piece is lifted up and rotatory in-process can not drop.
A reinforcing steel bar mesh collecting box is further arranged on one side of the limiting rod driving unit, the reinforcing steel bar mesh is flatly paved in the reinforcing steel bar mesh collecting box, and a plurality of limiting columns are arranged at the bottom of the reinforcing steel bar mesh collecting box;
the two sides of the reinforcing steel bar mesh collecting box are provided with electric push rods, the upper surface of the movable end part of each electric push rod is fixedly provided with a plurality of supporting rods, and when the limiting rods turn over to the upper part of the reinforcing steel bar mesh collecting box from the two sides of the reinforcing steel bar fixing base, the limiting rods are clamped between the supporting rods.
The reinforcing steel bar mesh manufacturing method based on the reinforcing steel bar mesh manufacturing device comprises the following steps:
s1, in an initial state, the reinforcing steel bar fixing cover plate is turned to one side of the reinforcing steel bar fixing base, limiting rods on two sides of the reinforcing steel bar fixing base are in a contracted state, and reinforcing steel bars are sequentially placed in transverse reinforcing steel bar clamping grooves in the upper surface of the reinforcing steel bar fixing base;
s2, starting a cover plate rotating shaft driving motor to drive a cover plate rotating shaft to rotate, turning a reinforcing steel bar fixing cover plate over a reinforcing steel bar fixing base, attaching the reinforcing steel bar fixing cover plate to the reinforcing steel bar fixing base, inserting a plurality of longitudinal reinforcing steel bars from one side of the reinforcing steel bar fixing cover plate far away from the cover plate rotating shaft driving motor at the moment, arranging the longitudinal reinforcing steel bars in longitudinal reinforcing steel bar clamping grooves, and enabling transverse reinforcing steel bars and the longitudinal reinforcing steel bars to be arranged in a cross mode to form a reinforcing steel bar mesh structure;
s3, binding or welding the longitudinal and transverse steel bar binding points at the working groove to form a complete steel bar net sheet, starting a cover plate rotating shaft driving motor, and turning the steel bar fixing cover plate to one side of the steel bar fixing base again;
s4, the limiting rods on the two sides of the steel bar fixing base are pushed towards the steel bar fixing base until the limiting rods are close to the two sides of the steel bar fixing base, at the moment, the limiting grooves on the fixing ends of the limiting rods are clamped with the limiting plates on the two ends of the rotating shaft, and the end parts of the transverse steel bars are just clamped inside two transversely opposite inclined baffles;
s5, starting a driving gear driving motor, driving a driven gear to rotate by a driving gear, wherein the fixed end of a limiting rod rotates along with a rotating shaft due to the fact that the fixed end of the limiting rod is clamped with the rotating shaft, the limiting rod drives the reinforcing mesh to turn over to be right above a reinforcing mesh collecting box, and the limiting rod is clamped between supporting rods of electric push rods positioned on two sides of the reinforcing mesh collecting box;
s6, the electric push rods positioned on the two sides of the reinforcing steel bar mesh collecting box contract and are separated from the end part of the transverse reinforcing steel bar, the reinforcing steel bar mesh vertically falls into the reinforcing steel bar mesh collecting box, and the limiting columns are inserted into gaps of the reinforcing steel bar mesh;
s7, the electric push rod moves towards the reinforcing steel bar mesh collecting box, stops when the reinforcing steel bar mesh collecting box reaches an initial position, the driving gear drives the motor to start, the fixed end of the limiting rod rotates along with the rotating shaft, the limiting rod turns over to return to the two sides of the reinforcing steel bar fixing base, the limiting rod is clamped between the support rods of the electric push rod on the two sides of the reinforcing steel bar fixing base, and then returns to a contraction state;
and S8, repeating the steps, namely stacking a plurality of steel bar meshes in a steel bar mesh collection box in a overlapped manner, and conveniently forking the steel bar meshes onto a transport truck through a forklift.
The technical scheme provided by the embodiment of the invention has the following beneficial effects: the invention provides a reinforcing steel bar mesh manufacturing device and a reinforcing steel bar mesh manufacturing method, wherein a reinforcing steel bar mesh is manufactured on a reinforcing steel bar fixing base, transverse reinforcing steel bars are placed in transverse reinforcing steel bar clamping grooves, a reinforcing steel bar fixing cover plate is attached to the reinforcing steel bar fixing base, a good positioning effect is achieved, longitudinal reinforcing steel bars are inserted into the longitudinal reinforcing steel bar clamping grooves from one side, deviation cannot be generated, positioning is rapid, and time and labor are saved;
the fixed apron of reinforcing bar of this device can overturn, after reinforcing bar net piece preparation is accomplished, through the fixed and upset of gag lever post, turn over reinforcing bar net piece to reinforcing bar net piece collecting box top and drop, reinforcing bar net piece falls into reinforcing bar net piece collecting box, the operation can relapse, the piling up that the multi-disc reinforcing bar net piece can overlap promptly is in reinforcing bar net piece collecting box, conveniently fork the transport truck through the fork truck on, it is slow to reduce the reinforcement speed that exists among the prior art, the technical problem that the loading in-process sways and rocks is inefficient and, the production efficiency of construction has greatly been improved, the security of construction has also been guaranteed.
Drawings
Fig. 1 is a schematic overall structure diagram of an embodiment of the present invention.
Fig. 2 is a schematic structural view of a steel bar fixing base according to an embodiment of the present invention.
Fig. 3 is a schematic structural view of a reinforcing steel bar fixing cover plate according to an embodiment of the present invention.
Fig. 4 is a schematic structural diagram of an electric putter according to an embodiment of the present invention.
Fig. 5 is a schematic structural view of the reinforcing mesh collecting box according to the embodiment of the invention.
Fig. 6 is a schematic structural view of a reinforcing mesh and a limiting rod according to an embodiment of the present invention.
Fig. 7 is a schematic structural view of the steel mesh sheet packing in the embodiment of the invention.
Wherein the reference numerals are: 1. reinforcing mesh sheets; 2. a steel bar fixing base; 3. fixing a cover plate by using a steel bar; 4. a reinforcing mesh turnover mechanism; 8. a support; 401. a limiting rod; 402. a rotating shaft; 403. a driven gear; 404. a driving gear; 405. the driving gear drives the motor; 406. an electric push rod; 407. a support bar; 408. a limiting rod fixing end; 409. an inclined baffle plate; 301. a cover plate fixing end; 303. the cover plate rotating shaft drives the motor; 5. a transverse steel bar clamping groove; 6. a longitudinal steel bar clamping groove; 7. a working groove; 9. a reinforcing mesh collecting box; 10. a limiting column; 11. a limiting groove.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. Of course, the specific embodiments described herein are merely illustrative of the invention and are not intended to be limiting.
It should be noted that the embodiments and features of the embodiments of the present invention may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings, which are merely for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be construed as limiting the invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the invention, the meaning of "a plurality" is two or more unless otherwise specified.
In the description of the invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "connected" and "connected" are to be construed broadly, e.g. as being fixed or detachable or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the creation of the present invention can be understood by those of ordinary skill in the art through specific situations.
Example 1
Referring to fig. 1 to 7, the present invention provides a reinforcing mesh sheet manufacturing apparatus and a manufacturing method thereof, including a bracket 8, a reinforcing steel bar fixing base 2 disposed on the bracket 8 and used for placing a transverse reinforcing bar and a longitudinal reinforcing bar of a reinforcing mesh sheet 1, and a reinforcing steel bar fixing cover plate 3 disposed above the reinforcing steel bar fixing base 2, wherein one end of the reinforcing steel bar fixing base 2 is provided with a reinforcing mesh turnover mechanism 4;
the reinforcing mesh overturning mechanism 4 comprises limiting rods 401 arranged at two sides of the reinforcing steel bar fixing base 2 and limiting rod driving units for overturning the limiting rods 401, the limiting rods 401 are arranged close to two sides of the reinforcing steel bar fixing base 2, the length of the limiting rods 401 is equal to that of the reinforcing steel bar fixing base 2, and the two limiting rods 401 are used for respectively clamping the end parts of the reinforcing mesh sheets 1;
one side of two gag lever posts 401, which is far away from reinforcing bar unable adjustment base 2, all is provided with electric putter 406, and electric putter 406's movable end upper surface is fixed and is provided with a plurality of bracing piece 407, and gag lever post 401 sets up between bracing piece 407.
The limiting rod driving unit comprises a rotating shaft 402, limiting rod fixing ends 408 are arranged at the end parts of limiting rods 401, two ends of the rotating shaft 402 are movably sleeved with the two limiting rod fixing ends 408 respectively, a driven gear 403 is coaxially and fixedly arranged in the middle of the rotating shaft 402, a driving gear 404 is arranged on one side, away from the reinforcing steel bar fixing base 2, of the driven gear 403, the driving gear 404 is meshed with the driven gear 403, a driving gear driving motor 405 is arranged on one side of the driving gear 404, and output shafts of the driving gear 404 and the driving gear driving motor 405 are coaxially arranged;
horizontal limiting plates are arranged at two ends of the rotating shaft 402, and a limiting groove 11 corresponding to the limiting plate in shape is formed in the limiting rod fixing end 408.
2 levels of reinforcing bar unable adjustment base set up, 3 one end fixing that keep away from gag lever post drive unit of reinforcing bar fixed cover are provided with apron stiff end 301, and the inside fixed apron axis of rotation that is provided with of apron stiff end 301, apron axis of rotation are through the drive of apron axis of rotation driving motor 303, apron axis of rotation and the coaxial fixed connection of the output shaft of apron axis of rotation driving motor 303.
The horizontal reinforcing bar draw-in groove 5 of the horizontal reinforcing bar matched with of a plurality of and reinforcing bar net piece 1 is seted up to reinforcing bar unable adjustment base 2's upper surface, and the vertical reinforcing bar draw-in groove 6 of the vertical reinforcing bar matched with of a plurality of and reinforcing bar net piece 1 is seted up to the one side of reinforcing bar fixed cover plate 3 and the laminating of reinforcing bar unable adjustment base 2, and horizontal reinforcing bar draw-in groove 5 and vertical reinforcing bar draw-in groove 6 present the cross form.
The crosspoint of the transverse steel bar and the longitudinal steel bar of the steel bar net piece 1 placed on the steel bar fixing base 2 is a longitudinal and transverse steel bar binding point, and a plurality of working grooves 7 are formed in the positions, corresponding to the longitudinal and transverse steel bar binding points, on the steel bar fixing base 2. The working groove 7 is used for binding or welding the binding points of the longitudinal and transverse steel bars.
The width of steel bar fixing base 2 is greater than the distance between two vertical and horizontal reinforcement points at the end parts of the two sides of the transverse steel bar, and the width of steel bar fixing base 2 is less than the length of the transverse steel bar.
The upper surface of the limiting rod 401 is provided with a plurality of inclined baffles 409 which are linearly arranged, and the inclined baffles 409 on the two limiting rods 401 are opposite in inclined direction. After the reinforcement net piece 1 is bound, the electric push rod 406 pushes the two limiting rods 401 to the two sides of the reinforcement fixing base 2, and the end parts of the transverse reinforcements are just clamped inside the two transverse opposite inclined baffle plates 409, so that the reinforcement net piece 1 is lifted and cannot fall off in the rotating process.
A reinforcing steel bar mesh collecting box 9 is further arranged on one side of the limiting rod driving unit, the reinforcing steel bar meshes 1 are tiled in the reinforcing steel bar mesh collecting box 9, and a plurality of limiting columns 10 are arranged at the bottom of the reinforcing steel bar mesh collecting box 9;
the both sides of reinforcing bar net piece collecting box 9 all are provided with electric putter 406, and electric putter 406's expansion end upper surface is fixed and is provided with a plurality of bracing piece 407, and when gag lever post 401 overturned reinforcing bar net piece collecting box 9 top from reinforcing bar unable adjustment base 2 both sides, gag lever post 401 blocks between the bracing piece 407.
The reinforcing steel bar mesh manufacturing method based on the reinforcing steel bar mesh manufacturing device comprises the following steps:
s1, in an initial state, the reinforcing steel bar fixing cover plate 3 is turned to one side of the reinforcing steel bar fixing base 2, the limiting rods 401 on the two sides of the reinforcing steel bar fixing base 2 are in a contracted state, and reinforcing steel bars are sequentially placed in the transverse reinforcing steel bar clamping grooves 5 on the upper surface of the reinforcing steel bar fixing base 2;
s2, starting a cover plate rotating shaft driving motor 303 to drive a cover plate rotating shaft to rotate, turning a reinforcing steel bar fixing cover plate 3 over a reinforcing steel bar fixing base 2, attaching the reinforcing steel bar fixing cover plate 3 to the reinforcing steel bar fixing base 2, inserting a plurality of longitudinal reinforcing steel bars from one side of the reinforcing steel bar fixing cover plate 3 far away from the cover plate rotating shaft driving motor 303, arranging the longitudinal reinforcing steel bars in the longitudinal reinforcing steel bar clamping grooves 6 in a cross mode, and forming a structure of a reinforcing steel bar mesh 1;
s3, binding or welding operation of longitudinal and transverse steel bar binding points is carried out at the working groove 7 to form a complete piece of steel bar net piece 1, the cover plate rotating shaft driving motor 303 is started, and the steel bar fixing cover plate 3 is turned to one side of the steel bar fixing base 2 again;
s4, the limiting rods 401 on the two sides of the reinforcing steel bar fixing base 2 are pushed towards the reinforcing steel bar fixing base 2 until the two sides of the reinforcing steel bar fixing base 2 are close to, at the moment, the limiting grooves 11 on the limiting rod fixing ends 408 are clamped with the limiting plates on the two ends of the rotating shaft 402, and the end parts of the transverse reinforcing steel bars are just clamped inside two transversely opposite inclined baffles 409;
s5, starting a driving gear driving motor 405, driving a driven gear 403 to rotate by a driving gear 404, and clamping a limiting rod fixing end 408 with a rotating shaft 402, wherein the limiting rod fixing end 408 rotates along with the rotating shaft 402, a limiting rod 401 drives a reinforcing steel bar mesh 1 to turn over right above a reinforcing steel bar mesh collecting box 9, and the limiting rod 401 is clamped between supporting rods 407 of electric push rods 406 at two sides of the reinforcing steel bar mesh collecting box 9;
s6, the electric push rods 406 positioned at the two sides of the reinforcing steel bar mesh collecting box 9 contract and are separated from the end part of the transverse reinforcing steel bar, the reinforcing steel bar mesh 1 vertically falls into the reinforcing steel bar mesh collecting box 9, and the limiting columns 10 are inserted into gaps of the reinforcing steel bar mesh 1;
s7, the electric push rod 406 moves towards the reinforcing steel mesh collecting box 9, stops when the reinforcing steel mesh collecting box reaches an initial position, the driving gear drives the motor 405 to start, the fixed end 408 of the limiting rod rotates along with the rotating shaft 402, the limiting rod 401 overturns to return to two sides of the reinforcing steel fixing base 2, the limiting rod 401 is clamped between the supporting rods 407 of the electric push rod 406 at two sides of the reinforcing steel fixing base 2, and then returns to a contraction state;
and S8, repeating the steps, namely stacking a plurality of pieces of reinforcing steel mesh sheets 1 in the reinforcing steel mesh sheet collecting box 9 in a overlapped manner, and facilitating forking to a transport truck through a forklift.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (9)
1. The reinforcing steel bar mesh manufacturing device is characterized by comprising a support (8), a reinforcing steel bar fixing base (2) and a reinforcing steel bar fixing cover plate (3), wherein the reinforcing steel bar fixing base (2) is arranged on the support (8) and used for placing transverse reinforcing steel bars and longitudinal reinforcing steel bars of a reinforcing steel bar mesh (1), the reinforcing steel bar fixing cover plate (3) is arranged above the reinforcing steel bar fixing base (2), and a reinforcing steel bar mesh overturning mechanism (4) is arranged at one end of the reinforcing steel bar fixing base (2);
the reinforcing steel bar net turnover mechanism (4) comprises limiting rods (401) arranged on two sides of a reinforcing steel bar fixing base (2) and a limiting rod driving unit for turning over the limiting rods (401), the limiting rods (401) are arranged close to two sides of the reinforcing steel bar fixing base (2), the lengths of the limiting rods (401) and the reinforcing steel bar fixing base (2) are equal, and the two limiting rods (401) clamp the end parts of reinforcing steel bar net pieces (1) respectively;
two one side that reinforcing bar unable adjustment base (2) were kept away from in gag lever post (401) all is provided with electric putter (406), and the movable end upper surface of electric putter (406) is fixed and is provided with a plurality of bracing piece (407), gag lever post (401) set up between bracing piece (407).
2. The reinforcing bar mesh manufacturing device according to claim 1, wherein the limiting rod driving unit comprises a rotating shaft (402), a limiting rod fixing end (408) is arranged at the end of the limiting rod (401), two ends of the rotating shaft (402) are movably sleeved with the two limiting rod fixing ends (408), a driven gear (403) is coaxially and fixedly arranged in the middle of the rotating shaft (402), a driving gear (404) is arranged on one side, away from the reinforcing bar fixing base (2), of the driven gear (403), the driving gear (404) is meshed with the driven gear (403), a driving gear driving motor (405) is arranged on one side of the driving gear (404), and the driving gear (404) and an output shaft of the driving gear driving motor (405) are coaxially arranged;
horizontal limiting plates are arranged at two ends of the rotating shaft (402), and a limiting groove (11) corresponding to the limiting plate in shape is formed in the limiting rod fixing end (408).
3. The device for manufacturing the steel mesh according to claim 1, wherein the steel bar fixing base (2) is horizontally arranged, a cover fixing end (301) is fixedly arranged at an end of the steel bar fixing cover plate (3) far away from the limiting rod driving unit, a cover rotating shaft is fixedly arranged inside the cover fixing end (301), the cover rotating shaft is driven by a cover rotating shaft driving motor (303), and the cover rotating shaft is coaxially and fixedly connected with an output shaft of the cover rotating shaft driving motor (303).
4. The reinforcing mesh piece manufacturing device according to claim 1, wherein a plurality of transverse reinforcing bar clamping grooves (5) matched with transverse reinforcing bars of the reinforcing mesh piece (1) are formed in the upper surface of the reinforcing fixing base (2), a plurality of longitudinal reinforcing bar clamping grooves (6) matched with longitudinal reinforcing bars of the reinforcing mesh piece (1) are formed in one surface, attached to the reinforcing fixing base (2), of the reinforcing fixing cover plate (3), and the transverse reinforcing bar clamping grooves (5) and the longitudinal reinforcing bar clamping grooves (6) are in a cross shape.
5. The mesh reinforcement manufacturing device according to claim 4, wherein the intersection points of the transverse reinforcements and the longitudinal reinforcements of the mesh reinforcement (1) placed on the reinforcement fixing base (2) are longitudinal and transverse reinforcement binding points, and a plurality of working grooves (7) are formed in the reinforcement fixing base (2) at positions corresponding to the longitudinal and transverse reinforcement binding points.
6. A mesh reinforcement manufacturing device according to claim 5, wherein the width of the reinforcement fixing base (2) is larger than the distance between two longitudinal and transverse reinforcement binding points at the two side ends of the transverse reinforcement, and the width of the reinforcement fixing base (2) is smaller than the length of the transverse reinforcement.
7. The mesh reinforcement manufacturing device of claim 1, wherein the upper surface of the limiting rods (401) is provided with a plurality of inclined baffles (409) which are linearly arranged, and the inclined baffles (409) on the two limiting rods (401) are inclined in opposite directions.
8. The reinforcing mesh manufacturing device according to claim 1, wherein a reinforcing mesh collection box (9) is further arranged on one side of the limiting rod driving unit, the reinforcing mesh (1) is tiled in the reinforcing mesh collection box (9), and a plurality of limiting columns (10) are arranged at the bottom of the reinforcing mesh collection box (9);
the steel bar mesh collection box is characterized in that electric push rods (406) are arranged on two sides of the steel bar mesh collection box (9), a plurality of support rods (407) are fixedly arranged on the upper surface of the movable end portion of each electric push rod (406), and when the limiting rods (401) are overturned above the steel bar mesh collection box (9) from two sides of the steel bar fixing base (2), the limiting rods (401) are clamped between the support rods (407).
9. The reinforcing mesh production method of the reinforcing mesh production apparatus according to claim 1, characterized by comprising the steps of:
s1, in an initial state, the reinforcing steel bar fixing cover plate (3) is turned to one side of the reinforcing steel bar fixing base (2), the limiting rods (401) on the two sides of the reinforcing steel bar fixing base (2) are in a contracted state, and reinforcing steel bars are sequentially placed in the transverse reinforcing steel bar clamping grooves (5) on the upper surface of the reinforcing steel bar fixing base (2);
s2, a cover plate rotating shaft driving motor (303) is started, the cover plate rotating shaft is driven to rotate, a reinforcing steel bar fixing cover plate (3) is turned over to the position right above a reinforcing steel bar fixing base (2), the reinforcing steel bar fixing cover plate (3) is attached to the reinforcing steel bar fixing base (2), a plurality of longitudinal reinforcing steel bars are inserted from one side of the reinforcing steel bar fixing cover plate (3) far away from the cover plate rotating shaft driving motor (303), the longitudinal reinforcing steel bars are arranged in longitudinal reinforcing steel bar clamping grooves (6), and the transverse reinforcing steel bars and the longitudinal reinforcing steel bars are arranged in a cross mode to form a structure of a reinforcing steel bar net piece (1);
s3, binding or welding operation of longitudinal and transverse steel bar binding points is carried out at the working groove (7) to form a complete steel bar net piece (1), the cover plate rotating shaft driving motor (303) is started, and the steel bar fixing cover plate (3) is turned to one side of the steel bar fixing base (2) again;
s4, the limiting rods (401) on the two sides of the reinforcing steel bar fixing base (2) are pushed towards the reinforcing steel bar fixing base (2) until the limiting rods are close to the two sides of the reinforcing steel bar fixing base (2), at the moment, the limiting grooves (11) on the limiting rod fixing ends (408) are clamped with the limiting plates at the two ends of the rotating shaft (402), and the end parts of the transverse reinforcing steel bars are just clamped inside two transversely opposite inclined baffles (409);
s5, starting a driving gear driving motor (405), driving a driving gear (404) to drive a driven gear (403) to rotate, wherein a limiting rod fixing end (408) is clamped with a rotating shaft (402), the limiting rod fixing end (408) rotates along with the rotating shaft (402), a limiting rod (401) drives a steel bar mesh (1) to turn over right above a steel bar mesh collecting box (9), and the limiting rod (401) is clamped between supporting rods (407) of electric push rods (406) on two sides of the steel bar mesh collecting box (9);
s6, electric push rods (406) positioned at two sides of the reinforcing steel bar mesh collecting box (9) contract and are separated from the end part of the transverse reinforcing steel bar, the reinforcing steel bar mesh (1) vertically falls into the reinforcing steel bar mesh collecting box (9), and the limiting columns (10) are inserted into gaps of the reinforcing steel bar mesh (1);
s7, the electric push rod (406) moves towards the reinforcing steel bar mesh collection box (9), stops when reaching an initial position, the driving gear drives the motor (405) to start, the fixed end (408) of the limiting rod rotates along with the rotating shaft (402), the limiting rod (401) turns over to return to the two sides of the reinforcing steel bar fixing base (2), the limiting rod (401) is clamped between the support rods (407) of the electric push rod (406) on the two sides of the reinforcing steel bar fixing base (2), and then returns to a contraction state;
and S8, repeating the steps, namely stacking a plurality of steel bar meshes (1) in a steel bar mesh collection box (9) in a stackable manner, and facilitating forking onto a transport truck through a forklift.
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| CN117259619A (en) * | 2023-09-06 | 2023-12-22 | 中国葛洲坝集团三峡建设工程有限公司 | Manufacturing method of urban gate type tunnel reinforcing mesh |
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