CN110538803A - Continuous material sorting method - Google Patents
Continuous material sorting method Download PDFInfo
- Publication number
- CN110538803A CN110538803A CN201910825484.6A CN201910825484A CN110538803A CN 110538803 A CN110538803 A CN 110538803A CN 201910825484 A CN201910825484 A CN 201910825484A CN 110538803 A CN110538803 A CN 110538803A
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- China
- Prior art keywords
- sorting
- intelligent
- materials
- sorted
- equipment
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
Abstract
The invention discloses a continuous material sorting method, which comprises the following steps: s1, inputting the surface image information and the size information of the target object to be sorted into a database of intelligent sorting equipment, and setting the sorting parameters of the intelligent sorting equipment; s2, dividing the sorting order into a plurality of sorting sub-orders according to the material inventory of the sorting station, and dispatching the sorting sub-orders to the corresponding sorting station; s3, after receiving the materials to be sorted, the sorting station carries out manual primary sorting; s4, sorting again through intelligent sorting equipment after manual preliminary sorting; s5, placing the materials to be sorted again in the stacking area by the intelligent sorting equipment. The whole sorting process is continuous and efficient, and the sorting missing phenomenon is effectively prevented.
Description
Technical Field
The invention belongs to the technical field of sorting systems, and particularly relates to a continuous material sorting method.
background
the flexible automatic production mode for the series production of the fine box mainly aims at the complete flow production functions of automatic feeding and discharging, rough machining, fine machining, drilling and the like of different series of fine boxes, so that the upper computer can intelligently adjust the working speed of each device according to the obtained processing states and parameters of each device on the production line, and the real-time monitoring and fault treatment of the working states of each device on the production line are realized.
The material sorting plays an important role in a flexible automatic production mode of fine box series production, the existing material sorting method generally adopts manual sorting or discontinuous simple mechanical sorting, and the sorting mode is easy to miss or low in efficiency.
Disclosure of Invention
the invention provides a continuous material sorting method, which solves the technical problems of material sorting omission and low efficiency.
in order to solve the technical problems, the technical scheme adopted by the invention is as follows: a method of continuous material sorting, comprising the steps of:
S1, inputting the surface image information and the size information of the target object to be sorted into a database of intelligent sorting equipment, and setting the sorting parameters of the intelligent sorting equipment;
s2, dividing the sorting order into a plurality of sorting sub-orders according to the material inventory of the sorting station, and dispatching the sorting sub-orders to the corresponding sorting station;
S3, after receiving the materials to be sorted, the sorting station carries out manual primary sorting;
S4, sorting again through intelligent sorting equipment after manual preliminary sorting;
S5, placing the materials to be sorted again in the stacking area by the intelligent sorting equipment.
further, in step S4, the sorting again includes the following steps:
a. Placing the primarily sorted materials on a conveyor belt;
b. The scanning device scans the materials on the conveying belt and transmits image data and size data of the target materials to the intelligent sorting equipment;
c. The intelligent sorting equipment compares the data of the target materials with the parameter information of the database and judges whether the materials are the materials needing sorting;
d. if the materials need to be sorted, the intelligent sorting equipment generates a motion instruction to transfer the taking and placing device to take the materials from the conveying belt to the stacking rack.
further, the stacking rack is located on the side of the conveying belt.
further, in step S5, there is a movable stacking rack in the stacking area, and when the stacking rack is close to being full, the staff presses the indicator light to move the intelligent trailer to drag the stacking rack to the storage standby bin.
Furthermore, the intelligent trailer can be dragged to be matched with an empty stacking rack to a stacking area of the stacking rack close to the full rack after receiving the maneuvering instruction.
Further, in step S3, the manual primary sorting includes placing the material to be sorted in a size coarse screening device.
Further, the number of the scanning devices in the step b is at least two.
the invention achieves the following beneficial effects: the manual sorting is used as the initial sorting and is prepared for the subsequent secondary sorting, the pressure of the secondary sorting is reduced, and meanwhile, the initial sorting allows omission and improves the efficiency of the manual sorting. Utilize intelligent letter sorting equipment to sort once more, the precision is high and sort efficiently. The manual work and intelligent combination letter sorting exert respective advantage for whole letter sorting system is high-efficient accurate. The material letter sorting of letter sorting is placed on the piling bin, moves intelligent trailer when closing on full, drags the piling bin to the reserve storehouse of storage. After receiving the maneuvering instruction, the intelligent trailer can be towed to be matched with an empty stacking rack to a stacking area where the stacking rack is close to a full rack, so that sorting can be continuous and uninterrupted. The whole sorting process is continuous and efficient, and the sorting missing phenomenon is effectively prevented.
Detailed Description
The invention is further described below. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
The first embodiment,
a method of continuous material sorting comprising the steps of:
and S1, inputting the surface image information and the size information of the target object to be sorted into a database of the intelligent sorting equipment, and setting the sorting parameters of the intelligent sorting equipment.
And S2, dividing the sorting order into a plurality of sorting sub-orders according to the material inventory of the sorting station, and dispatching the sorting sub-orders to the corresponding sorting station.
s3, after the sorting station receives the materials to be sorted, placing the materials to be sorted in a size coarse screening device for manual primary sorting.
and S4, sorting again through intelligent sorting equipment after manual preliminary sorting. Comprises the following specific steps
a. Placing the primarily sorted materials on a conveyor belt;
b. the two scanning devices scan the materials on the conveying belt and transmit image data and size data of the target materials to the intelligent sorting equipment;
c. the intelligent sorting equipment compares the data of the target materials with the parameter information of the database and judges the materials to be sorted;
d. The intelligent sorting equipment generates a motion instruction to transfer the taking and placing device to take the materials out of the conveying belt.
S5, placing the materials to be sorted again on the stacking rack of the stacking area by the intelligent sorting equipment, and when the stacking rack is close to a full rack, pressing the indicator lamp by a worker to move the intelligent trailer to drag the stacking rack to the storage standby bin. After receiving the maneuvering instruction, the intelligent trailer can be towed to an empty stacking rack to a stacking area of which the stacking rack is close to a full rack.
Example II,
a method of continuous material sorting comprising the steps of:
And S1, inputting the surface image information and the size information of the target object to be sorted into a database of the intelligent sorting equipment, and setting the sorting parameters of the intelligent sorting equipment.
And S2, dividing the sorting order into a plurality of sorting sub-orders according to the material inventory of the sorting station, and dispatching the sorting sub-orders to the corresponding sorting station.
S3, after the sorting station receives the materials to be sorted, placing the materials to be sorted in a size coarse screening device for manual primary sorting.
And S4, sorting again through intelligent sorting equipment after manual preliminary sorting. Comprises the following specific steps
a. Placing the primarily sorted materials on a conveyor belt;
b. The two scanning devices scan the materials on the conveying belt and transmit image data and size data of the target materials to the intelligent sorting equipment;
c. B, the intelligent sorting equipment compares the data of the target materials with the parameter information of the database, and if the materials are judged to be materials which do not need to be sorted, the step b is repeated until the intelligent sorting equipment compares the data of the target materials with the parameter information of the database to judge that the target materials on the conveying belt are the materials which need to be sorted;
d. the intelligent sorting equipment generates a motion instruction to transfer the taking and placing device to take the materials out of the conveying belt.
S5, placing the materials to be sorted again on the stacking rack of the stacking area by the intelligent sorting equipment, and when the stacking rack is close to a full rack, pressing the indicator lamp by a worker to move the intelligent trailer to drag the stacking rack to the storage standby bin. After receiving the maneuvering instruction, the intelligent trailer can be towed to an empty stacking rack to a stacking area of which the stacking rack is close to a full rack.
the manual sorting is used as the initial sorting and is prepared for the subsequent secondary sorting, the pressure of the secondary sorting is reduced, and meanwhile, the initial sorting allows omission and improves the efficiency of the manual sorting. Utilize intelligent letter sorting equipment to sort once more, the precision is high and sort efficiently. The manual work and intelligent combination letter sorting exert respective advantage for whole letter sorting system is high-efficient accurate. The material letter sorting of letter sorting is placed on the piling bin, moves intelligent trailer when closing on full, drags the piling bin to the reserve storehouse of storage. After receiving the maneuvering instruction, the intelligent trailer can be towed to be matched with an empty stacking rack to a stacking area where the stacking rack is close to a full rack, so that sorting can be continuous and uninterrupted. The whole sorting process is continuous and efficient, and the sorting missing phenomenon is effectively prevented.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (7)
1. a method of continuous material sorting, comprising the steps of:
S1, inputting the surface image information and the size information of the target object to be sorted into a database of intelligent sorting equipment, and setting the sorting parameters of the intelligent sorting equipment;
S2, dividing the sorting order into a plurality of sorting sub-orders according to the material inventory of the sorting station, and dispatching the sorting sub-orders to the corresponding sorting station;
S3, after receiving the materials to be sorted, the sorting station carries out manual primary sorting;
s4, sorting again through intelligent sorting equipment after manual preliminary sorting;
S5, placing the materials to be sorted again in the stacking area by the intelligent sorting equipment.
2. the continuous material sorting method according to claim 1, wherein the re-sorting in step S4 includes the steps of:
a. Placing the primarily sorted materials on a conveyor belt;
b. the scanning device scans the materials on the conveying belt and transmits image data and size data of the target materials to the intelligent sorting equipment;
c. the intelligent sorting equipment compares the data of the target materials with the parameter information of the database and judges whether the materials are the materials needing sorting;
d. If the materials need to be sorted, the intelligent sorting equipment generates a motion instruction to transfer the taking and placing device to take the materials from the conveying belt to the stacking rack.
3. The continuous material sorting method of claim 1, wherein the stacker is located at a side of the conveyor belt.
4. The continuous material sorting method according to claim 1, wherein in step S5, the stacking area has a movable stacking rack, and when the stacking rack is close to being full, the staff presses the indicator light to move the intelligent trailer to pull the stacking rack to the storage standby bin.
5. The method as claimed in claim 4, wherein the intelligent trailer is configured to pull an empty stacker to a stacking area where the stacker is close to a full stacker after receiving the maneuvering command.
6. the continuous material sorting method as claimed in claim 1, wherein the step S3, the manual primary sorting includes placing the material to be sorted in a size scalping device.
7. The continuous material sorting method as claimed in claim 2, wherein the number of the scanning devices in the step b is at least two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910825484.6A CN110538803A (en) | 2019-09-03 | 2019-09-03 | Continuous material sorting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910825484.6A CN110538803A (en) | 2019-09-03 | 2019-09-03 | Continuous material sorting method |
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| CN110538803A true CN110538803A (en) | 2019-12-06 |
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| CN201910825484.6A Pending CN110538803A (en) | 2019-09-03 | 2019-09-03 | Continuous material sorting method |
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Citations (7)
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|---|---|---|---|---|
| JPH07148468A (en) * | 1993-11-29 | 1995-06-13 | Takara Keiki Seisakusho:Kk | Diameter measuring device for long article |
| CN106076861A (en) * | 2016-05-27 | 2016-11-09 | 国网天津市电力公司 | A kind of many specifications tear back old electric energy meter automatic sorting processing system open |
| CN107321627A (en) * | 2017-07-24 | 2017-11-07 | 倪松林 | Infusion bag method for sorting and infusion bag sorting device |
| CN107971233A (en) * | 2016-10-21 | 2018-05-01 | 南京中车浦镇工业物流有限公司 | Material sorting method |
| CN207576955U (en) * | 2017-11-21 | 2018-07-06 | 北京京东尚科信息技术有限公司 | Packages system |
| CN108722882A (en) * | 2018-04-28 | 2018-11-02 | 江苏华章物流科技股份有限公司 | Intelligent sorting packaging system and its sorting packaging method |
| CN108855953A (en) * | 2018-04-19 | 2018-11-23 | 顺丰科技有限公司 | A kind of wave time express delivery sorting method, device and equipment, storage medium |
-
2019
- 2019-09-03 CN CN201910825484.6A patent/CN110538803A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07148468A (en) * | 1993-11-29 | 1995-06-13 | Takara Keiki Seisakusho:Kk | Diameter measuring device for long article |
| CN106076861A (en) * | 2016-05-27 | 2016-11-09 | 国网天津市电力公司 | A kind of many specifications tear back old electric energy meter automatic sorting processing system open |
| CN107971233A (en) * | 2016-10-21 | 2018-05-01 | 南京中车浦镇工业物流有限公司 | Material sorting method |
| CN107321627A (en) * | 2017-07-24 | 2017-11-07 | 倪松林 | Infusion bag method for sorting and infusion bag sorting device |
| CN207576955U (en) * | 2017-11-21 | 2018-07-06 | 北京京东尚科信息技术有限公司 | Packages system |
| CN108855953A (en) * | 2018-04-19 | 2018-11-23 | 顺丰科技有限公司 | A kind of wave time express delivery sorting method, device and equipment, storage medium |
| CN108722882A (en) * | 2018-04-28 | 2018-11-02 | 江苏华章物流科技股份有限公司 | Intelligent sorting packaging system and its sorting packaging method |
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Application publication date: 20191206 |