CN107971233A - Material sorting method - Google Patents

Material sorting method Download PDF

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Publication number
CN107971233A
CN107971233A CN201610916685.3A CN201610916685A CN107971233A CN 107971233 A CN107971233 A CN 107971233A CN 201610916685 A CN201610916685 A CN 201610916685A CN 107971233 A CN107971233 A CN 107971233A
Authority
CN
China
Prior art keywords
sorting
order
selection
sub
box
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610916685.3A
Other languages
Chinese (zh)
Inventor
李立
陶春松
卢艳华
陈笛
李彪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CRRC Nanjing Puzhen Co Ltd
Original Assignee
CRRC Nanjing Puzhen Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CRRC Nanjing Puzhen Co Ltd filed Critical CRRC Nanjing Puzhen Co Ltd
Priority to CN201610916685.3A priority Critical patent/CN107971233A/en
Publication of CN107971233A publication Critical patent/CN107971233A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/02Apparatus characterised by the means used for distribution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/10Apparatus characterised by the means used for detection ofthe destination

Abstract

The present invention relates to Material Sorting method, belongs to Intelligent logistics technical field.Order sorting is divided into several sub- orders of sorting by the method for sorting according to the stock material of sorting website, and sub- order will be sorted and distributed to corresponding sorting website, complete sorting work in the sorting station that sub- order is sorted by receiving, after the sub- order sorting of all sortings of order sorting, all corresponding selection boxes are sent to appointed place, complete to sort the merging of sub- order.In addition, it is multiple sorting tasks that the present invention, which will sort sub- order decomposition, and sorting task is ranked up so that the progress that sorting can be more efficient.The present invention greatly simplify sorting work process, improve sorting accuracy and efficiency, can realize the collaborative work of multiple sorting websites.

Description

Material Sorting method
Technical field
The present invention relates to Material Sorting method.
Background technology
Most of both mechanically and electrically product is all assembling production, can all run into asking for Material Sorting before Product Assembly Topic.The inefficiency of traditional artificial sorting, and error rate is high, can not adapt to the development of Intelligent logistics.
105083958 A of Chinese invention patent application CN are found through retrieval, disclose a kind of Material Sorting transport system. It is completed from a main conveying during various hard, soft overall small-sized material (non-bulk cargo) conveying or other application Line or entrance, are sorted to two and two or more branch pipeline or the function of outlet, and sorting conveying speed is fast, efficient, More level sortations can be achieved, have a wide range of application.It can be seen that it can not be sorted, and be somebody's turn to do with larger limitation for bulk cargo Material Sorting and production requirement are combined by sorting system.
The content of the invention
The technical problems to be solved by the invention are to overcome the disadvantages mentioned above of the prior art, there is provided Material Sorting method.
In order to solve the above technical problems, Material Sorting method provided by the invention, it is characterised in that comprise the following steps:
Step 1, according to the stock material of sorting website be divided into the sub- orders of several sortings by order sorting, and will sort sub- order Distribute to corresponding sorting website;
Step 2, receive the sorting website for sorting sub- order, will sort sub- order, the encoding of corresponding sorting box, corresponding sorting box exists Position on selection frame is bound, and the corresponding sorting box is used to hold the material sorted in sub- order, and sorting box is picking Select setting indicator light at the riding position of frame;
Step 3, the sub- order of sorting are made of several selection tasks, are each sorted sub- order and are corresponded on a selection frame at least One sorting box;
Step 4, sequentially perform selection task, lights sorting box corresponding with currently choosing the sub- order of sorting belonging to task in selection frame Indicator light at upper position, prompting personnel, which will sort material bag corresponding with current selection task and be put into, is lit indicator light In corresponding selection box;
Step 5, finish when all selection tasks carryings in the sub- order of a certain sorting, selection box corresponding with the sub- order of the sorting Undercarriage;
After step 6, the sub- order sorting of all sortings of order sorting, all corresponding selection boxes are sent to appointed place, Complete the merging of the sub- order of sorting.
In order to further solve above technical problem, the present invention also has following characteristics:
1st, in step 3, the selection task that order sorting corresponding to box is chosen on selection frame is ranked up, is related to same material Choose task order together.
2nd, the coding of each sorting box is unique, and the coding is fixed on sorting box with computer-reader form.
3rd, in step 4, according to current selection task printing material label, and it is attached to selection material and wraps.
4th, in step 4, material and material quantity that material bag planted agent is put into are obtained by selection task.
5th, in step 4, if in the presence of the order sorting for needing priority treatment, the selection task for belonging to the order sorting is excellent First.
6th, in step 4, when performing current sorting task, the magazine equipped with corresponding material is moved to designated position for grabbing Take.
7th, in step 4, the material of specified quantity is put into material bag by weighting manner, specific method is:By material It is put into material bag and weighs, obtains being equipped with the number of material in material bag by the weight of weighing data divided by single material Amount, the material quantity of loading are consistent with the material quantity of current selection task, then the material bag dispensing is completed.
8th, in the sort process of step 4, if the selection box of binding has been filled with, newly-increased selection box is used to hold sorting Surplus material in order, the newly-increased selection box encode, increase position of the selection box on selection frame newly with sorting sub- order Binding.
9th, pipeline is transferred to after choosing box undercarriage, pipeline is specifying all selection boxes for belonging to same order sorting Outlet sends out and then carries out once or gradation dress is carried to appointed place, and the specified outlet is one outlet or multiple outlets.
10th, box-packed load will be chosen by toter and is transported to appointed place, the toter is AGV trolleies or intelligence Trolley or fork truck.
11st, the outlet of the pipeline is provided with the rack car for loading selection box.
12nd, the outlet of the pipeline is provided with for will choose the box-packed transition mechanism for being loaded onto rack car.
13rd, the sorting website is automatic garage.
Material Sorting method of the present invention is split and is issued to order sorting according to the stock material situation of sorting website, The sorting website for being connected to sorting task is completed to sort the sorting task of sub- order, realizes the fractionation sorting of order.Then will divide again Selection box after picking pools together, and realizes the merging for sorting sub- order.Specifically, belong to same by controlling pipeline to realize The selection box of one order is specifying outlet to send out, by these selection boxes once or the loading of gradation is delivered to appointed place.
In addition, it is multiple sorting tasks that the present invention, which will sort sub- order decomposition, and sorting task is ranked up so that Sort progress that can be more efficient.In particular, the present invention is provided with and selection box riding position on selection frame Corresponding indicator light, when performing sorting task, corresponding indicator light is lighted, and prompts sorting personnel accurately to be fed intake, greatly The course of work is simplified, improves sorting accuracy and efficiency.
Embodiment
The present embodiment Material Sorting method, comprises the following steps:
Step 1, according to automatic garage(Sort website)Stock material order sorting is divided into the sub- orders of several sortings, and will point Sub- order is picked to distribute to corresponding automatic garage.
Step 2, receive the automatic garage for sorting sub- order, will sort sub- order, the encoding of corresponding sorting box, corresponding sorting box Position on selection frame is bound, and corresponding sorting box is used to hold the material sorted in sub- order, and sorting box is being chosen Indicator light is set at the riding position of frame.In the present embodiment, being encoded to uniquely for box is sorted, the coding is with computer-reader form It is fixed on sorting box, the coding that sorts box can be random before changeless or each sorting or be produced by rule Raw unduplicated coding.
Step 3, the sub- order of sorting are made of several selection tasks, are each sorted sub- order and are corresponded on a selection frame At least one sorting box.Preferably, the material suggestion for each sorting same model in sub- order corresponds to same selection task.In order to Efficiency is improved, the selection task that order sorting corresponding to box is chosen on selection frame is ranked up, is related to the selection of same material Task order is together.
Step 4, sequentially perform selection task, lights sorting box corresponding with currently choosing the sub- order of sorting belonging to task and is picking Select the indicator light at position on frame, prompting personnel, which will sort material bag corresponding with current selection task and be put into, is lit finger Show in the selection box corresponding to lamp.In this step, according to current selection task printing material label, and selection material bag is attached to On;The material and material quantity that material bag planted agent is put into are obtained by selection task;If ordered in the presence of the sorting of priority treatment is needed It is single, then it will belong to the selection priority of task of the order sorting.When performing current sorting task, the magazine movement equipped with corresponding material To designated position for crawl.In step 4, the material of specified quantity, specific method are put into material bag by weighting manner It is:Material is put into material bag and is weighed, obtains being equipped with material bag by the weight of weighing data divided by single material The quantity of material, the material quantity of loading are consistent with the material quantity of current selection task, then the material bag dispensing is completed.In step In rapid 4 sort process, if the selection box of binding has been filled with, newly-increased selection box is used to hold the residue sorted in sub- order Material, the newly-increased selection box encode, increase position of the selection box on selection frame newly with sorting sub- order binding.
Step 5, finish when all selection tasks carryings in the sub- order of a certain sorting, corresponding with the sub- order of the sorting to pick Box undercarriage to be selected, pipeline is transferred to after choosing box undercarriage, the outlet of pipeline is provided with the rack car for loading selection box, and It is useful for that the box-packed transition mechanism for being loaded onto rack car will be chosen.
After step 6, the sub- order sorting of all sortings of order sorting, pipeline will belong to the institute of same order sorting There is selection box specifying outlet to send out, the specified outlet is one outlet or multiple outlets, then carries out filling once or by several times Appointed place is carried to, completes to sort the merging of sub- order.In this example, the rack car equipped with selection box is filled by AGV trolleies Load is transported to appointed place.
Sent in this example using pipeline by box is sorted to specified outlet, transition apparatus and rack are set in pipeline exit Car, and the rack car equipped with selection box is loaded by AGV trolleies and is transported to appointed place.The mode used except this example with Outside, the sorting box that undercarriage on selection frame can also be directly loaded up by AGV trolleies is transported to appointed place, or using removable The rack car of formula obtains the selection box for installing material from selection frame, is then transported to appointed place by AGV trolleies.The present embodiment In toter in addition to AGV trolleies, can also use intelligent carriage or fork truck.
In addition to the implementation, the present invention can also have other embodiment.It is all to use equivalent substitution or equivalent transformation shape Into technical solution, all fall within the protection domains of application claims.

Claims (10)

1. Material Sorting method, it is characterised in that comprise the following steps:
Step 1, according to the stock material of sorting website be divided into the sub- orders of several sortings by order sorting, and will sort sub- order Distribute to corresponding sorting website;
Step 2, receive the sorting website for sorting sub- order, will sort sub- order, the encoding of corresponding sorting box, corresponding sorting box exists Position on selection frame is bound, and the corresponding sorting box is used to hold the material sorted in sub- order, and sorting box is picking Select setting indicator light at the riding position of frame;
Step 3, the sub- order of sorting are made of several selection tasks, are each sorted sub- order and are corresponded on a selection frame at least One sorting box;
Step 4, sequentially perform selection task, lights sorting box corresponding with currently choosing the sub- order of sorting belonging to task in selection frame Indicator light at upper position, prompting personnel, which will sort material bag corresponding with current selection task and be put into, is lit indicator light In corresponding selection box;
Step 5, finish when all selection tasks carryings in the sub- order of a certain sorting, selection box corresponding with the sub- order of the sorting Undercarriage;
After step 6, the sub- order sorting of all sortings of order sorting, all corresponding selection boxes are sent to appointed place, Complete the merging of the sub- order of sorting.
2. Material Sorting method according to claim 1, it is characterised in that:It is right to choosing box institute on selection frame in step 3 Answer the selection task of order sorting to be ranked up, be related to the selection task order of same material together.
3. Material Sorting method according to claim 1, it is characterised in that:The coding of each sorting box is unique, described Coding is fixed on sorting box with computer-reader form.
4. Material Sorting method according to claim 1, it is characterised in that:In step 4, by weighting manner to material bag The material of specified quantity is inside put into, specific method is:Material is put into material bag and is weighed, passes through weighing data divided by list The weight of a material obtains being equipped with the quantity of material, the material quantity of loading and the material quantity of current selection task in material bag It is consistent, then the material bag dispensing is completed.
5. Material Sorting method according to claim 1, it is characterised in that:In the sort process of step 4, if binding Selection box has been filled with, then the newly-increased surplus material for choosing box for holding in the sub- order of sorting, the coding of the newly-increased selection box, Bound with sorting sub- order position of the newly-increased selection box on selection frame.
6. Material Sorting method according to claim 1, it is characterised in that:Pipeline is transferred to after selection box undercarriage, it is defeated By all selection boxes for belonging to same order sorting, specifying outlet to send out and then carry out once or by several times, dress is carried to finger for line sending Determine place, the specified outlet is one outlet or multiple outlets.
7. the Material Sorting method according to claim 1 or 6, it is characterised in that:Box-packed load will be chosen by toter Appointed place is transported to, the toter is AGV trolleies or intelligent carriage or fork truck.
8. Material Sorting method according to claim 6, it is characterised in that:The outlet of the pipeline is provided with for filling Carry the rack car of selection box.
9. Material Sorting method according to claim 8, it is characterised in that:The outlet of the pipeline is provided with for inciting somebody to action Choose the box-packed transition mechanism for being loaded onto rack car.
10. Material Sorting method according to claim 1, it is characterised in that:The sorting website is automatic garage.
CN201610916685.3A 2016-10-21 2016-10-21 Material sorting method Pending CN107971233A (en)

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Application Number Priority Date Filing Date Title
CN201610916685.3A CN107971233A (en) 2016-10-21 2016-10-21 Material sorting method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610916685.3A CN107971233A (en) 2016-10-21 2016-10-21 Material sorting method

Publications (1)

Publication Number Publication Date
CN107971233A true CN107971233A (en) 2018-05-01

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109759349A (en) * 2018-12-26 2019-05-17 成都九洲电子信息系统股份有限公司 A kind of fresh product sorting system and method for nonstandard product
CN110538803A (en) * 2019-09-03 2019-12-06 星光印刷(苏州)有限公司 Continuous material sorting method
CN113486992A (en) * 2021-06-29 2021-10-08 格力电器(南京)有限公司 Sorting method for materials in production line

Citations (7)

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Publication number Priority date Publication date Assignee Title
JPH08225115A (en) * 1995-02-17 1996-09-03 Maki Seisakusho:Kk Selection method and device for vegetable and fruit
CN2647451Y (en) * 2003-05-19 2004-10-13 广州市拓维领先科技有限公司 Multiple continuous fast processing material flow sorting system
CN101157080A (en) * 2007-11-02 2008-04-09 浙江工业大学 Semi-automatic cigarette sorting line
CN102163294A (en) * 2011-03-30 2011-08-24 浙江工商大学 Wireless electronic tag-aided picking system
US8552327B2 (en) * 2005-07-14 2013-10-08 Siemens Industry, Inc. Single pass mail sorting system
CN105836360A (en) * 2016-04-25 2016-08-10 南京中车浦镇工业物流有限公司 Intelligent logistics sorting system
CN205616049U (en) * 2016-04-14 2016-10-05 福州大学 Order subregion system of selecting based on electronic tags

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08225115A (en) * 1995-02-17 1996-09-03 Maki Seisakusho:Kk Selection method and device for vegetable and fruit
CN2647451Y (en) * 2003-05-19 2004-10-13 广州市拓维领先科技有限公司 Multiple continuous fast processing material flow sorting system
US8552327B2 (en) * 2005-07-14 2013-10-08 Siemens Industry, Inc. Single pass mail sorting system
CN101157080A (en) * 2007-11-02 2008-04-09 浙江工业大学 Semi-automatic cigarette sorting line
CN102163294A (en) * 2011-03-30 2011-08-24 浙江工商大学 Wireless electronic tag-aided picking system
CN205616049U (en) * 2016-04-14 2016-10-05 福州大学 Order subregion system of selecting based on electronic tags
CN105836360A (en) * 2016-04-25 2016-08-10 南京中车浦镇工业物流有限公司 Intelligent logistics sorting system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109759349A (en) * 2018-12-26 2019-05-17 成都九洲电子信息系统股份有限公司 A kind of fresh product sorting system and method for nonstandard product
CN110538803A (en) * 2019-09-03 2019-12-06 星光印刷(苏州)有限公司 Continuous material sorting method
CN113486992A (en) * 2021-06-29 2021-10-08 格力电器(南京)有限公司 Sorting method for materials in production line

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Application publication date: 20180501

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