Disclosure of Invention
The inventor finds that the current method still needs to occupy more human resources from the picking station to the rechecking table or the line-throwing point when the bin is transported.
In view of this, the technical problem that this disclosure will solve is, reduce the manpower resources that occupy in the workbin handling process.
According to an aspect of the present disclosure, a method of handling a bin is presented, comprising:
dispatching an Automatic Guided Vehicle (AGV) loaded with empty boxes to a target picking point, so that the AGV loads the bins at the target picking point;
dispatching the AGV which finishes the loading task of the material box to a target unloading point, so that the AGV unloads the material box at the target unloading point;
and dispatching the AGV which finishes the unloading task of the workbin to the target empty box loading point, so that the AGV loads the empty box at the target empty box loading point to prepare to execute the next workbin carrying task.
Optionally, scheduling AGVs loaded with empty bins to target pick points comprises:
and determining target sorting points corresponding to the AGVs loaded with empty boxes according to at least one of the number and the priority of the bins to be carried in each sorting point and the distribution condition of each AGV, and scheduling the AGVs loaded with the empty boxes to corresponding target sorting points.
Optionally, at least one of the number of the to-be-carried bins, the priority of the to-be-carried bins, the distance between the AGVs and the picking points, and whether a path between the AGVs and the picking points has a congested road section is subjected to weighted calculation, and a target picking point corresponding to the AGV loaded with an empty bin is determined according to a calculation result.
Optionally, scheduling the AGV that completed the bin load task to an unloading point comprises:
and determining target unloading points corresponding to the AGV which finishes the work loading task of the bin according to at least one of the number of the work loading points and the distribution condition of the AGV, and scheduling the AGV which finishes the work loading task of the bin to the corresponding target unloading points.
Optionally, at least one of the number of tasks at the unloading point, the distance between the AGVs and the unloading point, and whether a path between the AGVs and the unloading point has a congested road segment is weighted, and a target unloading point corresponding to the AGV which completes the loading task of the bin is determined according to the calculation result.
Optionally, scheduling the AGV that completes the unloading task of the bin to go to the target empty bin point includes:
and determining target empty packing points corresponding to the AGV which finishes the work unloading task of the workbin according to at least one of the number of the tasks of each empty packing point and the distribution condition of each AGV, and scheduling the AGV which finishes the work unloading task of the workbin to the corresponding target empty packing points.
Optionally, at least one of the number of tasks at the empty filling point, the distance between the AGVs and the empty filling point, and whether a path between the AGVs and the empty filling point has a congested road segment is weighted, and a target empty filling point corresponding to the AGV which completes the work unloading task of the bin is determined according to the calculation result.
Optionally, the method further comprises: according to the number of the available electric piles of the charging points and the distance between the charging points and the AGVs, determining target charging points corresponding to the AGVs with insufficient electric quantity, scheduling the AGVs with insufficient electric quantity to go to the corresponding target charging points, and enabling the AGVs to supplement the charging amount at the target charging points.
Optionally, at least one of the number of available electric piles at the charging point, the distance between the charging point and the AGVs, and whether a path between the charging point and the AGVs has a congested road section is weighted and calculated, and the target charging point corresponding to the AGV with insufficient electric quantity is determined according to the calculation result.
Optionally, the pick-up point, the unload point, and the empty bin point are in communication via a loop.
According to another aspect of the present disclosure, a method of handling a bin is presented, comprising:
responding to the dispatching of a loading bin of an automatic guided transport vehicle (AGV) dispatching device, driving the AGV to a target sorting point indicated by the dispatching, and loading the loading bin at the target sorting point;
responding to the dispatching of the unloading box of the AGV dispatching device, enabling the AGV to travel to a target unloading point indicated by the dispatching, and unloading the unloading box at the target unloading point;
in response to the scheduling of the loaded empty box by the AGV scheduling device, the AGV travels to the target empty box loading point indicated by the scheduling, and loads the empty box at the target empty box loading point so as to prepare for the next work of transporting the bin.
Optionally, the method further comprises: and responding to the charging schedule of the AGV scheduling device, and driving the AGV with insufficient electric quantity to a charging point for supplementing the charging quantity.
According to another aspect of the present disclosure, an AGV dispatching device for an automatic guided vehicle is provided, including:
a memory; and
a processor coupled to the memory, the processor configured to perform the aforementioned method of handling a bin based on instructions stored in the memory.
According to another aspect of the disclosure, an automated guided vehicle AGV is provided, comprising:
a memory; and
a processor coupled to the memory, the processor configured to perform the aforementioned method of handling a bin based on instructions stored in the memory.
According to another aspect of the present disclosure, a system for handling bins is presented, comprising:
the automatic guided vehicle AGV dispatching device is provided with a plurality of automatic guided vehicles;
and
the AGV as previously described.
According to another aspect of the disclosure, a computer-readable storage medium is proposed, on which a computer program is stored which, when being executed by a processor, carries out the aforementioned method of handling a bin.
The utility model discloses dispatch AGV removes the target and chooses to choose some loading workbins, removes target unloading some unloading workbins, and removes target vanning some loading empty boxs, can reduce the manpower resources that occupy in the workbin handling for the person of choosing goods is absorbed in the work of choosing goods, is favorable to improving the efficiency of choosing goods.
Detailed Description
The technical solutions in the embodiments of the present disclosure will be clearly and completely described below with reference to the drawings in the embodiments of the present disclosure.
An AGV (automatic Guided Vehicle) is a Vehicle equipped with an electromagnetic or optical automatic guide device, which can travel along a predetermined guide path and has safety protection and various transfer functions.
Fig. 1 is a schematic top plan view of a warehouse of the present disclosure.
As shown in fig. 1, a plurality of storage locations 110 are provided in the warehouse for storing goods. The area in which the reservoir 110 is located is referred to as a reservoir. The bins 110 are divided into a logical picking area 120. The picker's picking tasks are performed at a logical picking area 120. Each logical pick zone 120 is provided with at least one pick point 130. The AGV loads bins at each pick point 130. The bin is filled with the sorted goods. Several unloading points 140 are also provided in the warehouse. The unloading point 140 may be, for example, a reviewing station or a delivery line drop point. The AGV unloads the bins at each unloading point 140. And the bin unloaded from the rechecking table is rechecked, packed and then taken out of the warehouse. The material boxes unloaded at the routing point are conveyed to a packing place by a conveying line to be packed and then discharged from the warehouse. A number of empty bin points 150 are also provided in the warehouse. The AGV loads an empty bin at each empty bin point 150 in preparation for the next bin transfer task. The filling point 150 may be provided, for example, in the vicinity of the unloading point 140, in order to facilitate the recycling of the empty containers. A number of charging points 160 are also provided in the warehouse. The AGV makes up the charge at the charging point.
As shown in FIG. 1, the pick point 130, the unload point 140, the load point 150, and the charge point 160 are in communication with one another, i.e., the AGV may travel from any one of them to any other one of them. As an example, the pick point 130, the unload point 140, the load point 150, and the charge point 160 are connected by a loop 170. The loop 170 may, for example, comprise at least two sub-loops of different directions of travel. This loop 170 enables a quick route so that the AGV can travel from any one of them to any other one of them more quickly.
FIG. 2 is a schematic flow diagram of some embodiments of a method of handling bins according to the present disclosure.
As shown in fig. 2, the method of this embodiment includes: 210-260, optionally, 270-280.
At step 210, the AGV dispatcher dispatches the AGV with the empty bin to the target picking point.
In some embodiments, the target sorting points corresponding to the AGVs loaded with empty bins are determined according to the number and priority of the bins to be transported in each sorting point and the distribution of the AGVs, and the AGVs loaded with empty bins are dispatched to the corresponding target sorting points. For example, at least one of the number of the to-be-carried bins, the priority of the to-be-carried bins, the distance between the AGV and the picking point and whether the path between the AGV and the picking point has a congested road section is weighted and calculated, and the target picking point corresponding to the AGV loaded with the empty bin is determined according to the calculation result.
For example, the three factors of the number of the to-be-transported bins, the priority of the to-be-transported bins and the distance between the AGV and the picking point are weighted, and according to the calculation result, the picking point with a larger number of the to-be-transported bins, a higher priority and a closer distance can be preferentially determined as the target picking point corresponding to the AGV loaded with the empty bin. Therefore, the bins with a large number and high priority are conveyed as early as possible, and the conveying efficiency of the AGV is improved.
For another example, the planned path should try to avoid congestion or avoid congestion. Therefore, the four factors of the number of the to-be-carried bins, the priority of the to-be-carried bins, the distance between the AGV and the picking point and whether congestion sections exist in the path between the AGV and the picking point are weighted and calculated, and according to the calculation result, the picking points which are large in number of the to-be-carried bins, high in priority, close in distance and good in road condition can be preferentially determined as the target picking points corresponding to the AGV loaded with empty bins. Therefore, the bins with a large number and high priority are conveyed as early as possible, the conveying efficiency of the AGV is improved, and the total time cost of the AGV is reduced.
The weight of each factor can be set or adjusted according to the service requirement. The factors of more interest to the current service may be weighted more heavily.
At step 220, the AGV travels to the target pick point indicated by the schedule in response to the schedule of load bins of the AGV scheduling device, loading the bins at the target pick point.
In step 230, the AGV scheduler schedules the AGV that completed the bin load task to the destination unloading point.
In some embodiments, according to the number of tasks at each unloading point and the distribution of each AGV, target unloading points corresponding to AGVs that complete the bin loading task are determined, and the AGVs that complete the bin loading task are scheduled to go to the corresponding target unloading points. For example, at least one of the number of tasks at the unloading point, the distance between the AGVs and the unloading point, and whether the route between the AGVs and the unloading point has a congested road section is weighted, and a target unloading point corresponding to the AGV which completes the loading task of the bin is determined according to the calculation result.
For example, the two factors of the number of tasks at the unloading point and the distance between the AGVs and the unloading points are weighted, and according to the calculation result, the unloading point with a smaller number of tasks and a shorter distance can be preferentially determined as the target unloading point corresponding to the AGV which completes the loading task of the bin. Therefore, the tasks of all unloading points are balanced, and the carrying efficiency of the AGV is improved.
For another example, the planned path should try to avoid congestion or avoid congestion. Therefore, the three factors of the number of tasks of the unloading points, the distance between the AGV and the unloading points and whether the congestion road section exists on the path between the AGV and the unloading points are weighted and calculated, and according to the calculation result, the unloading points with fewer tasks, closer distance and good road conditions can be preferentially determined as the target unloading points corresponding to the AGV which completes the loading task of the material box. Therefore, the tasks of all unloading points are balanced, the carrying efficiency of the AGV is improved, and the total time cost of the AGV is reduced.
The weight of each factor can be set or adjusted according to the service requirement. The factors of more interest to the current service may be weighted more heavily.
In step 240, the AGV travels to the target unloading point indicated by the schedule in response to the schedule of the unloading bins of the AGV scheduler, unloading the bins at the target unloading point.
In step 250, the AGV scheduler schedules the AGV that completed the bin unload task to the target empty bin point.
In some embodiments, according to the number of tasks at each empty packing point and the distribution of each AGV, target empty packing points corresponding to AGVs that complete the task of unloading the bin are determined, and the AGVs that complete the task of unloading the bin are scheduled to the corresponding target empty packing points. For example, at least one of the number of tasks at the empty filling point, the distance between the AGV and the empty filling point, and whether a path between the AGV and the empty filling point has a congested road segment is weighted, and a target empty filling point corresponding to the AGV which completes the unloading task of the bin is determined according to the calculation result.
For example, the two factors of the number of tasks at the empty packing points and the distance between the AGVs and the empty packing points are weighted, and according to the calculation result, the empty packing point with a larger number of tasks and a shorter distance can be preferentially determined as the target empty packing point corresponding to the AGV which completes the unloading task of the bin. Therefore, a large number of empty boxes are conveyed as early as possible, and the conveying efficiency of the AGV is improved.
For another example, the planned path should try to avoid congestion or avoid congestion. Therefore, the three factors of the number of tasks of the empty filling points, the distance between the AGV and the empty filling points and whether the congestion road sections exist on the path between the AGV and the empty filling points are weighted and calculated, and according to the calculation result, the empty filling points with more tasks, closer distance and good road conditions can be preferentially determined as the target empty filling points corresponding to the AGV which completes the unloading task of the material box. Therefore, a large number of empty boxes are conveyed as early as possible, the conveying efficiency of the AGV is improved, and the total time cost of the AGV is reduced.
The weight of each factor can be set or adjusted according to the service requirement. The factors of more interest to the current service may be weighted more heavily.
In step 260, the AGV travels to the target empty load point indicated by the schedule in response to the schedule of loading empty bins by the AGV scheduler, and loads empty bins at the target empty load point in preparation for the next bin transfer task.
In step 270, the AGV scheduler schedules the AGV with insufficient power to the charging point.
In some embodiments, according to the number of available power piles of the charging points and the distance between the charging points and the AGVs, target charging points corresponding to the AGVs with insufficient power are determined, and the AGVs with insufficient power are dispatched to the corresponding target charging points. For example, at least one of the number of available power piles at the charging point, the distance between the charging point and the AGVs, and whether a path between the charging point and the AGVs has a congested road section is weighted and calculated, and the target charging point corresponding to the AGV with insufficient power is determined according to the calculation result.
For example, the two factors of the number of available electric piles of the charging points and the distance between the charging points and the AGVs are weighted, according to the calculation result, the number of the available electric piles is large, and the charging point with the short distance can be preferentially determined as the target charging point corresponding to the AGV with insufficient electric quantity.
For another example, the planned path should try to avoid congestion or avoid congestion. Therefore, the weighting calculation is carried out on the three factors of the number of the available electric piles of the charging points, the distance between the charging points and the AGV and whether the congestion road section exists on the path between the charging points and the AGV.
The weight of each factor can be set or adjusted according to the service requirement. The factors of more interest to the current service may be weighted more heavily.
In step 280, the AGV with insufficient power travels to the charge point to replenish the charge in response to the charge schedule of the AGV scheduling device.
Above-mentioned embodiment dispatch AGV removes the target and chooses to choose some loading workbins, removes target unloading some unloading workbins, and removes target vanning some loading empty boxs, can reduce the manpower resources that occupy in the workbin handling for the person of choosing goods is absorbed in the work of choosing goods, is favorable to improving the efficiency of choosing goods. In addition, the handling efficiency of the AGV can be improved by optimizing a scheduling algorithm.
FIG. 3 is a schematic flow diagram of other embodiments of the disclosed method of handling bins.
As shown in fig. 3, the method of this embodiment includes: 310-390 b.
In step 310, the WMS (Warehouse Management System) builds a picking task from the order.
In some embodiments, the picking task is established based on the degree of overlap of the goods in each order, the business type of the order, and the latest time of delivery of the order. For example, for non-bulk type orders, the goods that are overlapped in each order are grouped into a picking task, and the picking task should meet the latest warehouse-out time requirement of each order. For a bulk type order, a picking task can be separately constructed due to the large quantity of goods in the order.
At step 320, the picker picks up and performs the picking task. After the goods are picked, the goods picking personnel send the material box loaded with the goods to a picking point and take the goods back to the empty box to pick the goods continuously. The system records the picking task of the goods to be picked and the task to be carried after the picking is finished.
At step 330, the AGV with the empty bin is driven to the target pick point, the empty bin is unloaded, and the bin is loaded to the AGV according to the schedule of the load bin of the AGV scheduler.
The unloading of empty bins and the loading of bins may be performed by an operator, for example.
If the AGV is not full, the AGV travels to the next destination pick point according to the dispatch of the load bin of the AGV dispatch device, where the bin is also loaded to the AGV, step 340.
At step 350, if the AGV is full, the AGV that completed the bin loading task travels to the destination unloading point according to the scheduling of the unloading bins of the AGV scheduling device, so that the bins are transported to the destination unloading point.
At step 360, the bin on the target unloading point AGV is unloaded. The unloading of the bin may be performed by an operator, for example.
In step 370, the AGV completing the bin unload task travels to the target empty bin point according to the loaded empty bin schedule of the AGV scheduler.
At step 380, the AGV is loaded with an empty bin at the target empty bin point in preparation for performing the next bin transfer task.
The loading of the empty boxes may be performed by an operator, for example.
At step 390a, if the power is sufficient, the AGV completing the empty bin load task performs the next bin transfer task and continues to step 330.
In step 390b, if the electric quantity of the AGV completing the empty box loading task is insufficient, the AGV travels to the target charging point to supplement the charging amount according to the charging schedule of the AGV scheduling device. After the charging is completed, the process continues to step 330.
The scheduling method of the AGV scheduler related to each step in the embodiment shown in fig. 3 refers to the corresponding description in the embodiment shown in fig. 2, and is not described again here.
Above-mentioned embodiment dispatch AGV removes the target and chooses to choose some loading workbins, removes target unloading some unloading workbins, and removes target vanning some loading empty boxs, can reduce the manpower resources that occupy in the workbin handling for the person of choosing goods is absorbed in the work of choosing goods, is favorable to improving the efficiency of choosing goods. In addition, the handling efficiency of the AGV can be improved by optimizing a scheduling algorithm.
FIG. 4 is a schematic view of some embodiments of the disclosed system for handling bins.
As shown in fig. 4, the system of this embodiment includes: an AGV scheduler 410 and a number of AGVs 420 being scheduled. In a warehouse, typically one AGV dispatcher 410 may dispatch multiple AGVs 420.
FIG. 5 is a schematic diagram of some embodiments of AGV dispatchers or AGVs according to the present disclosure.
As shown in FIG. 5, the AGV dispatching device or AGV of this embodiment includes: a memory 510 and a processor 520 coupled to the memory 510, the processor 520 configured to perform a method of handling a bin in any of the embodiments described above based on instructions stored in the memory 510.
The method of handling bins performed by the processor 520 of the AGV scheduling device may include, for example: dispatching the AGV loaded with the empty boxes to a target picking point, so that the AGV loads the bins at the target picking point; dispatching the AGV which finishes the loading task of the material box to a target unloading point, so that the AGV unloads the material box at the target unloading point; dispatching the AGV which finishes the unloading task of the workbin to a target empty box loading point, so that the AGV loads an empty box at the target empty box loading point to prepare for executing the next workbin carrying task; and dispatching the AGV with insufficient electric quantity to a charging point, so that the AGV can supplement the charging amount at the charging point and the like.
The method of handling bins performed by the processor 520 of the AGV includes, for example: responding to the dispatching of the loading bins of the AGV dispatching device, driving to a target sorting point indicated by the dispatching, and loading the bins at the target sorting point; responding to the dispatching of the unloading box of the AGV dispatching device, driving to a target unloading point indicated by the dispatching, and unloading the unloading box at the target unloading point; in response to the dispatching of the loaded empty boxes by the AGV dispatching device, driving to a target empty box loading point indicated by the dispatching, and loading the empty boxes at the target empty box loading point so as to prepare to execute the next work task of carrying the workbins; and the charge amount is compensated when the AGV dispatching device is in response to the charging dispatching and the driving is carried out to the charging point.
Memory 510 may include, for example, system memory, fixed non-volatile storage media, and the like. The system memory stores, for example, an operating system, an application program, a Boot Loader (Boot Loader), and other programs.
The AGV scheduler or AGV may also include an input output interface 530, a network interface 540, a storage interface 550, and the like. These interfaces 530, 540, 550 and the connections between the memory 510 and the processor 520 may be, for example, via a bus 560. The input/output interface 530 provides a connection interface for input/output devices such as a display, a mouse, a keyboard, and a touch screen. The network interface 540 provides a connection interface for various networking devices. The storage interface 550 provides a connection interface for external storage devices such as an SD card and a usb disk.
The present disclosure also proposes a computer-readable storage medium having stored thereon a computer program which, when executed by a processor, implements the method of handling bins of any of the preceding embodiments.
Examples of methods for handling bins suitable for program execution in a computer readable storage medium of an AGV scheduler include: dispatching the AGV loaded with the empty boxes to a target picking point, so that the AGV loads the bins at the target picking point; dispatching the AGV which finishes the loading task of the material box to a target unloading point, so that the AGV unloads the material box at the target unloading point; dispatching the AGV which finishes the unloading task of the workbin to a target empty box loading point, so that the AGV loads an empty box at the target empty box loading point to prepare for executing the next workbin carrying task; and dispatching the AGV with insufficient electric quantity to a charging point, so that the AGV can supplement the charging amount at the charging point and the like.
Examples of methods for handling bins suitable for program execution in a computer readable storage medium of an AGV include: responding to the dispatching of the loading bins of the AGV dispatching device, driving to a target sorting point indicated by the dispatching, and loading the bins at the target sorting point; responding to the dispatching of the unloading box of the AGV dispatching device, driving to a target unloading point indicated by the dispatching, and unloading the unloading box at the target unloading point; in response to the dispatching of the loaded empty boxes by the AGV dispatching device, driving to a target empty box loading point indicated by the dispatching, and loading the empty boxes at the target empty box loading point so as to prepare to execute the next work task of carrying the workbins; and the charge amount is compensated when the AGV dispatching device is in response to the charging dispatching and the driving is carried out to the charging point.
As will be appreciated by one skilled in the art, embodiments of the present disclosure may be provided as a method, system, or computer program product. Accordingly, the present disclosure may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present disclosure may take the form of a computer program product embodied on one or more computer-usable non-transitory storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present disclosure is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the disclosure. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
The above description is only exemplary of the present disclosure and is not intended to limit the present disclosure, so that any modification, equivalent replacement, or improvement made within the spirit and principle of the present disclosure should be included in the scope of the present disclosure.