CN108750508A - A kind of wood furniture component radio frequency and its application method - Google Patents
A kind of wood furniture component radio frequency and its application method Download PDFInfo
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- CN108750508A CN108750508A CN201810547675.6A CN201810547675A CN108750508A CN 108750508 A CN108750508 A CN 108750508A CN 201810547675 A CN201810547675 A CN 201810547675A CN 108750508 A CN108750508 A CN 108750508A
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- guided vehicle
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- 238000004519 manufacturing process Methods 0.000 claims description 17
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
Abstract
The present invention proposes a kind of wood furniture component radio frequency, including piler, shelf and automatic guided vehicle, piler is connected with shelf, wood furniture component is conveyed from piler to shelf, automatic guided vehicle is placed between shelf and process equipment, the wood furniture component on shelf is delivered to process equipment by automatic guided vehicle, the car wheel structure of automatic guided vehicle is compact, space hold is few, controllability is high, dependable performance, it safeguards simple, using inertial navigation mode, ground is without being laid with continuous induction line, site operation amount very little, flexibly changing path, make the flexible bigger of system.When dispatching task, MES is sent to radio frequency, after radio frequency receives task, execution sorting task, it sends to sort to complete to instruct to automatic guided vehicle and concurrently send task terminal, that is the terminal of outbound mouth position and MES dispatching tasks, automatic guided vehicle goes to specified outbound mouth and truck is transported to the specified point of destination of dispatching task, while by implementing result Real-time Feedback to radio frequency.
Description
Technical field
The present invention relates to timber production equipment more particularly to a kind of wood furniture component radio frequency and its application methods.
Background technology
In timber production process, for the ease of management, various component classifications are placed in different positions, and when use needs
It is transported to workshop from different places.Carrying work generally uses the tools such as fork truck to complete, and human cost is higher, and has certain
Security risk.Meanwhile the inventory of component is connected poor with use, cannot grasp inventories in real time, the supplement of inventory cannot
It keeps up in time, is unfavorable for being smoothed out for production procedure.Therefore, it is necessary to a kind of wood furniture component radio frequency is designed, it will
Component inventory the flows such as transports, uses and supplements and is closely connected, improving production efficiency.
Invention content
The object of the present invention is to provide a kind of wood furniture component radio frequency and its application methods, and effect is sorted to be promoted
Rate.
The present invention is technical solution used by solving its technical problem：
A kind of wood furniture component radio frequency, including piler, shelf and automatic guided vehicle, piler are held in the mouth with shelf
It connects, conveys wood furniture component from piler to shelf, automatic guided vehicle is placed between shelf and process equipment, by homing guidance
Wood furniture component on shelf is delivered to process equipment by vehicle, wherein：
Piler includes one group of upright bar, and rod end is connected by upper beam, and bottom end is connected by bottom end rail, is also set in upright bar
There is lifting mechanism, lifting mechanism to be installed with pallet fork, wood furniture component taken by pallet fork support, and by lifting mechanism drive pallet fork and
Wood furniture component lifts, and is additionally provided with horizontal transport mechanism in upright bar, loading platform is installed in horizontal transport mechanism, by lifting machine
Structure send the wood furniture component on pallet fork to loading platform, and drives loading platform and wood furniture component by horizontal transport mechanism
It transmits in the horizontal direction, column, upper beam and bottom end rail use proximate matter welding fabrication, and pallet fork is equipped with a pair, and passes through power transmission chain
It is connected with same driving motor, pallet fork movement is driven by driving motor；
Shelf include the pillar of one group of pairs of setting, are connected by crossbeam between pillar, shelf piece is installed on crossbeam,
Shelf piece is the sheet frame being welded into using proximate matter, pillar using rectangular steel pipe matter at, crossbeam using unequal angle composition,
Crossbeam both ends are respectively equipped with lacing film, and lacing film is bent downwards, and post inboard is equipped with the hanging hole with lacing film shape adaptation, and lacing film is caught in
In hanging hole, crossbeam is made to be connect with pillar, pillar side wall is additionally provided with safety plug, and safety plug stretches into inside pillar, and end resists extension
Piece makes lacing film be kept fixed in hanging hole, and vertical ties are additionally provided on pillar, and each vertical ties are bolted to adjacent branch
Between column；
Automatic guided vehicle includes car body, be installed in car body drive wheel assemblies, supporting roller, guide locating device provided, battery compartment,
Matter storehouse, navigation sensor, charging system and battery are controlled, car body uses steel plate welding fabrication, each steel plate to be enclosed in closing
Chamber, steel plate side wall offer one group of mounting hole, mounting hole and inner cavity unicom, radiator fan are installed with respectively in each mounting hole, by
Radiator fan is aerated heat dissipation to vehicle body, and in car body, drive wheel assemblies and supporting roller are set for battery compartment and control matter position in storehouse
In vehicle bottom, charging system and battery are installed in battery compartment, and guide locating device provided and navigation sensor is located in control matter storehouse,
The input terminal of battery is electrically connected with charging system, is charged the battery by charging system, the output end and drive wheel group of battery
Part is electrically connected, and drive wheel assemblies operating is driven by battery, and supporting roller operates together with drive wheel assemblies, the output end of battery also with
The electrical connection of guide locating device provided and navigation sensor, navigation sensor are electrically connected with guide locating device provided, it is guide locating device provided and
Drive wheel assemblies are electrically connected, from navigation sensor to guide locating device provided transmission of location information, and from guide locating device provided to drive
Drive wheel assemblies transmit navigation information, and drive wheel assemblies is made to be operated by assigned direction.
Shelf are equipped with 5 sets, including 1 set of profiled piece shelf and 4 sets of standard component shelf, sort materiel warehouse-out from the second layer
Pipeline outbound and Hui Ku；Second layer pipeline conveying direction from left to right, first layer pipeline conveying direction from right to left, two
End lifts transition by elevator respectively；
Specification is that the large board member of 2440 × 1220 × 780mm is stored in 4 sets of standard component shelf, specification 2700 × 1220
× 780mm is that large board member is stored in 1 set of shaped piece shelf, and big plate material is directly from first layer pipeline outbound；North enters
Library mouth only enters the components of 2440 × 1220 × 780 specifications, and the components of 2700/3200 × 1220 × 780 specifications is from garage entrance in the south
Storage.
Automatic guided vehicle includes submersible automatic guided vehicle and roller bed type automatic guided vehicle.
The application method of the wood furniture component radio frequency, including：
1) full tray is put in storage：
(1) mode one：Order storage is generated by MES, MES is supplied to the pallet number and object that warehouse management system has been bound
Expect information, by artificial fork truck by pallet carrying to inlet conveyor, scan code system verification is put in storage automatically after confirming, storage is completed
Afterwards, storage information is uploaded to MES system automatically；
(2) mode two：Storage manually, by artificial carrying fork truck to garage entrance conveyer, then passing through storehouse management end
Storage application is initiated at end, inputs the information such as type, the quantity of the pallet material, system distributes goods yard automatically after barcode scanning binding, passes through
By on the equipment automatic transporting to shelf such as conveyer, piler；
2) material sorts outbound：
MES system sends out outbound order, including material variety, quantity, and the producing line position that need to be dispensed into, sort management
Tray position where the system automatic decision material, sends out outbound instruction, and the lot number that the automatic contrast product of system is related to is carried out
First in first out, and shown by operating terminal, remind worker that the pallet needs the information such as the material variety quantity sorted；
Piler takes out material according to dispatch command from shelf, and is sent to outbound mouth by conveyer；5 sort station and match
5 operating terminals are set, show that the pallet needs the material variety sorted and quantity, it is whether correct that artificial barcode scanning checks the pallet；
It is artificial to carry out material sorting, ACK button is pressed after the completion of sorting, pallet is put in storage by piler again, and updates inventory information, together
When by complete signal feed back to MES；
3) put one's child in a boarding nursery outbound：
The outbound that puts one's child in a boarding nursery is carried out in big plate outbound mouth, by roller-way transfer formula automatic guided vehicle automatic transporting；It is ordered according to MES system
Single information sorts management system and sends out outbound instruction, pallet is transported to outbound mouth by equipment such as piler, conveyers, is picked
Select management system that point of destination position is sent to automatic guided vehicles ystem, roller-way transfer formula automatic guided vehicle automatic transporting pallet is extremely
Portal frame or material tower；
4) empty pallet outbound：
Empty pallet is carried to empty pallet by automatic guided vehicle and has enough to meet the need Roller conveyor, and then artificial fork truck is taken away.
5) full truck is carried to production line by automatic guided vehicle from shelf.
The operational process of submersible automatic guided vehicle includes：MES is instructed to supermarket system outbound is sorted, including material kind
The information such as class, quantity, demand position sort supermarket system and reach outbound mouth, artificial basis by equipment such as piler, pipelines
Order pick matching, and picks the bar code of timing PDA scanning materials, after the completion, supermarket system gives automatic guided vehicles ystem point of destination
Position, scheduling system distribute vehicle automatically, and automatic guided vehicle goes to sorting to export, full truck is carried to production line purpose automatically
Point after the completion of discharging, returns to parking waiting point, waits for next task；Submersible automatic guided vehicle carries full truck and reaches producing line
Behind designated position, parking drop pin, automatic guided vehicle carries out sound-light alarm prompt, manually pushes full truck, and empty truck is put
It is placed on the designated position at the scribing line of homing guidance front side, manually presses clearance button, automatic guided vehicle starts, and advance simultaneously carry
Empty truck, is then back to library proparea sky truck set-point, and task is completed.
The operational process of roller bed type automatic guided vehicle includes：Big plate class material is carried using roller-way transfer formula automatic guided vehicle
To producing line, big plate carrying includes that empty pallet and full tray are carried, and portal frame and material tower flow are as follows：
1) portal frame, motion flow are first empty pallet to be taken to remove full tray again；MES is wrapped to supermarket system outbound instruction is sorted
Include the information such as material variety, quantity, demand position；It sorts supermarket system and reaches outbound mouth by equipment such as piler, pipelines,
Supermarket system gives automatic guided vehicles ystem point of destination position, roller bed type automatic guided vehicle to execute carrying simultaneously, and automatic guided vehicle arrives
Up to after specified portal frame, executed to portal frame host computer to MES, MES to sorting supermarket, sorting supermarket by automatic guided vehicle
Signal interaction, portal frame give automatic guided vehicle signal then opposite flow, i.e., portal frame host computer to MES, MES to sort supermarket,
Supermarket is sorted to automatic guided vehicle；Interactive signal include automatic guided vehicle reach blanking point, portal frame stretch out in place, homing guidance
Vehicle blanking completion, portal frame are retracted the signals such as in place；Meanwhile empty pallet information is notified artificial fork truck, artificial barcode scanning simultaneously to pitch by MES
After taking empty pallet to leave, MES updates the goods yard state of the point, otherwise cannot issue next empty pallet and carry task；
2) for material tower feed, intelligence expects the quantity in stock Real-time Feedback of tower to MES, and when MES notices sort supermarket to intelligence
It can expect which kind of cargo tower supplements；When the information that MES feeds back to supermarket includes the type of big plate material, quantity, demand position, demand
Between etc. information, the arrival material tower latest time that supermarket system is provided according to MES, before this time, carry out sort supermarket to expect tower
Between task allotment.
Submersible automatic guided vehicle uses offline charge mode, and automatic guided vehicle configures lead-acid battery, when cell voltage is low
When critical value, automatic guided vehicle can send out not enough power supply alarm, manually cut off the power replace battery at this time；
Roller bed type automatic guided vehicle uses on-line automatic charging, when low battery to go to automatic charger to charge automatically.
The advantage of the invention is that：
The piler main body of the wood furniture component radio frequency is welded using proximate matter, and gantry structure is integrally formed,
Operation more stablizes, is reliable；Stacker fork pitches structure using one group of two fingers, and two forks are driven by a motor, make cargo double
It is fetched and delivered on fork more steady；For shelf using rectangular tube as column, crossbeam uses unequal angle, is connected with column by lacing film
It connects, and is inserted into safety plug to ensure the safety of shelf, using unequal angle, not only ensure that bearing capacity, but also alleviate whole
Body weight；The car wheel structure of automatic guided vehicle is compact, space hold is few, controllability is high, dependable performance, safeguards simply, using used
Property navigation mode, ground is without being laid with continuous induction line, site operation amount very little, may compare it is flexible change path, make be
The flexible bigger of system.
Description of the drawings
Fig. 1 is the structural schematic diagram of wood furniture component radio frequency proposed by the present invention；
Specific implementation mode
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, tie below
Diagram and specific embodiment are closed, the present invention is further explained.
As shown in Figure 1, wood furniture component radio frequency proposed by the present invention includes piler 1, shelf 2 and leads automatically
Draw vehicle, piler is connected with shelf, conveys wood furniture component from piler to shelf, automatic guided vehicle is placed in shelf and processing
Between equipment, the wood furniture component on shelf is delivered to process equipment by automatic guided vehicle, wherein：Piler includes one group
Upright bar, rod end are connected by upper beam, and bottom end is connected by bottom end rail, and lifting mechanism, lifting mechanism dress are additionally provided in upright bar
Equipped with pallet fork, wood furniture component is taken by pallet fork support, and drive pallet fork and wood furniture component to lift by lifting mechanism, upright bar
On be additionally provided with horizontal transport mechanism, loading platform is installed in horizontal transport mechanism, by lifting mechanism by the wood furniture on pallet fork
Component is sent to loading platform, and drives loading platform and wood furniture component to transmit in the horizontal direction by horizontal transport mechanism, column,
Upper beam and bottom end rail use proximate matter welding fabrication, and pallet fork is equipped with a pair, and is connected with same driving motor by power transmission chain, by
Driving motor drives pallet fork movement；Shelf include the pillar of one group of pairs of setting, are connected by crossbeam between pillar, on crossbeam
It is installed with shelf piece, shelf piece is the sheet frame being welded into using proximate matter, and pillar is using rectangular steel pipe matter at crossbeam is not using
Equal leg angle forms, and crossbeam both ends are respectively equipped with lacing film, and lacing film is bent downwards, and post inboard is equipped with and lacing film shape adaptation
Hanging hole, lacing film are caught in hanging hole, and crossbeam is made to be connect with pillar, and pillar side wall is additionally provided with safety plug, and safety plug stretches into inside pillar,
Its end resists lacing film, and lacing film is made to be kept fixed in hanging hole, and vertical ties are additionally provided on pillar, and each vertical ties pass through bolt
It is connected between adjacent struts；Automatic guided vehicle includes car body, and drive wheel assemblies, supporting roller, guide-localization are installed in car body
Device, battery compartment, control matter storehouse, navigation sensor, charging system and battery, car body use steel plate welding fabrication, each steel plate to enclose
Conjunction forms closing inner chamber, and steel plate side wall offers one group of mounting hole, mounting hole and inner cavity unicom, is installed with respectively in each mounting hole
Radiator fan is aerated heat dissipation by radiator fan to vehicle body, and battery compartment and control matter position in storehouse are in car body, drive wheel assemblies
And supporting roller is set to vehicle bottom, charging system and battery are installed in battery compartment, guide locating device provided and navigation sensor position
In control matter storehouse, the input terminal of battery is electrically connected with charging system, is charged the battery by charging system, the output end of battery
It is electrically connected with drive wheel assemblies, drives drive wheel assemblies operating, supporting roller to be operated together with drive wheel assemblies by battery, battery
Output end is also electrically connected with guide locating device provided and navigation sensor, and navigation sensor is electrically connected with guide locating device provided, is oriented to
Positioning device is electrically connected with drive wheel assemblies, from navigation sensor to guide locating device provided transmission of location information, and it is fixed by being oriented to
Position device transmits navigation information to drive wheel assemblies, and drive wheel assemblies is made to be operated by assigned direction.Shelf are equipped with 5 sets, wherein wrapping
1 set of profiled piece shelf and 4 sets of standard component shelf are included, sort materiel warehouse-out from the outbound of second layer pipeline and Hui Ku；The second layer is defeated
From left to right, from right to left, both ends lift transition to first layer pipeline conveying direction to line sending conveying direction by elevator respectively；Rule
Lattice are that the large board member of 2440 × 1220 × 780mm is stored in 4 sets of standard component shelf, and 2700 × 1220 × 780mm of specification is
Large board member is stored in 1 set of shaped piece shelf, and big plate material is directly from first layer pipeline outbound；North garage entrance only enters
The component of the component of 2440 × 1220 × 780 specifications, 2700/3200 × 1220 × 780 specifications is put in storage from garage entrance in the south.Automatically
It includes submersible automatic guided vehicle and roller bed type automatic guided vehicle to guide vehicle.
The application method of the wood furniture component radio frequency, including：1) full tray is put in storage：(1) mode one：It is given birth to by MES
It is put in storage at order, MES is supplied to the pallet number and material information that warehouse management system has been bound, and is removed pallet by artificial fork truck
It is transported on inlet conveyor, scan code system verification is put in storage automatically after confirming, after the completion of storage, storage information is uploaded to MES automatically
System；(2) mode two：Storage manually, by artificial carrying fork truck to garage entrance conveyer, then being sent out by storehouse management terminal
Storage application is played, inputs the information such as type, the quantity of the pallet material, system distributes goods yard automatically after barcode scanning binding, via defeated
It send on the equipment automatic transporting to shelf such as machine, piler；2) material sorts outbound：MES system sends out outbound order, including material
Type, quantity, and the producing line position that need to be dispensed into sort the tray position where the management system automatic decision material, hair
Outbound instructs, the lot number that the automatic contrast product of system is related to, and carries out first in first out, and show by operating terminal, reminds work
People's pallet needs the information such as the material variety quantity sorted；Piler takes out material according to dispatch command from shelf, and passes through
Conveyer is sent to outbound mouth；5 sort station and configure 5 operating terminals, show that the pallet needs the material variety and number that sort
Amount, whether artificial barcode scanning checks the pallet correct；It is artificial to carry out material sorting, ACK button is pressed after the completion of sorting, piler will
Pallet is put in storage again, and updates inventory information, while feeding back to MES by signal is completed；3) put one's child in a boarding nursery outbound：Outbound put one's child in a boarding nursery in big plate
Outbound mouth carries out, by roller-way transfer formula automatic guided vehicle automatic transporting；According to MES system order information, management system hair is sorted
Outbound instructs, and pallet is transported to outbound mouth by equipment such as piler, conveyers, sorts management system by point of destination position
It is sent to automatic guided vehicles ystem, roller-way transfer formula automatic guided vehicle automatic transporting pallet to portal frame or material tower；4) empty pallet
Outbound：Empty pallet is carried to empty pallet by automatic guided vehicle and has enough to meet the need Roller conveyor, and then artificial fork truck is taken away.5) automatic guided vehicle
Full truck is carried to production line from shelf：The operational process of submersible automatic guided vehicle includes：MES goes out to supermarket system is sorted
Library instructs, including the information such as material variety, quantity, demand position, sorts supermarket system and is arrived by equipment such as piler, pipelines
Up to outbound mouth, manually pick matching according to order, picks the bar code of timing PDA scanning materials, after the completion, supermarket system is to automatic
Vehicle system point of destination position is guided, scheduling system distributes vehicle automatically, and automatic guided vehicle goes to sorting to export automatically, by full truck
It is carried to production line point of destination, after the completion of discharging, parking waiting point is returned, waits for next task；Submersible automatic guided vehicle is taken
After the full truck of band reaches producing line designated position, parking drop pin, automatic guided vehicle carries out sound-light alarm prompt, manually pushes away full truck
It walks, and empty truck is placed in the designated position at the scribing line of homing guidance front side, manually press clearance button, automatic guided vehicle
Start, advance simultaneously carry sky truck, is then back to library proparea sky truck set-point, and task is completed.
The operational process of roller bed type automatic guided vehicle includes：Big plate class material is carried using roller-way transfer formula automatic guided vehicle
To producing line, big plate carrying includes that empty pallet and full tray are carried, and portal frame and material tower flow are as follows：1) portal frame, motion flow
First empty pallet to be taken to remove full tray again；MES is instructed to supermarket system outbound is sorted, including material variety, quantity, demand position etc.
Information；It sorts supermarket system and reaches outbound mouth by equipment such as piler, pipelines, while supermarket system gives automatic guided vehicle system
System point of destination position, roller bed type automatic guided vehicle execute carrying and pass through homing guidance after automatic guided vehicle reaches specified portal frame
Vehicle executes signal interaction to MES, MES to sorting supermarket, sorting supermarket to portal frame host computer, and portal frame is to automatic guided vehicle
Signal then give sorting supermarket to MES, MES, sort supermarket to automatic guided vehicle by opposite flow, i.e. portal frame host computer；Interaction letter
Number include automatic guided vehicle reach blanking point, portal frame stretch out in place, automatic guided vehicle blanking completion, portal frame retract in place etc.
Signal；Meanwhile empty pallet information is notified artificial fork truck by MES, artificial barcode scanning simultaneously forks after empty pallet leaves, and MES updates the point
Goods yard state, otherwise cannot issue next empty pallet and carry task；2) for material tower feed, intelligence expects that the quantity in stock of tower is real
When feed back to MES, MES notices sort which kind of cargo when supermarket to intelligence material tower supplement；The information that MES feeds back to supermarket includes
The information such as type, quantity, demand position, required time of big plate material, the arrival material tower that supermarket system is provided according to MES is the latest
Time sort supermarket to the task allotment between material tower before this time.Submersible automatic guided vehicle is using offline charging
Pattern, automatic guided vehicle configure lead-acid battery, and when cell voltage is less than critical value, automatic guided vehicle can send out not enough power supply report
It is alert, it manually cuts off the power replace battery at this time；Roller bed type automatic guided vehicle uses on-line automatic charging, when low battery to go to automatically
Automatic charger charges.
The piler main body of the wood furniture component radio frequency is welded using proximate matter, and gantry structure is integrally formed,
Operation more stablizes, is reliable；Stacker fork pitches structure using one group of two fingers, and two forks are driven by a motor, make cargo double
It is fetched and delivered on fork more steady；For shelf using rectangular tube as column, crossbeam uses unequal angle, is connected with column by lacing film
It connects, and is inserted into safety plug to ensure the safety of shelf, using unequal angle, not only ensure that bearing capacity, but also alleviate whole
Body weight；The car wheel structure of automatic guided vehicle is compact, space hold is few, controllability is high, dependable performance, safeguards simply, using used
Property navigation mode, ground is without being laid with continuous induction line, site operation amount very little, may compare it is flexible change path, make be
The flexible bigger of system.
Embodiment of above only technical concepts and features to illustrate the invention, its object is to allow those skilled in the art
Member understands present disclosure and is implemented, and matter protection scope of the present invention can not be limited with this, all according to spirit of that invention
The equivalent change or modification that essence is done should all cover within the scope of the present invention.
Claims (7)
1. a kind of wood furniture component radio frequency, including piler, shelf and automatic guided vehicle, piler is held in the mouth with shelf
It connects, conveys wood furniture component from piler to shelf, automatic guided vehicle is placed between shelf and process equipment, by homing guidance
Wood furniture component on shelf is delivered to process equipment by vehicle, it is characterised in that：
Piler includes one group of upright bar, and rod end is connected by upper beam, and bottom end is connected by bottom end rail, has been additionally provided in upright bar
Mechanism is risen, lifting mechanism is installed with pallet fork, and wood furniture component is taken by pallet fork support, and drives pallet fork and wooden by lifting mechanism
Furniture parts lifts, and is additionally provided with horizontal transport mechanism in upright bar, loading platform is installed in horizontal transport mechanism, will by lifting mechanism
Wood furniture component on pallet fork is sent to loading platform, and drives loading platform and wood furniture component along water by horizontal transport mechanism
Square to transmission, column, upper beam and bottom end rail use proximate matter welding fabrication, and pallet fork is equipped with a pair, and by power transmission chain with it is same
One driving motor is connected, and pallet fork movement is driven by driving motor；
Shelf include the pillar of one group of pairs of setting, are connected by crossbeam between pillar, shelf piece, shelf are installed on crossbeam
Piece is the sheet frame being welded into using proximate matter, and pillar is using rectangular steel pipe matter at crossbeam is formed using unequal angle, crossbeam
Both ends are respectively equipped with lacing film, and lacing film is bent downwards, and post inboard is equipped with the hanging hole with lacing film shape adaptation, and lacing film is caught in hanging hole
In, so that crossbeam is connect with pillar, pillar side wall is additionally provided with safety plug, and safety plug stretches into inside pillar, and end resists lacing film, makes
Lacing film is kept fixed in hanging hole, is additionally provided with vertical ties on pillar, each vertical ties be bolted to adjacent struts it
Between；
Automatic guided vehicle includes car body, and drive wheel assemblies, supporting roller, guide locating device provided, battery compartment, control matter are installed in car body
Storehouse, navigation sensor, charging system and battery, car body use steel plate welding fabrication, each steel plate to be enclosed closing inner chamber, steel
Plate side wall offers one group of mounting hole, mounting hole and inner cavity unicom, radiator fan is installed with respectively in each mounting hole, by radiation air
Fan is aerated heat dissipation to vehicle body, and in car body, drive wheel assemblies and supporting roller are set to car body for battery compartment and control matter position in storehouse
Bottom, charging system and battery are installed in battery compartment, and guide locating device provided and navigation sensor is located in control matter storehouse, battery
Input terminal is electrically connected with charging system, is charged the battery by charging system, and output end and the drive wheel assemblies of battery are electrically connected
It connects, drives drive wheel assemblies operating, supporting roller to be operated together with drive wheel assemblies by battery, the output end of battery is also fixed with guiding
Position device and navigation sensor electrical connection, navigation sensor are electrically connected with guide locating device provided, guide locating device provided and driving wheel
Component is electrically connected, from navigation sensor to guide locating device provided transmission of location information, and from guide locating device provided to drive wheel group
Part transmits navigation information, and drive wheel assemblies is made to be operated by assigned direction.
2. a kind of wood furniture component radio frequency according to claim 1, it is characterised in that：
Shelf are equipped with 5 sets, including 1 set of profiled piece shelf and 4 sets of standard component shelf, sort materiel warehouse-out and are conveyed from the second layer
Line outbound and Hui Ku；Second layer pipeline conveying direction from left to right, from right to left, divide first layer pipeline conveying direction by both ends
Transition is not lifted by elevator；
Specification is that the large board member of 2440 × 1220 × 780mm is stored in 4 sets of standard component shelf, specification 2700 × 1220 ×
780mm is that large board member is stored in 1 set of shaped piece shelf, and big plate material is directly from first layer pipeline outbound；North is put in storage
Mouth only enters the component of 2440 × 1220 × 780 specifications, and the component of 2700/3200 × 1220 × 780 specifications enters from garage entrance in the south
Library.
3. a kind of wood furniture component radio frequency according to claim 1, it is characterised in that：
Automatic guided vehicle includes submersible automatic guided vehicle and roller bed type automatic guided vehicle.
4. a kind of application method of wood furniture component radio frequency according to claim 1, which is characterized in that including：
1) full tray is put in storage：
(1) mode one：Order storage is generated by MES, MES is supplied to the pallet number that warehouse management system bound and material to believe
Breath, by artificial fork truck by pallet carrying to inlet conveyor, scan code system verification is put in storage automatically after confirming, after the completion of storage,
Storage information is uploaded to MES system automatically；
(2) mode two：Storage manually, by artificial carrying fork truck to garage entrance conveyer, then being sent out by storehouse management terminal
Storage application is played, inputs the information such as type, the quantity of the pallet material, system distributes goods yard automatically after barcode scanning binding, via defeated
It send on the equipment automatic transporting to shelf such as machine, piler；
2) material sorts outbound：
MES system sends out outbound order, including material variety, quantity, and the producing line position that need to be dispensed into, sort management system
Tray position where the automatic decision material, sends out outbound instruction, and the lot number that the automatic contrast product of system is related to is carried out advanced
First go out, and shown by operating terminal, reminds worker that the pallet needs the information such as the material variety quantity sorted；
Piler takes out material according to dispatch command from shelf, and is sent to outbound mouth by conveyer；5 sort station configuration 5
Platform operating terminal shows that the pallet needs the material variety sorted and quantity, and whether artificial barcode scanning checks the pallet correct；Manually
Material sorting is carried out, ACK button is pressed after the completion of sorting, pallet is put in storage by piler again, and updates inventory information, simultaneously will
It completes signal and feeds back to MES；
3) put one's child in a boarding nursery outbound：
The outbound that puts one's child in a boarding nursery is carried out in big plate outbound mouth, by roller-way transfer formula automatic guided vehicle automatic transporting；Believed according to MES system order
Breath, sorts management system and sends out outbound instruction, and pallet is transported to outbound mouth by equipment such as piler, conveyers, sorts pipe
Point of destination position is sent to automatic guided vehicles ystem, roller-way transfer formula automatic guided vehicle automatic transporting pallet to gantry by reason system
Frame or material tower；
4) empty pallet outbound：
Empty pallet is carried to empty pallet by automatic guided vehicle and has enough to meet the need Roller conveyor, and then artificial fork truck is taken away.
5) full truck is carried to production line by automatic guided vehicle from shelf.
5. a kind of application method of wood furniture component radio frequency according to claim 4, it is characterised in that：
The operational process of submersible automatic guided vehicle includes：MES is instructed to supermarket system outbound is sorted, including material variety, number
The information such as amount, demand position sort supermarket system and reach outbound mouth by equipment such as piler, pipelines, manually according to order
Pick matching, picks the bar code of timing PDA scanning materials, after the completion, supermarket system gives automatic guided vehicles ystem point of destination position,
Scheduling system distributes vehicle automatically, and automatic guided vehicle goes to sorting to export, full truck is carried to production line point of destination, is unloaded automatically
After the completion of material, parking waiting point is returned, next task is waited for；Submersible automatic guided vehicle carries full truck and reaches producing line specific bit
It postpones, parking drop pin, automatic guided vehicle carries out sound-light alarm prompt, manually pushes full truck, and empty truck is placed in certainly
Designated position at dynamic guiding front side scribing line, manually presses clearance button, and automatic guided vehicle starts, and advance simultaneously carry sky material
Vehicle, is then back to library proparea sky truck set-point, and task is completed.
6. a kind of application method of wood furniture component radio frequency according to claim 4, it is characterised in that：
The operational process of roller bed type automatic guided vehicle includes：Big plate class material is carried to production using roller-way transfer formula automatic guided vehicle
Line, big plate carrying include that empty pallet and full tray are carried, and portal frame and material tower flow are as follows：
1) portal frame, motion flow are first empty pallet to be taken to remove full tray again；MES is instructed to supermarket system outbound is sorted, including object
Expect the information such as type, quantity, demand position；It sorts supermarket system and reaches outbound mouth by equipment such as piler, pipelines, simultaneously
Supermarket system gives automatic guided vehicles ystem point of destination position, roller bed type automatic guided vehicle to execute carrying, and automatic guided vehicle arrival refers to
After determining portal frame, signal is executed to portal frame host computer to MES, MES to sorting supermarket, sorting supermarket by automatic guided vehicle
Interaction, portal frame to automatic guided vehicle signal, then give sorting supermarket to MES, MES, sort by opposite flow, i.e. portal frame host computer
Supermarket is to automatic guided vehicle；Interactive signal includes that automatic guided vehicle reaches blanking point, portal frame stretches out in place, under automatic guided vehicle
Material is completed, portal frame is retracted signals such as in place；Meanwhile empty pallet information is notified artificial fork truck, artificial barcode scanning simultaneously to fork sky by MES
After pallet leaves, MES updates the goods yard state of the point, otherwise cannot issue next empty pallet and carry task；
2) for material tower feed, intelligence expects the quantity in stock Real-time Feedback of tower to MES, and when MES notices sort supermarket to intelligent material
Which kind of cargo tower supplements；The information that MES feeds back to supermarket includes type, quantity, demand position, required time of big plate material etc.
Information, the arrival material tower latest time that supermarket system is provided according to MES sort supermarket between material tower before this time
Task allotment.
7. a kind of application method of wood furniture component radio frequency according to claim 4, it is characterised in that：
Submersible automatic guided vehicle uses offline charge mode, automatic guided vehicle to configure lead-acid battery, faces when cell voltage is less than
When dividing value, automatic guided vehicle can send out not enough power supply alarm, manually cut off the power replace battery at this time；
Roller bed type automatic guided vehicle uses on-line automatic charging, when low battery to go to automatic charger to charge automatically.
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| CN201810547675.6A CN108750508A (en) | 2018-05-31 | 2018-05-31 | A kind of wood furniture component radio frequency and its application method |
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| CN201810547675.6A CN108750508A (en) | 2018-05-31 | 2018-05-31 | A kind of wood furniture component radio frequency and its application method |
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| CB02 | Change of applicant information |
Address after: 314100 No. 88 Changjiang Road, Huimin Street, Jiashan County, Jiaxing City, Zhejiang Province Applicant after: Mengtian Home Group Co., Ltd. Address before: 314100 No. 88 Changjiang Road, Huimin Street, Jiashan County, Jiaxing City, Zhejiang Province Applicant before: Mengtian wooden Group Co. Ltd. |
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Application publication date: 20181106 |