CN110471318B - Intelligent control system of pharmacy heating furnace - Google Patents
Intelligent control system of pharmacy heating furnace Download PDFInfo
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- CN110471318B CN110471318B CN201910561424.8A CN201910561424A CN110471318B CN 110471318 B CN110471318 B CN 110471318B CN 201910561424 A CN201910561424 A CN 201910561424A CN 110471318 B CN110471318 B CN 110471318B
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
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Abstract
The invention discloses an intelligent control system of a pharmaceutical heating furnace, which comprises: the heating furnaces are electrically connected with the controller through interfaces and are distributed in a matrix form; the controller is responsible for receiving a distribution instruction and decoction process information sent by the central control system, sending a control instruction to the corresponding heating furnaces through the interfaces, and receiving state information fed back by each heating furnace in real time; the central control system is in signal communication with the controller through a network and is responsible for issuing distribution instructions and decoction process information to the controller and receiving the state information of each heating furnace sent by the controller in real time; wherein the allocation command is generated according to the decoction process information, the idle state of each heating furnace and the position relationship of the heating furnaces. The invention can control the heating furnace close to the initial position to be opened, can place the same batch of the frying and boiling pots close to the initial position for boiling, can shorten the transportation time of a plurality of frying and boiling pots, and thus improves the production efficiency.
Description
Technical Field
The invention relates to the field of automatic pharmacy, in particular to an intelligent control system of a pharmacy heating furnace.
Background
At present, in the field of traditional Chinese medicine production, in order to prepare a large amount of liquid medicines in batches, a common pharmaceutical tool in the prior art adopts a large-scale decocting pot, after medicinal materials and water are added into the decocting pot, the decocting pot generates heat to decoct the medicinal materials in the pot for a set time and at a set temperature.
However, the above pharmaceutical method has the following drawbacks:
because the volume of decocting medicinal herbs pot is comparatively huge, it is limited to the local space of factory building, can't install a plurality of decocting medicinal herbs pot, consequently to the condition of different liquid medicines of different medicinal material production, foretell method of decocting medicinal herbs is not too suitable, can't make a medicine to different medicinal materials simultaneously, secondly, because decocting medicinal herbs pot capacity is great, the liquid medicine capacity in decocting medicinal herbs pot is also relatively more, if need carry out the heating of civilian and armed fire switching to same pot medicine, though the heating temperature of decocting medicinal herbs pot of intelligent control, but can't promote or reduce the temperature of liquid medicine in time when liquid medicine capacity is big, probably can lead to the liquid medicine temperature inhomogeneous, influence the pharmacy effect, if need carry out two or fry in shallow oil or fry in advance after the process of lower grade process simultaneously, can increase the pharmacy time long at the in-process of adding new medicinal material or transferring the liquid medicine, be unfavorable for full-automatic production line uses.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide an intelligent control system of a pharmaceutical heating furnace, which is used for carrying out centralized management on a plurality of heating furnaces and improving the distribution efficiency of the heating furnaces, thereby saving the pharmaceutical time and improving the production efficiency.
The purpose of the invention is realized by adopting the following technical scheme:
an intelligent control system of a pharmacy heating furnace, comprising:
the heating furnaces are electrically connected with the controller through interfaces and are distributed in a matrix form;
the controller is responsible for receiving a distribution instruction and decoction process information sent by the central control system, sending a control instruction to the corresponding heating furnaces through the interfaces, and receiving state information fed back by each heating furnace in real time;
the central control system is in signal communication with the controller through a network and is responsible for issuing distribution instructions and decoction process information to the controller and receiving the state information of each heating furnace sent by the controller in real time; wherein the allocation command is generated according to the decoction process information, the idle state of each heating furnace and the position relationship of the heating furnaces.
Further, the heating furnaces are arranged as electromagnetic heating furnaces, and each heating furnace is marked with unique information.
Further, the unique information of the heating furnace includes a unique number and a position coordinate bound with the unique number.
Further, the decocting process information includes the number of the required decocting pots, the required heating time of each decocting pot, and the required heating temperature of each decocting pot.
Furthermore, the central control system receives the state information of each heating furnace and then counts the heating furnaces in the idle state at present, and the central control system issues different distribution instructions to the controller according to the number of the required cooking pots in the cooking process information.
Further, when the number of the required cooking pots is one, the central control system calls the unique information of the heating furnace in the idle state, the position of the heating furnace, closest to the initial position, in the heating furnace in the idle state is judged, and the central control system issues an allocation instruction of the heating furnace to the controller.
Further, when the number of the required cooking pots is two, the central control system calls the unique information of the heating furnaces in the idle state, the position coordinates of any group of adjacent idle heating furnaces are subtracted to obtain corresponding vector coordinates, if the horizontal coordinates and the vertical coordinates of the vector coordinates are smaller than a set value, the two adjacent idle heating furnaces are judged to be the heating furnaces with the minimum distance, and the central control system issues an allocation instruction about the heating furnaces with the minimum distance to the controller.
Further, when the number of the required frying and boiling pots is three or more, the central control system firstly judges two heating furnaces with the minimum distance and marks the positions of the two heating furnaces; then one marked heating furnace is selected, the position of the heating furnace with the minimum distance with the other adjacent heating furnace is found, and the heating furnace is marked; the marking is circulated until the number of the marked heating furnaces is the same as that of the required cooking pots, and the marking is finished; the central control system issues an allocation instruction about the marked heat generating furnaces to the controller.
Further, the controller sends control instructions to the corresponding heating furnace, wherein the control instructions comprise a heating furnace switch control instruction, a heating power control instruction of the heating furnace and a heating time control instruction of the heating furnace.
Compared with the prior art, the invention has the beneficial effects that:
the plurality of heating furnaces are distributed in order, different decocting pots can be decocted simultaneously, and the production efficiency is improved; meanwhile, the plurality of heating furnaces are intelligently controlled by the central control system, the heating state of each heating furnace can be independently controlled, the central control system generates a distribution instruction by combining decocting process information, the idle state of each heating furnace and the position relation of each heating furnace, the heating furnace close to the initial position is controlled to be opened, the same batch of decocting pots can be placed at the close place for decocting, the transportation time of the plurality of decocting pots can be shortened, and therefore the production efficiency is improved.
Drawings
FIG. 1 is a signal flow diagram of the present invention;
in the figure: 1. a heat generating furnace; 2. a controller; 3. and a central control system.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that any combination of the embodiments or technical features described below can be used to form a new embodiment without conflict.
An intelligent control system of a pharmaceutical heating furnace, as shown in fig. 1, comprises:
the heating furnaces 1 are electrically connected with the controller 2 through interfaces, and the heating furnaces 1 are distributed in a matrix form; the heating furnaces 1 are arranged as electromagnetic heating furnaces, each heating furnace 1 is marked with unique information, and the unique information of each heating furnace 1 comprises a unique number and a position coordinate bound with the unique number; the position coordinates can be used for positioning each heating furnace 1, the transfer mechanism can accurately transfer the frying pan to the coordinates of the heating furnace 1 for heating, and the transportation accuracy is improved. The unique number may be numbered according to the distance from the heat generating furnace 1 to the initial position, for example, the heat generating furnace 1 closest to the initial position is numbered as 1, the heat generating furnace 1 farthest from the initial position is numbered as n, and so on, where n is greater than 1. Because the transfer mechanism must grab the cooking pot from the entrance of the cooking area to start the cooking process and must transfer the heated cooking pot to the exit of the cooking area to finish the cooking process in the automatic heating and cooking process, the initial position can be arranged at the entrance position of the cooking area or the exit position of the cooking area through which the transfer mechanism must pass, the heating furnace 1 near the initial position is firstly allocated to start, the transportation path of the cooking pot can be shortened, and the transportation energy consumption is reduced.
The controller 2 is set as a programmable logic controller 2PLC in the embodiment, the controller 2 is responsible for receiving a distribution instruction and decoction process information sent by the central control system 3, the controller 2 sends a control instruction to the corresponding heating furnaces 1 through RS485 interfaces, controls one or more heating furnaces 1 in the plurality of heating furnaces 1 to work according to the distribution instruction, controls the corresponding heating furnaces 1 to be started or closed according to the control instruction, and controls the decoction time, the decoction power and the like of each heating furnace 1 according to the decoction process information; meanwhile, the controller 2 can also receive the state information fed back by each heating furnace 1 in real time and feed the state information back to the central control system 3 for intelligent monitoring. The controller 2 sends control instructions to the corresponding heating furnace 1, wherein the control instructions comprise a switch control instruction of the heating furnace 1, a heating power control instruction of the heating furnace 1, a heating time control instruction of the heating furnace 1 and the like.
The central control system 3 is in signal communication with the controller 2 through Ethernet communication, and the central control system 3 is responsible for issuing distribution instructions and decoction process information to the controller 2 and receiving the state information of each heating furnace 1 sent by the controller 2 in real time; wherein the distribution instruction is generated according to the decoction process information, the idle state of each heating furnace 1 and the position relation of the heating furnaces 1; the decocting process information comprises the number of the required decocting pots, the required heating time of each decocting pot, the required heating temperature of each decocting pot and the like.
The central control system 3 receives the state information of each heating furnace 1, counts the number of the heating furnaces 1 in the idle state at present, and calls the unique number of the heating furnaces 1 in the idle state to perform scheduling distribution.
According to the number of the required decocting pots in the decocting process information, the central control system 3 issues different distribution instructions to the controller 2. When the number of the required frying and boiling pots is one, the central control system 3 calls the unique information of the heating furnaces 1 in the idle state, the unique number of each heating furnace 1 in the idle state is obtained, the position, closest to the initial position, of the heating furnaces 1 in the idle state is judged according to the unique number of the heating furnaces 1, the heating furnace 1 closest to the initial position is marked, the central control system 3 issues an allocation instruction of the heating furnaces 1 to the controller 2, the transferring mechanism is used for transporting the frying and boiling pot to the heating furnaces 1, the central control system 3 sends a starting instruction to the heating furnaces 1 through the controller 2, and the heating furnaces 1 are controlled to heat the frying and boiling pot. If the central control system 3 judges that the distances from the initial positions of the plurality of heating furnaces 1 are the same, the central control system 3 selects one heating furnace 1 with the minimum unique number from the plurality of heating furnaces 1 to start. The distribution instruction controls the single heating furnace 1 closest to the initial position to start, so that the transportation energy consumption required for transferring the frying pan can be reduced, and meanwhile, the carrying time of the frying pan is shortened, and the production efficiency is improved.
When the number of the cooking pots is two, the central control system 3 calls the unique information of the heating furnaces 1 in the idle state to obtain the unique number of each heating furnace 1 in the idle state, acquiring the position coordinates of any group of adjacent idle heating furnaces 1 closest to the initial position according to the unique number, and subtracting the coordinates of the two heating furnaces 1 to obtain corresponding vector coordinates, if the abscissa and the ordinate of the vector coordinates are both smaller than the set value, the two adjacent idle heating furnaces 1 are judged to be the two heating furnaces 1 which are the closest and have the smallest distance, the two heating furnaces 1 are marked, the central control system 3 issues an allocation instruction about starting the two marked heating furnaces 1 to the controller 2, controls the two heating furnaces 1 to start, and transports the frying pan to the two heating furnaces 1 by using the transfer mechanism for heating. When liquid medicines in the two decocting pots are required to be heated and mixed, the heating positions of the two decocting pots are limited at the adjacent places, so that an operator can conveniently monitor the two decocting pots simultaneously, the transportation energy consumption required by transferring the two decocting pots is reduced, the carrying time of the two decocting pots is shortened, and the production efficiency is improved.
The allocation command in this case is generated further in the last mode when the number of required cooking pots is three. The central control system 3 firstly judges two heating furnaces 1 which are closest to the initial position and have the minimum distance, and marks the positions of the two heating furnaces 1; then any one marked heating furnace 1 is selected, the position of the other heating furnace 1 which is adjacent to the heating furnace 1 and has the smallest distance is found, and the heating furnace 1 is marked; the central control system 3 issues an allocation command for the marked three heat generating furnaces 1 to the controller 2, and controls the three heat generating furnaces 1 to start heating. For example, in the process of preparing the medicine in a first-decocting and then lower-mode, three different decocting pots are required to be respectively filled with different medicinal materials; firstly, the first decocting pot, the medicine group pot and the later pot can be used in the lower mode, wherein the first decocting pot and the medicine group pot need to be heated, and then the later pot does not need to be heated all the time, therefore, the three heating furnaces 1 which are closest to the initial position and close to each other can be firstly selected by the distribution instruction under the condition, the first decocting pot, the medicine group pot and the later pot are respectively distributed on the corresponding heating furnaces 1, then the heating furnaces 1 which are provided with the first decocting pot and the medicine group pot are controlled to be started to realize heating, and then the heating furnaces 1 which are corresponding to the later pot do not need to be started to heat the first decocting pot, the three decocting pots are arranged at the close positions, so that the three decocting pots can be close to each other in the heating and mixing stages, the transportation energy consumption required by the three decocting pots is reduced, the transfer time of the decocting pots is shortened, and the production efficiency is improved.
When the number of the frying-boiling pots is more than three, circularly marking the plurality of heating furnaces 1 by the distribution instruction until the number of the marked heating furnaces 1 is the same as that of the required frying-boiling pots, and finishing marking; the central control system 3 issues an allocation instruction about the marked heat generation furnace 1 to the controller 2 to complete the allocation operation.
After the heating furnaces 1 are distributed with working positions according to distribution instructions, the heating furnaces 1 are transported to the corresponding heating furnaces 1 for heating by using a transfer mechanism according to position coordinates of the heating furnaces 1, a sensor is mounted at the edge of each heating furnace 1, the sensors detect that the heating furnaces 1 are in place and then transmit in-place information to a central control system 3, the central control system 3 controls the corresponding heating furnaces 1 to be started after set time according to the decocting process information, and the set time is more than or equal to zero minutes; when the set time is set to be zero minutes, the heating furnace 1 can immediately heat the frying pan, and when the set time is greater than zero minutes and less than a set value, the set time provides soaking time for the frying pan; when the set time is greater than or equal to the set value, it is specified that the heating furnace 1 is not started in the current distribution, that is, the heating furnace 1 is not used for heating the frying pan on the heating furnace 1 after the current successful distribution, and is only used for soaking placement, so that the placing operation of placing the pan after frying in the lower mode is facilitated. In addition, the heating furnace 1 can be controlled to preheat before the frying pan is in place, so that the waiting time is shortened. Secondly, central control system 3 still controls the length of heating and heating power of stove 1 that generates heat according to decocte technology information, realizes that the civil fire switches the heating, and wherein two kinds of heating methods that commonly use are: heating with high power (about 3500 watts) for about 10 minutes, then with low power (about 1000 watts) for 40 minutes; or heating with high power for about 10 minutes, then heating with high power and low power for 1 minute respectively and repeatedly until the total time is about 40 minutes, and performing customized heating mode on the medicines in each decocting pot, thereby improving the automation degree and the production efficiency.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.
Claims (8)
1. The utility model provides an intelligent control system of pharmacy stove that generates heat which characterized in that includes:
the heating furnaces are electrically connected with the controller through interfaces and are distributed in a matrix form;
the controller is responsible for receiving a distribution instruction and decoction process information sent by the central control system, sending a control instruction to the corresponding heating furnaces through the interfaces, and receiving state information fed back by each heating furnace in real time;
the central control system is in signal communication with the controller through a network and is responsible for issuing distribution instructions and decoction process information to the controller and receiving the state information of each heating furnace sent by the controller in real time; wherein the distribution instruction is generated according to the decoction process information, the idle state of each heating furnace and the position relationship of the heating furnaces;
when the number of the required cooking pots is three or more, the central control system firstly judges two heating furnaces with the minimum distance and marks the positions of the two heating furnaces; then one marked heating furnace is selected, the position of the heating furnace with the minimum distance with the other adjacent heating furnace is found, and the heating furnace is marked; the marking is circulated until the number of the marked heating furnaces is the same as that of the required cooking pots, and the marking is finished; the central control system issues an allocation instruction about the marked heating furnace to the controller; and then the transfer mechanism is used for transporting the frying pan to the marked heating furnace, and the central control system sends a starting instruction to the heating furnace through the controller to control the heating furnace to heat the frying pan.
2. The intelligent control system of a pharmaceutical heating furnace according to claim 1, wherein the heating furnace is an electromagnetic heating furnace, and each heating furnace is marked with unique information.
3. The intelligent control system of the pharmaceutical heating furnace according to claim 2, wherein the unique information of the heating furnace comprises a unique number and a position coordinate bound with the unique number.
4. The intelligent control system of a pharmaceutical heating furnace according to claim 1, wherein the decocting process information comprises the number of required decocting pots, the required heating time of each decocting pot, and the required heating temperature of each decocting pot.
5. The intelligent control system of a pharmaceutical heating furnace according to claim 1, wherein the central control system counts the number of heating furnaces in an idle state after receiving the state information of each heating furnace, and issues different distribution instructions to the controller according to the number of required cooking pots in the decocting process information.
6. The intelligent control system of a pharmaceutical heating furnace according to claim 5, wherein when the number of the required cooking pots is one, the central control system calls the unique information of the heating furnace in the idle state, and determines the position of the heating furnace closest to the initial position in the idle state heating furnace, and then issues an allocation instruction of the heating furnace to the controller.
7. The intelligent control system of a pharmaceutical heating furnace according to claim 5, wherein when the number of the required cooking pots is two, the central control system retrieves unique information of the heating furnace in an idle state, subtracts position coordinates of any group of adjacent idle heating furnaces to obtain corresponding vector coordinates, if the abscissa and the ordinate of the vector coordinates are both smaller than a set value, the two adjacent idle heating furnaces are determined to be the heating furnaces with the minimum distance, and the central control system issues an allocation instruction about the heating furnaces with the minimum distance to the controller.
8. The intelligent control system of the pharmaceutical heating furnace according to claim 1, wherein the controller sends the control command to the corresponding heating furnace, and the control command comprises a heating furnace switch control command, a heating power control command of the heating furnace, and a heating time control command of the heating furnace.
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| CN111135088A (en) * | 2020-01-10 | 2020-05-12 | 广州中医药大学(广州中医药研究院) | High-flux medicine decocting and collecting device and method |
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