CN110459373A - A kind of low-resistance resistor and manufacturing method - Google Patents

A kind of low-resistance resistor and manufacturing method Download PDF

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Publication number
CN110459373A
CN110459373A CN201910763410.4A CN201910763410A CN110459373A CN 110459373 A CN110459373 A CN 110459373A CN 201910763410 A CN201910763410 A CN 201910763410A CN 110459373 A CN110459373 A CN 110459373A
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CN
China
Prior art keywords
layer
resistance
resistor
substrate
resistive layer
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CN201910763410.4A
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Chinese (zh)
Inventor
杨漫雪
肖酉
罗亚涛
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Nanjing Lont Electronics Co Ltd
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Nanjing Lont Electronics Co Ltd
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Priority to CN201910763410.4A priority Critical patent/CN110459373A/en
Publication of CN110459373A publication Critical patent/CN110459373A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C1/00Details
    • H01C1/02Housing; Enclosing; Embedding; Filling the housing or enclosure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C1/00Details
    • H01C1/08Cooling, heating or ventilating arrangements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C1/00Details
    • H01C1/14Terminals or tapping points or electrodes specially adapted for resistors; Arrangements of terminals or tapping points or electrodes on resistors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C1/00Details
    • H01C1/14Terminals or tapping points or electrodes specially adapted for resistors; Arrangements of terminals or tapping points or electrodes on resistors
    • H01C1/142Terminals or tapping points or electrodes specially adapted for resistors; Arrangements of terminals or tapping points or electrodes on resistors the terminals or tapping points being coated on the resistive element
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C1/00Details
    • H01C1/14Terminals or tapping points or electrodes specially adapted for resistors; Arrangements of terminals or tapping points or electrodes on resistors
    • H01C1/148Terminals or tapping points or electrodes specially adapted for resistors; Arrangements of terminals or tapping points or electrodes on resistors the terminals embracing or surrounding the resistive element
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C13/00Resistors not provided for elsewhere
    • H01C13/02Structural combinations of resistors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C17/00Apparatus or processes specially adapted for manufacturing resistors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C17/00Apparatus or processes specially adapted for manufacturing resistors
    • H01C17/02Apparatus or processes specially adapted for manufacturing resistors adapted for manufacturing resistors with envelope or housing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C7/00Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Apparatuses And Processes For Manufacturing Resistors (AREA)

Abstract

The present invention relates to a kind of low-resistance resistors; including substrate, the electrode positioned at substrate both ends; the substrate upper and lower surface and two sides are equipped with resistive layer; insulating layer between the substrate and resistive layer; the both ends of the four sides resistive layer are connect with termination electrode; the two sides resistive layer above and front and rear sides resistive layer are parallel connection, the resistive layer peripheral hardware matcoveredn.When energization, electric current passes through from four resistive layers, it is equivalent to four circuit in parallel, four resistive layers are assigned to by the electric current of full wafer Chip-R to pass through, reduced by the electric current of each resistive layer, heat is more evenly distributed, and heat dissipation is faster, and the resistance value of entire Chip-R is less than single resistive layer resistance value, can reduce product resistance value.

Description

A kind of low-resistance resistor and manufacturing method
Technical field
The present invention relates to field of electrical components, in particular to a kind of low-resistance resistor.
Background technique
Resistor have it is small in size, light-weight, electrical property high reliablity, assembly cost is low, high mechanical strength, high frequency characteristics Many advantages, such as superior, minimum precision can reach ultraprecise ± 0.01%, is widely used in computer, mobile phone, medical treatment The fields such as electronic product, unmanned plane, tablet computer.In recent years, the application of power-supply system tends to higher power and smaller szie, institute Lower resistance value is requested to have with resistor and can load the ability of more high current, and therefore, high-power low-resistance is resistor Development trend.
The resistance value size of resistor element generally with material, length, cross-sectional area there are also temperature related, single resistive layer The Chip-R of structure is limited by its processing procedure and resistor body size in the fabrication process, it is difficult to accomplish ultralow resistance value.Patch type Resistor product usually has three thick-film resistor, alloy film resistor and pure alloy fled rheostat mainstream types, hinders according to covering Value section is divided: thick-film resistor covers 10m Ω~1000m Ω resistance value section, and alloy film resistor covers 1m Ω~500m Ω Resistance value section, pure alloy fled rheostat cover 0.5m Ω~200m Ω resistance value section, therefore, resistor product ultralow resistance value section still have compared with Big design space.
In the manufacturing process of existing resistor, most common technique are as follows: using ceramics as substrate, using single layer resistive layer knot Structure prints electrode, and prints protective layer, last electroplated metal layer.The properties of product produced under this technique can meet related request, so And it is insufficient still to there are at least following two points.First point: being burnt into specific resistance electricity using modes such as etching, punching press or laser Road, the sectional area that this processing procedure inevitably results in the practical electric current passed through of resistive layer become smaller, and heat is concentrated, and lead to the power of product Become smaller;Second point: the alloy film resistor of single layer resistive layer structure is limited to its substrate size, causes resistive layer is practical to pass through The effective length of electric current be basically unchanged, it is difficult to accomplish ultralow resistance value.
In summary illustrate, the technical solution for needing one kind new is to solve the above problems.
Summary of the invention
Goal of the invention: the purpose of the present invention is overcome to reduce that resistor resistance value is difficult in the prior art and heat is concentrated Problem.
Technical solution: in order to achieve the above objectives, following technical solution can be used in low-resistance resistor provided by the invention:
A kind of low-resistance resistor, including substrate, two electrodes, two electrodes are located at the electrode at substrate both ends, special Sign is, further includes the first resistor layer positioned at upper surface of base plate, the second resistance layer positioned at base lower surface, is located at substrate one The 3rd resistor layer of a side, the 4th resistive layer positioned at another side of substrate;The both ends of the first resistor layer, the second electricity The both ends of resistance layer, the both ends of 3rd resistor layer, the 4th resistive layer both ends connect respectively with two electrodes.
The first resistor layer, second resistance layer, 3rd resistor layer, the 4th resistive layer are connected in parallel.
Further, the resistance value of the first resistor layer is identical as the resistance value of second resistance layer;The resistance value of 3rd resistor layer It is identical as the resistance value of the 4th resistive layer.
Further, the resistance value of the first resistor layer, the resistance value of second resistance layer, the resistance value of 3rd resistor layer, the 4th The resistance value of resistive layer is all the same.
Further, the resistance value of the first resistor layer is identical as the resistance value of second resistance layer;It is covered outside 3rd resistor layer It is stamped protective layer.
Further, substrate is ceramic substrate, PCB substrate or flexible material substrate;The first resistor layer, second resistance Layer, 3rd resistor layer, the 4th resistive layer accompany insulation glue-line between substrate respectively.
Further, there is nickel coating on electrode, have tin coating on nickel coating;Substrate, electrode, tin coating, tin coating it is total Thickness is equal with substrate, first resistor layer, second resistance layer, the overall thickness of protective layer.
Have first, second, third the utility model has the advantages that compared with the existing technology, in low-resistance resistor provided by the invention, the The four sides resistive layer that four resistive layers are formed, four sides resistive layer are respectively overlay in upper and lower surface and the two sides of substrate, when energization, electricity Stream passes through from four resistive layers, is equivalent to four circuit in parallel, is assigned to four resistance by the electric current of full wafer Chip-R Layer passes through, and is reduced by the electric current of each resistive layer, according to Joule's law Q=I2RT, the calorific value of single resistive layer is significantly Reduce, by the way that on heat transfer to substrate, heat is more evenly distributed, heat dissipation faster, greatly improves the load power of product.Its Secondary, the resistive layer resistance value of upper and lower surface is consistent, is denoted as R1, R2, the resistance value of front and back two sides resistive layer is consistent, is denoted as R3, R4, according to Resistor coupled in parallel formula, the resistance value of entire Chip-R are R1R2R3R4/(R1+R2+R3+R4), work as R1=R2=R3=R4When, it is entire to paste The resistance value of sheet resistance is the 1/4 of single resistive layer resistance value, greatly reduces product resistance value.
The present invention also provides the manufacturing methods of above-mentioned low-resistance resistor:
(1), by first resistor layer, second resistance layer, 3rd resistor layer, the 4th resistive layer by printing, bonding, pressing or Sputtering vacuum process links together with substrate;Wherein, resistance layer material can be equal for the width of MnCu, FeCrAl, NiCu etc. Less than substrate width;
(2), in the plating of the two sides of substrate or printing copper electrode, the two sides in substrate above and below and forward and backward face have copper electric Pole;
(3), to first resistor layer, second resistance layer, by way of chemical attack, etching, laser burns or grinding Three resistive layers, the 4th resistive layer resistance value be adjusted;
(4), using insulating materials as protective layer, by way of printing or coating, to first resistor layer, second resistance layer, 3rd resistor layer, the 4th resistive layer surface be packaged protection;
(5), end face conductive layer, end are formed in substrate left and right ends using printing, bonding, pressing or sputtering vacuum process The copper electrode of substrate above and below and the two sides in forward and backward face is electrically connected by face conductive layer as a part of electrode;
(6), nickel coating is formed in substrate both ends of the surface and copper electrode by way of being electroplated, printing, has plating on nickel coating Tin layers.
Resistance layer material is selected as MnCu, FeCrAl or NiCu.Protective layer is epoxy resin;End face conductive is selected Ag, Cu or NiCr.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for the patch resistor that the embodiment of the present invention 1 provides;
Fig. 2 is the upper surface of the patch resistor that the embodiment of the present invention 1 provides structural schematic diagram;
Fig. 3 is the front structure schematic diagram for the patch resistor that the embodiment of the present invention 1 provides;
Fig. 4 is the structural schematic diagram for the patch resistor that the embodiment of the present invention 2 provides;
Fig. 5 is the structural schematic diagram for the patch resistor that the embodiment of the present invention 3 provides.
In figure: 1-first resistor layer;2-second resistance layers;3-3rd resistor layers;4-the four resistive layer;5-ceramics Substrate;6-protective layers;7-copper electrodes;8-conductive layers;9-nickel coatings;10-tin coatings;11-insulating cements;12-soft materials Expect substrate;13-PCB substrates.
Specific embodiment
Embodiments of the present invention are further illustrated with reference to the accompanying drawings.
Embodiment 1: Fig. 1, Fig. 2 and Fig. 3 are referred to.
A kind of low-resistance Power Resistor, including ceramic substrate 5, the upper and lower surface of ceramic substrate 5 and two sides difference Applying first resistor layer 1, second resistance layer 2,3rd resistor layer 3 and the 4th resistive layer 4, resistive layer 1 and resistive layer 3 can pass through Pressing, the mode of printing or bonding and ceramic substrate 5 link together, resistive layer 3 and resistive layer 4 can by vacuum sputtering, The mode of pressing or bonding links together with ceramic substrate 5, and matcoveredn 6 is all provided with outside resistive layer, wherein to prevent resistive layer 3, resistive layer 4 is connected with resistive layer 1, the overlap joint of resistive layer 2, first to 2 packaging protection of resistive layer 1 and resistive layer, then in front and back side Apply resistive layer 3 and resistive layer 4 on face.
The both ends of low-resistance Power Resistor are equipped with copper electrode 7 and end face conductive layer 8, end face conductive layer 8 and copper electrode 7 As a part of electrode.The copper electrode 7 of substrate above and below and the two sides in forward and backward face is electrically connected by end face conductive layer 8.
There is nickel coating 9 on copper electrode, there is tin coating 10 on nickel coating 9.It is ceramic substrate 5, copper electrode 7, tin coating 9, tin plating The overall thickness of layer 10 is equal with substrate 5, first resistor layer 1, second resistance layer 2, the overall thickness of protective layer 6.
Embodiment 2: Fig. 4 is referred to.
A kind of low-resistance Power Resistor, including flexible material substrate 12,12 upper and lower surface of flexible material substrate and two Side applies first resistor layer 1, second resistance layer 2,3rd resistor layer 3 and the 4th resistive layer 4, resistive layer 1 and resistive layer 3 respectively It can be linked together by way of pressing, printing or bonding with flexible material substrate 12, resistive layer and flexible material substrate There is insulation glue-line 11 among 12.Resistive layer 3 and resistive layer 4 can be by way of vacuum sputtering, pressing or bondings and ceramic base Plate 5 links together, and matcoveredn 6 is all provided with outside resistive layer, wherein to prevent resistive layer 3, resistive layer 4 and resistive layer 1, resistance Then 2 overlap joint series connection of layer applies resistive layer 3 and resistive layer first to 2 packaging protection of resistive layer 1 and resistive layer on front and back sides 4。
A kind of both ends of low-resistance Power Resistor are equipped with copper electrode 7.End face conductive layer 8 by substrate above and below and before, The copper electrode 7 of subsequent two sides is electrically connected.There is nickel coating 9 on copper electrode, there are plating tin layers 10 on nickel coating 9.Ceramic substrate 5, Copper electrode 7, tin coating 9, the overall thickness of tin coating 10 and ceramic substrate 5, insulation glue-line 11, first resistor layer 1, second resistance layer 2, the overall thickness of protective layer 6 is equal.
Embodiment 3: Fig. 5 is referred to.
A kind of low-resistance Power Resistor, including PCB substrate 13,13 upper and lower faces of PCB substrate and two sides are applied respectively Add first resistor layer 1, second resistance layer 2,3rd resistor layer 3 and the 4th resistive layer 4, resistive layer 1 and resistive layer 3 can pass through pressure The mode and PCB substrate 13 closed, print or bonded link together, and resistive layer 3 and resistive layer 4 can pass through vacuum sputtering, pressure Close or the mode of bonding link together with PCB substrate 13, matcoveredn 6 is all provided with outside resistive layer, wherein be prevent resistive layer 3, Resistive layer 4 is connected with resistive layer 1, the overlap joint of resistive layer 2, first to 2 packaging protection of resistive layer 1 and resistive layer, then in front and back sides Upper application resistive layer 3 and resistive layer 4.
A kind of both ends of low-resistance Power Resistor are equipped with copper electrode 7.End face conductive layer 8 by substrate above and below and before, The copper electrode 7 of subsequent two sides is electrically connected.There is nickel coating 9 on copper electrode, there is tin coating 10 on nickel coating 9.PCB substrate 13, copper Electrode 7, plating tin layers 9, the overall thickness and PCB substrate 13, first resistor layer 1, second resistance layer 2, protective layer 6 that tin layers 10 are electroplated Overall thickness it is equal.
Example IV
Provided in this embodiment is the manufacturing method of low-resistance resistor.
(1), four sides resistive layer is linked together by printing, bonding, pressing or sputtering vacuum process and substrate, In, substrate can be ceramic substrate, PCB substrate or flexible material layer etc.;Four sides resistive layer be located at substrate up and down two sides and Front and rear sides, wherein the width of resistive layer is respectively less than substrate width, and resistance layer material can be MnCu, FeCrAl, NiCu etc.;
(2), in the plating of the two sides of substrate or the copper that prints electrode, in which: there are copper in substrate top and bottom and the two sides of front-back Electrode;
(3), the resistance value of four sides resistive layer is adjusted by way of chemical attack, etching, laser burns or grinding;
(4), using epoxy resin or other insulating materials as protective layer, by way of printing or coating, to four surface resistances The surface of layer is packaged protection;
(5), end face conductive layer is formed in substrate left and right ends using printing, bonding, pressing or sputtering vacuum process, Middle end face conductive can be the materials such as Ag, Cu, NiCr;
(6), nickel coating is formed in substrate both ends of the surface and copper electrode by way of being electroplated, printing, has plating on nickel coating Tin layers.
In addition, there are many concrete methods of realizing and approach of the invention, the above is only a preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, can also do Several improvements and modifications out, these modifications and embellishments should also be considered as the scope of protection of the present invention.What is be not known in the present embodiment is each The available prior art of component part is realized.

Claims (10)

1. a kind of low-resistance resistor, including substrate, two electrodes, two electrodes are located at the electrode at substrate both ends, feature It is, further includes the first resistor layer positioned at upper surface of base plate, the second resistance layer positioned at base lower surface, is located at substrate one The 3rd resistor layer of side, the 4th resistive layer positioned at another side of substrate;The both ends of the first resistor layer, second resistance Both ends, the both ends of 3rd resistor layer, the both ends of the 4th resistive layer of layer are connect with two electrodes respectively.
2. low-resistance resistor according to claim 1, it is characterised in that: the first resistor layer, second resistance layer, third Resistive layer, the 4th resistive layer are connected in parallel.
3. low-resistance resistor according to claim 1 or 2, it is characterised in that: the resistance value and second of the first resistor layer The resistance value of resistive layer is identical;The resistance value of 3rd resistor layer is identical as the resistance value of the 4th resistive layer.
4. low-resistance resistor according to claim 3, it is characterised in that: resistance value, the second resistance of the first resistor layer Resistance value, the resistance value of 3rd resistor layer, the resistance value of the 4th resistive layer of layer are all the same.
5. low-resistance resistor according to claim 1 or 2, it is characterised in that: the resistance value and second of the first resistor layer The resistance value of resistive layer is identical;Protective layer is all covered with outside 3rd resistor layer.
6. low-resistance resistor according to claim 1 or 2, it is characterised in that: substrate is ceramic substrate, PCB substrate or soft Property material substrate;The first resistor layer, second resistance layer, 3rd resistor layer, the 4th resistive layer accompany between substrate respectively Insulate glue-line.
7. low-resistance resistor according to claim 5, it is characterised in that: have nickel coating on electrode, have on nickel coating tin plating Layer;The overall thickness and the overall thickness of substrate, first resistor layer, second resistance layer, protective layer of substrate, electrode, tin coating, tin coating It is equal.
8. a kind of manufacturing method using the low-resistance resistor as described in any one of claims 1 to 7, it is characterised in that:
(1), first resistor layer, second resistance layer, 3rd resistor layer, the 4th resistive layer are passed through into printing, bonding, pressing or vacuum Sputtering technology links together with substrate;Wherein, resistance layer material can be respectively less than for the width of MnCu, FeCrAl, NiCu etc. Substrate width;
(2), there is copper electrode in the plating of the two sides of substrate or printing copper electrode, the two sides in substrate above and below and forward and backward face;
(3), to first resistor layer, second resistance layer, third electricity by way of chemical attack, etching, laser burns or grinding Resistance layer, the resistance value of the 4th resistive layer are adjusted;
(4), using insulating materials as protective layer, by way of printing or coating, to first resistor layer, second resistance layer, third Resistive layer, the 4th resistive layer surface be packaged protection;
(5), end face conductive layer is formed in substrate left and right ends using printing, bonding, pressing or sputtering vacuum process, end face is led The copper electrode of substrate above and below and the two sides in forward and backward face is electrically connected by electric layer as a part of electrode;
(6), nickel coating is formed in substrate both ends of the surface and copper electrode by way of being electroplated, printing, has tin coating on nickel coating.
9. manufacturing method according to claim 8, it is characterised in that: resistance layer material is selected as MnCu, FeCrAl or NiCu.
10. manufacturing method according to claim 9, it is characterised in that: protective layer is epoxy resin;End face conductive Select is Ag, Cu or NiCr.
CN201910763410.4A 2019-08-19 2019-08-19 A kind of low-resistance resistor and manufacturing method Pending CN110459373A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114823020A (en) * 2022-05-23 2022-07-29 贝迪斯电子有限公司 Anti-surge chip resistor and manufacturing method thereof

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CN108666057A (en) * 2018-04-03 2018-10-16 广东风华高新科技股份有限公司 A kind of chip resistor and preparation method thereof
CN108777199A (en) * 2018-06-15 2018-11-09 深圳市业展电子有限公司 A kind of high-power antisurge alloy sheet resistance of two-sided resistive layer structure
CN109346255A (en) * 2018-11-29 2019-02-15 昆山厚声电子工业有限公司 A kind of low resistivity value resistor and its manufacture craft
CN210349483U (en) * 2019-08-19 2020-04-17 南京隆特电子有限公司 Low-resistance resistor

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Publication number Priority date Publication date Assignee Title
JPH08138902A (en) * 1993-11-11 1996-05-31 Matsushita Electric Ind Co Ltd Chip resistor and manufacture thereof
CN1437201A (en) * 1996-09-11 2003-08-20 松下电器产业株式会社 Pellet electrical resistor and producing method thereof
KR19990059049A (en) * 1997-12-30 1999-07-26 서평원 Micro Thick Chip Resistor and Manufacturing Method Thereof
WO2011018842A1 (en) * 2009-08-11 2011-02-17 釜屋電機株式会社 Low-resistance chip resistor and method of manufacturing same
CN104952569A (en) * 2009-08-11 2015-09-30 釜屋电机株式会社 Sheet-type resistor with low resistance and manufacture method of sheet-type resistor
RU2402088C1 (en) * 2009-11-12 2010-10-20 Закрытое акционерное общество "Каскад-Телеком" Manufacturing method of precision chip resistors as per hybrid technology
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CN109346255A (en) * 2018-11-29 2019-02-15 昆山厚声电子工业有限公司 A kind of low resistivity value resistor and its manufacture craft
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114823020A (en) * 2022-05-23 2022-07-29 贝迪斯电子有限公司 Anti-surge chip resistor and manufacturing method thereof

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