CN110437858A - A kind of method and apparatus of the reproducible micro ware auxiliary catalysis fast pyrogenation house refuse of catalyst - Google Patents

A kind of method and apparatus of the reproducible micro ware auxiliary catalysis fast pyrogenation house refuse of catalyst Download PDF

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Publication number
CN110437858A
CN110437858A CN201910792782.XA CN201910792782A CN110437858A CN 110437858 A CN110437858 A CN 110437858A CN 201910792782 A CN201910792782 A CN 201910792782A CN 110437858 A CN110437858 A CN 110437858A
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catalyst
bed
gas
fluidized bed
reproducible
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余昭胜
张雅琦
张息奎
马晓茜
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South China University of Technology SCUT
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South China University of Technology SCUT
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Priority to CN201910792782.XA priority Critical patent/CN110437858A/en
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a kind of method and apparatus of the reproducible micro ware auxiliary catalysis fast pyrogenation house refuse of catalyst, described device includes fluidized bed pyrolysis furnace, microwave generator, the reproducible catalyst bed of catalyst, gs-oil separator, combustion furnace and cyclone separator;Gas access is arranged in fluidized bed pyrolysis furnace bottom, the side wall of fluidized bed pyrolysis furnace and the bottom of catalyst bed or side wall is arranged in microwave generator, the entrance of cyclone separator is connected to the pyrolysis gas outlet of fluidized bed pyrolysis furnace, the gas vent of cyclone separator is connected to catalyst bed, the gas vent of catalyst bed is connected to gs-oil separator, and the outlet of gs-oil separator is connected to the lower part of combustion furnace.The present invention can carry out microwave-assisted fast pyrogenation house refuse and realize catalyst regeneration, the efficiency of catalytic pyrolysis be improved, to improve the yield and quality of bio oil;The energy has been saved while realizing the resource utilization of house refuse, and the service life of device can be effectively improved, it is economic and environment-friendly.

Description

A kind of method of the reproducible micro ware auxiliary catalysis fast pyrogenation house refuse of catalyst With device
Technical field
The present invention relates to a kind of system of the continuous fast pyrogenation house refuse of producing process more particularly to a kind of catalyst The method and apparatus of reproducible micro ware auxiliary catalysis fast pyrogenation house refuse.
Background technique
With the quickening of the fast-developing urbanization process of Chinese society economy and the rapid raising of living standards of the people, City production is also consequently increased rapidly with the junk generated in life process, and house refuse land occupation pollutes environment Situation and influence to health of people are also all the more obvious.The substantial increase of domestic waste keeps garbage disposal more and more tired The problems such as difficulty, resultant environmental pollution, gradually has aroused widespread concern in all circles of society.China will realize domestic waste Industrialization, recycling, minimizing and innoxious, just must be low in face of mixed collection, the content of recyclable materials and calorific value, rubbish Rubbish moisture content and the high house refuse of biodegradable organic content.For these problems, diversified technology is also applied And it gives birth to.
The study found that municipal refuse has the characteristics that resource and harmfulness and deposits.For the innoxious place of house refuse It manages, domestic main mode at present is landfill, burning, compost and pyrolysis.Compared to other processing modes, pyrolysis can make to live Organic solid waste in rubbish carries out pyrolytic under anaerobic or anoxia condition, and decomposition product is innoxious significant, secondary It pollutes small, and making full use of for recycling can be carried out, respond the call of energy-saving and emission-reduction, extremely meet nowadays ecological environment guarantor Protect leading overall situation.
In pyrolytic technique at this stage, microwave-assisted fast pyrogenation is converted as a kind of emerging technology applied to biomass It is prominent to prepare field of renewable energy advantage, but that there are still calorific values is low, the rate of heat addition is slow, catalyst use efficiency is low etc. is scarce It falls into, wherein the not high problem of catalyst utilization is especially prominent.During catalytic pyrolysis, if heating rate is lower, reaction temperature Degree is not high, and the rate of heat addition is slow, biomass material can be made to rest on cold stage, generates a large amount of solid residue;And it is pyrolyzed Product is easily carbonized, and catalyst bed duct is caused to block, and makes its passivation, inactivation, low so as to cause catalyst use efficiency, makes The operation and maintenance cost of catalyst bed increases, and economy reduces, and has seriously affected the productivity and yield of product oil.Therefore how Realize that the optimization and upgrading of catalyst bed becomes urgent problem during catalytic pyrolysis.
Summary of the invention
Low the purpose of the present invention is to solve catalytic efficiency in existing micro ware auxiliary catalysis fast pyrolysis technology Problem, to provide a kind of method and apparatus of reproducible micro ware auxiliary catalysis fast pyrogenation house refuse of catalyst, energy It is enough to improve because thermal decomposition product carbonization causes the catalyst of catalyst bed inactivation renewable.
The purpose of the present invention is realized at least through one of following technical scheme.
A kind of device of the reproducible micro ware auxiliary catalysis high temperature pyrolysis house refuse gas of catalyst, including fluid bed heat Solve furnace, microwave generator, the reproducible catalyst bed of catalyst, gs-oil separator, combustion furnace and cyclone separator;Fluid bed heat It solves furnace bottom and gas access is set, there is bed material in inside, and the side wall of fluidized bed pyrolysis furnace is arranged in microwave generator and catalyst can The bottom of regenerated catalyst bed or side wall, the entrance of cyclone separator are connected to the pyrolysis gas outlet of fluidized bed pyrolysis furnace, rotation The bottom of wind separator is connected to the lower part of fluidized bed pyrolysis furnace, and it is renewable that the gas vent of cyclone separator is connected to catalyst Catalyst bed, the gas vent of the reproducible catalyst bed of catalyst is connected to gs-oil separator, the outlet of gs-oil separator It is connected to the lower part of combustion furnace.
Further, the reproducible catalyst bed of the catalyst is divided into catalytic domain and wall type heat transfer zone, and catalyst bed is Discoid, wall type heat transfer zone is located at the periphery of disk, and catalytic domain is surrounded by wall type heat transfer zone.
Further, wall type heat transfer zone is provided with U-shaped pipe, is easy to implement and is evenly heated, and realizes for heatable catalytic area Catalyst regeneration and catalysis reaction.
Further, fluidized bed pyrolysis furnace outer wall setting collet is stated, and fills heat exchanging fluid in collet.It is used in the present invention Flue gas after catalyst bed UTILIZATION OF VESIDUAL HEAT IN is as heat exchanging fluid.
It further, further include the screw feeder and hopper for being convenient for charging, hopper is connected to the charging of screw feeder Mouthful, the discharge port of screw feeder is connected to fluidized bed pyrolysis furnace, conveys material for fluidized bed pyrolysis furnace.
Further, the exhanst gas outlet of the combustion furnace is connected to the U-shaped pipe of the reproducible catalyst bed of catalyst Entrance, the outlet of U-shaped pipe are connected to the collet of fluidized bed pyrolysis furnace.
Further, exhanst gas outlet is arranged in the top of fluidized bed pyrolysis furnace, and slag-drip opening is arranged in bottom, and what when pyrolysis generated consolidates Body residue reaches pyrolysis oven slag-drip opening and is discharged;Supplemental fuel inlet is arranged in the furnace bottom that burns.
The method for carrying out pyrolysis house refuse liquefaction using above-mentioned apparatus, includes the following steps:
(1) house refuse after being dried enters fluidized bed pyrolysis furnace by screw feeder and is pyrolyzed, from bottom The inert gas and bed material that gas feed is passed through form fluidisation state;For the uniformity for improving heating, the fluidization number of the fluidisation state It is adjustable, and microwave generator can improve heating rate, quick, the uniform heating in fluidized bed pyrolysis furnace be realized, to ensure to be catalyzed Bed is in catalytic reaction temperature window;
(2) pyrolysis gas generated after pyrolysis is sent into cyclone separator and carries out separation gas solid separation, and obtained solid product is logical It crosses returning charge and is transmitted back to fluidized bed pyrolysis furnace, gaseous products enter the reproducible catalyst bed of catalyst and are catalyzed;
(3) the product liquid oil that the gas obtained after being catalyzed is isolated through gs-oil separator is saved with oil storage tank, is not coagulated Gaseous product is sent into combustion furnace;
(4) flue gas that combustion furnace is drawn provides heat, the reproducible catalyst of catalyst to the reproducible catalyst bed of catalyst The coke adhered on bed can generate under the high temperature conditions carbon dioxide with oxygen and escape, so as to improve catalyst bed due to carbonization Caused passivation inactivation, promotes catalyst regeneration;Then it is fluidized bed that the after-heat that flue gas carries, which enters fluidized bed pyrolysis furnace, Pyrolysis oven heat exchange, reduces the supply of external energy.
Further, it is constantly passed through high temperature inert gas into fluidized bed pyrolysis furnace, pyrolytic reaction is made to be placed in the ring of anaerobic Border, while inert gas and bed material being made to form stabilization fluid state.
Further, the catalyst after regeneration before the use, is first passed through inert gas and is purged, oxygen is avoided to enter In catalyst bed.
Further, the bed material is quartz sand, and adds SiC in pyrolysis oven and catalyst bed, is inhaled as microwave Agent is received, convenient for absorbing microwave, reaches preferably pyrolysis effect.
Further, catalytic temperature is 450-550 DEG C in the reproducible catalyst bed of catalyst.
Further, the flue gas after UTILIZATION OF VESIDUAL HEAT IN leads to flue gas processing device by the fume pipe being connected with pyrolysis oven, It is outwardly discharged after cleaning.
The present invention has the advantage that compared with prior art
(1) present invention handles house refuse in such a way that one kind is highly efficient, clean, reduces the discharge of pollutant, will live Garbage as resource utilizes, and can be relieved energy crisis and environmental degradation problem.
(2) microwave-assisted fast warming solution is utilized, microwave-heating technique is strong to the tolerance of water, is not necessarily to predrying, can have Effect regulation reaction temperature simultaneously causes to be rapidly heated, and convenient for being mentioned by control operating condition such as microwave power, heating temperature etc. High pyrolysis rate, and then improve the yield of bio oil.Meanwhile the biomass in micro ware auxiliary catalysis pyrolysis house refuse, it can subtract The carbonisation of few biomass cold stage, catalyst inactivation caused by avoiding material from mixing with catalyst are conducive to improve The yield and quality of product oil.
(3) catalyst bed is connected to microwave generator, to ensure that catalytic bed in catalytic reaction temperature window, is conducive to improve Its deactivation prob.
(4) catalyst bed is divided into catalysis, purge zone and wall type heat transfer zone, it can be achieved that one multi-purpose.Pyrolysis gas is by urging Change region to be catalyzed, and periodically lead to inert gas to the phase and purged, is effectively improved because its hole is blocked in pyrogenic steam carbonization The problems such as catalyst bed passivation inactivates caused by structure, catalytic efficiency is low is conducive to keep reaction process long-term, steadily high Effect carries out, and improves the service life of equipment, reduces the operation and maintenance cost of equipment, and economy is high.Meanwhile logical high temperature inert Gas can promote the regeneration of catalyst, reduces catalyst bed and realizes reproducible cost.In addition, pore structure promotes heating Uniformity, it is structural good.Catalyst bed bed wall is a U-shaped high-temperature flue gas pipeline of circle, provides heat for catalyst bed, makes it It is even heated, to promote the renewable of catalyst.
(5) high-temperature flue gas vented one's spleen and generated using the catalytic thermal that combustion furnace burning is collected, to catalyst bed and fluidized bed Heat required for pyrolysis oven auxiliary provides, reduces the supply of external energy, it can be achieved that resource makes full use of.
In summary, the advantages of the technology of the present invention is simple and easy to do, catalytic pyrolysis is high-efficient, energy conservation and environmental protection, can widely fit For the processing of house refuse, application prospect is wider.
Detailed description of the invention
Fig. 1 is a kind of process flow signal of reproducible microwave-assisted fast pyrogenation house refuse of catalyst of the present invention Figure;
Fig. 2 is the detailed construction schematic diagram of catalyst bed;
In figure: 1 screw feeder;2 hoppers;3 microwave generators;4 collets;5 fluidized bed pyrolysis furnaces;6 materials;7 bed materials;8 whirlwind Separator;9 catalyst beds;10 gs-oil separators;11 oil storage tanks;12 auxiliary fuels;13 combustion furnaces;14 catalysis and catalyst are again (periodically use inert gas purge) in raw, purge zone;15 high-temperature flue gas pipelines;16 wall-type heat exchange areas.
Specific embodiment
Specific implementation of the invention is described further below in conjunction with specific embodiments and the drawings.
Embodiment
As shown in Figure 1, a kind of device of the reproducible micro ware auxiliary catalysis high temperature pyrolysis gas of catalyst, including fluidized bed The reproducible catalyst bed 9 of pyrolysis oven 5, microwave generator 3, catalyst, gs-oil separator 10, combustion furnace 13 and cyclone separator 8;Gas access is arranged in 5 bottom of fluidized bed pyrolysis furnace, and there is bed material 7 in inside, and fluidized bed pyrolysis furnace 5 is arranged in microwave generator 3 The bottom or side wall, the entrance of cyclone separator 8 of side wall and the reproducible catalyst bed 9 of catalyst are connected to fluidized bed pyrolysis furnace 5 pyrolysis gas outlet, the bottom of cyclone separator 5 are connected to the lower part of fluidized bed pyrolysis furnace 5, and the gas of cyclone separator 5 goes out Mouth is connected to the reproducible catalyst bed 9 of catalyst, and the gas vent of the reproducible catalyst bed 9 of catalyst is connected to oil gas point From device 10, the outlet of gs-oil separator 10 is connected to the lower part of combustion furnace 13.It further include the screw feeder 1 and material convenient for charging Bucket 2, hopper 2 is connected to the feed inlet of screw feeder 1, and the discharge port of screw feeder 1 is connected to fluidized bed pyrolysis furnace 5, is Fluidized bed pyrolysis furnace 5 conveys material.
As shown in Fig. 2, the reproducible catalyst bed 9 of catalyst is divided for catalytic domain 14 and wall type heat transfer zone 16, catalysis Agent bed be it is discoid, wall type heat transfer zone 16 is located at the periphery of disk, and catalytic domain 14 is surrounded by wall type heat transfer zone 16.Wall type heat transfer zone 16 are provided with U-shaped pipe 15, are easy to implement and are evenly heated, and realize catalyst regeneration and catalysis reaction for heatable catalytic area 14. The exhanst gas outlet of the combustion furnace 13 is connected to the entrance of the U-shaped pipe 15 of the reproducible catalyst bed 9 of catalyst, U-shaped pipe 15 outlet is connected to the collet 4 of fluidized bed pyrolysis furnace 5.Exhanst gas outlet, bottom setting row is arranged in the top of fluidized bed pyrolysis furnace 5 Cinder notch, the solid residue that when pyrolysis generates reach pyrolysis oven slag-drip opening and are discharged;Supplemental fuel inlet is arranged in 13 bottom of combustion furnace 12。
Collet is arranged in 5 outer wall of fluidized bed pyrolysis furnace, and heat exchanging fluid is filled in collet.Using by urging in the present invention Flue gas after agent bed UTILIZATION OF VESIDUAL HEAT IN is as heat exchanging fluid.
When heat supply is insufficient in pyrolysis oven 5, can be carried out with auxiliary fuel 10 combustion-supporting.
The method for carrying out pyrolysis house refuse gas using above-mentioned apparatus, includes the following steps: as shown in Fig. 1
(1) house refuse after being dried is pyrolyzed by screw feeder 1 into fluidized bed pyrolysis furnace 5, is pyrolyzed Temperature control have in 500 DEG C, pyrolysis oven 5 bed material 7(include be not limited to catalyst, quartz sand) and microwave absorption it is (suitable SiC), the inert gas and bed material being passed through from bottom gas inlet form fluidisation state, and the pyrolytic reaction is made to be placed in the item of anaerobic Under part;
(2) pyrolysis gas generated after pyrolysis is sent into cyclone separator 8 and carries out separation gas solid separation, and obtained solid product is logical It crosses returning charge and is transmitted back to fluidized bed pyrolysis furnace 5, gaseous products enter the reproducible catalyst bed 9 of catalyst and are catalyzed;
(3) gas obtained after the gas catalysis obtained after being catalyzed enters condenser, that is, is connected with the Oil-gas Separation of condensation working medium Device 10, condensed product temperatur is lower than the saturation temperature of water at this pressure to prevent in water steam entrained gas.It condenses To product liquid oil enter in oil storage tank 11 and saved, on-condensible gas product is sent into burner, such as with auxiliary fuel 12 Natural gas burns together;
(4) burning that the liquid product oil in oil storage tank 11 can be used in combustion furnace 13, together with auxiliary fuel 12 such as natural gas It burns;High-temperature flue gas can be such that the carbon deposit in it aoxidizes under the high temperature conditions by pipeline to catalyst bed 9 simultaneously, promote Into catalyst regeneration;The gaseous products that cyclone separator is isolated enter catalyst bed and carry out catalytic reforming, catalytic temperature control At 450-550 DEG C, the microwave generator 3 accessed therewith provides required heat for the auxiliary of catalyst bed 9, to ensure catalytic bed Layer is in catalytic reaction temperature window;It is transported to fluidized bed pyrolysis furnace 5 again, if the after-heat entrained by it can meet for pyrolysis The work operation of furnace 5 is supplied, then auxiliary heat supplying again, reduces the supply of external energy.Flue gas after UTILIZATION OF VESIDUAL HEAT IN passes through The fume pipe being connected with pyrolysis oven leads to flue gas processing device, is outwardly discharged after clean.
Further, the catalyst after regeneration before the use, first leads to inert gas such as nitrogen to catalyst bed 9 and blows It sweeps, oxygen is avoided to enter in catalyst bed.
Catalyst is attached on the carrier of catalyst bed, and catalyst includes being not limited to: zeolite, metal salt, metal oxide Or minerals.
Embodiment of the present invention are not limited by the above embodiments, other are any without departing from Spirit Essence of the invention With changes, modifications, substitutions, combinations, simplifications made under principle, equivalent substitute mode should be, be included in of the invention Within protection scope.

Claims (10)

1. a kind of device of the reproducible micro ware auxiliary catalysis fast pyrogenation house refuse of catalyst, which is characterized in that including stream Change bed pyrolysis oven (5), microwave generator (3), the reproducible catalyst bed of catalyst (9), gs-oil separator (10), combustion furnace (13) and cyclone separator (8);Gas access is arranged in fluidized bed pyrolysis furnace (5) bottom, and there are bed material (7), microwave generator in inside (3) setting is in the side wall of fluidized bed pyrolysis furnace (5) and bottom or the side wall of the reproducible catalyst bed of catalyst (9), whirlwind point Entrance from device (8) is connected to the pyrolysis gas outlet of fluidized bed pyrolysis furnace (5), and the bottom of cyclone separator (5) is connected to fluidisation The lower part of bed pyrolysis oven (5), the gas vent of cyclone separator (5) are connected to the reproducible catalyst bed of catalyst (9), are catalyzed The gas vent of the reproducible catalyst bed of agent (9) is connected to gs-oil separator (10), the outlet connection of gs-oil separator (10) To the lower part of combustion furnace (13).
2. the apparatus according to claim 1, which is characterized in that the reproducible catalyst bed of catalyst (9) is porous Structure, is divided into catalytic domain (14) and wall type heat transfer zone (16), catalyst bed be it is discoid, wall type heat transfer zone (16) are located at disk Periphery, catalytic domain (14) are surrounded by wall type heat transfer zone (16).
3. the apparatus of claim 2, which is characterized in that wall-type heat exchange area (16) are provided with U-shaped pipe (15), are used Catalyst regeneration and catalysis reaction are realized in heatable catalytic area (14).
4. device according to claim 3, which is characterized in that collet is arranged in fluidized bed pyrolysis furnace (5) outer wall, and presss from both sides Heat exchanging fluid is filled in set.
5. the apparatus according to claim 1, which is characterized in that further include screw feeder (1) and hopper (2), hopper (2) It is connected to the feed inlet of screw feeder (1), the discharge port of screw feeder (1) is connected to fluidized bed pyrolysis furnace (5), for fluidisation Bed pyrolysis oven (5) conveys material.
6. device according to claim 4, which is characterized in that the exhanst gas outlet of the combustion furnace (13) is connected to catalyst The entrance of the U-shaped pipe (15) of reproducible catalyst bed (9), the outlet of U-shaped pipe (15) are connected to fluidized bed pyrolysis furnace (5) Collet (4).
7. the apparatus according to claim 1, which is characterized in that exhanst gas outlet, bottom is arranged in the top of fluidized bed pyrolysis furnace (5) Slag-drip opening is arranged in portion;Supplemental fuel inlet (12) are arranged in combustion furnace (13) bottom.
8. a kind of method that the described in any item devices of claim 1-7 carry out fast pyrogenation house refuse, which is characterized in that packet Include following steps:
(1) house refuse after being dried is pyrolyzed by screw feeder (1) into fluidized bed pyrolysis furnace (5), the bottom of from The inert gas and bed material that portion's gas feed is passed through form fluidisation state;
(2) pyrolysis gas generated after pyrolysis is sent into cyclone separator (8) and carries out separation gas solid separation, obtained solid product It is sent back to fluidized bed pyrolysis furnace (5) by returning charge, gaseous products enter the reproducible catalyst bed of catalyst (9) and urged Change;
(3) the product liquid oil that the gas obtained after being catalyzed obtains after gs-oil separator (10) is protected with oil storage tank (11) It deposits, on-condensible gas product is sent into combustion furnace (13);
(4) flue gas that combustion furnace (13) is drawn promotes catalyst regeneration to the reproducible catalyst bed of catalyst (9);Then flue gas It is the heat exchange of fluidized bed pyrolysis furnace into fluidized bed pyrolysis furnace (5) collet (4).
9. according to the method described in claim 8, it is characterized in that, the bed material is quartz sand.
10. according to the method described in claim 8, it is characterized in that, catalytic temperature in the reproducible catalyst bed of catalyst (9) It is 450-550 DEG C.
CN201910792782.XA 2019-08-26 2019-08-26 A kind of method and apparatus of the reproducible micro ware auxiliary catalysis fast pyrogenation house refuse of catalyst Pending CN110437858A (en)

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CN112442386A (en) * 2020-10-23 2021-03-05 李宝伟 Equipment and process for preparing oil by thermally cracking garbage
CN115962469A (en) * 2023-01-09 2023-04-14 北京鑫风绿能科技有限公司 Rotary catalytic pyrolysis device and method

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