CN105737162A - Household garbage low-temperature pyrolysis system and method based on process decoupling and scrubbing combustion - Google Patents
Household garbage low-temperature pyrolysis system and method based on process decoupling and scrubbing combustion Download PDFInfo
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Abstract
本发明公开了一种基于过程解耦和洗气燃烧的生活垃圾低温热解系统和方法,将生活垃圾先送入干燥鼓干燥,再送入热解鼓热解生成热解气体和炭渣,干燥和热解分为启动阶段和正常运作阶段,在启动阶段,空气和燃气存储器输出的燃气混合后通过干燥鼓和热解鼓的燃烧器分别在干燥鼓和热解鼓的空腔内燃烧供热产生高温烟气;在正常运作阶段,热解鼓空腔内的高温烟气送至干燥鼓空腔内进行换热干燥,干燥鼓燃烧器变为辅助热源;热解气体通过移动床吸附装置、等离子体洗气装置和移动床吸收装置进行净化,烟气和热解气体最后在燃气和烟气余热换热器中回收余热。本发明充分利用余热产出高温蒸汽,烟气降温净化后外排,有效控制了二恶英生成,实现了生活垃圾资源化、减量化、低碳化。
The invention discloses a low-temperature pyrolysis system and method for household garbage based on process decoupling and gas scrubbing and combustion. The household garbage is first sent to a drying drum for drying, and then sent to a pyrolysis drum for pyrolysis to generate pyrolysis gas and carbon slag, which are then dried. And pyrolysis is divided into start-up stage and normal operation stage. In the start-up stage, the gas output from the air and gas storage is mixed and passed through the burners of the drying drum and the pyrolysis drum to burn in the cavities of the drying drum and the pyrolysis drum to provide heat. Generate high-temperature flue gas; during normal operation, the high-temperature flue gas in the cavity of the pyrolysis drum is sent to the cavity of the drying drum for heat exchange and drying, and the burner of the drying drum becomes an auxiliary heat source; the pyrolysis gas passes through the moving bed adsorption device, The plasma scrubber and the moving bed absorption device are used for purification, and the flue gas and pyrolysis gas are finally recovered in the gas and flue gas waste heat heat exchanger. The invention makes full use of the waste heat to produce high-temperature steam, and the flue gas is discharged after being cooled and purified, effectively controlling the generation of dioxins, and realizing resource utilization, reduction and low-carbonization of domestic garbage.
Description
技术领域technical field
本发明涉及生活垃圾无害化处理及其资源化循环利用技术,特别属于一种基于过程解耦和洗气燃烧的生活垃圾低温热解系统及方法。The invention relates to the harmless treatment of household garbage and its resource recycling technology, in particular to a low-temperature pyrolysis system and method for household garbage based on process decoupling and scrubbing combustion.
背景技术Background technique
现在,我国每年产生逾2亿吨的城市生活垃圾,并且垃圾的年增长率已达到10%以上。近年来,我国城市生活垃圾的处理虽然取得了一定的成效,但是总体能力还明显不足,垃圾处理能力的增长速度明显滞后于垃圾产生量的增长速度,大量城市生活垃圾无法及时得到处理而堆积于郊外,侵占了大面积土地,部分城市已面临着“垃圾围城”的威胁。Now, my country produces more than 200 million tons of municipal solid waste every year, and the annual growth rate of waste has reached more than 10%. In recent years, although some achievements have been made in the treatment of domestic waste in my country, the overall capacity is still obviously insufficient. The growth rate of waste treatment capacity obviously lags behind the growth rate of waste generation. The suburbs have occupied a large area of land, and some cities are already facing the threat of "garbage siege".
目前,在我国乃至世界范围内广泛使用的城市生活垃圾处理方式主要有填埋、焚烧、堆肥三种,其中填埋是我国处理城市生活垃圾的主要方式,垃圾处理量大约占垃圾总量的80%。但是,填埋的处理方式存在占用土地资源大、渗滤液污染、发酵产生的甲烷气体加剧温室效应等缺点。而堆肥的处理方式则存在占地面积大、转化过程时间长、状态难以稳定、产物质量不易控制等问题,同时,我国堆肥处理的垃圾基本为混合垃圾,没有经过严格分类,因此堆肥过程中难免混入大量如重金属等有毒有害物质,再加上产生的甲烷等温室气体无组织排放,极易对周边环境造成严重污染。在上述三种方式中,焚烧法是垃圾减量化成效最好的处理方式,可使垃圾减容85%、减重75%以上,但是焚烧垃圾存在污染环境的隐患,尤其焚烧产生的二噁英具有不可逆的“三致”毒性,对人体健康具有极大的危害,目前已成为最引人关注的问题。除此之外,垃圾的焚烧处理还存在一些限制:At present, there are three main methods of municipal solid waste treatment widely used in my country and even in the world, including landfill, incineration, and composting. Among them, landfill is the main way to deal with municipal solid waste in my country, and the amount of waste treated accounts for about 10% of the total amount of waste. 80%. However, the landfill treatment method has disadvantages such as occupying a large amount of land resources, polluting leachate, and methane gas produced by fermentation intensifying the greenhouse effect. However, the composting method has problems such as a large area, a long conversion process, difficult to stabilize the state, and difficult to control the product quality. At the same time, the waste treated by composting in my country is basically mixed waste, which has not been strictly classified, so it is inevitable in the composting process. Mixing a large amount of toxic and harmful substances such as heavy metals, coupled with the unorganized emission of methane and other greenhouse gases, can easily cause serious pollution to the surrounding environment. Among the above three methods, the incineration method is the most effective treatment method for waste reduction, which can reduce the volume of waste by 85% and the weight by more than 75%. However, incineration of waste has hidden dangers of environmental pollution, especially the dioxin produced by incineration Ying has irreversible "three-induced" toxicity, which is extremely harmful to human health, and has become the most concerned issue at present. In addition, there are some restrictions on the incineration of waste:
(1)我国的城市生活垃圾基本上混合收集,成分复杂,而焚烧一般要求垃圾的最低热值在3360kJ·kg-1以上,当垃圾的热值过低时就需要添加燃料以辅助燃烧,这样就会造成运行成本的增加,目前我国除少数经济较发达的城市外,其它城市的垃圾分类收集尚未普遍开展,故混合生活垃圾热值均较低,不适宜焚烧;(1) Municipal solid waste in China is basically mixed and collected, with complex components, and incineration generally requires the minimum calorific value of waste to be above 3360kJ·kg -1 , when the calorific value of waste is too low, it is necessary to add fuel to assist combustion, so It will cause an increase in operating costs. At present, except for a few economically developed cities in China, garbage sorting and collection in other cities have not been widely carried out, so the calorific value of mixed domestic garbage is low, which is not suitable for incineration;
(2)焚烧处理设备的投资和运行费用均较高,我国早期建设的垃圾焚烧发电厂引进的多是国外技术和设备,投资费用昂贵;近年来随着引进设备国产化和技术自主创新,国产技术和设备有所发展和应用,焚烧厂单位的投资虽有所降低,但对于经济承受能力一般的地区来说,焚烧处理的投资和运行费用依然不菲。(2) The investment and operating costs of incineration treatment equipment are relatively high. Most of the waste incineration power plants built in my country in the early stage imported foreign technology and equipment, and the investment cost was expensive. In recent years, with the localization of imported equipment and independent innovation of technology, domestic Technology and equipment have been developed and applied. Although the investment in incineration plant units has decreased, the investment and operating costs of incineration treatment are still high for areas with average economic affordability.
相对于焚烧法而言,现在比较先进的热解技术是在无氧或缺氧的还原性环境下进行的分解反应,不但具有与焚烧法一样的减量化特点,而且其产生的二次污染排放物质更少,因此具有很好的应用前景。此外,热解技术将废物中的有用物质转化为气态(燃气)或液态(焦油)的形式分别利用,这些气态和液态燃料比固体废物直接燃烧效率更高,污染更低。目前,国内对垃圾热解处理技术已经有了一定的研究,如公开号为CN103242134A、名称为“一种生活垃圾热解气化净化方法”的发明专利,该专利公开的方法是在900℃高温条件下引入氧气进行燃烧裂解反应,综合利用垃圾热解产生的可燃气体合成化工原料,实现生活垃圾的资源化,但由于生活垃圾的成分复杂,其热解产生的可燃气体成分及其比例也相对复杂,因此这为合成化工原料增加了难度,并且在高温有氧情况下处理垃圾,其后续的净化工艺成本较高,尾气排放量也较大。再例如公开号为CN102660306A、名称为“逆流回转生活垃圾热解炭化炉系统及垃圾处理工艺”的发明专利,该专利工艺是在400℃无氧条件下进行热解反应,利用热解气燃烧补充热源,实现垃圾的减量化与资源化,但该工艺并未对生活垃圾进行干燥预处理,而是采用边热解边干燥的方式,这会增加系统的能耗并降低处理效率,同时大量的烟气降温处理后直接排放也会对大气环境造成一定的影响,特别是受雾霾困扰的当今社会,烟气的后续处理不容忽视。因此,针对现有专利技术及其应用目前存在的问题,进一步深入研究与完善垃圾热解处理工艺、减少二次污染排放物质的产生、降低尾气处理难度,具有重要的科学与社会经济意义。Compared with the incineration method, the more advanced pyrolysis technology is a decomposition reaction carried out in an oxygen-free or hypoxic reducing environment, which not only has the same reduction characteristics as the incineration method, but also produces secondary pollution. There are fewer emission substances, so it has a good application prospect. In addition, pyrolysis technology converts useful substances in waste into gaseous (gas) or liquid (tar) forms for use respectively. These gaseous and liquid fuels are more efficient and less polluting than direct combustion of solid waste. At present, domestic waste pyrolysis treatment technology has been studied to a certain extent, such as the invention patent with the publication number CN103242134A and the name "A Method for Pyrolysis and Gasification Purification of Household Waste". Under certain conditions, oxygen is introduced to carry out combustion and cracking reactions, and the combustible gas generated by the pyrolysis of garbage is used comprehensively to synthesize chemical raw materials to realize the resource utilization of domestic waste. Complicated, so this increases the difficulty of synthesizing chemical raw materials, and the treatment of garbage under high temperature and aerobic conditions, the subsequent purification process costs are high, and the exhaust emissions are also large. Another example is an invention patent with the publication number CN102660306A and the name "Countercurrent Rotary Domestic Garbage Pyrolysis Carbonization Furnace System and Garbage Treatment Process". heat source to achieve waste reduction and recycling, but this process does not dry and pretreat domestic waste, but uses a method of drying while pyrolyzing, which will increase the energy consumption of the system and reduce the processing efficiency. The direct discharge of flue gas after cooling treatment will also have a certain impact on the atmospheric environment, especially in today's society plagued by smog, the follow-up treatment of flue gas cannot be ignored. Therefore, in view of the existing problems in the existing patented technology and its application, it is of great scientific and social and economic significance to further study and improve the waste pyrolysis treatment process, reduce the generation of secondary pollution emissions, and reduce the difficulty of tail gas treatment.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种基于过程解耦和洗气燃烧的生活垃圾低温热解系统及方法,可以减少二次污染排放物质的产生、降低尾气处理难度,同时充分利用系统生产的产品、降低能耗且提高处理效率。The technical problem to be solved by the present invention is to provide a low-temperature pyrolysis system and method for domestic waste based on process decoupling and gas scrubbing combustion, which can reduce the generation of secondary pollution and discharge substances, reduce the difficulty of tail gas treatment, and make full use of the waste produced by the system at the same time. products, reducing energy consumption and improving process efficiency.
为解决上述技术问题,本发明提供的基于过程解耦和洗气燃烧的生活垃圾低温热解系统,包括进料装置、热解段、洗气段和热回收段,其中热解段包括干燥鼓和热解鼓,洗气段包括移动床吸附装置、等离子体洗气装置和移动床吸收装置,热回收段包括烟气余热回收装置和热解气余热回收装置;In order to solve the above technical problems, the low-temperature pyrolysis system of domestic waste based on process decoupling and scrubbing combustion provided by the present invention includes a feeding device, a pyrolysis section, a scrubbing section and a heat recovery section, wherein the pyrolysis section includes a drying drum And the pyrolysis drum, the scrubbing section includes a moving bed adsorption device, a plasma scrubbing device and a moving bed absorption device, and the heat recovery section includes a flue gas waste heat recovery device and a pyrolysis gas waste heat recovery device;
所述干燥鼓包括干燥鼓内转筒、干燥鼓外筒和干燥鼓燃烧器,生活垃圾由一进料装置推入干燥鼓内转筒中;所述干燥鼓内转筒和干燥鼓外筒为密封结构且二者之间形成有空腔;所述干燥鼓内转筒的后端设有水汽出口和混合垃圾出口,该水汽出口与一污水处理装置连接;所述干燥鼓外筒上设有与干燥鼓空腔连通的气体入口和烟气出口;所述干燥鼓燃烧器设置于干燥鼓内转筒的外侧壁上;The drying drum includes a drying drum inner drum, a drying drum outer drum and a drying drum burner, domestic garbage is pushed into the drying drum inner drum by a feeding device; the drying drum inner drum and the drying drum outer drum are sealed structure and a cavity is formed between the two; the rear end of the inner drum of the drying drum is provided with a water vapor outlet and a mixed garbage outlet, and the water vapor outlet is connected with a sewage treatment device; the outer cylinder of the drying drum is provided with a A gas inlet and a flue gas outlet connected to the cavity of the drying drum; the drying drum burner is arranged on the outer wall of the inner drum of the drying drum;
所述热解鼓包括热解鼓内转筒、热解鼓外筒、热解鼓燃烧器和气固分离器,经干燥鼓内转筒的混合垃圾出口排出的垃圾由另一进料装置推入热解鼓内转筒中;所述热解鼓内转筒和热解鼓外筒为密封结构且二者之间形成有空腔;所述热解鼓外筒上设有与热解鼓空腔连通的气体入口和烟气出口,该烟气出口与干燥鼓外筒上的气体入口连通,气体入口供空气和一燃气存储器中的燃气进入;所述热解鼓燃烧器设置于热解鼓内转筒的外侧壁上,所述气固分离器与热解鼓内转筒的后端连通,其具有热解气体出口和炭渣出口,该炭渣出口与一炭渣收集装置连接;The pyrolysis drum includes the inner drum of the pyrolysis drum, the outer drum of the pyrolysis drum, the burner of the pyrolysis drum and the gas-solid separator, and the garbage discharged from the mixed garbage outlet of the inner drum of the drying drum is pushed in by another feeding device In the inner drum of the pyrolysis drum; the inner drum of the pyrolysis drum and the outer drum of the pyrolysis drum are of a sealed structure and a cavity is formed between the two; the outer drum of the pyrolysis drum is provided with a Connected gas inlet and flue gas outlet, the flue gas outlet communicates with the gas inlet on the outer cylinder of the drying drum, the gas inlet is supplied by air and gas in a gas storage; the pyrolysis drum burner is arranged in the pyrolysis drum On the outer wall of the drum, the gas-solid separator communicates with the rear end of the drum in the pyrolysis drum, and has a pyrolysis gas outlet and a carbon residue outlet, and the carbon residue outlet is connected to a carbon residue collection device;
所述移动床吸附装置、等离子体吸气装置和移动床吸收装置均具有气体入口和气体出口,移动床吸附装置的气体入口与气固分离器的热解气体出口连通,等离子体吸气装置的气体入口与移动床吸附装置的气体出口连通,等离子体吸气装置的气体出口与移动床吸收装置的气体入口连通;The moving bed adsorption device, the plasma suction device and the moving bed absorption device all have a gas inlet and a gas outlet, the gas inlet of the moving bed adsorption device communicates with the pyrolysis gas outlet of the gas-solid separator, and the plasma suction device The gas inlet is connected to the gas outlet of the moving bed adsorption device, and the gas outlet of the plasma suction device is connected to the gas inlet of the moving bed absorption device;
烟气余热回收装置具有高温烟气入口、低温烟气出口、低温介质入口和高温介质出口,热解气余热回收装置包括高温热解气入口、低温热解气出口、低温介质入口和高温介质出口,烟气余热回收装置的高温烟气入口与干燥鼓外筒上的烟气出口连通,低温烟气出口与大气相通,热解气余热回收装置的高温热解气入口与移动床吸收装置的气体出口连通,低温热解气出口与燃气存储器连通,烟气余热回收装置和热解气余热回收装置的低温介质入口均与一高温蒸汽存储器的下部出水口连通,烟气余热回收装置和热解气余热回收装置的高温介质出口均与高温蒸汽存储器的蒸汽入口连通。The flue gas waste heat recovery device has a high-temperature flue gas inlet, a low-temperature flue gas outlet, a low-temperature medium inlet and a high-temperature medium outlet, and the pyrolysis gas waste heat recovery device includes a high-temperature pyrolysis gas inlet, a low-temperature pyrolysis gas outlet, a low-temperature medium inlet and a high-temperature medium outlet , the high-temperature flue gas inlet of the flue gas waste heat recovery device is connected with the flue gas outlet on the outer cylinder of the drying drum, the low-temperature flue gas outlet is connected with the atmosphere, and the high-temperature pyrolysis gas inlet of the pyrolysis gas waste heat recovery device is connected with the gas of the moving bed absorption device The outlet is connected, the low-temperature pyrolysis gas outlet is connected to the gas storage, the low-temperature medium inlet of the flue gas waste heat recovery device and the pyrolysis gas waste heat recovery device are both connected to the lower water outlet of a high-temperature steam storage, the flue gas waste heat recovery device and the pyrolysis gas The high-temperature medium outlets of the waste heat recovery device are all in communication with the steam inlets of the high-temperature steam storage.
进一步的,所述干燥鼓外筒的外表面和热解鼓外筒的外表面均覆盖有80-120mm的硅酸铝保温层或岩棉保温层。Further, both the outer surface of the outer cylinder of the drying drum and the outer surface of the outer cylinder of the pyrolysis drum are covered with an insulation layer of 80-120mm aluminum silicate or rock wool.
其中,所述进料装置均包括一垃圾进料仓、一螺杆推进器,所述螺杆推进器将垃圾进料仓内的垃圾推入干燥鼓内转筒或热解鼓内转筒中。Wherein, the feeding device includes a garbage feeding bin and a screw propeller, and the screw propeller pushes the garbage in the garbage feeding bin into the inner drum of the drying drum or the inner drum of the pyrolysis drum.
其中,所述移动床吸附装置内部填充有生石灰,用于去除热解气体中的重金属和酸性物质;所述等离子体洗气装置包括串联的六级等离子体发生器,用于去除热解气体中的PM物质和焦油;所述移动床吸收装置内部填充有碱性催化剂(主要含白云石),用于去除热解气体中的含硫化合物和含氯化合物。Wherein, the moving bed adsorption device is filled with quicklime for removing heavy metals and acidic substances in the pyrolysis gas; the plasma scrubbing device includes six-stage plasma generators connected in series for removing PM substances and tar; the moving bed absorption device is filled with basic catalysts (mainly containing dolomite) for removing sulfur-containing compounds and chlorine-containing compounds in the pyrolysis gas.
较佳的,所述热解鼓燃烧器均匀分布在位于热解鼓外筒内的热解鼓内转筒的外侧壁上。Preferably, the pyrolysis drum burners are evenly distributed on the outer wall of the inner drum of the pyrolysis drum located in the outer drum of the pyrolysis drum.
其中,所述烟气余热回收装置和热解气余热回收装置均为热管式换热器。Wherein, both the flue gas waste heat recovery device and the pyrolysis gas waste heat recovery device are heat pipe heat exchangers.
进一步的,所述干燥鼓外筒的内壁上设有引导烟气的螺纹结构。Further, the inner wall of the outer cylinder of the drying drum is provided with a thread structure for guiding flue gas.
本发明还提供一种基于过程解耦和洗气燃烧的生活垃圾低温热解方法,包括:The present invention also provides a low-temperature pyrolysis method for domestic waste based on process decoupling and scrubbing combustion, including:
1)进料装置将生活垃圾送入干燥鼓的内转筒进行干燥处理,将生活垃圾的大部分水分排出至污水处理装置,其中干燥温度控制在120℃—200℃,干燥时间控制在0.5h-1h,内转筒的转速控制在4-8rpm;1) The feeding device sends domestic waste into the inner drum of the drying drum for drying treatment, and discharges most of the water in the domestic waste to the sewage treatment device. The drying temperature is controlled at 120°C-200°C, and the drying time is controlled at 0.5h -1h, the speed of the inner drum is controlled at 4-8rpm;
将干燥后的生活垃圾送入热解鼓的内转筒进行热解处理,生成热解气体和炭渣,其中热解温度控制在400℃—600℃,热解时间控制在0.5h-1h,内转筒转速控制在4-8rpm;The dried domestic waste is sent to the inner drum of the pyrolysis drum for pyrolysis treatment to generate pyrolysis gas and carbon residue. The pyrolysis temperature is controlled at 400°C-600°C, and the pyrolysis time is controlled at 0.5h-1h. The speed of the inner drum is controlled at 4-8rpm;
生活垃圾的干燥处理和热解处理分为启动阶段和正常运作阶段;The drying treatment and pyrolysis treatment of domestic waste are divided into start-up phase and normal operation phase;
在启动阶段,空气和燃气存储器输出的燃气混合后通过干燥鼓燃烧器和热解鼓燃烧器分别在干燥鼓空腔和热解鼓空腔内燃烧供热产生高温烟气;In the start-up phase, the air and the gas output from the gas storage are mixed and then burned in the cavity of the drying drum and the cavity of the pyrolysis drum through the drying drum burner and the pyrolysis drum burner to generate high-temperature flue gas;
启动阶段完成进入正常运作阶段后,热解鼓空腔内的高温烟气输送至干燥鼓空腔内对干燥鼓内转筒内的生活垃圾进行换热干燥,干燥鼓燃烧器切换为辅助热源,空气和燃气存储器输出的燃气混合后继续通过热解鼓燃烧器在热解鼓空腔内燃烧供热产生高温烟气,在干燥鼓空腔中经过换热的烟气和高温蒸汽存储器下部流出的水进入烟气余热回收装置中进行热量交换,高温蒸汽存储器下部流出的水吸收烟气的热量形成高温蒸汽进入高温蒸汽存储器中,烟气余热被吸收后排出;After the start-up phase is completed and the normal operation phase is completed, the high-temperature flue gas in the cavity of the pyrolysis drum is transported to the cavity of the drying drum to perform heat exchange and drying on the domestic waste in the drum of the drying drum, and the burner of the drying drum is switched to an auxiliary heat source. After the air and the gas output from the gas storage are mixed, they continue to burn through the pyrolysis drum burner in the cavity of the pyrolysis drum to generate high-temperature flue gas. Water enters the flue gas waste heat recovery device for heat exchange, and the water flowing out from the lower part of the high-temperature steam storage absorbs the heat of the flue gas to form high-temperature steam, which enters the high-temperature steam storage, and the waste heat of the flue gas is absorbed and discharged;
2)将热解气体送入洗气段,依次通过移动床吸附装置、等离子体吸气装置和移动床吸收装置进行净化处理,洗涤后的热解气体和高温蒸汽存储器下部流出的水进入热解气余热回收装置中进行热量交换,高温蒸汽存储器下部流出的水吸收热解气体的热量形成高温蒸汽进入高温蒸汽存储器中,热解气体释放余热后进入燃气存储器。2) The pyrolysis gas is sent to the scrubbing section, and is purified through the moving bed adsorption device, plasma suction device and moving bed absorption device in turn, and the washed pyrolysis gas and the water flowing out of the lower part of the high-temperature steam storage enter the pyrolysis Heat exchange is carried out in the gas waste heat recovery device. The water flowing out from the lower part of the high-temperature steam storage absorbs the heat of the pyrolysis gas to form high-temperature steam and enters the high-temperature steam storage. The pyrolysis gas releases waste heat and enters the gas storage.
其中,所述移动床吸附装置内部填充有生石灰,用于去除热解气体中的重金属和酸性物质;所述等离子体洗气装置包括串联的六级等离子体发生器,用于去除热解气体中的PM物质和焦油;所述移动床吸收装置内部填充有白云石,用于去除热解气体中的含硫化合物和含氯化合物Wherein, the moving bed adsorption device is filled with quicklime for removing heavy metals and acidic substances in the pyrolysis gas; the plasma scrubbing device includes six-stage plasma generators connected in series for removing PM substances and tar; the moving bed absorption device is filled with dolomite to remove sulfur-containing compounds and chlorine-containing compounds in pyrolysis gas
本发明的有益之处在于:The benefits of the present invention are:
1)采用低温热解技术,生活垃圾进入干燥鼓之前无需专门分拣,并且利用系统余热(热解鼓产生的高温烟气)对垃圾进行干燥预处理才进入热解鼓,干燥后的垃圾含水量降至40%,使得热解处理容量提升50%,同时干燥鼓和热解鼓外部采用保温材料,有效降低热损,节约能耗,控制热损在30%以内;1) Using low-temperature pyrolysis technology, domestic waste does not need special sorting before entering the drying drum, and the waste heat of the system (high-temperature flue gas generated by the pyrolysis drum) is used to dry and pretreat the waste before entering the pyrolysis drum. The dried waste contains The water volume is reduced to 40%, which increases the pyrolysis treatment capacity by 50%. At the same time, the drying drum and the pyrolysis drum are made of thermal insulation materials, which effectively reduces heat loss, saves energy consumption, and controls heat loss within 30%;
2)洁净的热解气体以内循环回用燃烧的方式为启动阶段的干燥鼓燃烧器和热解鼓燃烧器以及正常运作阶段的热解鼓燃烧器提供燃烧介质,同时热解鼓内转筒外侧布置多个燃烧器,可使热解鼓内转筒受热均匀,热解充分;2) The clean pyrolysis gas provides the combustion medium for the drying drum burner and pyrolysis drum burner in the start-up phase and the pyrolysis drum burner in the normal operation phase in the way of internal recycling and combustion. Multiple burners are arranged to make the inner drum of the pyrolysis drum evenly heated and fully pyrolyzed;
3)洗气段采用梯级净化的工艺,依次经过生石灰移动床吸附装置去除重金属和酸性物质、等离子体洗气装置有效降解异味物质及焦油和PM物质(包括PM2.5和PM10)、白云石移动床吸收装置脱硫脱氯,最终使得热解气体的焦油含量低于1.2%,PM达标排放;全系统充分回收余热,最终产出清洁燃气和高温蒸汽两类产品,产生的清洁燃气完全满足垃圾热解所需,富余部分作为产品产出。3) The scrubbing section adopts a step-by-step purification process, which successively passes through the quicklime moving bed adsorption device to remove heavy metals and acidic substances, and the plasma scrubbing device to effectively degrade odorous substances, tar and PM substances (including PM 2.5 and PM 10 ), dolomite moving The desulfurization and dechlorination of the bed absorption device finally makes the tar content of the pyrolysis gas less than 1.2%, and the PM discharge meets the standard; the whole system fully recovers waste heat, and finally produces two types of products, clean gas and high-temperature steam, and the clean gas produced completely meets the waste heat. Solve the needs, and the surplus part is output as a product.
附图说明Description of drawings
附图为本发明的系统原理示意图。The accompanying drawing is a schematic diagram of the system principle of the present invention.
其中附图标记说明如下:Wherein the reference signs are explained as follows:
1为进料装置;1-1为垃圾进料仓;1-2为螺杆推进器;2为干燥鼓;2-1为干燥鼓内转筒;2-2为干燥鼓外筒;2-3为干燥鼓燃烧器;3为热解鼓;3-1为热解鼓内转筒;3-2为热解鼓外筒;3-3为热解鼓燃烧器;3-4为气固分离器;4为移动床吸附装置;5为等离子体洗气装置;5-1为等离子体发生器;6为移动床吸收装置;7为燃气余热换热器;8为烟气余热换热器;9为燃气存储器;10为高温蒸汽存储器;11为风机;12为污水处理装置;13为炭渣收集装置;A为空气;F为高温烟气;S为高温蒸汽产品;G为燃气产品。1 is the feeding device; 1-1 is the garbage feeding bin; 1-2 is the screw propeller; 2 is the drying drum; 2-1 is the inner drum of the drying drum; 2-2 is the outer drum of the drying drum; 2-3 3 is the pyrolysis drum; 3-1 is the inner drum of the pyrolysis drum; 3-2 is the outer cylinder of the pyrolysis drum; 3-3 is the pyrolysis drum burner; 3-4 is the gas-solid separation 4 is a moving bed adsorption device; 5 is a plasma scrubber; 5-1 is a plasma generator; 6 is a moving bed absorption device; 7 is a gas waste heat exchanger; 8 is a flue gas waste heat heat exchanger; 9 is a gas storage; 10 is a high-temperature steam storage; 11 is a fan; 12 is a sewage treatment device; 13 is a carbon residue collection device; A is air; F is high-temperature flue gas; S is high-temperature steam products; G is gas products.
具体实施方式detailed description
下面结合附图与具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
本发明提供的基于过程解耦和洗气燃烧的生活垃圾低温热解系统,如附图所示,包括进料装置、热解段、洗气段和热回收段,其中热解段包括干燥鼓2和热解鼓3,洗气段包括移动床吸附装置4、等离子体洗气装置5和移动床吸收装置6,热回收段包括烟气余热回收装置和热解气余热回收装置;其中:The domestic waste low-temperature pyrolysis system based on process decoupling and gas scrubbing combustion provided by the present invention, as shown in the accompanying drawings, includes a feeding device, a pyrolysis section, a gas scrubbing section, and a heat recovery section, wherein the pyrolysis section includes a drying drum 2 and the pyrolysis drum 3, the gas scrubbing section includes a moving bed adsorption device 4, a plasma scrubbing device 5 and a moving bed absorption device 6, and the heat recovery section includes a flue gas waste heat recovery device and a pyrolysis gas waste heat recovery device; wherein:
干燥鼓2包括干燥鼓内转筒2-1、干燥鼓外筒2-2和干燥鼓燃烧器2-3;进料装置1与干燥鼓内转筒2-1连通;干燥鼓内转筒2-1和干燥鼓外筒2-2为密封结构且二者之间形成有空腔;干燥鼓内转筒2-1的后端设有水汽出口和混合垃圾出口,该水汽出口与一污水处理装置12连接;干燥鼓外筒2-2上设有与干燥鼓空腔连通的气体入口和烟气出口;干燥鼓燃烧器2-3设置于干燥鼓内转筒2-1的外侧壁上;Drying drum 2 includes drying drum inner drum 2-1, drying drum outer drum 2-2 and drying drum burner 2-3; feeding device 1 communicates with drying drum inner drum 2-1; drying drum inner drum 2 -1 and the drying drum outer cylinder 2-2 are sealed structures and a cavity is formed between the two; the rear end of the drying drum inner drum 2-1 is provided with a water vapor outlet and a mixed garbage outlet, and the water vapor outlet is connected to a sewage treatment The device 12 is connected; the outer cylinder 2-2 of the drying drum is provided with a gas inlet and a flue gas outlet communicating with the cavity of the drying drum; the burner 2-3 of the drying drum is arranged on the outer wall of the inner drum 2-1 of the drying drum;
热解鼓3包括热解鼓内转筒3-1、热解鼓外筒3-2、热解鼓燃烧器3-3和气固分离器3-4;干燥鼓内转筒2-1的混合垃圾出口排出的垃圾由一进料装置(图中未示出)推入热解鼓内转筒3-1中;热解鼓内转筒3-1和热解鼓外筒3-2为密封结构且二者之间形成有空腔;热解鼓外筒3-2上设有与热解鼓空腔连通的气体入口和烟气出口,该烟气出口与干燥鼓外筒2-2上的气体入口连通,气体入口供空气和一燃气存储器9中的燃气进入;热解鼓燃烧器3-3设置于热解鼓内转筒3-1的外侧壁上,所述气固分离器3-4与热解鼓内转筒3-1的后端连通,其具有热解气体出口和炭渣出口,该炭渣出口与一炭渣收集装置13连接;The pyrolysis drum 3 includes a pyrolysis drum inner drum 3-1, a pyrolysis drum outer drum 3-2, a pyrolysis drum burner 3-3 and a gas-solid separator 3-4; the mixing of the drying drum inner drum 2-1 The garbage discharged from the garbage outlet is pushed into the inner drum 3-1 of the pyrolysis drum by a feeding device (not shown in the figure); the inner drum 3-1 of the pyrolysis drum and the outer drum 3-2 of the pyrolysis drum are sealed structure and a cavity is formed between the two; the pyrolysis drum outer cylinder 3-2 is provided with a gas inlet and a flue gas outlet communicating with the pyrolysis drum cavity, and the flue gas outlet is connected to the drying drum outer cylinder 2-2 The gas inlet of the gas inlet is connected, and the gas inlet is supplied to air and the gas in a gas storage 9 to enter; the pyrolysis drum burner 3-3 is arranged on the outer wall of the pyrolysis drum inner drum 3-1, and the gas-solid separator 3 -4 communicates with the rear end of the drum 3-1 in the pyrolysis drum, which has a pyrolysis gas outlet and a charcoal slag outlet, and the charcoal slag outlet is connected to a charcoal slag collecting device 13;
所述移动床吸附装置4、等离子体吸气装置5和移动床吸收装置6均具有气体入口和气体出口,移动床吸附装置4的气体入口与气固分离器3-4的热解气体出口连通,等离子体吸气装置5的气体入口与移动床吸附装置4的气体出口连通,等离子体吸气装置5的气体出口与移动床吸收装置6的气体入口连通;The moving bed adsorption device 4, the plasma suction device 5 and the moving bed adsorption device 6 all have a gas inlet and a gas outlet, and the gas inlet of the moving bed adsorption device 4 communicates with the pyrolysis gas outlet of the gas-solid separator 3-4 , the gas inlet of the plasma suction device 5 communicates with the gas outlet of the moving bed adsorption device 4, and the gas outlet of the plasma suction device 5 communicates with the gas inlet of the moving bed adsorption device 6;
烟气余热回收装置具有高温烟气入口、低温烟气出口、低温介质入口和高温介质出口,热解气余热回收装置包括高温热解气入口、低温热解气出口、低温介质入口和高温介质出口,烟气余热回收装置的高温烟气入口与干燥鼓外筒2-2上的烟气出口连通,低温烟气出口与大气相通,热解气余热回收装置的高温热解气入口与移动床吸收装置6的气体出口连通,低温热解气出口与燃气存储器9连通,烟气余热回收装置和热解气余热回收装置的低温介质入口均与一高温蒸汽存储器10的下部出水口连通,烟气余热回收装置和热解气余热回收装置的高温介质出口均与高温蒸汽存储器10的蒸汽入口连通。The flue gas waste heat recovery device has a high-temperature flue gas inlet, a low-temperature flue gas outlet, a low-temperature medium inlet and a high-temperature medium outlet, and the pyrolysis gas waste heat recovery device includes a high-temperature pyrolysis gas inlet, a low-temperature pyrolysis gas outlet, a low-temperature medium inlet and a high-temperature medium outlet , the high-temperature flue gas inlet of the flue gas waste heat recovery device communicates with the flue gas outlet on the outer cylinder 2-2 of the drying drum, the low-temperature flue gas outlet communicates with the atmosphere, and the high-temperature pyrolysis gas inlet of the pyrolysis gas waste heat recovery device communicates with the moving bed absorption The gas outlet of the device 6 is connected, the low-temperature pyrolysis gas outlet is connected with the gas storage 9, the low-temperature medium inlet of the flue gas waste heat recovery device and the pyrolysis gas waste heat recovery device are both connected with the lower water outlet of a high-temperature steam storage 10, and the flue gas waste heat Both the high-temperature medium outlets of the recovery device and the pyrolysis gas waste heat recovery device communicate with the steam inlet of the high-temperature steam storage 10 .
干燥鼓内转筒2-1的两端延伸出干燥鼓外筒2-2外,热解鼓内转筒3-1的两端也延伸出热解鼓外筒3-2外。为了使热解鼓内转筒3-1受热均匀以实现充分热解,热解鼓燃烧器3-3均匀分布在位于热解鼓外筒3-2内的热解鼓内转筒3-1的外侧壁上。The two ends of the inner drum 2-1 of the drying drum extend out of the outer drum 2-2 of the drying drum, and the two ends of the inner drum 3-1 of the pyrolysis drum also extend out of the outer drum 3-2 of the pyrolysis drum. In order to heat the inner drum 3-1 of the pyrolysis drum evenly to achieve sufficient pyrolysis, the burners 3-3 of the pyrolysis drum are evenly distributed in the inner drum 3-1 of the pyrolysis drum located in the outer drum 3-2 of the pyrolysis drum on the outer wall.
此外,为了有效地降低干燥鼓2和热解鼓3的热损,干燥鼓外筒2-2的外表面和热解鼓外筒3-2的外表面均覆盖有80-120mm的硅酸铝保温层或岩棉保温层。In addition, in order to effectively reduce the heat loss of the drying drum 2 and the pyrolysis drum 3, the outer surface of the drying drum outer cylinder 2-2 and the outer surface of the pyrolysis drum outer cylinder 3-2 are covered with 80-120mm aluminum silicate Insulation layer or rock wool insulation layer.
在上述系统中,进料装置包括垃圾进料仓、螺杆推进器,所述螺杆推进器将垃圾进料仓内的垃圾推入干燥鼓内转筒中。In the above system, the feeding device includes a garbage feeding bin and a screw propeller, and the screw propeller pushes the garbage in the garbage feeding bin into the inner drum of the drying drum.
其中,移动床吸附装置内部填充有生石灰,用于去除热解气体中的重金属和酸性物质;等离子体洗气装置包括串联的六级等离子体发生器,用于去除热解气体中的PM物质和焦油;移动床吸收装置内部填充有碱性催化剂(主要成分为白云石),用于去除热解气体中的含硫化合物和含氯化合物。Among them, the moving bed adsorption device is filled with quicklime, which is used to remove heavy metals and acidic substances in the pyrolysis gas; the plasma scrubbing device includes a series of six-stage plasma generators, which are used to remove PM substances and acid substances in the pyrolysis gas. Tar; the moving bed absorption unit is filled with basic catalysts (mainly composed of dolomite) to remove sulfur compounds and chlorine compounds in the pyrolysis gas.
优选的,烟气余热回收装置和热解气余热回收装置分别为热管式燃气余热换热器7和热管式烟气余热换热器8。Preferably, the flue gas waste heat recovery device and the pyrolysis gas waste heat recovery device are heat pipe type gas waste heat heat exchanger 7 and heat pipe type flue gas waste heat heat exchanger 8 respectively.
此外,干燥鼓外筒2-2的内壁上设有螺纹结构,可以引导干燥鼓空腔内的高温烟气运行。In addition, the inner wall of the outer cylinder 2-2 of the drying drum is provided with a threaded structure, which can guide the high-temperature flue gas in the cavity of the drying drum to run.
利用上述系统的基于过程解耦和洗气燃烧的生活垃圾低温热解方法,包括:A low-temperature pyrolysis method for domestic waste based on process decoupling and scrubbing combustion using the above system, including:
1)进料装置1中的螺杆推进器1-2将垃圾进料仓1-1中的生活垃圾送入干燥鼓内转筒2-1进行干燥处理,将生活垃圾的大部分水分排出至污水处理装置12,其中干燥温度控制在120℃—200℃,干燥时间控制在0.5h-1h,内转筒的转速控制在4-8rpm;1) The screw propeller 1-2 in the feeding device 1 sends the domestic garbage in the garbage feeding bin 1-1 to the inner drum 2-1 of the drying drum for drying treatment, and discharges most of the water in the domestic garbage to the sewage Processing device 12, wherein the drying temperature is controlled at 120°C-200°C, the drying time is controlled at 0.5h-1h, and the speed of the inner drum is controlled at 4-8rpm;
将干燥后的生活垃圾送入热解鼓内转筒3-1进行热解处理,生成热解气体和炭渣,其中热解温度控制在400℃—600℃,热解时间控制在0.5h-1h,内转筒转速控制在4-8rpm,干燥后的混合垃圾含水率降至40%;The dried domestic waste is sent to the inner drum 3-1 of the pyrolysis drum for pyrolysis treatment, and pyrolysis gas and carbon residue are generated. The pyrolysis temperature is controlled at 400°C-600°C, and the pyrolysis time is controlled at 0.5h- 1h, the rotating speed of the inner drum is controlled at 4-8rpm, and the moisture content of the dried mixed garbage is reduced to 40%;
生活垃圾的干燥处理和热解处理分为启动阶段和正常运作阶段;The drying treatment and pyrolysis treatment of domestic waste are divided into start-up phase and normal operation phase;
在启动阶段,风机11输送的空气A和燃气存储器9输出的燃气G混合后通过干燥鼓燃烧器2-3和热解鼓燃烧器3-3分别在干燥鼓空腔和热解鼓空腔内燃烧供热产生高温烟气;In the start-up phase, the air A delivered by the fan 11 and the gas G output from the gas storage 9 are mixed and passed through the drying drum burner 2-3 and the pyrolysis drum burner 3-3 respectively in the drying drum cavity and the pyrolysis drum cavity Combustion heat supply produces high temperature flue gas;
启动阶段完成进入正常运作阶段后,热解鼓空腔内的高温烟气F输送至干燥鼓空腔内对干燥鼓内转筒2-1内的生活垃圾进行换热干燥,干燥鼓燃烧器2-3切换为辅助热源,风机11输送的空气A和燃气存储器9输出的燃气G混合后继续通过热解鼓燃烧器3-3在热解鼓空腔内燃烧供热产生高温烟气F,在干燥鼓空腔中经过换热的烟气(温度降至180℃—200℃)和高温蒸汽存储器10下部流出的水(温度约在80℃)进入烟气余热换热器8中进行热量交换,高温蒸汽存储器10下部流出的水吸收烟气的热量形成高温蒸汽进入高温蒸汽存储器10中,烟气余热被吸收后温度降至105℃可以直接排出;After the start-up phase is completed and enters the normal operation phase, the high-temperature flue gas F in the cavity of the pyrolysis drum is transported to the cavity of the drying drum to perform heat exchange and drying on the domestic garbage in the drum 2-1 in the drying drum, and the drying drum burner 2 -3 is switched to an auxiliary heat source, the air A delivered by the fan 11 is mixed with the gas G output by the gas storage 9, and then continues to burn through the pyrolysis drum burner 3-3 in the cavity of the pyrolysis drum to generate high-temperature flue gas F. The heat-exchanged flue gas in the cavity of the drying drum (the temperature drops to 180°C-200°C) and the water flowing out from the lower part of the high-temperature steam storage 10 (the temperature is about 80°C) enter the flue gas waste heat exchanger 8 for heat exchange. The water flowing out from the lower part of the high-temperature steam storage 10 absorbs the heat of the flue gas to form high-temperature steam and enters the high-temperature steam storage 10. After the waste heat of the flue gas is absorbed, the temperature drops to 105°C and can be discharged directly;
2)将热解气体送入洗气段,热解气体首先通过移动床吸附装置4,该装置内部填充的生石灰与热解气体中携带的高温水蒸气反应消化成熟石灰,一方面放出大量的热以维持气体温度避免焦油凝结,另一方面在生石灰消化成熟石灰的过程中比表面积显著增大,表面吸附能力增强,吸附粉尘的同时还可以有效地脱除热解气体中的汞等重金属元素以及其它的酸性物质;初步净化后的热解气体进入等离子体洗气装置5,该装置通过产生等离子场使水分子分解出高活性羟基,羟基使得结构复杂的长链焦油分子不断裂解成简单结构的短链分子,通过六级等离子体发生器5-1串联保证焦油的去除率;再次净化后的热解气体进入移动床吸收装置6,在该装置中碱性催化剂的催化下,去除例如SO2、HCl等含硫和氯的化合物;2) The pyrolysis gas is sent to the scrubbing section. The pyrolysis gas first passes through the moving bed adsorption device 4. The quicklime filled inside the device reacts with the high-temperature water vapor carried in the pyrolysis gas to digest the mature lime. On the one hand, a large amount of heat is released. In order to maintain the gas temperature and avoid tar condensation, on the other hand, the specific surface area increases significantly during the process of quicklime digestion of slaked lime, and the surface adsorption capacity is enhanced. It can also effectively remove heavy metal elements such as mercury and Other acidic substances; the pyrolysis gas after preliminary purification enters the plasma scrubbing device 5, which decomposes water molecules to produce highly active hydroxyl groups by generating a plasma field, and the hydroxyl groups make the long-chain tar molecules with complex structures uncracked into simple structures. For short-chain molecules, the six-stage plasma generator 5-1 is connected in series to ensure the removal rate of tar; the purified pyrolysis gas enters the moving bed absorption device 6, and is catalyzed by the basic catalyst in the device to remove, for example, SO 2 , HCl and other compounds containing sulfur and chlorine;
洗涤后的热解气体和高温蒸汽存储器10下部流出的水进入燃气余热换热器7中进行热量交换,高温蒸汽存储器10下部流出的水吸收热解气体的热量形成高温蒸汽进入高温蒸汽存储器10中,热解气体释放余热后进入燃气存储器9;The washed pyrolysis gas and the water flowing out of the lower part of the high-temperature steam storage 10 enter the gas waste heat exchanger 7 for heat exchange, and the water flowing out of the lower part of the high-temperature steam storage 10 absorbs the heat of the pyrolysis gas to form high-temperature steam and enters the high-temperature steam storage 10 , the pyrolysis gas enters the gas storage 9 after releasing the waste heat;
高温蒸汽存储器10中的高温蒸汽S和燃气存储器9中富余的燃气G,最终作为产品输出。The high-temperature steam S in the high-temperature steam storage 10 and the surplus gas G in the gas storage 9 are finally output as products.
在本发明中,生活垃圾在热解鼓内通过低温热解生成热解气体和固体炭渣,并且气固分离后分别进行处理,实现了过程解耦。热解气体经过洗气段净化后部分回用燃烧,不会产生二次污染物,因此不需要再花费大力气去处理尾气,这样以燃烧前的少量洗气取代了燃烧后的大量洗气。In the present invention, the domestic garbage is pyrolyzed at low temperature in the pyrolysis drum to generate pyrolysis gas and solid carbon residue, and the gas and solid are separated and processed separately, realizing process decoupling. The pyrolysis gas is partially reused and burned after being purified by the gas scrubbing section, and no secondary pollutants will be generated. Therefore, it is not necessary to spend a lot of effort to treat the tail gas. In this way, a small amount of scrubbing gas before combustion replaces a large amount of scrubbing gas after combustion.
此外,本发明采用低温热解技术,生活垃圾进入干燥鼓之前无需专门分拣,并且利用系统余热(热解鼓产生的高温烟气)对垃圾进行干燥预处理才进入热解鼓,干燥后的垃圾含水量降至40%,使得热解处理容量提升50%,同时干燥鼓和热解鼓外部采用保温材料,有效降低热损,节约能耗,控制热损在30%以内。In addition, the present invention adopts low-temperature pyrolysis technology, and domestic waste does not need to be sorted before entering the drying drum, and the waste heat of the system (high-temperature flue gas generated by the pyrolysis drum) is used to dry and pretreat the waste before entering the pyrolysis drum. The water content of the garbage is reduced to 40%, which increases the pyrolysis treatment capacity by 50%. At the same time, the drying drum and the pyrolysis drum are made of thermal insulation materials, which can effectively reduce heat loss, save energy consumption, and control heat loss within 30%.
洗气段采用梯级净化的工艺,依次经过生石灰移动床吸附装置去除重金属和酸性物质、等离子体洗气装置有效降解异味物质及焦油和PM物质(包括PM2.5和PM10)、白云石移动床吸收装置脱硫脱氯,最终使得热解气体的焦油含量低于1.2%,PM达标排放;全系统充分回收余热,最终产出清洁燃气和高温蒸汽两类产品,产生的清洁燃气完全满足垃圾热解所需,富余部分作为产品产出。The scrubbing section adopts a cascade purification process, which successively passes through the quicklime moving bed adsorption device to remove heavy metals and acidic substances, the plasma scrubbing device to effectively degrade odor substances, tar and PM substances (including PM 2.5 and PM 10 ), and the dolomite moving bed absorption The desulfurization and dechlorination of the device finally makes the tar content of the pyrolysis gas less than 1.2%, and the PM discharge meets the standard; the whole system fully recovers waste heat, and finally produces two types of products, clean gas and high-temperature steam, and the clean gas produced completely meets the requirements of waste pyrolysis. needs, and the surplus part is output as products.
以上通过具体实施例对本发明进行了详细的说明,该实施例仅仅是本发明的较佳实施例,其并非对本发明进行限制。在不脱离本发明原理的情况下,本领域普通技术人员在没有做出创造性劳动的前提下通过任何修改、等同替换、改进等方式所获得的所有其它实施例,均应视为在本发明所保护的技术范畴内。The present invention has been described in detail through specific embodiments above, which are only preferred embodiments of the present invention, and are not intended to limit the present invention. Without departing from the principle of the present invention, all other embodiments obtained by persons of ordinary skill in the art through any modification, equivalent replacement, improvement, etc. without creative work shall be considered as included in the present invention. within the technical scope of protection.
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