CN110436173A - A kind of linkage supply formula railway spike conveying equipment - Google Patents
A kind of linkage supply formula railway spike conveying equipment Download PDFInfo
- Publication number
- CN110436173A CN110436173A CN201910746873.XA CN201910746873A CN110436173A CN 110436173 A CN110436173 A CN 110436173A CN 201910746873 A CN201910746873 A CN 201910746873A CN 110436173 A CN110436173 A CN 110436173A
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- China
- Prior art keywords
- railway spike
- channel
- feeding
- upper flitch
- tapping channel
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
- B65G2203/044—Optical
Abstract
The invention discloses a kind of linkage supply formula railway spike conveying equipments, including railway spike feeding line, staged feeder, discharging mechanism and orderly feed control detection system, railway spike feeding line is used to railway spike being delivered to staged feeder, and railway spike is sent to discharging mechanism with staged material-uploading style by staged feeder；Discharging mechanism includes expecting discharge gate is connected on channel tapping channel with inclining, and tapping channel is equipped with material control device, and material control device includes on tapping channel along the spaced apart two material controlling units of its conveying direction；Orderly feed control detection system includes the middle sensing control mechanism controlling processor and being arranged at the tapping channel.The present invention realizes the linkage supply of automation, and realizes the sequence discharging of railway spike, reduces the phenomenon that gets stuck.
Description
Technical field
The present invention relates to railway spike production technical field more particularly to a kind of linkage supply formula railway spike conveying equipments.
Background technique
Railway spike is one of the important spare part in rail fastener, plays the role of guaranteeing rail gauge in use,
It is to ensure that the critical component of traffic safety.Railway spike needs to carry out screw thread process to it after body of bolt forming, and the prior art is usually adopted
Screw thread process carried out to railway spike with railway spike screw-rolling machine, when operation, the railway spike for needing to process is taken out by artificial single-piece, then to this
Railway spike is heated, when need the railway spike processed reach can rolled thread temperature after, railway spike is put into the fixing clamp of railway spike screw-rolling machine
Thread rolling operation is carried out in tool.
Although disclosing relevant railway spike automation feeding device, more practical effects are undesirable.
As the utility model patent of notification number CN202377450U discloses a kind of railway spike embryo for railway spike screw-rolling machine
Body transmitting device.There is presently no a railway spike idiosome transmitting devices for railway spike screw-rolling machine reasonable in design, reduce
The overall performance of railway spike screw-rolling machine.The utility model is characterized in: including support base, vibration blanking device, feeding device,
Stop gauge, discharging device and chain conveyor, vibration blanking device includes vibrating disc, vibration motor, at least three springs
Seat and the quantity spring equal with spring base are provided with discharge port in vibrating disc；Stop gauge includes left rail, right guide rail, gear
Expect that cylinder, sliding rack, connecting shaft, preceding material blocking rod and back material stopping bar, left rail are parallel with right guide rail；Feeding device includes transmission
Slot, carrier chain and motor；Discharging device material clamping hand including discharging cylinder and out；Chain conveyor includes driving device and biography
Dynamic chain, material clamping hand and clamping piece cooperate out.The utility model it is reasonable in design, labor intensity is low, and work efficiency is high.
As the utility model of notification number CN207188727U provides a kind of screw spike production equipment and screw spike is raw
Production system, belongs to mechanical equipment technical field.Screw spike production equipment includes device for discharging, feeding device, material sorting device, defeated
Send device, transfer device, forging press and control device.Device for discharging is for fixing the first hopper and enabling the first hopper discharge；
Feeding device is used to receive the material of the first hopper output, and material is sequentially output side by side；Control device is for controlling discharging
Device, feeding device, material sorting device, conveying device, transfer device and forging press.The screw spike production equipment can pass through
Screw spike is carried out automated production by automated production equipment, and production efficiency greatly improves, the product quality produced compared with
Height greatly reduces production cost.
As to disclose a kind of removal device unordered to solve undergauge rod arraying for the utility model of notification number CN207329671U
The problem of.The lower surface of floating barrier and the upper surface of conveying mechanism be enclosed only for undergauge bar it is single by channel；
Gravity sensing block is configured to optionally abut on the first stop screw or the first mechanical commutation valve；First telescoping mechanism
Fixed part is arranged on the second vertical plate, and the movable part of the first telescoping mechanism is connect with the fixed part of the second telescoping mechanism, and second stretches
The distal end of the movable part of contracting mechanism is provided with discharge shift fork；First mechanical commutation valve and the second telescoping mechanism link, so that second
The movable part of telescoping mechanism is close to or far from conveying mechanism；The movable part of the second telescoping mechanism is arranged in second mechanical commutation valve
Distally, the second mechanical commutation valve optionally abuts or far from the second vertical plate；Second mechanical commutation valve and the first telescoping mechanism
Linkage so that the first telescoping mechanism movable part push the second telescoping mechanism close to or far from.
Such as a kind of railway screw spike full-automatic heat pier nose production system of disclosure of the invention of notification number CN106238663B,
It include: heating device comprising automatic charging machine, heating in medium frequency slot, medium frequency heating power source, rotary pulse feeding mechanism, automatically
The notch in heating in medium frequency groove top portion, medium frequency heating power source connection control heating in medium frequency slot, rotation is arranged in the discharge end of feeder
Pulse feed mechanism is in the form of annular discs and the notch of heating in medium frequency trench bottom is arranged in；Grabbing device comprising the first manipulator,
The import setting of one guide rail, the second manipulator, the second guide rail, pier nose mold, feeding chute, feeding chute is fed in rotary pulse
Mechanism, the first guide rail, the setting of the second guide rail same column and pier nose mold are arranged between, and pier nose mold is provided with punching machine top
Expect mechanism.The beneficial effects of the present invention are implement to realize full-automatic production.
But scheme disclosed above haves the defects that railway spike feeding is confusing, the phenomenon that gets stuck still has generation.
Summary of the invention
The purpose of the present invention is to provide a kind of linkage supply formula railway spike conveying equipments.
In order to solve the above technical problems, the present invention adopts the following technical scheme:
A kind of linkage supply formula railway spike conveying equipment, including railway spike feeding line, staged feeder, discharging mechanism and orderly feed
Detection system is controlled, railway spike feeding line is used to railway spike being delivered to staged feeder, staged feeder staged feeding
Railway spike is sent to discharging mechanism by mode；
Staged feeder includes support base, has been sequentially arranged feeding groove, ladder upper flitch in support base in the horizontal direction
Group and incline and expect channel, feeding groove is connect with railway spike feeding line, and the bottom cut board of feeding groove tilts down and extends to ladder upper flitch
At group；Ladder feeding board group includes the upper flitch of four parallel arrangements, and upper flitch is arranged along the width direction of feeding groove, and feeding
Expect that channel side is equipped with guide inclined-plane towards inclining in the upper end of plate；
Four upper flitch of ladder feeding board group are followed successively by the first upper flitch, the second upper flitch, third upper flitch and the 4th feeding
Plate, the first upper flitch close on the bottom cut board setting of feeding groove, and the 4th upper flitch, which closes on to incline, expects that channel is arranged, the first upper flitch and the
Three upper flitch are connected with the feeding lifting drive of its lifting of driving, and the second upper flitch keeps bit positions, that is, is higher than feeding
The bottom cut board of slot and expect channel lower than inclining, the 4th upper flitch keeps upper level position, that is, is higher than to incline and expects channel；
Ladder feeding board group has two job states of feed supplement and feeding, when feed supplement state, the first upper flitch be in low level and with it is upper
The bottom cut board of hopper is concordant, and third upper flitch is in low level, and is lower than the second upper flitch；When feeding state, the first upper flitch by
Low level rises to middle position, concordant with the second upper flitch；Third upper flitch rises to a high position by low level, is higher than the 4th upper flitch；On ladder
Railway spike in feeding groove is constantly promoted to incline and expects channel by flitch group circulating repetition feed supplement and feeding job state；
Inclining and expects that the one end in channel and support base are hinged, the other end, which is connected with, drives inclining for its lifting to expect lifting drive,
Incline and expect that the hinged end in channel is set as discharge gate, the head for expecting that the width in channel is greater than the column diameter of railway spike and is less than railway spike of inclining is straight
Diameter inclines and expects that channel, in horizontality, inclines when receiving railway spike and expects channel when toppling over railway spike, expects that lifting drive is made inclining
With one end is risen, railway spike is sent to discharging mechanism by discharge gate；
Discharging mechanism includes expecting discharge gate is connected on channel tapping channel with inclining, and the width of tapping channel is greater than the cylinder of railway spike
Diameter and be less than railway spike head diameter；Tapping channel tilts down arrangement, and tapping channel is equipped with material control device, material control device
Including on tapping channel along the spaced apart two material controlling units of its conveying direction；
Material controlling unit includes the backgauge board group along tapping channel width direction arrangement, and backgauge board group is by the conveying along tapping channel
The spaced apart two striker plates composition in direction, two striker plates are connected separately with backgauge driving dress of its stretching of driving or retraction
It sets, to realize backgauge or blowing operation of the striker plate to tapping channel；Two striker plates dislocation operations in material controlling unit, wherein one
A striker plate is in backgauge job state, and another striker plate is then in blowing job state；
Orderly feed control detection system includes the middle sensing control mechanism controlling processor and being arranged at the tapping channel,
Two material controlling units are respectively higher level's material controlling unit and junior's material controlling unit, and sensing control mechanism includes in higher level's material controlling unit
First photoelectric sensor of upstream end setting, the first photoelectric sensor are used to detect the railway spike into higher level's material controlling unit upstream,
First photoelectric sensor will test signal be transferred to it is middle control processor signal input part, it is middle control processor signal output end with
The connection of staged feeder；
Sensing control mechanism further includes the second photoelectric transfer being arranged at position between junior's material controlling unit and higher level's material controlling unit
Sensor, the second photoelectric sensor are used to detect the railway spike between junior's material controlling unit and higher level's material controlling unit, the second photoelectric sensing
Device will test the signal input part that signal is transferred to middle control processor, the signal output end and two material controlling units of middle control processor
Connection；
The end of tapping channel is equipped with the buffering pusher channel communicated therewith, and the width in buffering pusher channel is greater than the cylinder of railway spike
Diameter and be less than railway spike head diameter；Buffering pusher channel is by horizontally disposed straightway and is smoothly connected straightway and goes out
Expect the curve linkage section composition in channel, the outlet of straightway is as railway spike discharge port；It buffers also to cooperate at pusher channel and is equipped with two
Grade pusher, two-stage pusher include higher level's material-pulling device and junior's material-pulling device, and higher level's material-pulling device is directed toward buffering and pushes away
The curve linkage section for expecting channel will be pushed into straightway by the railway spike of tapping channel arrival curve linkage section, junior's material-pulling device with
The straightway parallel arrangement for buffering pusher channel, the railway spike for entering straightway is released.
It is described incline expect that channel is disposed with feed back inclined plate in the opposite side of ladder feeding board group, feed back inclined plate and support base are solid
It is fixed, and feed back inclined plate expects to tilt down arrangement at channel to inclining.
It is described incline expect channel include it is horizontally disposed incline expect channel seat, incline expect channel seat be equipped with along the width side of feeding groove
To the open slot of arrangement, the width of open slot is greater than the column diameter of railway spike and is less than the head diameter of railway spike.
The tapping channel includes two spaced apart discharging guide plates, and formation width is greater than railway spike between two discharging guide plates
Column diameter and be less than railway spike head diameter guide groove.
The tapping channel is supported by bracket, and bracket includes the cross-brace arm being fixedly connected with support base, laterally
Support arm is simultaneously fixed with underrun strut, be fixed on cross-brace arm two upright bars respectively with the discharging that tilts down arrangement
Channel connection.
It is also correspondingly provided with arc-shaped guide plate at the curve linkage section in the buffering pusher channel, arc-shaped guide plate is connected lower than curve
Section, and it is corresponding with the conveying trunk portion of railway spike.
The feeding lifting drive includes the hoistway being vertically arranged, and the first upper flitch and third upper flitch are downward
Extend and pass through connecting rod and connect with same lift slide, lift slide and hoistway slide-and-guide cooperate, and lift slide passes through
Connecting rod connect to form slider-crank mechanism with crank.
The material controlling unit further includes the material controlling seat for installing backgauge board group, and material controlling seat is mounted on tapping channel, gear
Two striker plates of flitch group are located at the two sides of tapping channel, and respectively at the backgauge driving device being mounted on material controlling seat
It connects, is equipped on the discharging guide plate of tapping channel with two striker plate corresponding positions and passes through notch.
The material controlling seat includes that opposite be set to discharges being additionally provided with material guide mechanism, material guide mechanism on the downside of tapping channel
The guide clamping plate of channel two sides forms the structure being flared to tapping channel upstream between two guide clamping plates.
The orderly feed control detection system further includes the weighing sensor being arranged at feeding groove, and weighing sensor will
Detection signal is transferred to the signal input part of middle control processor, and the signal output end of middle control processor is connect with railway spike feeding line.
The beneficial effects of the present invention are:
1. the supply formula railway spike conveying equipment that links in the present invention includes railway spike feeding line, staged feeder and discharging mechanism, and three
Person, which cooperates, realizes beat-type feeding, guarantees rhythm of production, and by orderly feed control detection system, realizes automation
Linkage supply, and realize the sequence discharging of railway spike, reduce the phenomenon that gets stuck.
2. staged feeder includes the feeding groove being sequentially arranged in the horizontal direction in support base, ladder in the present invention
Feeding board group and incline and expect channel, four upper flitch of ladder feeding board group are followed successively by the first upper flitch, the second upper flitch, in third
Flitch and the 4th upper flitch, the first upper flitch close on the bottom cut board setting of feeding groove, and the 4th upper flitch, which closes on to incline, expects that channel is arranged,
First upper flitch and third upper flitch are connected with the feeding lifting drive of its lifting of driving, position position in the holding of the second upper flitch
It sets, i.e., expects channel higher than the bottom cut board of feeding groove and lower than inclining, the 4th upper flitch keeps upper level position, that is, is higher than to incline and expects channel；
Ladder feeding board group has two job states of feed supplement and feeding, when feed supplement state, the first upper flitch be in low level and with it is upper
The bottom cut board of hopper is concordant, and third upper flitch is in low level, and is lower than the second upper flitch；When feeding state, the first upper flitch by
Low level rises to middle position, concordant with the second upper flitch；Third upper flitch rises to a high position by low level, is higher than the 4th upper flitch；On ladder
Railway spike in feeding groove is constantly promoted to incline and expects channel, to realize by flitch group circulating repetition feed supplement and feeding job state
Beat-type feeding.
And incline and expect that the one end in channel and support base are hinged, the other end is connected with the material lifting driving of inclining of its lifting of driving
Device inclines and expects that the hinged end in channel is set as discharge gate, inclines and expects that the width in channel is greater than the column diameter of railway spike and is less than railway spike
Head diameter, thus guarantee railway spike incline expect the state in channel be state of the head in upper, cylinder vertically downwards, facilitate subsequent
Operation inclines and expects that channel, in horizontality, inclines when receiving railway spike and expects channel when toppling over railway spike, expect lifting drive inclining
Effect rises one end, and railway spike is sent to discharging mechanism by discharge gate.
3. discharging mechanism includes expecting discharge gate is connected on channel tapping channel with inclining in the present invention, the width of tapping channel
Greater than railway spike column diameter and be less than railway spike head diameter, can continue keep railway spike be head upper, cylinder vertically downwards
State.Tapping channel tilts down arrangement, and tapping channel is equipped with material control device, and material control device includes the edge on tapping channel
The spaced apart two material controlling units of its conveying direction, to realize the orderly discharging of railway spike.
Material controlling unit includes the backgauge board group along tapping channel width direction arrangement, and backgauge board group is by along tapping channel
The spaced apart two striker plates composition of conveying direction, and the width between two striker plates is adapted with the diameter of railway spike, two
A striker plate is independently connected with the backgauge driving device of its stretching of driving or retraction, to realize striker plate to tapping channel
Backgauge or blowing operation；Two striker plates dislocation operations, one of striker plate are in backgauge job state in material controlling unit, separately
One striker plate is then in blowing job state, makes the one-stop operation of backgauge board group that can only realize railway spike by a railway spike
Sequence discharges, and reduces the phenomenon that gets stuck.
The end of tapping channel is equipped with the buffering pusher channel communicated therewith, buffers pusher channel by horizontally disposed straight line
Section and the curve linkage section composition for being smoothly connected straightway and tapping channel, the outlet of straightway is as railway spike discharge port；It is slow
Rushing also cooperation at pusher channel, equipped with two-stage pusher, two-stage pusher includes higher level's material-pulling device and junior's pusher dress
It sets, higher level's material-pulling device is directed toward the curve linkage section in buffering pusher channel, will be by the railway spike of tapping channel arrival curve linkage section
It is pushed into straightway, the straightway parallel arrangement of junior's material-pulling device and buffering pusher channel, the railway spike that will enter straightway is released,
The setting in buffering pusher channel can reduce railway spike decline potential energy, reduce impact, and facilitates and realize the controllable of railway spike discharging.
4. orderly feed control detection system includes middle control processor and is arranged at the tapping channel in the present invention
Sensing control mechanism, sensing control mechanism includes the first photoelectric sensor for being arranged of upstream end in higher level's material controlling unit, the
One photoelectric sensor is used to detect the railway spike into higher level's material controlling unit upstream, and the first photoelectric sensor will test signal and be transferred to
The signal output end of the signal input part of middle control processor, middle control processor is connect with staged feeder.
First photoelectric sensor has several railway spike stations apart from higher level's material controlling unit, when the first photoelectric sensor is not examined
Measure below when having railway spike, illustrate the railway spike number of higher level's material controlling unit upstream lower than setting quantity, at this time in control processor control
Lifting drive and feeding lifting drive operation are expected in inclining for staged feeder processed, make staged feeder to discharging machine
Structure feed.
Sensing control mechanism further includes the second light being arranged at position between junior's material controlling unit and higher level's material controlling unit
Electric transducer, the second photoelectric sensor are used to detect the railway spike between junior's material controlling unit and higher level's material controlling unit, the second photoelectricity
Sensor will test the signal input part that signal is transferred to middle control processor, the signal output end and two material controllings of middle control processor
Unit connection.
There is railway spike to pass through when the second photoelectric sensor detects below, linkage control junior material controlling unit makes its striker plate
Group job puts next railway spike extremely buffering pusher channel, while linkage control higher level's material controlling unit makes its striker plate group job, puts
Next railway spike realizes the sequence discharging of railway spike, reduces the phenomenon that gets stuck.
5. orderly feed control detection system further includes the weighing sensor being arranged at feeding groove, weighing in the present invention
Sensor will test the signal input part that signal is transferred to middle control processor, the signal output end and railway spike feeding of middle control processor
Line connection realizes that railway spike feeding line is fed the linkage of feeding groove.
Detailed description of the invention
Fig. 1 is the stereoscopic schematic diagram one of the linkage supply formula railway spike conveying equipment of the embodiment of the present invention one；
Fig. 2 is the stereoscopic schematic diagram two of the linkage supply formula railway spike conveying equipment of the embodiment of the present invention one；
Fig. 3 is the stereoscopic schematic diagram of staged feeder in the embodiment of the present invention one；
Fig. 4 is the stereoscopic schematic diagram of ladder upper flitch group in the embodiment of the present invention one；
Fig. 5 is the main view of ladder upper flitch group in the embodiment of the present invention one；
Fig. 6 is the schematic diagram in feed supplement state of ladder upper flitch group in the embodiment of the present invention one；
Fig. 7 is the schematic diagram in feeding state of ladder upper flitch group in the embodiment of the present invention one；
Fig. 8 is the stereoscopic schematic diagram one of discharging mechanism in the embodiment of the present invention one；
Fig. 9 is the stereoscopic schematic diagram two of discharging mechanism in the embodiment of the present invention one；
Figure 10 is the enlarged diagram of material controlling unit in the embodiment of the present invention one；
Figure 11 is the partial schematic diagram that pusher channel is buffered in the embodiment of the present invention one；
Figure 12 is the top view of the linkage supply formula railway spike conveying equipment of the embodiment of the present invention one；
Figure 13 is the integral layout schematic diagram of the embodiment of the present invention two；
Figure 14 is the enlarged diagram of railway spike heater in the embodiment of the present invention two；.
Specific embodiment
It elaborates below in conjunction with attached drawing to a specific embodiment of the invention.
Embodiment one:
As shown in Figures 1 to 12, a kind of linkage of the present embodiment feeds formula railway spike conveying equipment, including railway spike feeding line 1, ladder
Formula feeder 2 and discharging mechanism 3, railway spike feeding line 1 are used to for railway spike being delivered to staged feeder 2, and staged feeder 2 is used
Railway spike is sent to discharging mechanism 3 by staged material-uploading style.
In the present embodiment, railway spike feeding line 1 selects chain-plate type feeding line, and railway spike blank material is manually poured into chain-plate type feeding
Line；Chain-plate type feeding line carries out linkage supply according to the inventory inside step feeder.Linkage supply can be by feeding groove
Weighing sensor is arranged at 21 to realize, weighing sensor will test the signal input part that signal is transferred to middle control processor, middle control
The signal output end of processor is connect with railway spike feeding line 1.It can also be controlled by other related arts and be realized.
Staged feeder 2 includes support base 20, be sequentially arranged in support base 20 in the horizontal direction feeding groove 21,
Ladder feeding board group 22 and incline and expect channel 23, feeding groove 21 is connect with railway spike feeding line 1, and the bottom cut board 211 of feeding groove 21 is downwards
It tilts and extends at ladder feeding board group 22；Ladder feeding board group 22 includes the upper flitch of four parallel arrangements, upper flitch edge
The width direction of feeding groove 21 is arranged, and the upper end of upper flitch expects that channel side is equipped with guide inclined-plane towards inclining.
Four upper flitch of ladder feeding board group 22 are followed successively by the first upper flitch 221, the second upper flitch 222, third feeding
Plate 223 and the 4th upper flitch 224, the bottom cut board 211 that the first upper flitch 221 closes on feeding groove 21 are arranged, and the 4th upper flitch 224 is faced
Closely incline and expect that channel 23 is arranged, the first upper flitch 221 and third upper flitch 223 are connected with feeding lifting driving dress for driving its lifting
It sets, the second upper flitch 222 keeps bit positions, i.e., channel 23 is expected higher than the bottom cut board 211 of feeding groove 21 and lower than inclining, on the 4th
Flitch 224 keeps upper level position, that is, is higher than to incline and expects channel 23.
In the present embodiment, feeding lifting drive includes the hoistway 251 being vertically arranged, 224 He of the first upper flitch
Third upper flitch 223 is extended downwardly and is connect by connecting rod with same lift slide 252, lift slide 252 and hoistway 251
Slide-and-guide cooperation, lift slide 252 connect to form slider-crank mechanism with crank 254 by connecting rod 253, and crank 254 rotates
252 lifting moving of lift slide is driven, and then drives the first upper flitch 224 and 223 lifting moving of third upper flitch.
Ladder feeding board group 22 has two job states of feed supplement and feeding, and when feed supplement state, the first upper flitch 221 is in low
Position is simultaneously concordant with the bottom cut board of feeding groove 21 211, and third upper flitch 223 is in low level, and is lower than the second upper flitch 222；Feeding
When state, the first upper flitch 221 rises to middle position by low level, concordant with the second upper flitch 222；Third upper flitch 223 is by low level liter
To a high position, it is higher than the 4th upper flitch 224；The 22 circulating repetition feed supplement of ladder feeding board group and feeding job state, will be in feeding groove
Railway spike be constantly promoted to incline and expect channel 23, to realize beat-type feeding.
Incline and expect that the one end in channel 23 and support base 20 are hinged, the other end, which is connected with, drives the material lifting of inclining of its lifting to drive
Dynamic device.In the present embodiment, incline expect channel 23 include it is horizontally disposed incline expect channel seat, incline expect channel seat be equipped with along feeding groove
The open slot of 21 width direction arrangement, the width of open slot are greater than the column diameter of railway spike and are less than the head diameter of railway spike,
Channel 23 is expected to be formed to incline.Incline and expect that lifting drive is the cylinder being vertically arranged, cylinder one end and inclines and expect pair of channel seat
Answer end hinged, the other end and support base 20 are hinged.
Incline and expect that the hinged end in channel 23 is set as discharge gate, inclines and expect that channel 23 is in horizontality when receiving railway spike, incline material
Channel 23 expects that lifting drive effect rises one end when toppling over railway spike, inclining, and railway spike is sent to discharging by discharge gate
Mechanism 3.In attached drawing, incline expect channel 23 be in topple over railway spike state.
In the present embodiment, inclines and expect that channel 23 there also is provided feed back inclined plate 24 in the opposite side of ladder feeding board group, feed back is oblique
Plate 24 and support base 20 are fixed, and feed back inclined plate 24 expects to tilt down arrangement at channel 23 to inclining.Due to ladder feeding board group
22 to incline expect that channel 23 submits railway spike when, part railway spike, which can be crossed to incline, expects channel 23, and the setting of feed back inclined plate 24 can will
It crosses to incline and expects that the railway spike in channel 23 is recycled to incline and expect at channel 23, realization continues to convey, and reduces railway spike and is scattered.
Discharging mechanism 3 includes expecting discharge gate is connected on channel 23 tapping channel 31 with inclining, and the width of tapping channel 31 is big
In railway spike column diameter and be less than railway spike head diameter；Tapping channel 31 tilts down arrangement, and tapping channel 31 is equipped with
Material control device, material control device include on tapping channel along the spaced apart two material controlling units of its conveying direction, two material controllings
Unit is respectively higher level's material controlling unit 32 and junior's material controlling unit 33, to realize the orderly discharging of railway spike.
In the present embodiment, tapping channel 31 includes two spaced apart discharging guide plates, is formed between two discharging guide plates wide
Degree is greater than the guide groove of the column diameter of railway spike and the head diameter less than railway spike, to form tapping channel 31.Tapping channel 31
It is supported by bracket, bracket includes the cross-brace arm 34 being fixedly connected with support base 20, cross-brace arm 34 and and bottom surface
It is fixed by strut 35, it is fixed with two upright bars 36 on cross-brace arm 35 and connects respectively with the tapping channel 31 for tilting down arrangement
It connects.
Material controlling unit includes the backgauge board group along tapping channel width direction arrangement, and backgauge board group is by along tapping channel
Spaced apart two striker plates 37,38 of conveying direction form, and the diameter of the width and railway spike between two striker plates 37,38
It is adapted, two striker plates 37,38 are connected separately with backgauge driving cylinder of its stretching of driving or retraction, to realize striker plate pair
The backgauge of tapping channel or blowing operation；Two striker plates dislocation operations, one of striker plate are in backgauge in material controlling unit
Job state, another striker plate are then in blowing job state, protect the one-stop operation of backgauge board group can only by a railway spike
Card discharging orderly carries out.
In the present embodiment, material controlling unit further includes the material controlling seat 39 for installing backgauge board group, and material controlling seat is mounted on discharging
On channel 31, two striker plates 37,38 of backgauge board group are located at the two sides of tapping channel 31, and respectively at being mounted on material controlling
Backgauge driving cylinder connection on seat.
Material controlling seat 39 includes being set to discharging relatively to lead to being additionally provided with material guide mechanism, material guide mechanism on the downside of tapping channel
The guide clamping plate 391 of road two sides forms the structure being flared to 31 upstream of tapping channel between two guide clamping plates 391, conveniently picks
And combing railway spike.
The end of tapping channel is equipped with the buffering pusher channel 30 communicated therewith, and the width in buffering pusher channel 30 is greater than road
The column diameter of nail and be less than railway spike head diameter；Buffering pusher channel 30 is by horizontally disposed straightway 301 and smoothly
The curve linkage section 302 for connecting straightway 301 and tapping channel 31 forms, and the outlet of straightway 301 is as railway spike discharge port；It is slow
It rushes also to cooperate at pusher channel and is equipped with two-stage pusher, two-stage pusher includes higher level's pusher cylinder 303 and junior's pusher
Cylinder 304, higher level's pusher cylinder 303 are directed toward the curve linkage section 302 in buffering pusher channel, will be by 31 arrival curve of tapping channel
The railway spike of linkage section 302 is pushed into straightway 301, the cloth parallel with the buffering straightway 301 in pusher channel of junior's pusher cylinder 304
It sets, the railway spike for entering straightway 301 is released.
The setting of buffering pusher logical 30 can reduce railway spike decline potential energy, reduce impact, and facilitates and realize that railway spike goes out
That expects is controllable.
In the present embodiment, buffers and be also correspondingly provided with arc-shaped guide plate 305 at the curve linkage section 302 in pusher channel, arc is led
Plate 305 is lower than curve linkage section 302, and corresponding with the conveying trunk portion of railway spike, when higher level's pusher cylinder 303 releases operation,
Play guiding role.
The present embodiment further includes orderly feed control detection system, and orderly feed control detection system includes middle control processor
And the sensing control mechanism being arranged at the tapping channel 31, sensing control mechanism includes in the upper of higher level's material controlling unit 32
The first photoelectric sensor 321 being arranged at trip, the first photoelectric sensor 321 are used to detect into 32 upstream of higher level's material controlling unit
Railway spike, the first photoelectric sensor 321 will test the signal input part that signal is transferred to middle control processor, the signal of middle control processor
Output end is connect with staged feeder 2.
In the present embodiment, there are four railway spike stations apart from higher level's material controlling unit 32 for the first photoelectric sensor 321, when the first light
Electric transducer 321 does not detect below when having railway spike, illustrates that the railway spike number of 32 upstream of higher level's material controlling unit is lower than four, this
When in control processor control inclining for staged feeder 2 expect lifting drive and feeding lifting drive operation, make ladder
Formula feeder 2 is fed to discharging mechanism.
Sensing control mechanism further includes the be arranged at position between junior's material controlling unit 33 and higher level's material controlling unit 32
Two photoelectric sensors 331, the second photoelectric sensor 331 is for detecting between junior's material controlling unit 33 and higher level's material controlling unit 32
Railway spike, the second photoelectric sensor 331 will test the signal input part that signal is transferred to middle control processor, the signal of middle control processor
Output end is connect with two material controlling units.
When the second photoelectric sensor 321 detects below have railway spike to pass through, linkage control junior material controlling unit 33 makes it
Striker plate group job puts next railway spike extremely buffering pusher channel 30, while linkage control higher level's material controlling unit 32 makes its backgauge
Next railway spike is put in board group operation, is realized the sequence discharging of railway spike, is reduced the phenomenon that gets stuck.
In the present embodiment, middle control processor selects PLC system, and the first photoelectric sensor and the second photoelectric sensor are existing
There is technology.Photoelectric sensor acquires signal, and sends PLC system processing, and the mode that PLC system issues corresponding control signal is also
The prior art.
The linkage supply formula railway spike conveying equipment of the present embodiment passes through railway spike feeding line, staged feeder and discharging mechanism
Beat-type feeding is realized in the cooperation of three, ensure that the orderly feeding of railway spike, reduces the phenomenon that gets stuck, and then guarantee rhythm of production,
Improve production efficiency.
Embodiment two:
As shown in Figure 13 to Figure 14, the present embodiment also discloses a kind of railway spike automatic production line, including linkage supply formula railway spike
Conveying equipment, railway spike heater 5 and railway spike screw-rolling machine 6, wherein linkage supply formula railway spike conveying equipment is referring to embodiment one.
Wherein, railway spike heater 5 is set to the end of linkage supply formula railway spike conveying equipment comprising rotating disc type feeding mechanism
With heating mechanism 52, rotating disc type feeding mechanism includes horizontally disposed chain link 511, and chain link 511 is connected with the chain of its rotation of driving
The outside of ring transmission mechanism 512, chain link 511 is disposed with outwardly projecting railway spike supporting part 513, railway spike supporting part in circumferential array
513 are equipped with the support card slot 514 for support railway spike, and 514 outer end of support card slot is set as railway spike import, and support card slot 514
Width be greater than railway spike column diameter and be less than railway spike head diameter；The railway spike import and linkage of railway spike supporting part 513 are mended
It is corresponding to the railway spike discharge port of formula railway spike conveying equipment.
Heating mechanism 52 is set on the landline of rotating disc type feeding mechanism, and the railway spike on rotating disc type feeding mechanism is by adding
It is heated when heat engine structure in the present embodiment, heating mechanism 52 selects heating furnace, sets channel-type heating chamber, rotating disc type in heating furnace
The chain link 511 of feeding mechanism in channel-type heating chamber by passing through.
In the present embodiment, the chain link 511 of rotating disc type feeding mechanism is oblong structure comprising two parallel length
Side passes through circular sliding slopes between two long sides and forms closure chain link.The supply formula railway spike conveying equipment that links is set to chain link 511 wherein
Side long edge position, heating mechanism 52 are set to the opposite other side long edge position of chain link 511.The setting not only facilitates reception railway spike, real
Now with railway spike feeder it is seamless it is orderly dock, and the cooperation of heating mechanism 52 and rotating disc type feeding mechanism is facilitated to arrange, it is real
Rotating disc type heating and feeding are showed, guarantee meets the requirements the heating time of railway spike, while reducing occupied area.
Robot gripper 4 is equipped between railway spike screw-rolling machine 6 and rotating disc type feeding mechanism, the crawl of robot gripper 4 passes through
Railway spike after heating mechanism 52 is simultaneously moved to progress rolled thread operation on railway spike screw-rolling machine 6, reduces manual work, improves work
Efficiency.Robot gripper is the prior art.
The railway spike mechanized production system of the present embodiment mainly by linkage supply formula railway spike conveying equipment, railway spike heater and
Railway spike screw-rolling machine composition, linkage supply formula railway spike conveying equipment realize the orderly feeding to railway spike, are transported to railway spike heating
Machine, railway spike heater are sent to railway spike screw-rolling machine by robot gripper after heating railway spike and carry out rolled thread operation, and railway spike is realized
Automation, systematization production, improve production efficiency.
The above embodiments are only used to illustrate and not limit the technical solutions of the present invention, although referring to above-described embodiment to this hair
It is bright to be described in detail, those skilled in the art should understand that: still the present invention can be modified or be waited
With replacement, without departing from the spirit or scope of the invention, or any substitutions, should all cover in power of the invention
In sharp claimed range.
In the description of the present invention, it is to be understood that, term "front", "rear", "upper", "lower", "left", "right" etc. refer to
The orientation or positional relationship shown is to be based on the orientation or positional relationship shown in the drawings, and is only that the present invention and simplification are retouched for ease of description
It states, rather than indicates or imply signified device or element and must have a particular orientation, construct and operate for specific orientation,
It thus should not be understood as the limitation to present invention protection content.
Claims (10)
1. a kind of linkage supply formula railway spike conveying equipment, it is characterised in that: including railway spike feeding line, staged feeder, discharging
Mechanism and orderly feed control detection system, and railway spike feeding line is used to railway spike being delivered to staged feeder, staged feeding
Railway spike is sent to discharging mechanism with staged material-uploading style by machine；
Staged feeder includes support base, has been sequentially arranged feeding groove, ladder upper flitch in support base in the horizontal direction
Group and incline and expect channel, feeding groove is connect with railway spike feeding line, and the bottom cut board of feeding groove tilts down and extends to ladder upper flitch
At group；Ladder feeding board group includes the upper flitch of four parallel arrangements, and upper flitch is arranged along the width direction of feeding groove, and feeding
Expect that channel side is equipped with guide inclined-plane towards inclining in the upper end of plate；
Four upper flitch of ladder feeding board group are followed successively by the first upper flitch, the second upper flitch, third upper flitch and the 4th feeding
Plate, the first upper flitch close on the bottom cut board setting of feeding groove, and the 4th upper flitch, which closes on to incline, expects that channel is arranged, the first upper flitch and the
Three upper flitch are connected with the feeding lifting drive of its lifting of driving, and the second upper flitch keeps bit positions, that is, is higher than feeding
The bottom cut board of slot and expect channel lower than inclining, the 4th upper flitch keeps upper level position, that is, is higher than to incline and expects channel；
Ladder feeding board group has two job states of feed supplement and feeding, when feed supplement state, the first upper flitch be in low level and with it is upper
The bottom cut board of hopper is concordant, and third upper flitch is in low level, and is lower than the second upper flitch；When feeding state, the first upper flitch by
Low level rises to middle position, concordant with the second upper flitch；Third upper flitch rises to a high position by low level, is higher than the 4th upper flitch；On ladder
Railway spike in feeding groove is constantly promoted to incline and expects channel by flitch group circulating repetition feed supplement and feeding job state；
Inclining and expects that the one end in channel and support base are hinged, the other end, which is connected with, drives inclining for its lifting to expect lifting drive,
Incline and expect that the hinged end in channel is set as discharge gate, the head for expecting that the width in channel is greater than the column diameter of railway spike and is less than railway spike of inclining is straight
Diameter inclines and expects that channel, in horizontality, inclines when receiving railway spike and expects channel when toppling over railway spike, expects that lifting drive is made inclining
With one end is risen, railway spike is sent to discharging mechanism by discharge gate；
Discharging mechanism includes expecting discharge gate is connected on channel tapping channel with inclining, and the width of tapping channel is greater than the cylinder of railway spike
Diameter and be less than railway spike head diameter；Tapping channel tilts down arrangement, and tapping channel is equipped with material control device, material control device
Including on tapping channel along the spaced apart two material controlling units of its conveying direction；
Material controlling unit includes the backgauge board group along tapping channel width direction arrangement, and backgauge board group is by the conveying along tapping channel
The spaced apart two striker plates composition in direction, two striker plates are connected separately with backgauge driving dress of its stretching of driving or retraction
It sets, to realize backgauge or blowing operation of the striker plate to tapping channel；Two striker plates dislocation operations in material controlling unit, wherein one
A striker plate is in backgauge job state, and another striker plate is then in blowing job state；
Orderly feed control detection system includes the middle sensing control mechanism controlling processor and being arranged at the tapping channel,
Two material controlling units are respectively higher level's material controlling unit and junior's material controlling unit, and sensing control mechanism includes in higher level's material controlling unit
First photoelectric sensor of upstream end setting, the first photoelectric sensor are used to detect the railway spike into higher level's material controlling unit upstream,
First photoelectric sensor will test signal be transferred to it is middle control processor signal input part, it is middle control processor signal output end with
The connection of staged feeder；
Sensing control mechanism further includes the second photoelectric transfer being arranged at position between junior's material controlling unit and higher level's material controlling unit
Sensor, the second photoelectric sensor are used to detect the railway spike between junior's material controlling unit and higher level's material controlling unit, the second photoelectric sensing
Device will test the signal input part that signal is transferred to middle control processor, the signal output end and two material controlling units of middle control processor
Connection；
The end of tapping channel is equipped with the buffering pusher channel communicated therewith, and the width in buffering pusher channel is greater than the cylinder of railway spike
Diameter and be less than railway spike head diameter；Buffering pusher channel is by horizontally disposed straightway and is smoothly connected straightway and goes out
Expect the curve linkage section composition in channel, the outlet of straightway is as railway spike discharge port；It buffers also to cooperate at pusher channel and is equipped with two
Grade pusher, two-stage pusher include higher level's material-pulling device and junior's material-pulling device, and higher level's material-pulling device is directed toward buffering and pushes away
The curve linkage section for expecting channel will be pushed into straightway by the railway spike of tapping channel arrival curve linkage section, junior's material-pulling device with
The straightway parallel arrangement for buffering pusher channel, the railway spike for entering straightway is released.
2. linkage supply formula railway spike conveying equipment according to claim 1, it is characterised in that: it is described incline expect channel in ladder
The opposite side of feeding board group is disposed with feed back inclined plate, and feed back inclined plate is fixed with support base, and feed back inclined plate is expected at channel to inclining
Tilt down arrangement.
3. linkage supply formula railway spike conveying equipment according to claim 1, it is characterised in that: it is described incline expect that channel includes water
What plain cloth was set, which incline, expects channel seat, inclines and expects that channel seat is equipped with the open slot arranged along the width direction of feeding groove, the width of open slot
Degree be greater than railway spike column diameter and be less than railway spike head diameter.
4. linkage supply formula railway spike conveying equipment according to claim 1, it is characterised in that: the tapping channel includes two
A spaced apart discharging guide plate, two discharging guide plates between formation width be greater than railway spike column diameter and be less than railway spike head
The guide groove of diameter.
5. linkage supply formula railway spike conveying equipment according to claim 4, it is characterised in that: the tapping channel passes through branch
Frame support, bracket includes the cross-brace arm being fixedly connected with support base, and cross-brace arm is simultaneously fixed with underrun strut,
Two upright bars are fixed on cross-brace arm to connect with the tapping channel for tilting down arrangement respectively.
6. linkage supply formula railway spike conveying equipment according to claim 1, it is characterised in that: the buffering pusher channel
Arc-shaped guide plate is also correspondingly provided at curve linkage section, arc-shaped guide plate is lower than curve linkage section, and the trunk portion pair with conveying railway spike
It answers.
7. linkage supply formula railway spike conveying equipment according to claim 1-6, it is characterised in that: the feeding liter
Drop driving device includes the hoistway being vertically arranged, the first upper flitch and third upper flitch extend downwardly and pass through connecting rod with together
The connection of one lift slide, lift slide and hoistway slide-and-guide cooperate, and lift slide connect to be formed with crank by connecting rod
Slider-crank mechanism.
8. linkage supply formula railway spike conveying equipment according to claim 1-6, it is characterised in that: the material controlling list
Member further includes the material controlling seat for installing backgauge board group, and material controlling seat is mounted on tapping channel, two striker plates of backgauge board group
The two sides of tapping channel are located at, and respectively at the backgauge driving device connection being mounted on material controlling seat, tapping channel goes out
It is equipped on material guide plate with two striker plate corresponding positions and passes through notch.
9. linkage supply formula railway spike conveying equipment according to claim 8, it is characterised in that: the material controlling seat is being located at
Material guide mechanism is additionally provided on the downside of material channel, material guide mechanism includes the opposite guide clamping plate for being set to tapping channel two sides, two guides
The structure being flared to tapping channel upstream is formed between clamping plate.
10. linkage supply formula railway spike conveying equipment according to claim 1, it is characterised in that: the orderly feed control
Detection system further includes the weighing sensor being arranged at feeding groove, and weighing sensor will test signal and be transferred to middle control processor
Signal input part, it is middle control processor signal output end connect with railway spike feeding line.
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| CN201910746873.XA CN110436173B (en) | 2019-08-14 | 2019-08-14 | Linkage supply type spike conveying equipment |
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|---|---|---|---|
| CN201910746873.XA CN110436173B (en) | 2019-08-14 | 2019-08-14 | Linkage supply type spike conveying equipment |
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| CN110436173B CN110436173B (en) | 2020-11-27 |
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| CN113060474A (en) * | 2021-03-31 | 2021-07-02 | 王童 | Round-link chain production loading attachment |
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