CN110340264A - A kind of railway spike automatic charging machine - Google Patents
A kind of railway spike automatic charging machine Download PDFInfo
- Publication number
- CN110340264A CN110340264A CN201910746983.6A CN201910746983A CN110340264A CN 110340264 A CN110340264 A CN 110340264A CN 201910746983 A CN201910746983 A CN 201910746983A CN 110340264 A CN110340264 A CN 110340264A
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- Prior art keywords
- railway spike
- channel
- feeding
- upper flitch
- tapping channel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H3/00—Making helical bodies or bodies having parts of helical shape
- B21H3/02—Making helical bodies or bodies having parts of helical shape external screw-threads ; Making dies for thread rolling
- B21H3/04—Making by means of profiled-rolls or die rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H9/00—Feeding arrangements for rolling machines or apparatus manufacturing articles dealt with in this subclass
- B21H9/02—Feeding arrangements for rolling machines or apparatus manufacturing articles dealt with in this subclass for screw-rolling machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Articles To Conveyors (AREA)
Abstract
The invention discloses a kind of railway spike automatic charging machine, including railway spike feeding line, staged feeder and discharging mechanism, railway spike feeding line is used to railway spike being delivered to staged feeder, and railway spike is sent to discharging mechanism with staged material-uploading style by staged feeder；Staged feeder includes support base, has been sequentially arranged feeding groove in support base in the horizontal direction, ladder feeding board group, has inclined and expect channel and feed back inclined plate；Feed back inclined plate is fixed with support base, and feed back inclined plate expects to tilt down arrangement at channel to inclining；Discharging mechanism includes expecting discharge gate is connected on channel tapping channel with inclining, and the width of tapping channel is greater than the column diameter of railway spike and is less than the head diameter of railway spike；Tapping channel tilts down arrangement, and tapping channel is equipped with material control device.The present invention can be realized beat-type feeding, guarantee rhythm of production.
Description
Technical field
The present invention relates to railway spike production technical field more particularly to a kind of railway spike automatic charging machines.
Background technique
Railway spike is one of the important spare part in rail fastener, plays the role of guaranteeing rail gauge in use,
It is to ensure that the critical component of traffic safety.Railway spike needs to carry out screw thread process to it after body of bolt forming, and the prior art is usually adopted
Screw thread process carried out to railway spike with railway spike screw-rolling machine, when operation, the railway spike for needing to process is taken out by artificial single-piece, then to this
Railway spike is heated, when need the railway spike processed reach can rolled thread temperature after, railway spike is put into the fixing clamp of railway spike screw-rolling machine
Thread rolling operation is carried out in tool.
Although disclosing relevant railway spike automation feeding device, more practical effects are undesirable.
As the utility model patent of notification number CN202377450U discloses a kind of railway spike embryo for railway spike screw-rolling machine
Body transmitting device.There is presently no a railway spike idiosome transmitting devices for railway spike screw-rolling machine reasonable in design, reduce
The overall performance of railway spike screw-rolling machine.The utility model is characterized in: including support base, vibration blanking device, feeding device,
Stop gauge, discharging device and chain conveyor, vibration blanking device includes vibrating disc, vibration motor, at least three springs
Seat and the quantity spring equal with spring base are provided with discharge port in vibrating disc；Stop gauge includes left rail, right guide rail, gear
Expect that cylinder, sliding rack, connecting shaft, preceding material blocking rod and back material stopping bar, left rail are parallel with right guide rail；Feeding device includes transmission
Slot, carrier chain and motor；Discharging device material clamping hand including discharging cylinder and out；Chain conveyor includes driving device and biography
Dynamic chain, material clamping hand and clamping piece cooperate out.The utility model it is reasonable in design, labor intensity is low, and work efficiency is high.
As the utility model of notification number CN207188727U provides a kind of screw spike production equipment and screw spike is raw
Production system, belongs to mechanical equipment technical field.Screw spike production equipment includes device for discharging, feeding device, material sorting device, defeated
Send device, transfer device, forging press and control device.Device for discharging is for fixing the first hopper and enabling the first hopper discharge；
Feeding device is used to receive the material of the first hopper output, and material is sequentially output side by side；Control device is for controlling discharging
Device, feeding device, material sorting device, conveying device, transfer device and forging press.The screw spike production equipment can pass through
Screw spike is carried out automated production by automated production equipment, and production efficiency greatly improves, the product quality produced compared with
Height greatly reduces production cost.
As to disclose a kind of removal device unordered to solve undergauge rod arraying for the utility model of notification number CN207329671U
The problem of.The lower surface of floating barrier and the upper surface of conveying mechanism be enclosed only for undergauge bar it is single by channel；
Gravity sensing block is configured to optionally abut on the first stop screw or the first mechanical commutation valve；First telescoping mechanism
Fixed part is arranged on the second vertical plate, and the movable part of the first telescoping mechanism is connect with the fixed part of the second telescoping mechanism, and second stretches
The distal end of the movable part of contracting mechanism is provided with discharge shift fork；First mechanical commutation valve and the second telescoping mechanism link, so that second
The movable part of telescoping mechanism is close to or far from conveying mechanism；The movable part of the second telescoping mechanism is arranged in second mechanical commutation valve
Distally, the second mechanical commutation valve optionally abuts or far from the second vertical plate；Second mechanical commutation valve and the first telescoping mechanism
Linkage so that the first telescoping mechanism movable part push the second telescoping mechanism close to or far from.
Such as a kind of railway screw spike full-automatic heat pier nose production system of disclosure of the invention of notification number CN106238663B,
It include: heating device comprising automatic charging machine, heating in medium frequency slot, medium frequency heating power source, rotary pulse feeding mechanism, automatically
The notch in heating in medium frequency groove top portion, medium frequency heating power source connection control heating in medium frequency slot, rotation is arranged in the discharge end of feeder
Pulse feed mechanism is in the form of annular discs and the notch of heating in medium frequency trench bottom is arranged in；Grabbing device comprising the first manipulator,
The import setting of one guide rail, the second manipulator, the second guide rail, pier nose mold, feeding chute, feeding chute is fed in rotary pulse
Mechanism, the first guide rail, the setting of the second guide rail same column and pier nose mold are arranged between, and pier nose mold is provided with punching machine top
Expect mechanism.The beneficial effects of the present invention are implement to realize full-automatic production.
But scheme disclosed above haves the defects that railway spike feeding is confusing, the phenomenon that gets stuck still has generation.
Summary of the invention
The purpose of the present invention is to provide a kind of railway spike automatic charging machines.
In order to solve the above technical problems, the present invention adopts the following technical scheme:
A kind of railway spike automatic charging machine, including railway spike feeding line, staged feeder and discharging mechanism, railway spike feeding line is used for will
Railway spike is delivered to staged feeder, and railway spike is sent to discharging mechanism with staged material-uploading style by staged feeder；
Staged feeder includes support base, has been sequentially arranged feeding groove, ladder upper flitch in support base in the horizontal direction
Group inclines and expects channel and feed back inclined plate, and feeding groove is connect with railway spike feeding line, and the bottom cut board of feeding groove tilts down and extends to rank
At terraced feeding board group；Ladder feeding board group includes the upper flitch of four parallel arrangements, width direction cloth of the upper flitch along feeding groove
It sets, and the upper end of upper flitch expects that channel side is equipped with guide inclined-plane towards inclining；
Four upper flitch of ladder feeding board group are followed successively by the first upper flitch, the second upper flitch, third upper flitch and the 4th feeding
Plate, the first upper flitch close on the bottom cut board setting of feeding groove, and the 4th upper flitch, which closes on to incline, expects that channel is arranged, the first upper flitch and the
Three upper flitch are connected with the feeding lifting drive of its lifting of driving, and the second upper flitch keeps bit positions, that is, is higher than feeding
The bottom cut board of slot and expect channel lower than inclining, the 4th upper flitch keeps upper level position, that is, is higher than to incline and expects channel；
Ladder feeding board group has two job states of feed supplement and feeding, when feed supplement state, the first upper flitch be in low level and with it is upper
The bottom cut board of hopper is concordant, and third upper flitch is in low level, and is lower than the second upper flitch；When feeding state, the first upper flitch by
Low level rises to middle position, concordant with the second upper flitch；Third upper flitch rises to a high position by low level, is higher than the 4th upper flitch；On ladder
Railway spike in feeding groove is constantly promoted to incline and expects channel by flitch group circulating repetition feed supplement and feeding job state；
Inclining and expects that the one end in channel and support base are hinged, the other end, which is connected with, drives inclining for its lifting to expect lifting drive,
Incline and expect that the hinged end in channel is set as discharge gate, the head for expecting that the width in channel is greater than the column diameter of railway spike and is less than railway spike of inclining is straight
Diameter inclines and expects that channel, in horizontality, inclines when receiving railway spike and expects channel when toppling over railway spike, expects that lifting drive is made inclining
With one end is risen, railway spike is sent to discharging mechanism by discharge gate；
Feed back inclined plate is fixed with support base, and feed back inclined plate expects to tilt down arrangement at channel to inclining；
Discharging mechanism includes expecting discharge gate is connected on channel tapping channel with inclining, and the width of tapping channel is greater than the cylinder of railway spike
Diameter and be less than railway spike head diameter；Tapping channel tilts down arrangement, and tapping channel is equipped with material control device, material control device
Including on tapping channel along the spaced apart two material controlling units of its conveying direction；
Material controlling unit includes the backgauge board group along tapping channel width direction arrangement, and backgauge board group is by the conveying along tapping channel
The spaced apart two striker plates composition in direction, two striker plates are connected separately with backgauge driving dress of its stretching of driving or retraction
It sets, to realize backgauge or blowing operation of the striker plate to tapping channel；Two striker plates dislocation operations in material controlling unit, wherein one
A striker plate is in backgauge job state, and another striker plate is then in blowing job state；
The end of tapping channel is equipped with the buffering pusher channel communicated therewith, and the width in buffering pusher channel is greater than the cylinder of railway spike
Diameter and be less than railway spike head diameter；Buffering pusher channel is by horizontally disposed straightway and is smoothly connected straightway and goes out
Expect the curve linkage section composition in channel, the outlet of straightway is as railway spike discharge port；It buffers also to cooperate at pusher channel and is equipped with two
Grade pusher, two-stage pusher include higher level's material-pulling device and junior's material-pulling device, and higher level's material-pulling device is directed toward buffering and pushes away
The curve linkage section for expecting channel will be pushed into straightway by the railway spike of tapping channel arrival curve linkage section, junior's material-pulling device with
The straightway parallel arrangement for buffering pusher channel, the railway spike for entering straightway is released.
It is described incline expect channel include it is horizontally disposed incline expect channel seat, incline expect channel seat be equipped with along the width side of feeding groove
To the open slot of arrangement, the width of open slot is greater than the column diameter of railway spike and is less than the head diameter of railway spike.
The tapping channel includes two spaced apart discharging guide plates, and formation width is greater than railway spike between two discharging guide plates
Column diameter and be less than railway spike head diameter guide groove.
The tapping channel is supported by bracket, and bracket includes the cross-brace arm being fixedly connected with support base, laterally
Support arm is simultaneously fixed with underrun strut, be fixed on cross-brace arm two upright bars respectively with the discharging that tilts down arrangement
Channel connection.
It is also correspondingly provided with arc-shaped guide plate at the curve linkage section in the buffering pusher channel, arc-shaped guide plate is connected lower than curve
Section, and it is corresponding with the conveying trunk portion of railway spike.
The feeding lifting drive includes the hoistway being vertically arranged, and the first upper flitch and third upper flitch are downward
Extend and pass through connecting rod and connect with same lift slide, lift slide and hoistway slide-and-guide cooperate, and lift slide passes through
Connecting rod connect to form slider-crank mechanism with crank.
The material controlling unit further includes the material controlling seat for installing backgauge board group, and material controlling seat is mounted on tapping channel, gear
Two striker plates of flitch group are located at the two sides of tapping channel, and respectively at the backgauge driving device being mounted on material controlling seat
It connects, is equipped on the discharging guide plate of tapping channel with two striker plate corresponding positions and passes through notch.
The material controlling seat includes that opposite be set to discharges being additionally provided with material guide mechanism, material guide mechanism on the downside of tapping channel
The guide clamping plate of channel two sides forms the structure being flared to tapping channel upstream between two guide clamping plates.
Width in the material controlling unit between two striker plates is adapted with the diameter of railway spike.
The beneficial effects of the present invention are:
1. railway spike automatic charging machine includes railway spike feeding line, staged feeder and discharging mechanism in the present invention, three cooperates real
Existing beat-type feeding, guarantees rhythm of production.
2. staged feeder includes the feeding groove being sequentially arranged in the horizontal direction in support base, ladder in the present invention
Feeding board group and incline and expect channel, four upper flitch of ladder feeding board group are followed successively by the first upper flitch, the second upper flitch, in third
Flitch and the 4th upper flitch, the first upper flitch close on the bottom cut board setting of feeding groove, and the 4th upper flitch, which closes on to incline, expects that channel is arranged,
First upper flitch and third upper flitch are connected with the feeding lifting drive of its lifting of driving, position position in the holding of the second upper flitch
It sets, i.e., expects channel higher than the bottom cut board of feeding groove and lower than inclining, the 4th upper flitch keeps upper level position, that is, is higher than to incline and expects channel；
Ladder feeding board group has two job states of feed supplement and feeding, when feed supplement state, the first upper flitch be in low level and with it is upper
The bottom cut board of hopper is concordant, and third upper flitch is in low level, and is lower than the second upper flitch；When feeding state, the first upper flitch by
Low level rises to middle position, concordant with the second upper flitch；Third upper flitch rises to a high position by low level, is higher than the 4th upper flitch；On ladder
Railway spike in feeding groove is constantly promoted to incline and expects channel, to realize by flitch group circulating repetition feed supplement and feeding job state
Beat-type feeding.
And incline and expect that the one end in channel and support base are hinged, the other end is connected with the material lifting driving of inclining of its lifting of driving
Device inclines and expects that the hinged end in channel is set as discharge gate, inclines and expects that the width in channel is greater than the column diameter of railway spike and is less than railway spike
Head diameter, thus guarantee railway spike incline expect the state in channel be state of the head in upper, cylinder vertically downwards, facilitate subsequent
Operation inclines and expects that channel, in horizontality, inclines when receiving railway spike and expects channel when toppling over railway spike, expect lifting drive inclining
Effect rises one end, and railway spike is sent to discharging mechanism by discharge gate.
Expect that channel there also is provided feed back inclined plate in the opposite side of ladder feeding board group 3. inclining in the present invention, feed back inclined plate with
Support base is fixed, and feed back inclined plate expects to tilt down arrangement at channel to inclining.Since ladder feeding board group is expecting channel to inclining
When submitting railway spike, part railway spike, which can be crossed to incline, expects channel, and the setting of feed back inclined plate can will extend over to incline and expect that the railway spike in channel returns
It send to inclining and expects at channel, realization continues to convey, and reduces railway spike and is scattered
4. discharging mechanism includes expecting discharge gate is connected on channel tapping channel with inclining in the present invention, the width of tapping channel is greater than
The column diameter of railway spike and be less than railway spike head diameter, can continue keep railway spike be shape of the head in upper, cylinder vertically downwards
State.Tapping channel tilts down arrangement, and tapping channel is equipped with material control device, and material control device includes defeated along its on tapping channel
Send direction spaced apart two material controlling units, to realize the orderly discharging of railway spike.
Material controlling unit includes the backgauge board group along tapping channel width direction arrangement, and backgauge board group is by along tapping channel
The spaced apart two striker plates composition of conveying direction, and the width between two striker plates is adapted with the diameter of railway spike, two
A striker plate is independently connected with the backgauge driving device of its stretching of driving or retraction, to realize striker plate to tapping channel
Backgauge or blowing operation；Two striker plates dislocation operations, one of striker plate are in backgauge job state in material controlling unit, separately
One striker plate is then in blowing job state, makes the one-stop operation of backgauge board group that can only realize railway spike by a railway spike
Sequence discharges, and reduces the phenomenon that gets stuck.
The end of tapping channel is equipped with the buffering pusher channel communicated therewith, buffers pusher channel by horizontally disposed straight line
Section and the curve linkage section composition for being smoothly connected straightway and tapping channel, the outlet of straightway is as railway spike discharge port；It is slow
Rushing also cooperation at pusher channel, equipped with two-stage pusher, two-stage pusher includes higher level's material-pulling device and junior's pusher dress
It sets, higher level's material-pulling device is directed toward the curve linkage section in buffering pusher channel, will be by the railway spike of tapping channel arrival curve linkage section
It is pushed into straightway, the straightway parallel arrangement of junior's material-pulling device and buffering pusher channel, the railway spike that will enter straightway is released,
The setting in buffering pusher channel can reduce railway spike decline potential energy, reduce impact, and facilitates and realize the controllable of railway spike discharging.
Detailed description of the invention
Fig. 1 is the stereoscopic schematic diagram one of one railway spike automatic charging machine of the embodiment of the present invention；
Fig. 2 is the stereoscopic schematic diagram two of one railway spike automatic charging machine of the embodiment of the present invention；
Fig. 3 is the stereoscopic schematic diagram of staged feeder in the embodiment of the present invention one；
Fig. 4 is the stereoscopic schematic diagram of ladder upper flitch group in the embodiment of the present invention one；
Fig. 5 is the main view of ladder upper flitch group in the embodiment of the present invention one；
Fig. 6 is the schematic diagram in feed supplement state of ladder upper flitch group in the embodiment of the present invention one；
Fig. 7 is the schematic diagram in feeding state of ladder upper flitch group in the embodiment of the present invention one；
Fig. 8 is the stereoscopic schematic diagram one of discharging mechanism in the embodiment of the present invention one；
Fig. 9 is the stereoscopic schematic diagram two of discharging mechanism in the embodiment of the present invention one；
Figure 10 is the enlarged diagram of material controlling unit in the embodiment of the present invention one；
Figure 11 is the partial schematic diagram that pusher channel is buffered in the embodiment of the present invention one；
Figure 12 is the top view of one railway spike automatic charging machine of the embodiment of the present invention；
Figure 13 is the integral layout schematic diagram of the embodiment of the present invention two；
Figure 14 is the enlarged diagram of railway spike heater in the embodiment of the present invention two；.
Specific embodiment
It elaborates below in conjunction with attached drawing to a specific embodiment of the invention.
Embodiment one:
As shown in Figures 1 to 12, a kind of railway spike automatic charging machine of the present embodiment, including railway spike feeding line 1, staged feeder
2 and discharging mechanism 3, railway spike feeding line 1 is used to railway spike being delivered to staged feeder 2, and staged feeder 2 is in staged
Railway spike is sent to discharging mechanism 3 by material mode.
In the present embodiment, railway spike feeding line 1 selects chain-plate type feeding line, and railway spike blank material is manually poured into chain-plate type feeding
Line；Chain-plate type feeding line carries out linkage supply according to the inventory inside step feeder.Linkage supply can be by feeding groove
Weighing sensor is arranged at 21 to realize, weighing sensor will test the signal input part that signal is transferred to middle control processor, middle control
The signal output end of processor is connect with railway spike feeding line 1.It can also be controlled by other related arts and be realized.
Staged feeder 2 includes support base 20, be sequentially arranged in support base 20 in the horizontal direction feeding groove 21,
Ladder feeding board group 22 and incline and expect channel 23, feeding groove 21 is connect with railway spike feeding line 1, and the bottom cut board 211 of feeding groove 21 is downwards
It tilts and extends at ladder feeding board group 22；Ladder feeding board group 22 includes the upper flitch of four parallel arrangements, upper flitch edge
The width direction of feeding groove 21 is arranged, and the upper end of upper flitch expects that channel side is equipped with guide inclined-plane towards inclining.
Four upper flitch of ladder feeding board group 22 are followed successively by the first upper flitch 221, the second upper flitch 222, third feeding
Plate 223 and the 4th upper flitch 224, the bottom cut board 211 that the first upper flitch 221 closes on feeding groove 21 are arranged, and the 4th upper flitch 224 is faced
Closely incline and expect that channel 23 is arranged, the first upper flitch 221 and third upper flitch 223 are connected with feeding lifting driving dress for driving its lifting
It sets, the second upper flitch 222 keeps bit positions, i.e., channel 23 is expected higher than the bottom cut board 211 of feeding groove 21 and lower than inclining, on the 4th
Flitch 224 keeps upper level position, that is, is higher than to incline and expects channel 23.
In the present embodiment, feeding lifting drive includes the hoistway 251 being vertically arranged, 224 He of the first upper flitch
Third upper flitch 223 is extended downwardly and is connect by connecting rod with same lift slide 252, lift slide 252 and hoistway 251
Slide-and-guide cooperation, lift slide 252 connect to form slider-crank mechanism with crank 254 by connecting rod 253, and crank 254 rotates
252 lifting moving of lift slide is driven, and then drives the first upper flitch 224 and 223 lifting moving of third upper flitch.
Ladder feeding board group 22 has two job states of feed supplement and feeding, and when feed supplement state, the first upper flitch 221 is in low
Position is simultaneously concordant with the bottom cut board of feeding groove 21 211, and third upper flitch 223 is in low level, and is lower than the second upper flitch 222；Feeding
When state, the first upper flitch 221 rises to middle position by low level, concordant with the second upper flitch 222；Third upper flitch 223 is by low level liter
To a high position, it is higher than the 4th upper flitch 224；The 22 circulating repetition feed supplement of ladder feeding board group and feeding job state, will be in feeding groove
Railway spike be constantly promoted to incline and expect channel 23, to realize beat-type feeding.
Incline and expect that the one end in channel 23 and support base 20 are hinged, the other end, which is connected with, drives the material lifting of inclining of its lifting to drive
Dynamic device.In the present embodiment, incline expect channel 23 include it is horizontally disposed incline expect channel seat, incline expect channel seat be equipped with along feeding groove
The open slot of 21 width direction arrangement, the width of open slot are greater than the column diameter of railway spike and are less than the head diameter of railway spike,
Channel 23 is expected to be formed to incline.Incline and expect that lifting drive is the cylinder being vertically arranged, cylinder one end and inclines and expect pair of channel seat
Answer end hinged, the other end and support base 20 are hinged.
Incline and expect that the hinged end in channel 23 is set as discharge gate, inclines and expect that channel 23 is in horizontality when receiving railway spike, incline material
Channel 23 expects that lifting drive effect rises one end when toppling over railway spike, inclining, and railway spike is sent to discharging by discharge gate
Mechanism 3.In attached drawing, incline expect channel 23 be in topple over railway spike state.
In the present embodiment, inclines and expect that channel 23 there also is provided feed back inclined plate 24 in the opposite side of ladder feeding board group, feed back is oblique
Plate 24 and support base 20 are fixed, and feed back inclined plate 24 expects to tilt down arrangement at channel 23 to inclining.Due to ladder feeding board group
22 to incline expect that channel 23 submits railway spike when, part railway spike, which can be crossed to incline, expects channel 23, and the setting of feed back inclined plate 24 can will
It crosses to incline and expects that the railway spike in channel 23 is recycled to incline and expect at channel 23, realization continues to convey, and reduces railway spike and is scattered.
Discharging mechanism 3 includes expecting discharge gate is connected on channel 23 tapping channel 31 with inclining, and the width of tapping channel 31 is big
In railway spike column diameter and be less than railway spike head diameter；Tapping channel 31 tilts down arrangement, and tapping channel 31 is equipped with
Material control device, material control device include on tapping channel along the spaced apart two material controlling units of its conveying direction, two material controllings
Unit is respectively higher level's material controlling unit 32 and junior's material controlling unit 33, to realize the orderly discharging of railway spike.
In the present embodiment, tapping channel 31 includes two spaced apart discharging guide plates, is formed between two discharging guide plates wide
Degree is greater than the guide groove of the column diameter of railway spike and the head diameter less than railway spike, to form tapping channel 31.Tapping channel 31
It is supported by bracket, bracket includes the cross-brace arm 34 being fixedly connected with support base 20, cross-brace arm 34 and and bottom surface
It is fixed by strut 35, it is fixed with two upright bars 36 on cross-brace arm 35 and connects respectively with the tapping channel 31 for tilting down arrangement
It connects.
Material controlling unit includes the backgauge board group along tapping channel width direction arrangement, and backgauge board group is by along tapping channel
Spaced apart two striker plates 37,38 of conveying direction form, and the diameter of the width and railway spike between two striker plates 37,38
It is adapted, two striker plates 37,38 are connected separately with backgauge driving cylinder of its stretching of driving or retraction, to realize striker plate pair
The backgauge of tapping channel or blowing operation；Two striker plates dislocation operations, one of striker plate are in backgauge in material controlling unit
Job state, another striker plate are then in blowing job state, protect the one-stop operation of backgauge board group can only by a railway spike
Card discharging orderly carries out.
In the present embodiment, material controlling unit further includes the material controlling seat 39 for installing backgauge board group, and material controlling seat is mounted on discharging
On channel 31, two striker plates 37,38 of backgauge board group are located at the two sides of tapping channel 31, and respectively at being mounted on material controlling
Backgauge driving cylinder connection on seat.
Material controlling seat 39 includes being set to discharging relatively to lead to being additionally provided with material guide mechanism, material guide mechanism on the downside of tapping channel
The guide clamping plate 391 of road two sides forms the structure being flared to 31 upstream of tapping channel between two guide clamping plates 391, conveniently picks
And combing railway spike.
The end of tapping channel is equipped with the buffering pusher channel 30 communicated therewith, and the width in buffering pusher channel 30 is greater than road
The column diameter of nail and be less than railway spike head diameter；Buffering pusher channel 30 is by horizontally disposed straightway 301 and smoothly
The curve linkage section 302 for connecting straightway 301 and tapping channel 31 forms, and the outlet of straightway 301 is as railway spike discharge port；It is slow
It rushes also to cooperate at pusher channel and is equipped with two-stage pusher, two-stage pusher includes higher level's pusher cylinder 303 and junior's pusher
Cylinder 304, higher level's pusher cylinder 303 are directed toward the curve linkage section 302 in buffering pusher channel, will be by 31 arrival curve of tapping channel
The railway spike of linkage section 302 is pushed into straightway 301, the cloth parallel with the buffering straightway 301 in pusher channel of junior's pusher cylinder 304
It sets, the railway spike for entering straightway 301 is released.
The setting of buffering pusher logical 30 can reduce railway spike decline potential energy, reduce impact, and facilitates and realize that railway spike goes out
That expects is controllable.
In the present embodiment, buffers and be also correspondingly provided with arc-shaped guide plate 305 at the curve linkage section 302 in pusher channel, arc is led
Plate 305 is lower than curve linkage section 302, and corresponding with the conveying trunk portion of railway spike, when higher level's pusher cylinder 303 releases operation,
Play guiding role.
The present embodiment further includes detecting and controlling system, and detecting and controlling system includes middle control processor and leads in the discharging
The sensing control mechanism being arranged at road 31, sensing control mechanism include the first light in the upstream end setting of higher level's material controlling unit 32
Electric transducer 321, the first photoelectric sensor 321 are used to detect the railway spike into 32 upstream of higher level's material controlling unit, the first photoelectric transfer
Sensor 321 will test the signal input part that signal is transferred to middle control processor, the signal output end and staged of middle control processor
Feeder 2 connects.
In the present embodiment, there are four railway spike stations apart from higher level's material controlling unit 32 for the first photoelectric sensor 321, when the first light
Electric transducer 321 does not detect below when having railway spike, illustrates that the railway spike number of 32 upstream of higher level's material controlling unit is lower than four, this
When in control processor control inclining for staged feeder 2 expect lifting drive and feeding lifting drive operation, make ladder
Formula feeder 2 is fed to discharging mechanism.
Sensing control mechanism further includes the be arranged at position between junior's material controlling unit 33 and higher level's material controlling unit 32
Two photoelectric sensors 331, the second photoelectric sensor 331 is for detecting between junior's material controlling unit 33 and higher level's material controlling unit 32
Railway spike, the second photoelectric sensor 331 will test the signal input part that signal is transferred to middle control processor, the signal of middle control processor
Output end is connect with two material controlling units.
When the second photoelectric sensor 321 detects below have railway spike to pass through, linkage control junior material controlling unit 33 makes it
Striker plate group job puts next railway spike extremely buffering pusher channel 30, while linkage control higher level's material controlling unit 32 makes its backgauge
Next railway spike is put in board group operation, is realized the sequence discharging of railway spike, is reduced the phenomenon that gets stuck.
In the present embodiment, middle control processor selects PLC system, and the first photoelectric sensor and the second photoelectric sensor are existing
There is technology.Photoelectric sensor acquires signal, and sends PLC system processing, and the mode that PLC system issues corresponding control signal is also
The prior art.
The railway spike automatic charging machine of the present embodiment is matched by railway spike feeding line, staged feeder and discharging mechanism three's
It closes, realizes beat-type feeding, ensure that the orderly feeding of railway spike, reduce the phenomenon that gets stuck, and then guarantee rhythm of production, improve production
Efficiency.
Embodiment two:
As shown in Figure 13 to Figure 14, the present embodiment also discloses a kind of railway spike automatic production line, including railway spike automatic charging machine,
Railway spike heater 5 and railway spike screw-rolling machine 6, wherein railway spike automatic charging machine is referring to embodiment one.
Wherein, railway spike heater 5 is set to the end of railway spike automatic charging machine comprising rotating disc type feeding mechanism and heater
Structure 52, rotating disc type feeding mechanism include horizontally disposed chain link 511, and chain link 511 is connected with the chain link driver of its rotation of driving
The outside of structure 512, chain link 511 is disposed with outwardly projecting railway spike supporting part 513 in circumferential array, sets on railway spike supporting part 513
There is the support card slot 514 for support railway spike, 514 outer end of support card slot is set as railway spike import, and the width of support card slot 514 is big
In railway spike column diameter and be less than railway spike head diameter；The railway spike import of railway spike supporting part 513 and railway spike automatic charging machine
Railway spike discharge port it is corresponding.
Heating mechanism 52 is set on the landline of rotating disc type feeding mechanism, and the railway spike on rotating disc type feeding mechanism is by adding
It is heated when heat engine structure in the present embodiment, heating mechanism 52 selects heating furnace, sets channel-type heating chamber, rotating disc type in heating furnace
The chain link 511 of feeding mechanism in channel-type heating chamber by passing through.
In the present embodiment, the chain link 511 of rotating disc type feeding mechanism is oblong structure comprising two parallel length
Side passes through circular sliding slopes between two long sides and forms closure chain link.Railway spike automatic charging machine is set to the wherein side long side of chain link 511
Place, heating mechanism 52 are set to the opposite other side long edge position of chain link 511.The setting not only facilitates reception railway spike, realization and railway spike
The seamless orderly docking of feeder, and the cooperation of heating mechanism 52 and rotating disc type feeding mechanism is facilitated to arrange, realize turntable
Formula heating and feeding, guarantee meets the requirements the heating time of railway spike, while reducing occupied area.
Robot gripper 4 is equipped between railway spike screw-rolling machine 6 and rotating disc type feeding mechanism, the crawl of robot gripper 4 passes through
Railway spike after heating mechanism 52 is simultaneously moved to progress rolled thread operation on railway spike screw-rolling machine 6, reduces manual work, improves work
Efficiency.Robot gripper is the prior art.
The railway spike mechanized production system of the present embodiment is mainly by railway spike automatic charging machine, railway spike heater and railway spike rolled thread
Machine composition, railway spike automatic charging machine realize to the orderly feeding of railway spike, is transported to railway spike heater, and railway spike heater is by road
It is sent by robot gripper to railway spike screw-rolling machine after nail heating and carries out rolled thread operation, realize automation, the systematization production of railway spike,
Improve production efficiency.
The above embodiments are only used to illustrate and not limit the technical solutions of the present invention, although referring to above-described embodiment to this hair
It is bright to be described in detail, those skilled in the art should understand that: still the present invention can be modified or be waited
With replacement, without departing from the spirit or scope of the invention, or any substitutions, should all cover in power of the invention
In sharp claimed range.
In the description of the present invention, it is to be understood that, term "front", "rear", "upper", "lower", "left", "right" etc. refer to
The orientation or positional relationship shown is to be based on the orientation or positional relationship shown in the drawings, and is only that the present invention and simplification are retouched for ease of description
It states, rather than indicates or imply signified device or element and must have a particular orientation, construct and operate for specific orientation,
It thus should not be understood as the limitation to present invention protection content.
Claims (9)
1. a kind of railway spike automatic charging machine, it is characterised in that: including railway spike feeding line, staged feeder and discharging mechanism, road
Stockline is nailed on for railway spike to be delivered to staged feeder, staged feeder sends out railway spike to staged material-uploading style
Expect mechanism；
Staged feeder includes support base, has been sequentially arranged feeding groove, ladder upper flitch in support base in the horizontal direction
Group inclines and expects channel and feed back inclined plate, and feeding groove is connect with railway spike feeding line, and the bottom cut board of feeding groove tilts down and extends to rank
At terraced feeding board group；Ladder feeding board group includes the upper flitch of four parallel arrangements, width direction cloth of the upper flitch along feeding groove
It sets, and the upper end of upper flitch expects that channel side is equipped with guide inclined-plane towards inclining；
Four upper flitch of ladder feeding board group are followed successively by the first upper flitch, the second upper flitch, third upper flitch and the 4th feeding
Plate, the first upper flitch close on the bottom cut board setting of feeding groove, and the 4th upper flitch, which closes on to incline, expects that channel is arranged, the first upper flitch and the
Three upper flitch are connected with the feeding lifting drive of its lifting of driving, and the second upper flitch keeps bit positions, that is, is higher than feeding
The bottom cut board of slot and expect channel lower than inclining, the 4th upper flitch keeps upper level position, that is, is higher than to incline and expects channel；
Ladder feeding board group has two job states of feed supplement and feeding, when feed supplement state, the first upper flitch be in low level and with it is upper
The bottom cut board of hopper is concordant, and third upper flitch is in low level, and is lower than the second upper flitch；When feeding state, the first upper flitch by
Low level rises to middle position, concordant with the second upper flitch；Third upper flitch rises to a high position by low level, is higher than the 4th upper flitch；On ladder
Railway spike in feeding groove is constantly promoted to incline and expects channel by flitch group circulating repetition feed supplement and feeding job state；
Inclining and expects that the one end in channel and support base are hinged, the other end, which is connected with, drives inclining for its lifting to expect lifting drive,
Incline and expect that the hinged end in channel is set as discharge gate, the head for expecting that the width in channel is greater than the column diameter of railway spike and is less than railway spike of inclining is straight
Diameter inclines and expects that channel, in horizontality, inclines when receiving railway spike and expects channel when toppling over railway spike, expects that lifting drive is made inclining
With one end is risen, railway spike is sent to discharging mechanism by discharge gate；
Feed back inclined plate is fixed with support base, and feed back inclined plate expects to tilt down arrangement at channel to inclining；
Discharging mechanism includes expecting discharge gate is connected on channel tapping channel with inclining, and the width of tapping channel is greater than the cylinder of railway spike
Diameter and be less than railway spike head diameter；Tapping channel tilts down arrangement, and tapping channel is equipped with material control device, material control device
Including on tapping channel along the spaced apart two material controlling units of its conveying direction；
Material controlling unit includes the backgauge board group along tapping channel width direction arrangement, and backgauge board group is by the conveying along tapping channel
The spaced apart two striker plates composition in direction, two striker plates are connected separately with backgauge driving dress of its stretching of driving or retraction
It sets, to realize backgauge or blowing operation of the striker plate to tapping channel；Two striker plates dislocation operations in material controlling unit, wherein one
A striker plate is in backgauge job state, and another striker plate is then in blowing job state；
The end of tapping channel is equipped with the buffering pusher channel communicated therewith, and the width in buffering pusher channel is greater than the cylinder of railway spike
Diameter and be less than railway spike head diameter；Buffering pusher channel is by horizontally disposed straightway and is smoothly connected straightway and goes out
Expect the curve linkage section composition in channel, the outlet of straightway is as railway spike discharge port；It buffers also to cooperate at pusher channel and is equipped with two
Grade pusher, two-stage pusher include higher level's material-pulling device and junior's material-pulling device, and higher level's material-pulling device is directed toward buffering and pushes away
The curve linkage section for expecting channel will be pushed into straightway by the railway spike of tapping channel arrival curve linkage section, junior's material-pulling device with
The straightway parallel arrangement for buffering pusher channel, the railway spike for entering straightway is released.
2. railway spike automatic charging machine according to claim 1, it is characterised in that: it is described incline expect that channel includes horizontally disposed
Incline and expect channel seat, inclines and expect that channel seat is equipped with the open slot arranged along the width direction of feeding groove, the width of open slot is greater than road
The column diameter of nail and be less than railway spike head diameter.
3. railway spike automatic charging machine according to claim 1, it is characterised in that: the tapping channel includes two interval cloth
The discharging guide plate set, the head diameter that formation width is greater than the column diameter of railway spike and is less than railway spike between two discharging guide plates are led
Slot.
4. railway spike automatic charging machine according to claim 3, it is characterised in that: the tapping channel is supported by bracket,
Bracket includes the cross-brace arm being fixedly connected with support base, and cross-brace arm is simultaneously fixed with underrun strut, is laterally propped up
Two upright bars are fixed in brace to connect with the tapping channel for tilting down arrangement respectively.
5. railway spike automatic charging machine according to claim 1, it is characterised in that: the curve connection in the buffering pusher channel
Arc-shaped guide plate is also correspondingly provided at section, arc-shaped guide plate is lower than curve linkage section, and corresponding with the conveying trunk portion of railway spike.
6. railway spike automatic charging machine according to claim 1, it is characterised in that: the feeding lifting drive includes perpendicular
To the hoistway of arrangement, the first upper flitch and third upper flitch extend downwardly and pass through connecting rod and connect with same lift slide,
Lift slide and hoistway slide-and-guide cooperate, and lift slide connect to form slider-crank mechanism by connecting rod with crank.
7. railway spike automatic charging machine according to claim 1-6, it is characterised in that: the material controlling unit further includes
For installing the material controlling seat of backgauge board group, material controlling seat is mounted on tapping channel, and two striker plates of backgauge board group are located at
The two sides of tapping channel, and respectively in the backgauge driving device connection being mounted on material controlling seat, the discharging guide plate of tapping channel
It is equipped with two striker plate corresponding positions and passes through notch.
8. railway spike automatic charging machine according to claim 7, it is characterised in that: the material controlling seat is being located at tapping channel
Downside is additionally provided with material guide mechanism, and material guide mechanism includes the opposite guide clamping plate for being set to tapping channel two sides, between two guide clamping plates
Form the structure being flared to tapping channel upstream.
9. railway spike automatic charging machine according to claim 1, it is characterised in that: in the material controlling unit two striker plates it
Between width be adapted with the diameter of railway spike.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910746983.6A CN110340264B (en) | 2019-08-14 | 2019-08-14 | Automatic spike feeding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910746983.6A CN110340264B (en) | 2019-08-14 | 2019-08-14 | Automatic spike feeding machine |
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| CN110340264A true CN110340264A (en) | 2019-10-18 |
| CN110340264B CN110340264B (en) | 2020-07-03 |
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| CN107934462A (en) * | 2017-11-14 | 2018-04-20 | 武汉恒精电热设备有限公司 | Unordered feeding device |
| CN207698818U (en) * | 2017-12-29 | 2018-08-07 | 江苏亨通智能科技有限公司 | Bar transport system |
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|---|---|---|---|---|
| CN202175424U (en) * | 2011-08-03 | 2012-03-28 | 苏州安捷伦精密机械有限公司 | Automatic loading device |
| CN203714750U (en) * | 2013-12-16 | 2014-07-16 | 贵州兴富祥立健机械有限公司 | Automatic screw feeding machine for centerless grinding machine |
| CN107416413A (en) * | 2017-06-09 | 2017-12-01 | 温州中特标准件有限公司 | A kind of lightweight staged conveyer |
| CN107381015A (en) * | 2017-07-26 | 2017-11-24 | 鸿特机械发展(上海)有限公司 | A kind of automatic material distributing device |
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| Publication number | Publication date |
|---|---|
| CN110340264B (en) | 2020-07-03 |
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