CN205237518U - Automatic change manifold production line - Google Patents
Automatic change manifold production line Download PDFInfo
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- CN205237518U CN205237518U CN201520947747.8U CN201520947747U CN205237518U CN 205237518 U CN205237518 U CN 205237518U CN 201520947747 U CN201520947747 U CN 201520947747U CN 205237518 U CN205237518 U CN 205237518U
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Abstract
The utility model relates to an automatic change manifold production line, including automatic feeding equipment, arm, return bend equipment and pipe end former, the arm as tubular product conveyor, carry into return bend equipment and pipe end former in proper order through the tubular product of arm in automatic feeding equipment in. The accurate positioning is carried out through the induction system that targets in place to this design to realize automated control, played the effect that improves work efficiency and reduce cost.
Description
Technical field
The utility model relates to a kind of automobile-used manifold processing unit (plant), particularly a kind of automation manifold production line.
Background technology
Along with the quickening of technological improvement paces, improving constantly of automatization level, but the mode of production of still carrying in artificial clamping, loading and unloading, turnover at the many products of China at present, as in the production process of manifold, artificial clamping positioning precision is low, cause manifold curved profile and the end processing and forming produced unstable, affect product percent of pass, increase inspection labour intensity. And manual operation, unstable product quality, labour intensity is large, has potential safety hazard, and inter process turn around time is long, and production efficiency is low.
Therefore need to design a kind of manifold automatic production line, raise labour productivity, stabilize and increase product quality, improve working conditions, reduction production floor space, reduces production costs, and shortens the production cycle, ensures production smoothing, has significant economic benefit.
Summary of the invention
The utility model technical issues that need to address are accurately to locate by the induction installation that puts in place, thereby realize automation control, have played the effect of increasing work efficiency and reducing costs; A kind of automation manifold production line is provided.
For solving above-mentioned technical problem, structure of the present utility model comprises automatic charging equipment, mechanical arm, angle pipe equipment and pipe end forming equipment, described mechanical arm, as tubing conveying device, is delivered into the tubing in automatic charging equipment in angle pipe equipment and pipe end forming equipment successively by mechanical arm.
Further: described automatic charging equipment comprises
Frame,
Material loading pipe racking device, described material loading pipe racking device is made up of riser mechanism and comb mechanism, and described riser mechanism and comb mechanism are arranged in frame 5, and described comb mechanism is connected to a side of riser mechanism,
Materials in the tube positioner, described materials in the tube positioner is arranged in frame, and described materials in the tube positioner is positioned at the below of comb mechanism,
Position block, described position block is arranged on the right-hand member of materials in the tube positioner,
Induction installation puts in place, the described induction installation that puts in place comprises pan feeding inductor, the long distance-sensor of blanking and pressure inductor, described pan feeding inductor is arranged in comb mechanism, and the long distance-sensor of described blanking is arranged in frame, and described pressure inductor is arranged on position block.
Further again: described riser mechanism comprises
Crossbeam, one end of described crossbeam is connected to a side of frame,
Belt fast pulley strut, described belt fast pulley strut is vertically connected to the other end of crossbeam,
Belt fast pulley, described belt fast pulley is arranged on the upper end of belt fast pulley strut,
Height regulating wheel, described height regulating wheel is connected in frame by regulating wheel support, and described height regulating wheel is positioned at the oblique below of belt fast pulley,
Bandage-winder, described bandage-winder is positioned at the oblique below of height regulating wheel, described bandage-winder is connected with rotating mechanism, described rotating mechanism comprises belt drives motor, shaft coupling and rotary main shaft, described belt drives motor is connected with rotary main shaft by shaft coupling, described bandage-winder is sleeved on rotary main shaft, and described belt drives motor is arranged in frame
Belt, described belt is connected with bandage-winder with belt fast pulley, height regulating wheel successively.
Further again: described comb mechanism comprises
Materials in the tube gripper shoe, described materials in the tube gripper shoe slant setting, the two ends of described materials in the tube gripper shoe do not regulate bearing to be movably connected in frame by gripper shoe, described materials in the tube positioner is connected to the below of one end of materials in the tube gripper shoe, the other end of described materials in the tube gripper shoe is connected to a side of riser mechanism
Pressure tube plate, described pressure tube plate is arranged on materials in the tube gripper shoe top, leaves the gap of circulation duct between described pressure tube plate and materials in the tube gripper shoe, and described pressure tube plate is connected to the bottom of U-shaped pressing plate mounting rail by pressure tube plate regulating block, described U-shaped pressing plate mounting rail is connected in frame
Material ejection cylinder, described material ejection cylinder is connected between one end and frame of materials in the tube gripper shoe.
Further again: described materials in the tube positioner comprises
V-shaped pulley fixed support, described V-shaped pulley fixed support is connected with frame, and described position block is arranged on the support bracket fastened right-hand member of V-shaped pulley,
V-type pulley, described V-type pulley is arranged on the support bracket fastened side of V-shaped pulley, and described V-type pulley is positioned at the below of one end of materials in the tube gripper shoe,
V-shaped pulley support plate, described V-shaped pulley support plate is arranged on the support bracket fastened opposite side of V-shaped pulley,
Synchronous pulley driving mechanism, described synchronous pulley driving mechanism comprises active synchronization belt wheel, driven synchronous pulley, Timing Belt and send pipe motor, on described V-shaped pulley support plate, be horizontally installed with two driven synchronous pulleys, two described driven synchronous pulleys are connected with V-type pulley through V-shaped pulley support plate, on the V-shaped pulley support plate of described driven synchronous pulley below, active synchronization belt wheel is installed, described active synchronization belt wheel is connected with two driven synchronous pulleys by Timing Belt, and the described pipe motor that send is connected with active synchronization belt wheel.
Further again: described angle pipe equipment is made up of bending machine and pipe cutting machine, described pipe cutting machine is positioned at a side of bending machine.
Further again: described pipe end forming equipment comprises
Mould, described mould is made up of mold and bed die;
Main part, described main part comprises column, base, multiple operation transposition processing unit (plant) base, patrix hold-down devices, counterdie translating device and counterdie translating device base, described column and counterdie translating device base are fixedly connected on base, described patrix hold-down devices is arranged on the upper end of column, described counterdie translating device is arranged on counterdie translating device base, on the base of described counterdie translating device base both sides, be respectively provided with a multiple operation transposition processing unit (plant) base, described patrix hold-down devices is connected with mold 35, on described counterdie translating device, bed die is installed,
Multiple operation transposition processing unit (plant), described multiple operation transposition processing unit (plant) is arranged on multiple operation transposition processing unit (plant) base, on described both sides multiple operation transposition processing unit (plant) base, a multiple operation transposition processing unit (plant) is respectively installed;
Adjustable plate, described adjustable plate is arranged between multiple operation transposition processing unit (plant) and multiple operation transposition processing unit (plant) base.
Further again: described patrix hold-down devices comprises
Die cylinder, described die cylinder is connected to the upper end of column by die cylinder installing plate,
Patrix mounting blocks, the upper end of described patrix mounting blocks is connected with die cylinder by flake joint, and the lower end of described patrix mounting blocks is provided with mold,
Patrix slide rail, described patrix slide rail is vertically arranged on column, and described patrix mounting blocks 46 is slidably connected on patrix slide rail.
Further again: described counterdie translating device comprises
Counterdie floor rail, described counterdie floor rail is arranged on counterdie translating device base,
Lower baffle plate, described lower baffle plate is slidably connected on counterdie floor rail,
Counterdie translation oil cylinder, described counterdie translation oil cylinder is fixedly connected on column, and described counterdie translation oil cylinder is connected with translation oil cylinder piston rod, and described translation oil cylinder piston rod is connected with lower baffle plate through column.
Further again: described multiple operation transposition processing unit (plant) comprises
Multiple operation transposition processing unit (plant) mounting base, described multiple operation transposition processing unit (plant) mounting base is arranged on adjustable plate,
Transposer, described transposer is arranged on multiple operation transposition processing unit (plant) mounting base,
Moulding oil cylinder installing plate, described moulding oil cylinder installing plate is arranged on transposer,
Gripper shoe, described gripper shoe is arranged on multiple operation transposition processing unit (plant) mounting base, and described gripper shoe abuts against a side of moulding oil cylinder installing plate,
Shaped device, described shaped device is arranged on moulding oil cylinder installing plate,
Milling attachment, described milling attachment is arranged on moulding oil cylinder installing plate,
Contiguous block, described contiguous block is connected between shaped device and milling attachment.
Adopt after said structure, the utility model is accurately located by the induction installation that puts in place, thereby realizes automation control, has played the effect of increasing work efficiency and reducing costs; And can regulate bearing and pressure tube plate regulating block height and the angle to materials in the tube gripper shoe and pressure tube plate to regulate by gripper shoe, and make feeder carry out material loading to the tubing of different size, increase its Practical Performance; And complete moulding and the cutting action to manifold by one-time positioning, avoid multiple bearing to cause a deviation, improved passing rate of processing.
Brief description of the drawings
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the perspective view of automatic charging equipment.
Fig. 3 is the main TV structure schematic diagram of material loading pipe racking device.
Fig. 4 is that structural scheme of mechanism is looked on a left side for material loading pipe racking device.
Fig. 5 is the plan structure schematic diagram of materials in the tube positioner.
Fig. 6 is the main TV structure schematic diagram of materials in the tube positioner.
Fig. 7 is the structural representation of pipe end forming equipment die opening state.
Fig. 8 is the structural representation of pipe end forming equipment matched moulds state.
Fig. 9 is the structural representation of main part.
Figure 10 is the structural representation of counterdie translating device.
Figure 11 is the structural representation of multiple operation transposition processing unit (plant).
Figure 12 is the structural representation of transposer.
Figure 13 is the structural representation of shaped device.
Figure 14 is the left TV structure schematic diagram of milling attachment.
Figure 15 is the main TV structure schematic diagram of milling attachment.
Detailed description of the invention
A kind of automation manifold production line as shown in Figure 1, comprise automatic charging equipment 1, mechanical arm 2, angle pipe equipment 3 and pipe end forming equipment 4, described mechanical arm 2, as tubing conveying device, is delivered into the tubing in automatic charging equipment 1 in angle pipe equipment 3 and pipe end forming equipment 4 successively by mechanical arm 2. When work, operation crane is placed whole bundle materials in the tube in automatic charging equipment 1, remove after bundle material facility, make materials in the tube become nature, start automatic charging equipment 1 and carry out material loading, then by mechanical arm 2 being delivered in angle pipe equipment 3 by the tubing of automatic charging equipment 1 material loading, first tubing is carried out to bending angle pipe equipment 3 is interior, then the tubing after bending is cut off again, remove unnecessary materials in the tube; Preferably by mechanical arm 2 bending, go the tubing of having expected to be delivered in pipe end forming equipment 4, utilize pipe end forming equipment 4 to carry out successively moulding and cutting to the two ends of tubing, complete the production operation of manifold. The utility model is accurately located by the induction installation that puts in place, thereby realizes automation control, has played the effect of increasing work efficiency and reducing costs; And can regulate bearing and pressure tube plate regulating block height and the angle to materials in the tube gripper shoe and pressure tube plate to regulate by gripper shoe, and make feeder carry out material loading to the tubing of different size, increase its Practical Performance; And complete moulding and the cutting action to manifold by one-time positioning, avoid multiple bearing to cause a deviation, improved passing rate of processing.
Automatic charging equipment 1 as shown in Figure 2 comprises frame 5, material loading pipe racking device 6, materials in the tube positioner 7, position block 8 and the induction installation 9 that puts in place, described material loading pipe racking device 6 is made up of riser mechanism and comb mechanism, described riser mechanism and comb mechanism are arranged in frame 5, described comb mechanism is connected to a side of riser mechanism, described materials in the tube positioner 7 is arranged in frame 5, described materials in the tube positioner 7 is positioned at the below of comb mechanism, described position block 8 is arranged on the right-hand member of materials in the tube positioner 7, the described induction installation that puts in place comprises pan feeding inductor 10, the long distance-sensor 11 of blanking and pressure inductor, described pan feeding inductor 10 is arranged in comb mechanism, the long distance-sensor 11 of described blanking is arranged in frame 5, described pressure inductor is arranged on position block 8, the long distance-sensor 11 of described pan feeding inductor 10 and blanking is all photoelectric sensor, described pressure inductor is pressure sensor. when work, operation crane is placed whole bundle materials in the tube in riser mechanism, remove after bundle material facility, make materials in the tube become nature, start riser mechanism make its with materials in the tube to rising, in the time that materials in the tube rise to certain altitude, due to Gravitative Loads, tubing can drop in comb mechanism, in the time that sensing tubing, pan feeding inductor 10 (photoelectric sensor) can send signal, close riser mechanism and start comb mechanism, the tubing that enters comb mechanism is delivered into materials in the tube positioner 7, otherwise start riser mechanism and close comb mechanism, thereby make to only have a tubing to enter in materials in the tube positioner 7 at every turn, in the time that the long distance-sensor 11 of blanking (photoelectric sensor) senses that tubing enters materials in the tube positioner 7, the long distance-sensor 11 of blanking (photoelectric sensor) can be sent signal and start the induction installation 7 that puts in place, tubing is transported to the right-hand member of materials in the tube positioner 7, now after pressure inductor (pressure sensor) pressurized on position block 8, can send signal, thereby blanked-off pipe material positioner 7, now mechanical arm 2 can capture the tubing that is transported to materials in the tube positioner 7 right-hand members in startup, and tubing is transported in angle pipe equipment 3. the design accurately locates by the induction installation that puts in place, thereby realizes automation control, has played the effect of increasing work efficiency and reducing costs.
Automatic charging equipment 1 as shown in Figure 3 and Figure 4 comprises crossbeam 12, belt fast pulley strut 13, belt fast pulley 14, height regulating wheel 15, bandage-winder 16 and belt 17, one end of described crossbeam 12 is connected to a side of frame 5, described belt fast pulley strut 13 is vertically connected to the other end of crossbeam 12, described belt fast pulley 14 is arranged on the upper end of belt fast pulley strut 13, described height regulating wheel 15 is connected in frame 5 by regulating wheel support 18, described height regulating wheel 15 is positioned at the oblique below of belt fast pulley 14, described bandage-winder 16 is positioned at the oblique below of height regulating wheel 15, described bandage-winder 16 is connected with rotating mechanism, described rotating mechanism comprises belt drives motor 19, shaft coupling and rotary main shaft 20, described belt drives motor 19 is connected with rotary main shaft 20 by shaft coupling, described bandage-winder 16 is sleeved on rotary main shaft 20, described belt drives motor 19 is arranged in frame 5, described belt 17 successively with belt fast pulley 14, height regulating wheel 15 is connected with bandage-winder 16. in the time that needs promote tubing, starting belt drives motor 19 makes it be rotated with bandage-winder 16 by rotary main shaft 20, thereby belt 17 is tightened up, be placed on the constantly lifting of height of tubing on belt 17 between belt fast pulley 14 and height regulating wheel 15, when the height of tubing is during higher than height regulating wheel 15, tubing can slip in the comb mechanism that is connected to height regulating wheel 15 outsides under the effect of self gravitation, along with belt 17 constantly tightens up, the tubing being placed on belt 17 can all slip in comb mechanism.
Comb mechanism comprises materials in the tube gripper shoe 21 as shown in Figure 3 and Figure 4, pressure tube plate 22 and material ejection cylinder 23, described materials in the tube gripper shoe 21 slant settings, the two ends (211 of described materials in the tube gripper shoe 21, 212) regulate bearing to be movably connected in frame 5 by gripper shoe respectively, described materials in the tube positioner 7 is connected to the below of one end 212 of materials in the tube gripper shoe 21, the other end 211 of described materials in the tube gripper shoe 21 is connected to a side of riser mechanism, described pressure tube plate 22 is arranged on materials in the tube gripper shoe 21 tops, between described pressure tube plate 22 and materials in the tube gripper shoe 21, leave the gap of circulation duct, described pressure tube plate 22 is connected to the bottom of U-shaped pressing plate mounting rail 24 by pressure tube plate regulating block, described U-shaped pressing plate mounting rail 24 is connected in frame 5, described material ejection cylinder 23 is connected between one end 212 and frame 5 of materials in the tube gripper shoe 21, described pan feeding inductor 10 (photoelectric sensor) is arranged on pressure tube plate 22. in the time that sensing tubing, pan feeding inductor 10 (photoelectric sensor) can send signal, start material ejection cylinder 23 and close belt drives motor 19, materials in the tube gripper shoe 21 can rotate under the effect of material ejection cylinder 23, thereby tubing is dropped in the materials in the tube positioner 7 of 212 belows, materials in the tube gripper shoe 12 one end, in the time that pan feeding inductor 10 (photoelectric sensor) is responded to less than tubing, start belt drives motor 19 and close material ejection cylinder 23, thereby make next root tubing enter comb mechanism inherence from riser mechanism, enter in materials in the tube positioner 7 from comb mechanism again, can realize the conveying one by one to tubing by the design, its have advantages of simple in structure, be easy to manufacture and practicality and high efficiency.
Materials in the tube positioner 7 as shown in Figure 5 and Figure 6 comprises V-shaped pulley fixed support 25, V-type pulley 26, V-shaped pulley support plate 27 and synchronous pulley driving mechanism, described V-shaped pulley fixed support 25 is connected with frame 5, described position block 8 is arranged on the right-hand member of V-shaped pulley fixed support 25, described V-type pulley 26 is arranged on a side of V-shaped pulley fixed support 25, described V-type pulley 26 is positioned at the below of one end 212 of materials in the tube gripper shoe 21, described V-shaped pulley support plate 27 is arranged on the opposite side of V-shaped pulley fixed support 25, described synchronous pulley driving mechanism comprises active synchronization belt wheel 28, driven synchronous pulley 29, Timing Belt 30 and send pipe motor, on described V-shaped pulley support plate 27, be horizontally installed with two driven synchronous pulleys 29, two described driven synchronous pulleys 29 are connected with V-type pulley 26 through V-shaped pulley support plate 27, on the V-shaped pulley support plate 27 of described driven synchronous pulley 29 belows, active synchronization belt wheel 28 is installed, described active synchronization belt wheel 28 is connected with two driven synchronous pulleys 29 by Timing Belt 30, the described pipe motor that send is connected with active synchronization belt wheel 28. in the time that the long distance-sensor 11 of blanking (photoelectric sensor) senses that tubing slips into materials in the tube positioner 7, starting send pipe motor that it is rotated with active synchronization belt wheel 28, driven synchronous pulley 29 also can be followed together rotation under the effect of Timing Belt 30, because two described driven synchronous pulleys 29 are connected with V-type pulley 26 through V-shaped pulley support plate 27, so tubing can be along with the rotation of V-type pulley 26 is transported to position block 8 under the effect of frictional force, in the time that the pressure inductor on position block 8 (pressure sensor) is experienced pressure, can close and send pipe motor, now mechanical arm 2 can capture the tubing that is transported to V-shaped pulley fixed support 25 right-hand members in startup, and tubing is transported in angle pipe equipment 3. the design accurately locates by the induction installation that puts in place, thereby realizes automation control, has played the effect of increasing work efficiency and reducing costs.
On Timing Belt 30, be connected with regulating wheel 31 as shown in Figure 6, described regulating wheel 31 is connected with tensioning apparatus 32, and described tensioning apparatus 32 is arranged on V-shaped pulley support plate 27. The design can control by tensioning apparatus 32 height of regulating wheel 31, utilizes regulating wheel 31 to complete the adjusting to Timing Belt 30 tensile forces, has played the effect that improves synchronous pulley driving mechanism transmission efficiency and save energy consumption.
One end 212 of materials in the tube gripper shoe 21 as shown in Figure 4 is connected with pipe and hooks 33, and described pipe hooks 33 center of arc slightly lower than V-type pulley blanking center, and the design hooks 33 by pipe tubing is played to the effect of buffer protection.
The design can regulate bearing and pressure tube plate regulating block to regulate height and the angle of materials in the tube gripper shoe 21 and pressure tube plate 22 by gripper shoe, makes feeder carry out material loading to the tubing of different size, has increased its Practical Performance.
Angle pipe equipment 3 in the design is made up of bending machine and pipe cutting machine, and described pipe cutting machine is positioned at a side of bending machine. After mechanical arm 2 captures tubing and is delivered in bending machine, start bending machine tubing is carried out to bending, after bending, start pipe cutting machine, cut at two ends to the good tubing of bending, remove unnecessary materials in the tube, then continue to start mechanical arm 2 tubing of bending, well cutting is delivered in pipe end forming equipment 4.
Pipe end forming equipment 4 as shown in Figure 7, Figure 8 and Figure 9 comprises mould 34, main part 37, multiple operation transposition processing unit (plant) 43 and adjustable plate 44, and described mould 34 is made up of mold 35 and bed die 36, described main part 37 comprises column 38, base 39, multiple operation transposition processing unit (plant) base 40, patrix hold-down devices, counterdie translating device 41 and counterdie translating device base 42, described column 38 and counterdie translating device base 42 are fixedly connected on base 39, described patrix hold-down devices is arranged on the upper end of column 38, described counterdie translating device 41 is arranged on counterdie translating device base 42, on the base 39 of described counterdie translating device base 42 both sides, be respectively provided with a multiple operation transposition processing unit (plant) base 40, described patrix hold-down devices is connected with mold 35, on described counterdie translating device 41, bed die 36 is installed, described multiple operation transposition processing unit (plant) 43 is arranged on multiple operation transposition processing unit (plant) base 40, on described both sides multiple operation transposition processing unit (plant) base 40, a multiple operation transposition processing unit (plant) 43 is respectively installed, described adjustable plate 44 is arranged between multiple operation transposition processing unit (plant) 43 and multiple operation transposition processing unit (plant) base 40. pipe end forming equipment 4 is as shown in Figure 8 in die opening state (treating material state), now bed die 36 by counterdie translating device 41 shift out, the multiple operation of both sides transposition processing unit (plant) 43 is at processing holding fix, when the tubing of bending, well cutting is put into after bed die 36, change corresponding adjustable plate 44 according to the shape of putting into tubing, thereby adjust machining center position, the design can complete the processing to difformity tubing by changing different adjustable plate 44, and then make bed die 36 rollbacks to Working position by counterdie translating device 41, and then start patrix hold-down devices mold 35 and bed die 36 are closed up, outer pipe wall is encased, now pipe end forming equipment 4 is as shown in Figure 7 in matched moulds state, then start again the multiple operation transposition processing unit (plant) 43 of both sides, utilize the multiple operation transposition processing unit (plant) 43 of both sides to complete moulding and the cutting processing to tubing, the design completes moulding and the cutting action to tubing by one-time positioning, avoids multiple bearing to cause a deviation, and has improved passing rate of processing.
Patrix hold-down devices as shown in Figure 9 comprises die cylinder 45, patrix mounting blocks 46 and patrix slide rail 47; described die cylinder 45 is connected to the upper end of column 38 by die cylinder installing plate 48; the upper end of described patrix mounting blocks 46 is connected with die cylinder 45 by flake joint 49; the lower end of described patrix mounting blocks 46 is provided with mold 35; described patrix slide rail 47 is vertically arranged on column 38, and described patrix mounting blocks 46 is slidably connected on patrix slide rail 47. In the time that needs carry out matched moulds; starting die cylinder 45 makes it move downward along patrix slide rail 47 with patrix mounting blocks 46 by flake joint 49; mold 35 also can move downward under the drive of patrix mounting blocks 46; thereby mold 35 and bed die 36 are closed up, complete the processing location to tubing.
Counterdie translating device 41 as shown in figure 10 comprises counterdie floor rail 50, lower baffle plate 51 and counterdie translation oil cylinder 52, described counterdie floor rail 50 is arranged on counterdie translating device base 42, described lower baffle plate 51 is slidably connected on counterdie floor rail 50, described counterdie translation oil cylinder 52 is fixedly connected on column 38, described counterdie translation oil cylinder 52 is connected with translation oil cylinder piston rod 53, described translation oil cylinder piston rod 53 is connected with lower baffle plate 51 through column 38, between described translation oil cylinder piston rod 53 and lower baffle plate 51, be provided with extension bar 54, the rear and front end of described lower baffle plate 51 is respectively connected with a lower moulded board 55, on lower baffle plate 51 between the described lower moulded board 55 in two of front and back, counterdie positioning key 56 is also installed. when manifold is put into after bed die 36, starting counterdie translation oil cylinder 52 makes it do horizontal movement by translation oil cylinder piston rod 53 and extension bar 54 with lower baffle plate 51, lower baffle plate 51 is slided along counterdie floor rail 50, thereby make bed die 36 rollbacks to Working position, the design regulates the position of bed die 36 by lower moulded board 55 and the counterdie positioning key 56 at two ends, make bed die 36 rollbacks to after Working position under mold 35. the counterdie translating device of this equipment, can move to counterdie spacious region, improves the security of equipment, reduces labour intensity, and coordinates with robot applicable to automatic production line.
Multiple operation transposition processing unit (plant) 43 as shown in figure 11 comprises multiple operation transposition processing unit (plant) mounting base 57, transposer 58, moulding oil cylinder installing plate 59, gripper shoe 60, shaped device 61, milling attachment 62 and contiguous block 63, described transposer 58 is arranged on multiple operation transposition processing unit (plant) mounting base 57, described moulding oil cylinder installing plate 59 is arranged on transposer 58, described gripper shoe 60 is arranged on multiple operation transposition processing unit (plant) mounting base 57, described gripper shoe 60 abuts against a side of moulding oil cylinder installing plate 59, described shaped device 61 and milling attachment 62 are arranged on respectively on moulding oil cylinder installing plate 59, described contiguous block 63 is connected between shaped device 61 and milling attachment 62. after tubing matched moulds location, now shaped device 61 is positioned at position to be processed, the shaped device 61 that starts both sides makes two end motions of both sides shaped device 61 to tubing, shaped device 61 by both sides carries out processing and forming to the two ends of tubing simultaneously, now milling attachment 62 also can be synchronized with the movement with shaped device 61 under the effect of contiguous block 63, when after moulding process finishing, make shaped device 61 and the milling attachment 62 of both sides be returned to initial position, then starting transposer 58 makes shaped device 61 and milling attachment 62 entirety under the drive of moulding oil cylinder installing plate 59 carry out translation, thereby make milling attachment 62 in position to be processed, then the startup shaped device 61 of both sides makes it pass through contiguous block 63 two end motions to tubing with the milling attachment 62 of both sides, then start again both sides milling attachment 62, complete the Milling Process to tubing both ends of the surface simultaneously, finally reverse starting shaped device 61 and transposer 58 make both sides shaped device 61 and milling attachment 62 be returned to original position successively, the design completes moulding and the cutting action to tubing by one-time positioning, avoids multiple bearing to cause a deviation, and has improved passing rate of processing.
Shaped device 61 comprises punch holder slide rail cushion block 64 as shown in figure 13, punch holder slide rail 65, moulding oil cylinder 66, moulding cylinder piston rod 67, punch holder 68, drift mounting blocks 69 and drift 70, described punch holder slide rail cushion block 364 is fixedly connected on moulding oil cylinder installing plate 59, described punch holder slide rail 65 is arranged on punch holder slide rail cushion block 64, described moulding oil cylinder 66 is fixedly connected on moulding oil cylinder installing plate 59, described cylinder piston rod 67 is connected with moulding oil cylinder 66, described punch holder 68 is movably connected on punch holder slide rail 65 by the punch holder slide block that is connected to its bottom, described moulding cylinder piston rod 67 is connected with one end of punch holder 68, described drift mounting blocks 69 is fixedly connected on the other end of punch holder 68, the described fixing peace of drift 70 is connected on drift mounting blocks 69, the both sides of described moulding oil cylinder 66 are respectively provided with a formation of lots oil cylinder stiffener 71, described moulding oil cylinder 66 is fixedly connected with the moulding oil cylinder stiffener 71 of both sides respectively, the moulding oil cylinder stiffener 71 of described both sides is fixedly connected on moulding oil cylinder installing plate 59, described punch holder 68 is connected with milling attachment 62 by contiguous block 63. after tubing matched moulds location, now shaped device 61 is positioned at position to be processed, the moulding oil cylinder 66 that starts both sides makes it respectively by moulding cylinder piston rod 67 two end motions to tubing with both sides punch holder 68, make punch holder 68, along punch holder slide rail 65, drift 70 be inserted to tubing pipe end, carry out processing and forming, after completion of processing, reverse starting moulding oil cylinder 66 makes the drift 70 of both sides be returned to original position.
Transposer 58 as shown in figure 12 comprises transposition oil cylinder 72, transposition cylinder piston rod 73, the first transposition contiguous block 74 and the second transposition contiguous block 75, described transposition oil cylinder 72 is fixedly connected on multiple operation transposition processing unit (plant) mounting base 57, described transposition cylinder piston rod 73 is connected with transposition oil cylinder 72, stretch out from the both sides of transposition oil cylinder 72 respectively at the two ends of described transposition cylinder piston rod 73, the first described transposition contiguous block 74 is movably connected on one end of transposition cylinder piston rod 72, described the first transposition contiguous block 74 by and cap 76 be fixedly connected with the oil cylinder 72 that replaces, the second described transposition contiguous block 75 is fixedly connected on the first transposition contiguous block 74, described moulding oil cylinder installing plate 59 is fixedly connected on a side of the second transposition contiguous block 75, on the other end of described transposition cylinder piston rod 73, be fixedly connected with stop nut 77. when after moulding completion of processing, starting transposition oil cylinder 72 makes it carry out translation with the first transposition contiguous block 74 and the second transposition contiguous block 75 along transposition cylinder piston rod 73, make shaped device 61 and milling attachment 62 under the drive of moulding oil cylinder installing plate 59, also carry out integral translation, thereby milling attachment 62 is transported to position to be processed, that the design also has advantages of is simple in structure, be easy to manufacture and practicality and high efficiency.
Milling attachment 62 as shown in Figure 14 and Figure 15 comprises milling attachment slide rail 78, rotary main shaft seat 79, rotary main shaft 80, milling cutter 81, motor support plate 82 and motor 83, described milling attachment slide rail 78 is arranged on moulding oil cylinder installing plate 59, described rotary main shaft seat 79 is movably connected on milling attachment slide rail 78 by the milling attachment slide block 84 that is connected to its bottom, described rotary main shaft 80 is movably connected in rotary main shaft seat 79 by bearing, stretch out from the both sides of rotary main shaft seat 79 respectively at the two ends of described rotary main shaft 80, described milling cutter 81 is connected to by milling cutter seat 85 on one end of rotary main shaft 80, described motor support plate 82 is fixedly connected on rotary main shaft seat 79, in described motor support plate 82, offer waist hole, described motor 83 is connected in motor support plate 82 by motor mounting plate 86, described motor 83 is connected with the other end of rotary main shaft 80 by synchronous belt drive mechanism, described rotary main shaft seat 79 is connected with shaped device 61 by contiguous block 63. when milling attachment 62 is transported to behind position to be processed, start both sides moulding oil cylinder 72 and make two end motions along milling attachment slide rail 78 to tubing under the drive of contiguous block 63 of both sides rotary main shaft seat 79, the milling cutter 81 of both sides and the processing end face of tubing both sides are contacted, then starter motor 83 is rotated rotary main shaft 80 under the drive of synchronous belt drive mechanism, thereby utilizes milling cutter 81 to complete the Milling Process to tubing, the design adopts Milling Process mode to improve original cutting processing mode, and cutting surplus is few, and energy-saving consumption-reducing reduces manufacturing cost.
Synchronous belt drive mechanism as shown in figure 15 comprises driving wheel 87, driven pulley 88 and driving-belt 89, described driving wheel 87 is sleeved on going out on axle head of motor 83, described driven pulley 88 is sleeved on the other end of rotary main shaft 80, and described driving wheel 87 is connected with driven pulley 88 by driving-belt 89. In the time that the milling cutter 81 of both sides and the processing end face of tubing both sides contact, starter motor 83 makes it be rotated with driving wheel 87, driven pulley 88 also can and then rotate under the effect of driving-belt 89, rotary main shaft 80 is together rotated under the drive of driven pulley 88, thereby utilize milling cutter 81 to complete the Milling Process to tubing.
In motor support plate 82 as shown in figure 14, be connected with tensioning plate 90, on described tensioning plate 90, offer tapped through hole, on described motor mounting plate 82, offer screwed hole with respect to the position of tapped through hole, in described tapped through hole, be connected with tensioning bolt, the lower end of described tensioning bolt is connected in the screwed hole on motor mounting plate 53. The design can pass through fastening tensioning bolt, by Timing Belt tensioning, thus the transmission performance of raising synchronous belt drive mechanism.
Claims (10)
1. an automation manifold production line, it is characterized in that: comprise automatic charging equipment (1), mechanical arm (2), angle pipe equipment (3) and pipe end forming equipment (4), described mechanical arm (2), as tubing conveying device, is delivered into the tubing in automatic charging equipment (1) in angle pipe equipment (3) and pipe end forming equipment (4) successively by mechanical arm (2).
2. a kind of automation manifold production line according to claim 1, is characterized in that: described automatic charging equipment (1) comprises
Frame (5),
Material loading pipe racking device (6), described material loading pipe racking device (6) is made up of riser mechanism and comb mechanism, it is upper that described riser mechanism and comb mechanism are arranged on frame (5), and described comb mechanism is connected to a side of riser mechanism
Materials in the tube positioner (7), it is upper that described materials in the tube positioner (7) is arranged on frame (5), and described materials in the tube positioner (7) is positioned at the below of comb mechanism,
Position block (8), described position block (8) is arranged on the right-hand member of materials in the tube positioner (7),
Induction installation (9) puts in place, the described induction installation that puts in place comprises pan feeding inductor (10), blanking long distance-sensor (11) and pressure inductor, described pan feeding inductor (10) is arranged in comb mechanism, it is upper that the described long distance-sensor of blanking (11) is arranged on frame (5), and described pressure inductor is arranged on position block (8).
3. a kind of automation manifold production line according to claim 2, is characterized in that: described riser mechanism comprises
Crossbeam (12), one end of described crossbeam (12) is connected to a side of frame (5),
Belt fast pulley strut (13), described belt fast pulley strut (13) is vertically connected to the other end of crossbeam (12),
Belt fast pulley (14), described belt fast pulley (14) is arranged on the upper end of belt fast pulley strut (13),
Height regulating wheel (15), described height regulating wheel (15) is connected in frame (5) by regulating wheel support (18), described height regulating wheel (15) is positioned at the oblique below of belt fast pulley (14)
Bandage-winder (16), described bandage-winder (16) is positioned at the oblique below of height regulating wheel (15), described bandage-winder (16) is connected with rotating mechanism, described rotating mechanism comprises belt drives motor (19), shaft coupling and rotary main shaft (20), described belt drives motor (19) is connected with rotary main shaft (20) by shaft coupling, described bandage-winder (16) is sleeved on rotary main shaft (20), described belt drives motor (19) is arranged in frame (5)
Belt (17), described belt (17) is connected with bandage-winder (16) with belt fast pulley (14), height regulating wheel (15) successively.
4. a kind of automation manifold production line according to claim 2, is characterized in that: described comb mechanism comprises
Materials in the tube gripper shoe (21), described materials in the tube gripper shoe (21) slant setting, the two ends (211 of described materials in the tube gripper shoe (21), 212) regulate bearing to be movably connected in frame (5) by gripper shoe respectively, described materials in the tube positioner (7) is connected to the below of one end (212) of materials in the tube gripper shoe (21), the other end (211) of described materials in the tube gripper shoe (21) is connected to a side of riser mechanism
Pressure tube plate (22), described pressure tube plate (22) is arranged on materials in the tube gripper shoe (21) top, between described pressure tube plate (22) and materials in the tube gripper shoe (21), leave the gap of circulation duct, described pressure tube plate (22) is connected to the bottom of U-shaped pressing plate mounting rail (24) by pressure tube plate regulating block, described U-shaped pressing plate mounting rail (24) is connected in frame (5)
Material ejection cylinder (23), described material ejection cylinder (23) is connected between one end (212) and frame (5) of materials in the tube gripper shoe (21).
5. a kind of automation manifold production line according to claim 2, is characterized in that: described materials in the tube positioner (7) comprises
V-shaped pulley fixed support (25), described V-shaped pulley fixed support (25) is connected with frame (5), and described position block (8) is arranged on the right-hand member of V-shaped pulley fixed support (25),
V-type pulley (26), described V-type pulley (26) is arranged on a side of V-shaped pulley fixed support (25), described V-type pulley (26) is positioned at the below of one end (212) of materials in the tube gripper shoe (21)
V-shaped pulley support plate (27), described V-shaped pulley support plate (27) is arranged on the opposite side of V-shaped pulley fixed support (25),
Synchronous pulley driving mechanism, described synchronous pulley driving mechanism comprises active synchronization belt wheel (28), driven synchronous pulley (29), Timing Belt (30) and send pipe motor, on described V-shaped pulley support plate (27), be horizontally installed with two driven synchronous pulleys (29), described two driven synchronous pulleys (29) are connected with V-type pulley (26) through V-shaped pulley support plate (27), on the V-shaped pulley support plate (27) of described driven synchronous pulley (29) below, active synchronization belt wheel (28) is installed, described active synchronization belt wheel (28) is connected with two driven synchronous pulleys (29) by Timing Belt (30), the described pipe motor that send is connected with active synchronization belt wheel (28).
6. a kind of automation manifold production line according to claim 1, is characterized in that: described angle pipe equipment (3) is made up of bending machine and pipe cutting machine, and described pipe cutting machine is positioned at a side of bending machine.
7. a kind of automation manifold production line according to claim 1, is characterized in that: described pipe end forming equipment (4) comprises
Mould (34), described mould (34) is made up of mold (35) and bed die (36);
Main part (37), described main part (37) comprises column (38), base (39), multiple operation transposition processing unit (plant) base (40), patrix hold-down devices, counterdie translating device (41) and counterdie translating device base (42), described column (38) and counterdie translating device base (42) are fixedly connected on base (39), described patrix hold-down devices is arranged on the upper end of column (38), described counterdie translating device (41) is arranged on counterdie translating device base (42), on the base (39) of described counterdie translating device base (42) both sides, be respectively provided with a multiple operation transposition processing unit (plant) base (40), described patrix hold-down devices is connected with mold (35), on described counterdie translating device (41), bed die (36) is installed,
Multiple operation transposition processing unit (plant) (43), it is upper that described multiple operation transposition processing unit (plant) (43) is arranged on multiple operation transposition processing unit (plant) base (40), on described both sides multiple operation transposition processing unit (plant) bases (40), a multiple operation transposition processing unit (plant) (43) is respectively installed;
Adjustable plate (44), described adjustable plate (44) is arranged between multiple operation transposition processing unit (plant) (43) and multiple operation transposition processing unit (plant) base (40).
8. a kind of automation manifold production line according to claim 7, is characterized in that: described patrix hold-down devices comprises
Die cylinder (45), described die cylinder (45) is connected to the upper end of column (38) by die cylinder installing plate (48),
Patrix mounting blocks (46), the upper end of described patrix mounting blocks (46) is connected with die cylinder (45) by flake joint (49), the lower end of described patrix mounting blocks (46) is provided with mold (35)
Patrix slide rail (47), it is upper that described patrix slide rail (47) is vertically arranged on column (38), and described patrix mounting blocks (46) is slidably connected on patrix slide rail (47).
9. a kind of automation manifold production line according to claim 7, is characterized in that: described counterdie translating device (41) comprises
Counterdie floor rail (50), it is upper that described counterdie floor rail (50) is arranged on counterdie translating device base (42),
Lower baffle plate (51), it is upper that described lower baffle plate (51) is slidably connected at counterdie floor rail (50),
Counterdie translation oil cylinder (52), described counterdie translation oil cylinder (52) is fixedly connected on column (38), described counterdie translation oil cylinder (52) is connected with translation oil cylinder piston rod (53), and described translation oil cylinder piston rod (53) is connected with lower baffle plate (51) through column (38).
10. a kind of automation manifold production line according to claim 7, is characterized in that: described multiple operation transposition processing unit (plant) (43) comprises
Multiple operation transposition processing unit (plant) mounting base (57), it is upper that described multiple operation transposition processing unit (plant) mounting base (57) is arranged on adjustable plate (44),
Transposer (58), it is upper that described transposer (58) is arranged on multiple operation transposition processing unit (plant) mounting base (57),
Moulding oil cylinder installing plate (59), it is upper that described moulding oil cylinder installing plate (59) is arranged on transposer (58),
Gripper shoe (60), it is upper that described gripper shoe (60) is arranged on multiple operation transposition processing unit (plant) mounting base (57), and described gripper shoe (60) abuts against a side of moulding oil cylinder installing plate (59),
Shaped device (61), it is upper that described shaped device (61) is arranged on moulding oil cylinder installing plate (59),
Milling attachment (62), it is upper that described milling attachment (62) is arranged on moulding oil cylinder installing plate (59),
Contiguous block (63), described contiguous block (63) is connected between shaped device (61) and milling attachment (62).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520947747.8U CN205237518U (en) | 2015-11-25 | 2015-11-25 | Automatic change manifold production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520947747.8U CN205237518U (en) | 2015-11-25 | 2015-11-25 | Automatic change manifold production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205237518U true CN205237518U (en) | 2016-05-18 |
Family
ID=55936597
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520947747.8U Withdrawn - After Issue CN205237518U (en) | 2015-11-25 | 2015-11-25 | Automatic change manifold production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205237518U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105269328A (en) * | 2015-11-25 | 2016-01-27 | 镇江市恒源汽车零部件有限公司 | Automatic manifold production line |
| CN105665518A (en) * | 2016-01-15 | 2016-06-15 | 中山精达特克机械有限公司 | Full-automatic machining equipment for three-way pipe |
| CN110180948A (en) * | 2019-06-03 | 2019-08-30 | 江苏福莱斯伯汽车零件制造有限公司 | The automatic production unit of pressure sensing circuit metal tube and production technology are discharged by state six |
-
2015
- 2015-11-25 CN CN201520947747.8U patent/CN205237518U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105269328A (en) * | 2015-11-25 | 2016-01-27 | 镇江市恒源汽车零部件有限公司 | Automatic manifold production line |
| CN105269328B (en) * | 2015-11-25 | 2018-04-03 | 镇江市恒源汽车零部件有限公司 | One kind automation manifold production line |
| CN105665518A (en) * | 2016-01-15 | 2016-06-15 | 中山精达特克机械有限公司 | Full-automatic machining equipment for three-way pipe |
| CN105665518B (en) * | 2016-01-15 | 2017-12-05 | 中山精达特克机械有限公司 | Full-automatic three-way pipe process equipment |
| CN110180948A (en) * | 2019-06-03 | 2019-08-30 | 江苏福莱斯伯汽车零件制造有限公司 | The automatic production unit of pressure sensing circuit metal tube and production technology are discharged by state six |
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| C14 | Grant of patent or utility model | ||
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| AV01 | Patent right actively abandoned |
Granted publication date: 20160518 Effective date of abandoning: 20180403 |