CN206104722U - Bullet strip automation line - Google Patents

Bullet strip automation line Download PDF

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Publication number
CN206104722U
CN206104722U CN201621033659.8U CN201621033659U CN206104722U CN 206104722 U CN206104722 U CN 206104722U CN 201621033659 U CN201621033659 U CN 201621033659U CN 206104722 U CN206104722 U CN 206104722U
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China
Prior art keywords
cylinder
spring
plate
guide
jaw
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CN201621033659.8U
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Chinese (zh)
Inventor
余海平
杨方
陈宜强
钟智强
林松
高世超
刘微微
汪伟
周亮
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Anhui Jinxing Prestressing Engineering Technology Co Ltd
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Anhui Jinxing Prestressing Engineering Technology Co Ltd
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Priority to CN201621033659.8U priority Critical patent/CN206104722U/en
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Abstract

The utility model provides a bullet strip automation line, including feed mechanism, first process press, first mechanical hand, second process press, second mechanical hand, third process press and the shedding mechanism of arranging in proper order, feed mechanism is including installation base and perpendicular jacking cylinder and the guiding axle that sets up on the installation base, the movable sleeve is equipped with the guide block on the guiding axle, and this guide block one side is through the piston rod fixed of raising plate with the jacking cylinder, and the opposite side of guide block is connected with the leading wheel of the bullet strip that is used for steadily leading through connecting rod bearing. The utility model discloses only utilize two mechanical hands cooperation electricity / cylinders and sensor can accomplish the production of bullet strip, greatly reduced investment cost, utilize two robots to cooperate automatic feeding units and discharge unit just can realize the independent metaplasia of the automation product of bullet strip.

Description

A kind of spring automatic production line
Technical field
This utility model is related to rail clip production technical field, and in particular to a kind of spring automatic production line.
Background technology
Urban rail transit in China market scale is only 3,100,000,000 yuan within 2008, rate of increase 12.73%;By 2013, China city Track traffic market scale in city's is up to 4,500,000,000;By 2014, up to 6,500,000,000, rate of increase was 23.19% to market scale;2015 I State's track traffic market scale is up to 8,100,000,000, it is contemplated that would be possible within 2016 up to 10,000,000,000 scales, rail market has a extensive future.
Now mainly there are two kinds of modes of production in spring manufacturer:Manually production and automatically production.Most of producers Using manually producing, wherein indivedual producers are using robot production production automatically, but each production line needs four robotic arms, Cause production cost input too high.Now spring manufacturer mainly adopts robot feeding, and the hot material after heating is passed through into handss Device crawl is grabbed, and is directly placed in mould.Also have and promoted by cylinder, hot material is pushed in mould, this design structure is simple, Low cost, but due to the centre-of gravity shift when spring is imported, cause to be collided with mould, cause damaged products.
Utility model content
This utility model provides a kind of spring automatic production line, realizes in rail clip spring process of producing product The automatization of blanking and Unmanned operation, start to heat treatment to terminate thus automatic assembly line complete independently from preheating station.
To solve above-mentioned technical problem, this utility model is adopted the following technical scheme that:
A kind of spring automatic production line, including the feed mechanism being sequentially arranged, the first operation forcing press, the first machine Handss, the second operation forcing press, the second robot arm, the 3rd operation forcing press and shedding mechanism, the feed mechanism includes installing bottom Seat and the jacking cylinder being vertically set in mounting seat and the axis of guide, movable sleeve is provided with guide pad on the axis of guide, should Guide pad side is fixedly connected by raising plate with the piston rod of jacking cylinder, and the opposite side of guide pad is connected by the connecting-rod bearing Have for the steady directive wheel for being oriented to spring.
The shedding mechanism includes frame, the slide unit electric cylinders being arranged in frame, and carries out level by slide unit electric cylinders Mobile discharge component, the discharge component includes elevating mechanism and the jaw one being connected with elevating mechanism by cantilever.
The mounting seat includes support baseboard, cylinder mounting seat and for connecting support baseboard and cylinder mounting seat Cushion block.
The guiding the tip of the axis is provided with limiting plate and caging bolt.
The elevating mechanism includes installing plate, cover plate guide pillar, slide plate and lift cylinder, and guide pillar is used for connection plate with lid Plate, installing plate is connected with the slide block of slide unit electric cylinders, and slide plate is set on guide pillar and is fixedly connected with cantilever, and the lift cylinder is erected It is straight to install on a mounting board, for driving slide plate to move up and down.
First robot arm clamps the bending spring after being machined by the first operation pressure by the terminal-collecting machine one of front end, The terminal-collecting machine one includes pedestal and jaw two and gripper cylinder one on pedestal, and the gripper cylinder one is used to drive jaw two to move Make.
Second robot arm clamps the molding spring after being machined by the second operation pressure by the terminal-collecting machine two of front end, The terminal-collecting machine two includes pedestal, the jaw three being arranged on pedestal and the gripper cylinder two for driving jaw three to clamp and uses In the rotary cylinder two of rotation jaw three.
From above technical scheme, this utility model only coordinates electricity/cylinder and sensor with two robot arms Spring production is completed, cost of investment is greatly reduced, can with Liang Ge robots cooperation automatic charging unit and discharge unit To realize automatization's independent production of spring;Moved up and down by cylinder and spring is sent in mould, it is to avoid pushed from side Caused centre-of gravity shift, and the scope that spring is imported is limited using directive wheel, be conducive to the steady importing of spring;With mechanical hand connection Dynamic discharge unit, can replace an artificial or mechanical hand, and fault rate is low, and feeding position is stable, substantially increases work efficiency, Reduce labor intensity.
Description of the drawings
Fig. 1 is the structural representation of this utility model spring production line;
Fig. 2 is the structural representation of feed mechanism in this utility model;
Fig. 3 is the structural representation of shedding mechanism in this utility model;
Fig. 4 is the structural representation of terminal-collecting machine one in this utility model, and shows spring;
Fig. 5 is the structural representation of terminal-collecting machine two in this utility model, and shows spring.
In figure:10th, feed mechanism, 11, mounting seat, 111, support baseboard, 112, cylinder mounting seat, 113, cushion block, 12, Jacking cylinder, 13, the axis of guide, 14, guide pad, 15, raising plate, 16, connecting rod, 17, directive wheel, 18, limiting plate, 19, spacing spiral shell Bolt, the 20, first operation forcing press, the 30, first robot arm, the 40, second operation forcing press, the 50, second robot arm, the 60, the 3rd work Procedure forcing press, 70, shedding mechanism, 71, frame, 72, slide unit electric cylinders, 74, elevating mechanism, 741, installing plate, 742, cover plate, 743, Guide pillar, 744, slide plate, 745, lift cylinder, 75, cantilever, 76, jaw one, 77, rotary cylinder one, 80, terminal-collecting machine one, 81, base Frame, 82, jaw two, 83, gripper cylinder one, 90, terminal-collecting machine two, 91, pedestal, 92, jaw three, 93, gripper cylinder two, 94, rotation Rotaring cylinder two.
Specific embodiment
Below in conjunction with the drawings and specific embodiments, this utility model is described in detail, it is new this practicality is described in detail Before the technical scheme of each embodiment of type, involved noun and term are explained, in this manual, title is identical Or label identical part represents similar or identical structure, and it is only limitted to the purpose illustrated.
As shown in figure 1, feed mechanism 10, the first operation forcing press that the spring production line is sequentially arranged including level 20th, the first robot arm 30, the second operation forcing press 40, the second robot arm 50, the 3rd operation forcing press 60 and shedding mechanism 70, its Middle feed mechanism and shedding mechanism instead of original two robot arms, the first operation forcing press, the second operation forcing press and Three operation forcing presses carry out respectively three machine-shaping to spring.
As shown in Fig. 2 the feed mechanism 10 includes mounting seat 11, jacking cylinder 12, the axis of guide 13, the and of guide pad 14 Directive wheel 17, wherein jacking cylinder and the axis of guide are vertically set in mounting seat, and guide pad is set on the axis of guide, guide pad Side be fixedly connected with the piston rod of jacking cylinder by raising plate 15, the opposite side of guide pad is connected by the bearing of connecting rod 16 Have for the steady directive wheel 17 for being oriented to spring, guide pad is oriented to the limiting plate 18 and caging bolt 19 of shaft end by being arranged on Carry out spacing.Jacking cylinder 12 drives guide pad 14 and directive wheel 17 to move up and down, and spring is sent in mould.The guiding Wheel 17 adopts V-type guide wheel, is conducive to the steady importing of spring.
The mounting seat 11 includes support baseboard 111, cylinder mounting seat 112 and for connecting support baseboard and cylinder The cushion block 113 of mounting seat.
When automatic feeding promotes spring to enter mould, the effect that the top of jacking cylinder 12 passes through raising plate 15 drives Guide pad 14 and directive wheel 17 rise, and the spring hot material for passing through is entered in mould in the presence of directive wheel 17, smoothly.
As shown in figure 3, the shedding mechanism 70 includes frame 71, the slide unit electric cylinders 72 being arranged in frame, and pass through The discharge component that slide unit electric cylinders are moved horizontally, the discharge component includes elevating mechanism 74 and by cantilever 75 and the lifting The jaw 1 of mechanism's connection, the jaw one is driven by built-in rotary cylinder 1, realizes the crawl to spring.
The elevating mechanism 74 includes installing plate 741, cover plate 742, guide pillar 743, slide plate 744 and lift cylinder 745, guide pillar For connection plate and cover plate, installing plate is connected with the slide block of slide unit electric cylinders, and slide plate is set on guide pillar and fixes with cantilever Connection, the lift cylinder is vertically-mounted on a mounting board, for driving slide plate to move up and down, so as to drive cantilever and jaw one Move under in the vertical direction.
Due to the spring temperature after molding it is too high, so cylinder block and jaw using exotic material make, cylinder Heat shield is set between support and hook, and reduction is delivered to the heat of cylinder.
As shown in figure 4, first robot arm 30 is added by the clamping of terminal-collecting machine 1 of front end by the first operation forcing press Bending spring 1 after work, the terminal-collecting machine one includes pedestal 81 and jaw 2 82 and gripper cylinder 1 on pedestal, the clamping Cylinder one is used to drive the action of jaw two.
As shown in figure 5, second robot arm 50 is added by the clamping of terminal-collecting machine 2 90 of front end by the second operation forcing press Molding spring 2 after work, the terminal-collecting machine two includes pedestal 91, the jaw 3 92 being arranged on pedestal and for driving jaw three The gripper cylinder 2 93 of clamping and the rotary cylinder 2 94 for rotating jaw three.
The mechanical hand terminal-collecting machine of particular design, had both grabbed firm when using, again will not disfiguring workpiece.
Operation principle of the present utility model is as follows:
Feed mechanism 10 directly expects the spring after heating in the spring mould being put on the first operation forcing press 20, Jing After crossing press punch forming, the bending spring material after punching press is put into positioned at the second operation forcing press 40 by the first robot arm 30 Mould in, punch forming by the second robot arm 50 is put into the spring material after punching press positioned at the 3rd operation pressure again afterwards In the mould of machine 60, continue punch forming, finally the spring after molding is put into using shedding mechanism 70 and is quenched in oil groove, complete certainly Dynamic production.
The wherein operation principle of shedding mechanism:Whole device is made under the driving of slide unit electric cylinders 72 to the direction of molding spring 2 It is mobile, afterwards in the presence of lift cylinder 745, make jaw 1 drop to spring crawl position, finally using rotary cylinder One 77 make the contraction of jaw one, capture spring, and afterwards lift cylinder rises, and under the driving of slide unit electric cylinders 72 whole device is returned Initial position, rotary cylinder 1 launches jaw, and spring is dropped on slideway automatically, slips into oil groove.
The above embodiment is only that preferred implementation of the present utility model is described, not to this practicality New scope is defined, and on the premise of without departing from this utility model design spirit, those of ordinary skill in the art are to this Various modifications and improvement that the technical scheme of utility model is made, all should fall into the guarantor that claims of the present utility model determine In the range of shield.

Claims (6)

1. a kind of spring automatic production line, it is characterised in that including the feed mechanism (10), the first operation pressure that are sequentially arranged Machine (20), the first robot arm (30), the second operation forcing press (40), the second robot arm (50), the 3rd operation forcing press (60) and Shedding mechanism (70);
The feed mechanism (10) including mounting seat (11) and the jacking cylinder (12) being vertically set in mounting seat and The axis of guide (13), movable sleeve is provided with guide pad (14) on the axis of guide, and the guide pad side is by raising plate (15) and jacking The piston rod of cylinder is fixedly connected, and the opposite side of guide pad is connected with by connecting rod (16) bearing and is oriented to leading for spring for steady To wheel (17);
The shedding mechanism includes frame (71), the slide unit electric cylinders (72) being arranged in frame, and is carried out by slide unit electric cylinders The discharge component for moving horizontally, the discharge component is included elevating mechanism (74) and is connected with elevating mechanism by cantilever (75) Jaw one (76).
2. spring automatic production line according to claim 1, it is characterised in that the mounting seat (11) is including support Base plate (111), cylinder mounting seat (112) and the cushion block (113) for connecting support baseboard and cylinder mounting seat.
3. spring automatic production line according to claim 1, it is characterised in that the end of the axis of guide (13) is arranged Limited location plate (18) and caging bolt (19).
4. spring automatic production line according to claim 1, it is characterised in that the elevating mechanism (74) is including installation Plate (741), cover plate (742), guide pillar (743), slide plate (744) and lift cylinder (745), guide pillar is used for connection plate with lid Plate, installing plate is connected with the slide block of slide unit electric cylinders, and slide plate is set on guide pillar and is fixedly connected with cantilever, and the lift cylinder is erected It is straight to install on a mounting board, for driving slide plate to move up and down.
5. spring automatic production line according to claim 1, it is characterised in that first robot arm (30) is by front The terminal-collecting machine one (80) at end clamps the bending spring after being machined by the first operation pressure, the terminal-collecting machine one include pedestal (81) with And the jaw two (82) and gripper cylinder one (83) on pedestal, the gripper cylinder one be used for drive the action of jaw two.
6. spring automatic production line according to claim 1, it is characterised in that second robot arm (50) is by front The terminal-collecting machine two (90) at end clamps the molding spring after being machined by the second operation pressure, the terminal-collecting machine two include pedestal (91), The jaw three (92) that is arranged on pedestal and for the gripper cylinder two (93) for driving jaw three to clamp and for rotating jaw Three rotary cylinder two (94).
CN201621033659.8U 2016-08-31 2016-08-31 Bullet strip automation line Active CN206104722U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621033659.8U CN206104722U (en) 2016-08-31 2016-08-31 Bullet strip automation line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621033659.8U CN206104722U (en) 2016-08-31 2016-08-31 Bullet strip automation line

Publications (1)

Publication Number Publication Date
CN206104722U true CN206104722U (en) 2017-04-19

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201621033659.8U Active CN206104722U (en) 2016-08-31 2016-08-31 Bullet strip automation line

Country Status (1)

Country Link
CN (1) CN206104722U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106180444A (en) * 2016-08-31 2016-12-07 安徽金星预应力工程技术有限公司 A kind of spring automatic production line
CN107971394A (en) * 2017-12-30 2018-05-01 河南鑫达铁路器材有限公司 A kind of railway track spring automatic moulding system
CN108188221A (en) * 2017-12-30 2018-06-22 河南鑫达铁路器材有限公司 A kind of railway track spring molding die and processing technology

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106180444A (en) * 2016-08-31 2016-12-07 安徽金星预应力工程技术有限公司 A kind of spring automatic production line
CN107971394A (en) * 2017-12-30 2018-05-01 河南鑫达铁路器材有限公司 A kind of railway track spring automatic moulding system
CN108188221A (en) * 2017-12-30 2018-06-22 河南鑫达铁路器材有限公司 A kind of railway track spring molding die and processing technology

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